CALCULATION OF OVERALL EQUIPMENT

EFFICIENCY
Failures
Setup / adjustment
Cutting Blade
Loading Hours Start-up
Utilization Hours Minor Stoppages
Net Utilization
Hours
speed Losses
Value Added
Hours
Defect
Losses
Defect / Rework
Overall Equipment Efficiency = Operating
Rate X Perfomance Rate X Quality Rate
Quality Rate = Good Products / Total
Products
SEVEN MAJOR LOSSES
Perfomance Rate = (Standard Cycle time X
Total Products) / Operating Time
RELATION BETWEEN 7 MAJOR LOSSES OF EQUIPMENT AND OVERALL EQUIPMENT EFFICIENCY
Downtime Losses
Speed
Losses
Operating Hours
EQUIPMENT
SD Losses
Operating Rate(Availability) = (Loading time -
Dontime) / Loading time
Operating Rate(Availability) = (Actual Working Worker-
Hours X 100) / Loading Working Hours
Efficiency = {Value Added Working Hours(Output
Working Hours) X 100 } / Actual Working Worker- Hours
Measuring And
Adjustment Losses
Management Loss
RELATIONS BETWEEN 5 MAJOR LOSSES THAT CAN IMPEDE HUMAN WORK EFFICIENCY AND OVERALL EFFICIENCY
Overall Efficiency = Operating Rate X Efficiency X 100
Labour - Saving Ratio = Peronnel After Improvement /
Present Personnel
Motion Loss
Line Organization Loss
Losses resulting from
Failure To Automate
Operating Worker - Hours
Loading Worker - Hours
Actual Working Worker - Hours
Effective Worker - Hours
Value Added Worker -
Hours