RENR8119-01

May 2005

START
RELAY
(SMMS)
3E-0075(24V)
3E-7278(12V)
P515

Harness And Wire Symbols

Harness identification code

This example indicates
wire 135 in harness "AG".

Wire, Cable, or Harness

Assembly Identification

J174
P174
130-6795 130-6795

CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A

Pin
COOLANT
LEVEL
SENSOR
P800

Socket

Single Wire
Connector

325-A135 PK-14

325-AG135 PK-14

Top View

Wire
Gauge

Wire
Color

Part Number For

Connector Assembly

J274
3E-5179

P274
111-7898

Receptacle

Fuse

Plug

Ground
Circuit
Connection
Number
Identification

200-L32 BK-14
Pin or Socket
Number

105-9344
Component
Part Number

COOLANT
TEMPERATURE
SENSOR
P100

3E-3382

Right/Top View
J67

C9 Marine Engine
Electrical System

CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A

START
RELAY
(SMMS)
3E-0075(24V)
3E-7278(12V)
P515

9X-1343

C9A1-UP
SJB1-UP
J61

10

11

15

16

20

21

25

26

30

31

35

36

40

8T-8736

FUEL
TEMPERATURE
SENSOR
P105

D
E
J60

C
A

B
J

G
H

INLET AIR
HEATER RELAY
P501

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
P103

INJECTOR
HARNESS
CONNECTOR
P300/J300

ATMOSPHERIC
PRESSURE
SENSOR
P203

Connector Tables for Harness 246-4953 -00

FUEL PRESSURE
SENSOR
P209

CLR-GA

TIMING CALIBRATION
(TC)PROBE CONNECTOR
P400

BR-16

OR-16
BR-16

INLET AIR
HEATER
BATTERY(+)
J648

PK-16

CUSTOMER
CONNECTOR
J61

BU-16
YL-16
YL-16
BU-16
PU-16

INJECTION ACTUATION
PRESSURE SENSOR
J204

PRIMARY
ENGINE
SPEED/TIMING
SENSOR
(TOP)
P401

SERVICE TOOL
CONNECTOR
J60

GN

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(BOTTOM)
P402

ENGINE OIL
PRESSURE
SENSOR
P201

P2/J2

P1/J1
ELECTRONIC
CONTROL
MODULE

TERMINATION
RESISTOR
J67

WH-16
BU-16
BK

135A CIRCUIT BREAKER

171-2213

Left Side View

PK-16
PK-16
RD-14
YL
RD-14
RD-14

Event Indentifiers (EID)

EID

Component Identifiers (CID)

Module Identifier (MID)
(MID No. 036)

Failure Mode Identifiers (FMI)

Event

FMI No.

Failure Description

Low Engine Coolant Level Derate.

Data valid but above normal operational range.

E059

Low Engine Coolant Level Warning.

Data valid but below normal operational range.

CID

E096

High Fuel Pressure.

Data erratic, intermittent, or incorrect.

0001

Injector Cylinder #1

E198

Low Fuel Pressure.

Voltage above normal or shorted high.

0002

Injector Cylinder #2

Voltage below normal or shorted low.

0003

Injector Cylinder #3

Current below normal or open circuit.

0004

Injector Cylinder #4

E057

Component

E255

Diagnostic Reset.

E264

Emergency Stop Activated.

Current above normal or grounded circuit.

0005

Injector Cylinder #5

E360

Low Engine Oil Pressure.

Mechanical system not responding properly.

0006

Injector Cylinder #6

E361

High Engine Coolant Temperature.

Abnormal frequency, pulse width, or period.

0041

8 Volt DC Supply

E362

Engine Overspeed.

Abnormal update.

0042

Injector Actuation Control Valve

E363

High Fuel Temperature.

10

Abnormal rate of change.

0091

Throttle Position Sensor

E539

High Intake Manifold Air Temperature

11

Failure mode not identifiable.

0094

Fuel Pressure Sensor

12

Bad device or component.

0100

Engine Oil Pressure Sensor

13

Out of calibration.

0110

Engine Coolant Temperature Sensor

14

Parameter failures.

0164

Injector Actuation Pressure Sensor

15

Parameter failures.

0168

Electrical System Voltage

16

Parameter not available.

0172

Intake Manifold Air Temperature Sensor

17

Module not responding.

0174

Fuel Temperature Sensor

18

Sensor supply fault.

0190

Engine Speed Sensor

19

Condition not met.

0253

Personality Module

20

Parameter failures.

0261

Engine Timing Calibration

0262

5 Volt Sensor Supply

The FMI is a diagnostic code that indicates what type of failure has occurred.

0268

Programmed Parameter Fault

0273

Boost Pressure Sensor

Form Number

0274

Atmospheric Pressure Sensor

Troubleshooting Guide

RENR5032

0342

Secondary Engine Speed Sensor

Systems Operation / Testing and Adjusting

SENR9663

0617

Inlet Air Heater Relay

Installation Guide
(Marine Engine Electronic Displays)

SENR5002

Related Electrical Service Manuals

Title

BK-14
BK-14
BK-14
BR-16

BR-16
QTY
1
1
50mm
2
50mm
1
1

P1
WIRE NAME

POS TERM/PLUG
1
8T-8737
2
8T-8737
3
8T-8737
4
8T-8737
L464-E2
5
180-9340
6
8T-8737
7
8T-8737
944-E3
8
180-9340
945-E4
9
180-9340
10
8T-8737
11
8T-8737
12
8T-8737
F427-E5
13
180-9340
14
8T-8737
15
8T-8737
16
8T-8737
17
8T-8737
18
8T-8737
F429-E6
19
180-9340
F473-E7
20
180-9340
F424-E8
21
180-9340
F426-E10
22
180-9340
F715-E9
23
180-9340
24
8T-8737
25
8T-8737
26
8T-8737
27
8T-8737
28
8T-8737
29
8T-8737
30
8T-8737
31
8T-8737
32
8T-8737
33
8T-8737
K990-E14
34
180-9340
35
8T-8737
36
8T-8737
37
8T-8737
38
8T-8737
39
8T-8737
E716-E18
40
180-9340
N715-E19
41
180-9340
A234-E20
42
133-0969
43
8T-8737
44
8T-8737
45
8T-8737
E722-E15
46
180-9340
C968-E21
47
180-9340
101-E22
48
126-1768
49
8T-8737
K900-E23
50
180-9340
51
8T-8737
101-E24
52
126-1768
101-E25
53
126-1768
54
8T-8737
55
8T-8737
56
8T-8737
57
8T-8737
58
8T-8737
59
8T-8737
60
8T-8737
229-E27
61
126-1768
62
8T-8737
229-E28
63
126-1768
64
8T-8737
229-E29
65
126-1768
M971-E16
66
180-9340
67
8T-8737
68
8T-8737
69
8T-8737
J906-E34
70
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
160-7689
ENDBELL
126-1774
TUBE
5P-0702
STRAP
3S-2093
TUBE
125-7876
BOOT
6I-4348
BOOT
6I-4348

CLR-GA
BR-16
BK-14
BK
OR-16
BR-16
GN
YL

QTY
1
50mm
1
50mm
1

CLR-GA
RD-14
BK-14
BK-14
RD-14
BR-16
OR-16
RD-14
BK-14
BR-16
PK-16
BR-16

BK
YL
GN
WH-16

YL-16
BU-16
YL-16

PK-16
BR-16

PK-16
PK-16
BU-16
BU-16
PU-16

QTY
1
50mm
1
50mm

J60
WIRE NAME POS TERM/PLUG
J906-E51
A
180-9339
229-E31
B
126-1767
A234-E43
C
133-0967
944-E39
D
180-9339
945-E37
E
180-9339
K990-E48
F
180-9339
K900-E45
G
180-9339
H
8T-8737
J
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE
8T-8736
TUBE
125-7876
CAP
8C-6354
TUBE
5P-0702
BOOT
115-5674
J61
WIRE NAME POS TERM/PLUG
101-E22
1
126-1767
229-E1
2
126-1767
229-E28
3
126-1767
4
8T-8737
101-E36
5
126-1767
945-E35
6
180-9339
944-E38
7
180-9339
101-E25
8
126-1767
229-E29
9
126-1767
M971-E16
10
180-9339
11
8T-8737
F427-E5
12
180-9339
L464-E2
13
180-9339
14
8T-8737
15
8T-8737
A234-E41
16
133-0967
K900-E44
17
180-9339
K990-E47
18
180-9339
E716-E18
19
180-9339
20
8T-8737
21
8T-8737
F424-E8
22
180-9339
23
8T-8737
F429-E6
24
180-9339
F473-E7
25
180-9339
26
8T-8737
27
8T-8737
28
8T-8737
391-E54
29
180-9339
J906-E50
30
180-9339
31
8T-8737
32
8T-8737
33
8T-8737
E722-E15
34
180-9339
C968-E21
35
180-9339
F426-E10
36
180-9339
N715-E19
37
180-9339
38
8T-8737
F715-E9
39
180-9339
40
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 9X-1343
TUBE
5P-0702
BOOT
6I-4348
TUBE
125-7876

Connector Tables for Harness 246-4954 -00

CLR-GA
RD-14
BK-14
BK
GN
YL
QTY
1
1
50mm
1
50mm
1

CLR-GA
PK-16
BK-14
QTY
1
1
1

J67
WIRE NAME POS TERM/PLUG
101-E40
1
126-1767
229-E33
2
126-1767
3
8T-8737
A234-E42
4
133-0967
K990-E49
5
180-9339
K900-E46
6
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3382
WEDGE
3E-3383
TUBE
125-7876
STRAP
3S-2093
TUBE
5P-0702
BOOT
6I-4347
P515
WIRE NAME POS TERM/PLUG
391-E54
1
180-9340
C214-E53
2
126-1768
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

CLR-GA
OR-18
BR-18
OR-18
BK-18
OR-18
BU-18

GY-18
WH-18
PK-18

PK-18
PU-18
GY-18
BR-18

BU-18
YL-18
BU-18
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
PK-18

WH-16-HV
YL-16-HV
OR-16-HV
WH-16-HV
GY-18
BK-18

BU-16-HV
GY-16-HV

YL-18
BU-18
PK-18
PU-18

YL-16-HV
OR-16-HV

QTY
1
1
2
1
1

P2
WIRE NAME

POS TERM/PLUG
1
8T-8737
997-A1
2
180-9340
993-A2
3
180-9340
R800-A60
4
180-9340
J842-A65
5
180-9340
M967-A58
6
180-9340
7
8T-8737
G850-A4
8
180-9340
9
8T-8737
10
8T-8737
11
8T-8737
12
8T-8737
13
8T-8737
A747-A5
14
180-9340
15
8T-8737
A745-A7
16
180-9340
17
8T-8737
G833-A9
18
180-9340
19
8T-8737
20
8T-8737
21
8T-8737
F723-A10
22
180-9340
F724-A11
23
180-9340
994-A12
24
180-9340
G849-A14
25
180-9340
26
8T-8737
27
8T-8737
28
8T-8737
29
8T-8737
30
8T-8737
31
8T-8737
995-A15
32
180-9340
F421-A61
33
180-9340
34
8T-8737
C967-A16
35
180-9340
A701-A17
36
180-9340
A702-A18
37
180-9340
A703-A19
38
180-9340
J763-A20
39
180-9340
A746-A29
40
180-9340
41
8T-8737
42
8T-8737
43
8T-8737
A721-A24
44
180-9340
A722-A23
45
180-9340
A723-A25
46
180-9340
A724-A26
47
180-9340
R817-A27
48
180-9340
E963-A28
49
180-9340
50
8T-8737
51
8T-8737
52
8T-8737
53
8T-8737
A705-A30
54
180-9340
A706-A31
55
180-9340
56
8T-8737
57
8T-8737
E966-A32
58
180-9340
E965-A33
59
180-9340
60
8T-8737
G854-A34
61
180-9340
G855-A35
62
180-9340
63
8T-8737
64
8T-8737
65
8T-8737
66
8T-8737
A725-A36
67
180-9340
A726-A57
68
180-9340
69
8T-8737
70
8T-8737
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
160-7690
ENDBELL
126-1774
STRAP
3S-2093
BOOT
6I-4348
BOOT
6I-4347

CLR-GA
BU-18
PK-18
QTY
1
1
1

CLR-GA
BU-18
PK-18
QTY
1
1
1

CLR-GA
YL-18
PK-18
QTY
1
1
1

CLR-GA
OR-18
BR-18
PK-18
QTY
1
1
1

CLR-GA
OR-18
BR-18
GY-18
QTY
1
1
1

CLR-GA
OR-18
BK-18
GY-18
QTY
1
1
1

CLR-GA
OR-18
BR-18
BR-18
QTY
1
1
1

CLR-GA
OR-18
BR-18
WH-18
QTY
1
1
1

P100
WIRE NAME POS TERM/PLUG
995-A15
1
180-9340
G833-A38
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
P103
WIRE NAME POS TERM/PLUG
C967-A16
1
180-9340
G833-A37
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
P105
WIRE NAME POS TERM/PLUG
F421-A61
1
180-9340
G833-A62
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
P200
WIRE NAME POS TERM/PLUG
997-A45
A
180-9340
993-A51
B
180-9340
A746-A29
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
P201
WIRE NAME POS TERM/PLUG
997-A46
A
180-9340
993-A54
B
180-9340
994-A12
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
P203 (NOTE V)
WIRE NAME POS TERM/PLUG
997-A8
A
180-9340
993-A6
B
180-9340
A747-A5
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347
J204
WIRE NAME POS TERM/PLUG
997-A44
A
180-9339
993-A50
B
180-9339
G849-A14
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
BOOT
6I-4347
P209
WIRE NAME POS TERM/PLUG
997-A47
A
180-9340
993-A52
B
180-9340
A745-A7
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

CLR-GA
GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
GY-16-HV

OR-16-HV
YL-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
WH-16-HV
QTY
1
1
1

CLR-GA
PK-18
PU-18
QTY
1
1
1

CLR-GA
BK-18
GY-18
QTY
1
1

CLR-GA
BU-18
YL-18
QTY
1
1

CLR-GA
PK-18
PU-18
QTY
1
1
1

CLR-GA
RD-18
BU-18
QTY
1
1
1

P1

160-7690

P2

P400
WIRE NAME POS TERM/PLUG
F723-A10
1
180-9340
F724-A11
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

191-7823

P401
WIRE NAME POS TERM/PLUG
E963-A28
A
111-1567
R817-A27
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
100-3320
BOOT
6I-4347
P402
WIRE NAME POS TERM/PLUG
E965-A33
A
111-1567
E966-A32
B
111-1567
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
111-2416
BOOT
6I-4347
P500
WIRE NAME POS TERM/PLUG
G854-A34
A
180-9340
G855-A35
B
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347

J300

12 11 10 9

18 17 16 15 14 13

172-6062

P300

153-9693 (NOTE W)

9 10 11 12

13 14 15 16 17 18

P301
P302
P303
P304
P305
P306

100-3320

P401

111-2416

P402

P501
WIRE NAME POS TERM/PLUG
C987-A21
1
180-9340
G850-A4
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
155-2269
WEDGE
155-2261
BOOT
6I-4347
3E-3370

CLR-GA
RD-18

QTY
1
1
1

The CID is a diagnostic code that indicates which circuit is faulty.

NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN
ON LATER VERSIONS OF THE HARNESS.

160-7689

CLR-GA
OR-18
BK-18
OR-18

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

P300
WIRE NAME POS TERM/PLUG
A701-A17
1
180-9340
A702-A18
2
180-9340
A703-A19
3
180-9340
J763-A20
4
180-9340
A705-A30
5
180-9340
A706-A31
6
180-9340
7
8T-8737
8
8T-8737
9
8T-8737
10
8T-8737
11
8T-8737
12
8T-8737
A726-A57
13
180-9340
A725-A36
14
180-9340
A724-A26
15
180-9340
A723-A25
16
180-9340
A722-A23
17
180-9340
A721-A24
18
180-9340
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 172-6062
WEDGE
172-6065
BOOT
115-5674

QTY
1
1
1

J648
WIRE NAME POS TERM/PLUG
C987-A21
1
180-9339
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3364
WEDGE
3E-3365
BOOT
6I-4347
P800
WIRE NAME POS TERM/PLUG
R800-A60
A
180-9340
J842-A65
B
180-9340
M967-A58
C
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG_AS.
169-8670
WEDGE
155-2276
BOOT
6I-4347

169-8670

J204

P200
P201
P203
P209
P800

3E-3364

J648
1

155-2269
P100
P103
P105
P400
P500
P501
P515

NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.

FOR REPAIR AND INSTALLATION DETAILS.

REFER TO REHS1809

30 Page

BOOST
PRESSURE
SENSOR
P200

RENR8119-01

INIJECTION ACTUATION
PRESSURE CONTROL
VALVE
P500

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

Right Side View

P2
1607690

INJECTOR 2 RETURN
INJECTOR 1 RETURN
INJECTOR 3 RETURN
INJECTOR 4 RETURN
PRIMARY ENGINE SPEED/TIMING (TOP) +
PRIMARY ENGINE SPEED/TIMING (TOP) -

INJECTOR 5
INJECTOR 6
SECONDARY ENGINE SPEED/TIMING (BOTTOM) +
SECONDARY ENGINE SPEED/TIMING (BOTTOM) INJECTION ACTUATION PRESSURE CONTROL VALVE +
INJECTION ACTUATION PRESSURE CONTROL VALVE -

INJECTOR 5 RETURN
INJECTOR 6 RETURN

HOUR METER (-)

CAT DATA LINK (+)
CAT DATA LINK (-)

HOUR METER (+)

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENANCE INDICATOR LAMP
MAINTENANCE CLEAR SWITCH
REMOTE ENGINE SHUTDOWN SWITCH

J1939 (-)

RUN/STOP SWITCH
RESET SWITCH
J1939 SHIELD

DROOP/ISOCH SWITCH
LOW IDLE SWITCH
(+) BATTERY UNSWITCHED
J1939 (+)
(+) BATTERY UNSWITCHED
(+) BATTERY UNSWITCHED

(-) BATTERY
(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION

(+) BATTERY KEYSWITCH

ELECTRONIC CONTROL MODULE (ECM)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

P500
1552269
G854-A34
G855-A35

1
2

PK-18
PU-18

INJECTION ACTUATION PRESSURE CONTROL VALVE

A747-A5 GY-18
P400
1552269 3E3364

A745-A7 WH-18
F723-A10
F724-A11

G833-A9 PK-18
R817-A27
G849-A14
R800-A60
F421-A61
995-A15
E963-A28
A745-A7
A746-A29
M967-A58
E965-A33
E966-A32
994-A12
C967-A16
A747-A5

F723-A10 PK-18
F724-A11 PU-18
994-A12 GY-18
G849-A14 BR-18

995-A15 BU-18
F421-A61 YL-18

GY-18
BR-18
OR-18
YL-18
BU-18
BK-18
WH-18
PK-18
OR-18
BU-18
YL-18
GY-18
BU-18
GY-18
G833-A62 PK-18
G833-A37 PK-18
G833-A38 PK-18
997-A8 OR-18
997-A47 OR-18
997-A45 OR-18

A-S1

C967-A16 BU-18
A701-A17 GY-16-HV
A702-A18 PU-16-HV
A703-A19 BR-16-HV
J763-A20 GY-16-HV
A746-A29 PK-18

G833-A9 PK-18

997-A55 OR-18

A-S5
A-S4

997-A1 OR-18
A721-A24 WH-16-HV
A722-A23 YL-16-HV
A723-A25 OR-16-HV
A724-A26 WH-16-HV
R817-A27 GY-18
E963-A28 BK-18

A705-A30
A706-A31

BU-16-HV
GY-16-HV

E966-A32
E965-A33

YL-18
BU-18

G854-A34
G855-A35

PK-18
PU-18

A725-A36 YL-16-HV
A726-A57 OR-16-HV

997-A44
997-A46
993-A6
993-A52
993-A51

A-S7

993-A56 BR-18
993-A2 BR-18

A726-A57
A725-A36
A724-A26
A723-A25
A722-A23
A721-A24

TIMING CALIBRATION
(TC) PROBE CONNECTOR

R800-A60
J842-A65
M967-A58

NOTE V
NOTE V

OR-16-HV
YL-16-HV
WH-16-HV
OR-16-HV
YL-16-HV
WH-16-HV

SIGNAL
GROUND

(+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED
(+)BATTERY KEYSWITCH
(+)BATTERY KEYSWITCH
REMOTE START

PRIMARY (TOP)

ENGINE SPEED / TIMING SENSORS

169-3300

SIGNAL
GROUND

ST

SECONDARY (BOTTOM)

P209
1698670
A
997-A47 OR-18
B
993-A52 BR-18
C
A745-A7 WH-18

OFF

NOTE G

B
S
C

REMOTE START

(+)BATTERY KEYSWITCH
(+)BATTERY KEYSWITCH

KEYSWITCH

P103
1552269
1
BU-18
2
PK-18

SIGNAL
GROUND

INTAKE MANIFOLD AIR TEMPERATURE SENSOR

130-9811

(+)BATTERY
BUS BAR

(+)BATTERY UNSWITCHED

CB
RD-18
BK-18
GN-18

+5V
GROUND
SIGNAL

+5V
GROUND
SIGNAL

+8V
GROUND
SIGNAL

COOLANT LEVEL SENSOR

165-6634
(OPTIONAL)

(-)BATTERY
(-)BATTERY
(-)BATTERY
(-)BATTERY

P100
1552269
995-A15 BU-18
G833-A38 PK-18

ENGINE OIL PRESSURE SENSOR

161-1705

SIGNAL
GROUND

1
2

ENGINE COOLANT TEMPERATURE SENSOR

130-9811

(+)BATTERY UNSWITCHED

(-)BATTERY
BUS BAR

P105
1552269
1
F421-A61 YL-18
2
G833-A62 PK-18

NEG POS
SIGNAL
GROUND

FUEL TEMPERATURE SENSOR

130-9811
(OPTIONAL)

12V OR 24V
WIRE AS
224-1378

ATMOSPHERIC PRESSURE SENSOR

161-1703

WIRE AS
224-1374

OR-4

BOOST PRESSURE SENSOR

161-1704

MTR BAT

CIRCUIT BREAKER
171-2211(24V)90A
171-2213(12V)135A
053T264 OR-4

250T265 OR-4

P515
1552269

OR-18 +5V
YL-18 GROUND
GN-18 SIGNAL

START
RELAY
(SMMS)
3E-0075(24V)
3E-7278(12V)

INJECTION ACTUATION PRESSURE SENSOR

224-4536

1
1275484 1275483

052T056 RD-10

1
2

ALT
+

P501
3E3364 1552269
1
C967-A21 RD-18
2
G850-A4 BU-18

GND

051T028 BK-4

FUEL PRESSURE SENSOR

161-1705

OR-4

135A
CIRCUIT BREAKER
171-2213

051T251 BK-4
+5V
GROUND
SIGNAL

J648
1552269 3E3364
1
C967-A21 RD-18
2

CB
10A

G
+5V
GROUND
SIGNAL

(+)BATTERY UNSWITCHED

20A

391-E54 PK-16
C214-E53 BK-14
J204
3E3370
A
997-A44 OR-18
B
993-A50 BR-18
C
G849-A14 BR-18

ON

CB

MOTOR

BK-4

OR-4
INLET AIR
HEATER

WIRE AS
205-3729

059T265 RD-10

INLET AIR
HEATER RELAY
223-4453(24V)
212-7766(12V)

WIRE AS
224-1377

INJECTOR HARNESS
CONNECTOR
L464-E2

BR-16

J301
1539693
NOTE W

J302
1539693
NOTE W

J303
1539693
NOTE W

J304
1539693
NOTE W

J305
1539693
NOTE W

J306
1539693
NOTE W

944-E3 OR-16
945-E4 BR-16

F427-E5

INJECTOR
CYLINDER #1
242-3456

PK-16

INJECTOR
CYLINDER #1
242-3456

INJECTOR
CYLINDER #1
242-3456

INJECTOR
CYLINDER #1
242-3456

INJECTOR
CYLINDER #1
242-3456

F429-E6
F473-E7
F424-E8
F426-E10
F715-E9

BU-16
YL-16
YL-16
BU-16
PU-16

101-E24

RD-14

945-E4 BR-16
944-E3 OR-16
229-E27 BK-14
229-E17 BK-14

E-S8

101-E36
101-E40
945-E37
945-E35
944-E39
944-E38
C214-E53

E-S1
E-S2
E-S9

101-E40
229-E33

RD-14
RD-14
BR-16
BR-16
OR-16
OR-16
BK-14

A234-E42
K990-E49
K900-E46

K990-E14 GN
A234-E60
A234-E20

E716-E18 WH-16
N715-E19 BU-16
A234-E20 BK

K900-E61
K900-E23

BK
BK
YL
YL

K990-E62 GN
K990-E14 GN
J906-E34 BR-16
E722-E15 PK-16
C968-E21 PK-16
101-E22 RD-14
K900-E23
101-E24
101-E25

YL

RD-14
RD-14

E-S12
E-S4

E-S5
E-S10
E-S6

F429-E6

229-E28

BK-14
BK-14

BK
BK
BK

K900-E44 YL
K900-E46 YL
K900-E45 YL

E-S11

K990-E47 GN
K990-E49 GN
K990-E48 GN
J906-E51
J906-E50

BR-16
BR-16

M971-E16
N715-E19

E716-E18 WH-16
F427-E5 PK-16
L464-E2 BR-16
F715-E9 PU-16
E722-E15 PK-16
F424-E8 YL-16
F426-E10 BU-16
C968-E21

BR-16

101-E22
F473-E7

120

NOTE S

391-E54 PK-16
C214-E53 BK-14

1
RPM

2
RPM

CkPaMILESKMRPMSERV CODE
x10

CUSTOMER CONNECTOR
J61 P61
9X1343

101-E36
945-E35
944-E38
101-E25
229-E29

101-E22 RD-14
229-E1 BK-14
229-E28 BK-14

RD-14
BR-16
OR-16
RD-14
BK-14

101-E36 RD-14
945-E35 BR-16
944-E38 OR-16
101-E25 RD-14
229-E29 BK-14
M971-E16 BR-16

F427-E5 PK-16
L464-E2 BR-16
M971-E16 BR-16
E716-E18 WH-16
A234-E41 BK
K900-E44 YL
K990-E47 GN
N715-E19 BU-16

F427-E5 PK-16
L464-E2 BR-16
A234-E41 BK
K900-E44 YL
K990-E47 GN
E716-E18 WH-16

YL-16
F424-E8

YL-16

F429-E6 BU-16
F473-E7 YL-16

391-E54 PK-16
J906-E50 BR-16
F426-E10

BU-16
E722-E15 PK-16
C968-E21 PK-16
F426-E10 BU-16
N715-E19 BU-16
F715-E9

PU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PRIMARY THROTTLE
POSITION SENSOR
(134-0670)
NOTE U

P403
+BAT.
-BAT.
SIGNAL

A
B
C

PRIMARY THROTTLE POSITION

DROOP/ISOCH SW

LOW IDLE SW

(+) BATTERY UNSWITCHED

(-) BATTERY
(-) BATTERY
(+) BATTERY UNSWITCHED
CAT DATA LINK (-)
CAT DATA LINK (+)
(+) BATTERY UNSWITCHED
(-) BATTERY
PRIMARY THROTTLE POSITION
HOUR METER (+)
HOUR METER (-)
J1939 SHIELD
J1939 (+)
J1939 (-)
RUN/STOP SWITCH
MAINTENANCE INDICATOR LAMP
DIAGNOSTIC LAMP
WARNING LAMP

REMOTE START
(+) BATTERY KEYSWITCH

DROOP/ISOCH SWITCH
LOW IDLE SWITCH
MAINTENANCE CLEAR SWITCH
RESET SWITCH

NOTE A

NOTE N
NOTE A

(+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED
(+)BATTERY UNSWITCHED
(-)BATTERY
(-)BATTERY
(-)BATTERY
REMOTE START
(+)BATTERY KEYSWITCH
(-)BATTERY
(+)BATTERY KEYSWITCH

31
3
40
39
38
37
36
32
30
29
28
27
26
24
22
21
19
18
17
16
35
34
25
15
12
11
10
9
8
6
1
2
20
23
14
5
7
13
4
33

LOW IDLE
RESET
MAINTENANCE CLEAR
REMOTE ENGINE SHUTDOWN
RUN/STOP

RESET SW

REMOTE ENGINE
SHUTDOWN SW

MAINTENANCE INDICATOR LAMP

WARNING LAMP
DIAGNOSTIC LAMP

RUN/STOP SW
TACHOMETER

10

15

QUAD GAUGE GROUP

J1939 SHIELD
J1939 DATA J1939 DATA +
HOUR METER HOUR METER +

20
25

(NOTE M)
RPM X100

SW
SW
SW
SW
SW

MAINTENANCE CLEAR SW

OPTIONAL
CATERPILLAR
COMPUTERIZED
DISPLAY MODULE

EMS UNIT

(+)BATTERY KEYSWITCH
(-)BATTERY
J1939 SHIELD
CAT DATA LINK (+)
CAT DATA LINK (-)
J1939 DATA (-)
J1939 DATA (+)

391-E54 PK-16
C214-E53 BK-14

391-E54 PK-16
229-E28 BK-14
101-E22 RD-14
229-E1 BK-14

NOTE D

LOAD SHARING MODULE

161-0797
NOTE U

SERVICE TOOL CONNECTOR

PK-16
RD-14
YL-16

A
B
C
D
E
F
G
H
J

A234-E43 BK
944-E39 OR-16
945-E37 BR-16
K990-E48 GN
K900-E45 YL
C214-E53 BK-14
391-E54 PK-16

229-E28 BK-14
229-E29 BK-14

229-E29 BK-14
M971-E16 BR-16

J906-E34
1607689
P1

J906-E51 BR-16
229-E31 BK-14
A234-E43 BK
944-E39 OR-16
945-E37 BR-16
K990-E48 GN
K900-E45 YL

A234-E42 BK
229-E31 BK-14
229-E33 BK-14
101-E40 RD-14
K990-E49 GN
K900-E46 YL
J906-E51 BR-16

BR-16
BU-16

RD-14

BK
GN
YL

J60
8T8736

BU-16

101-E25

229-E27

A234-E41
A234-E42
A234-E43

1
2
3
4
5
6

TERMINATION
RESISTOR
208-0432

229-E31 BK-14
229-E33 BK-14
E-S7
229-E1 BK-14
A234-E58 BK-14
E-S3

RD-14
BK-14

15
16
17
18
PWM OUTPUT (+) 19
PWM OUTPUT (-) 20
PWM OUTPUT SHIELD 21
22
23
24
25
26
27
28

1
2
3
4
5
6
7
8
9
10
11
12
13
14

INJECTOR
CYLINDER #1
242-3456

J67
3E3382

F429-E6 BU-16
F473-E7 YL-16
J906-E50 BR-16
E722-E15 PK-16
C968-E21 PK-16
F715-E9 PU-16

30 Page, Color 2

P203
1698670
A
997-A8 OR-18
B
993-A6 BK-18
C
A747-A5 GY-18
P200
1698670
A
997-A45 OR-18
B
993-A51 BR-18
C
A746-A29 PK-18

P300 J300
1726062 1917823
1
T951-B54 YL-16
2
T952-B55 BR-16
3
T953-B56 BU-16
4
T954-B57 GY-16
5
T955-B58 GN-16
6
T956-B63 GY-16
7
8
9
10
11
12
13
T962-B65 WH-16
14
T961-B65 GN-16
15
T960-B66 BU-16
16
T959-B67 BR-16
17
T958-B68 YL-16
18
T957-B69 PU-16

GY-16-HV
PU-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
GY-16-HV

P800
1698670
A
OR-18
B
BK-18
C
OR-18

P201
1698670
A
997-A46 OR-18
B
993-A54 BR-18
C
994-A12 GY-18

993-A50 BR-18
993-A54 BR-18
BK-18

A-S6

J842-A65

A701-A17
A702-A18
A703-A19
J763-A20
A705-A30
A706-A31

OR-18
OR-18
BK-18
BR-18
BR-18

1
2

PK-18
PU-18

E965-A33
E966-A32

P402
1112416
A
BU-18
B
YL-18

C967-A16
G833-A37

F424-E8

RENR8119-01

E963-A28 BK-18
E965-A33 BU-18
R817-A27 GY-18
G833-A37 PK-18
995-A15 BU-18
G833-A38 PK-18
E966-A32 YL-18
C967-A16 BU-18
G833-A62 PK-18
F421-A61 YL-18

P401
1003320
A
BK-18
B
GY-18

30

CAT DATA LINK +

CAT DATA LINK (+)BATTERY KEYSWITCH
(-)BATTERY

1
2
3
4
5
6

INTAKE MANIFOLD AIR TEMPERATURE

INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
BOOST PRESSURE

G850-A4 BU-18

E963-A28
R817-A27

1
2
3
4
5
6

COOLANT TEMPERATURE
FUEL TEMPERATURE

F723-A10 PK-18
G850-A4 BU-18

A
B

TIMING CALIBRATION (TC) PROBE+

TIMING CALIBRATION (TC) PROBEENGINE OIL PRESSURE
INJECTION ACTUATION PRESSURE

G850-A4 BU-18

A
B

ANALOG TEMPERATURE SENSOR RETURN

G850-A4 BU-18

A
B

FUEL PRESSURE

PU-18
PU-18
PK-18

A
B

TRANSMISSION OIL PRESSURE

F724-A11
G855-A35
G854-A34

997-A1 OR-18
993-A2 BR-18
R800-A60 OR-18
J842-A65 BK-18
M967-A58 OR-18

A
B

IAH RELAY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

A
B

ANALOG SENSOR SUPPLY +5V

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER +8V
DIGITAL SENSOR RETURN
COOLANT LEVEL

THIS SCHEMATIC IS FOR THE

C9 MARINE AUXILIARY ENGINE (C9A)
C9 MARINE GENSET (SJB)
CUSTOMER CONNECTIONS ON THIS DIAGRAM ARE NOT INTENDED FOR GENSET SJB

(REF 121-4017 AND 117-1575)

+BAT.
-BAT.
US-METRIC
SCROLL FORWARD
CAT DATA LINK CAT DATA LINK +
MON XMSN TEMP-PRESS.
WARNING-ALARM LAMP
BACKLIGHT LAMP PWR

IDENT.
A
E
B
-

OPTIONAL LAMPS (NOTE B)

J1-P99 NOTE R
1
2
3
4
5
6
7
NOTE P
8
9
10
11
12

(MAINTENANCE INDICATOR LAMP)

HOUR METER
(6T-7337)

(WARNING LAMP)

INPUT SIGNAL WIRES TO ECM

OUTPUT SIGNAL WIRES FROM ECM
SENSOR SUPPLY VOLTAGE

SCROLL BACKWARD

SIGNAL PLUS

PRIMARY THROTTLE POSITION

RUN/STOP SWITCH
DROOP/ISOCH SWITCH
LOW IDLE SWITCH
RESET SWITCH
MAINTENANCE CLEAR SWITCH
REMOTE ENGINE SHUTDOWN SWITCH
MAINTENANCE INDICATOR LAMP
DIAGNOSTIC LAMP
WARNING LAMP
J1939 SHIELD
J1939 DATA (+)
J1939 DATA (-)
HOUR METER (+)
HOUR METER (-)
CAT DATA LINK (-)
CAT DATA LINK (+)

SIGNAL MINUS
(-) BATTERY / SENSOR RETURN

J42
CUST SUPPLIED ENG
SERVICE TOOL CONN
KEYSWITCH A
-BATTERY B
J
H
CAT DATA LINK + D
CAT DATA LINK - E
J1939 SHIELD C
J1939 DATA - F
J1939 DATA + G

STUB KEY
P68-J68
C
A
B

REMOTE ENGINE SHUTDOWN SWITCH

MAX LENGTH 1 METER

OPTIONAL
NEGATIVE BATTERY
POSITIVE BATTERY
MPD ENABLE
J1939 SHIELD
J1939 DATA J1939 DATA +
BUS POSITIVE
BUS NEGATIVE
EXTERNAL ALARM
CONFIGURATION RTN
CONFIGURATION 2
CONFIGURATION 1

E-S9

Harness 246-4953 -00

Connector and Splice
Locations

MPD
ON-OFF

12
11
10
9
8
7
6
5
4
3
2
1

5A
MAX LENGTH 1 METER

ALARM
DEVICE
+ -

NOTE A: (-)BATTERY ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO

THE (-)BATTERY BUS BAR AND NOT CONNECTED TO (-)BATTERY THROUGH
ANY OTHER INDIRECT PATH.
NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER
NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION
REFER TO C9 MARINE ENGINE INSTALLATION GUIDE.
NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
AT EACH STATION TO SHUTDOWN THE ENGINE
WITHOUT REMOVING POWER TO ECM.
NOTE F: DO NOT ENGINE MOUNT.
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION WILL
VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
SEE INSTALLATION GUIDE.
NOTE H: JUMPER BETWEEN PINS 1 & 3 OR 2 & 3.
NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
TO TERMINATION RESISTOR) IS 40 METERS
NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
INSTALLATION DETAILS
NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM
NOTE N: 30 METER MAXIMUM TOTAL LENGTH FROM P61 TO ALL
OTHER CAT DATA LINK CONNECTIONS.
NOTE P: WHEN PIN 7 IS CONNECTED TO (-)BATTERY, THIS CONNECTION DISABLES
THE TRANSMISSION TEMPERATURE AND PRESSURE DISPLAY ON THE EMS.
THIS OPTION CAN BE USED FRO INSTALLATIONS THAT DO NOT
REQUIRE A TRANSMISION.
NOTE R: CONNECTOR P99 IS THE MATING CONNECTOR FOR J1 SHOWN ON THE EMS.
NOTE S: CONNECT PIN 3 ON EMS CONNECTOR FOR STARBOARD EMS.
CONNECT PIN 31 ON EMS CONNECTOR FOR PORT EMS.
CONNECT PIN 3 AND 31 ON EMS CONNECTOR FOR CENTER EMS.
NOTE T: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
POWER REQUIREMENT.
NOTE U: MAY USE WOODWARD LOAD SHARE MODULE OR ROTARY POSITION SENSOR.
NOTE V: WIRE 993-A6 IS BLACK ON HARNESS 246-4954 -00. THE WIRE IS BROWN
ON LATER VERSIONS OF THE HARNESS.
NOTE W: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809
FOR REPAIR AND INSTALLATION DETAILS.

THROUGH KEY
A
B
C
J68-P68

A
B
C
P68-J68
THROUGH KEY
RECEPTACLE AS.
(133-0970)

CB

(153-2707)
NOTE K & L

STUB KEY
P68-J68
C
A
B

CB
NOTE T

NOTE H
NOTE F
TERMINATION
RESISTOR
(174-3016)
NOTE J & L

ALARM
RELAY
THE ALARM RELAY IS NOT REQUIRED
FOR ALARMS THAT DRAW LESS THAN 100mA.

120

A
B
C

THROUGH KEY
A
B
C
J68-P68
RECEPTACLE AS.
(133-0970)

(153-2707)
NOTE K & L

P57-J68
THROUGH KEY

COOLANT
TEMPERATURE
SENSOR
P100
ELECTRONIC
CONTROL
MODULE
P1

Harness 246-4954 -00

Connector and Splice
Locations

FUEL PRESSURE
SENSOR
P209

START RELAY
(SMMS)
P515

BOOST
PRESSURE
SENSOR
P200

FUEL
TEMPERATURE
SENSOR
P105

TERMINATION
RESISTOR
J67

INIJECTION ACTUATION
PRESSURE CONTROL
VALVE
P500

ATMOSPHERIC
PRESSURE
SENSOR
P203

INLET AIR
HEATER RELAY
P501
A-S5

E-S5

E-S8

PRIMARY
ENGINE
SPEED/TIMING
SENSOR
(TOP)
P401

INLET AIR
HEATER
BATTERY(+)
J648

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
P103

ENGINE OIL
PRESSURE
SENSOR
P201
CUSTOMER
CONNECTOR
J61

COOLANT
LEVEL
SENSOR
P800

INJECTOR
HARNESS
CONNECTOR
P300

E-S4
E-S3

CHG
00 (J2 / ENGINE)
00 (J1 / CUSTOMER)
02 (INJECTOR HARNESS)
01 (ALTERNATOR/STARTER)

(+) BATTERY SUPPLY WIRES

(DIAGNOSTIC LAMP)

MARINE POWER DISPLAY

E-S7

HARNESS
246-4954
246-4953
215-3294
201-7180

A-S7

INJECTION ACTUATION
PRESSURE SENSOR
J204

E-S12
E-S11

E-S10

SERVICE TOOL
CONNECTOR
J60
E-S1

E-S2

E-S6

SECONDARY
ENGINE
SPEED/TIMING
SENSOR
(BOTTOM)
P402

TIMING CALIBRATION
(TC)PROBE CONNECTOR
P400

A-S6

A-S1

A-S4

ELECTRONIC
CONTROL
MODULE
P2