MRP Set-Up

PLTPR_14
Agenda
2 Tate & Lyle 2010
Course Introduction
MRP Settings for Production Materials
MRP Settings for ERSA Materials
MRP Settings for HIBE Materials
Course Summary
Course Objectives
Set-up specific MRP settings for ERSA Materials
Set-up specific MRP settings for Production Materials
Set-up specific MRP settings for HIBE Materials
Note: the settings shown are just an example, the
reorder point, lot size, maximum lot size, maximum
stock level and planned delivery time should be specific
for every material and plant
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MRP SETTINGS FOR ERSA
MATERIALS
4 Tate & Lyle 2010
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Settings Material Master - ERSA
MRP 1 Screen
MRP Type VB
Lot Size HB
MRP Controller
005 separate
MRP controller for
spare parts
Reorder Point 25
Max Stock Level 45
System will generate
re-ordering to
maximum stock level
of 45
6
Settings Material Master ERSA cont.
MRP 2 Screen
Procurement type
F for External
Procurement
Planned Delv. Time
14 days Order lead
time, i.e. average time
required for the supplier
to ship the material
from the time the
purchase order is
generated
7
Settings Material Master ERSA Repairables
MRP 1 Screen
Plant-specific material
status 52 repairables
MRP Type ND no
planning
Lot Size EX
Reorder Point 0
Max Stock Level 0
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Settings Material Master ERSA Repairables
MRP 2 Screen
Procurement type F
for External
Procurement
Planned Delv. Time
0 days
Replenishment Process Flow
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MRP SETTINGS FOR
PRODUCTION MATERIALS
10 Tate & Lyle 2010
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Settings Material Master VERP Packaging
MRP 1 Screen
Plant-specific material
status 03
MRP Type PD - MRP
MRP Controller 006
Lot Size FX
Fixed lot size
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Settings Material Master VERP (contd)
MRP 2 Screen
Procurement type F
for External
Procurement
Planned Delv. Time
28 days
13
Settings Material Master HALB Semi-
Finished Goods
MRP 1 Screen
Plant-specific material
status 03
MRP Type X0 planning
w/BOM explosion
MRP Controller 007
Lot Size FX fixed
lot size
Reorder Point 0
Max Stock Level 0
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Settings Material Master HALB (contd)
MRP 2 Screen
Procurement type X
for Internal Procurement
Planned Delv. Time
0 days
MRP SETTINGS FOR HIBE
MATERIALS
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8 February 2010, London
16
Settings Material Master HIBE
MRP 1 Screen
Plant-specific material
status 03 Active
MRP Type PD MRP
planning
MRP Controller 004
Lot Size FX fixed
lot size
Reorder Point 0
Max Stock Level 0
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Settings Material Master HIBE (contd)
MRP 2 Screen
Procurement type F
for External
Procurement
Planned Delv. Time
Reflects vendor lead
time
COURSE SUMMARY
18 Tate & Lyle 2010
Course Summary
Congratulations! You have finished
PLTPR_14 MRP Set-Up
You should now be able to:
Set-up specific MRP settings for ERSA Materials
Set-up specific MRP settings for Production Materials
Set-up specific MRP settings for HIBE Materials
19 Tate & Lyle 2010
Questions
20 Tate & Lyle 2010
Wrap-up
Course Evaluation
21 Tate & Lyle 2010
Course Complete
Thank you for your participation!
22 Tate & Lyle 2010