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Vt Liu Lm Khun


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1. Mt s loi nha thng dng trong cng ngh p phun.
a). Phn loi.
Theo tnh cht vt l.
+ Nha nhit do: Nha sau khi nh hnh sn phm c th
ti s dng khi nung chy nhit cao. V d PP, PE,
PVC.v.v
+ Nha nhit rn: Nha b bin cng sau khi sn xut,
khng th ti s dng nh Phenolic.
+ Nha n hi: V d nh PTR, cao su, silicon.
Theo cng dng.
+ Nha thng dng: PP, PE, PVC, v.v chu lc.
+ Nha k thut: PA, PC, POM, v.v chu lc, chng ma
st.
+ Nha chuyn dng: PTFE, PPS, PPO, v.v

b). Cc thng s cn quan tm v vt liu nha.
Tn: Cho php ta nhn dng sn phm t bit c tnh
cht ca nha.
Nhit nng chy trong khun.
H s co rt
0
0
/ ,
0
00
/ - L h s co ca vt liu khi chuyn t
trng thi lng sang rn, phi nhn thm h s co rt.
T trng tnh ton khi lng sn phm t suy ra c
gi thnh ca sn phm, kch c my p, kch thc gate,
runner.

c). Vi loi nha thng dng.
ABS Dng lm v in thoi di ng, v camera, v.v h s
co rt
0 0
00 00
4 / 6 / (thng dng lm linh kin in t cao cp).
PP (Polypropylene) H s co rt t
0 0
00 00
15 / 25 / dng lm
vt dng gia nh.
PS (Polystyrene)
0 0
00 00
4 / 6 / dng lm cc sn phm trong
t lnh, cc sn phm trong sut, gin (Acrylic, AS).
PET (Polyethylene Terephthalate) H s co rt
0 0
00 00
15 / 20 / thng dng sn xut cc loi chai ng
thc phm trong sut.
PVC Dng cho cc sn phm chu lc.
HPVC
0 0
00 00
4 / 6 / cng, dng lm ng nc.


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SPVC Do, trong, h s co rt
0 0
00 00
15 / 50 / .
PMMA en, trong vi h s co rt
0 0
00 00
4 / 6 / dng lm cc
cng Sensor.

2. Cc vt liu thng dng trong khun.
V khun: S50C, S55C. Vi cng 6 28HRC. C45, C55
tng ng S55 (vt liu hay dng Vit Nam).
Li khun: NAK80, STAVAK, SKD61 vi cng
34 40HRC.

3. Mt s vt liu dng trong cng ngh khun dp ngui.
Vt liu: DC53 (tc SKD11 ci tn).
+ c trng: cng cao, chu mi mn , thch hp vi ti
nhit cao, tnh gia cng , mi v wire cut tt.
+ Chuyn dng: Khun dp ngui, khun die cast sn xut
hng lot, khun i hi chnh xc cao.

Vt liu: DC11 (tc tn gi mi ca SKD11).
+ c trng: Tnh chu mi mn tt, gim kch thc sau
khi ti thm thp.
+ Chuyn dng: Khun dp ngui sn xut hng lot.

Vt liu: DCX.
+ c trng: Tnh gia cng, hn sa khun tt.
+ Chuyn dng: Dng cho cc loi khun dp hng trung,
sn xut s lng t.

Vt liu: DC3.
+ c trng: Cn gi thp ho cng di hi lnh. Tnh chu
mi mn rt cao.
+ Chuyn dng: Thng c dng lm con ln trong my
cn st, khun dp ngui s lng nh.

Vt liu: GOA (tc tn gi mi ca SKS3).
+ c trng: Tnh ti, chu mi mn tt.
+ Chuyn dng: Dng lm khun dp.

Vt liu: GO5.
+ c trng: Cn gi l thp chuyn dng lm frame. Tnh ti
cao.
+ Chuyn dng: Dng lm khun dp dng blanking.




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Vt liu: GO4.
+ c trng: Tnh ti tt, bin dng sau ti thp.
+ Chuyn dng: Lm khun chnh xc cao, cc loi khun
cn vt tho khun ln.

Vt liu: CX1.
+ c trng: cng 50 HRC , bin dng sau x l nhit
thp.
+ Chuyn dng: Cc loi khun dp chi tit c thnh mng,
cc chi tit b phn trong khun kim loi.

Vt liu: GO40F.
+ c trng: cng 40HRC, tnh gia cng tt.
+ Chuyn dng: Dng lm cc lai khun n gin.

Vt liu: YK30 (tc tn mi ca SKS93).
+ c trng: Thp thhc hp vi ti du, d x l nhit.
+ Chuyn dng: Dng sn xut cc loi khun dp nh, s
lng t. Dng lm Jig ( g).

Vt liu: SLD-MAGIC.
+ c trng: Vt liu mi nghin cu , khng cn ti thm
khun sau gia cng, cng , dai cao , tnh gia cng cao,
thch hp vi gia cng cao tc, tnh chu mi mn , va p
cao. Khun bng SLD-MAGIC c th sn xut n 300000
shot mi cn tu sa khun.Thnh phn vt liu khng
c cng khai v HITACHI METAL ang xin bn quyn.
+ Chuyn dng: Lm tt c cc loi khun t dp ngui n
Die-casting.

4. Khun dp nng, khun Die Casting.
Vt liu: DHA1 (tn mi ca SKD61 ci tn).
+ Chuyn dng: Lm khun die cast, khun n, khun dp
nng.

Vt liu: DH31-S.
+ c trng: Tnh ti v chu nhit cao, cng cao, tnh
chu mi mn cao, nu dng phng php HIT v AHIT
x l nhit th tui th ca khun s rt cao.
+ Chuyn dng: Lm khun Die cast cao tnh nng, khun
de cast loi ln, khun dp nng loi ln.

Vt liu: DHA (tn mi ca DKD61 ci tn).
+ c trng: Tnh ti cao, bin dng sau x l nhit thp,
tnh th nng (heat checking) tt.


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+ Chuyn dng: Khun Die Cast, khun dp nng.

Vt liu: DH2F.
+ c trng: cng 40HRC.
+ Chuyn dng: Lm khun Die Cast, khun c nha, cc
loi pin trong khun.

5. Cc loi khun rn, khun n nng.
Vt liu: DH62 (tn gi mi ca SKD62).
+ c trng: khng mm cao, tnh chu mi mn tt.
+ Chuyn dng: Khun dp nng, khun n.

Vt liu: DH32.
+ c trng: Chuyn dng lm khun chu c lc va p,
cao tc, nhit cao, thch hp vi cc loi khun dp
nng, khun rn cao tc.

Vt liu: DFA (tn gi mi ca SKT4 ci tn).
+ c trng: Tnh chu va p cao.
Chuyndng: Khun rn, khun n, ba my.