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INPLANT TRAINING REPORT

INTRODUCTION TO PPC3

• PPC3 was formed in Feb’06 as an additional facility to existing PPC1


and PPC 2.
• Project Execution & Quality control directly under L&T’ supervision.
• QA Manual & QC System of PPC3 is under the same management
system of HED-Powai.

 Approach of PPC3

Since PPC3 is operated by contractors, all the issues are


focused towards motivating for high quality & productivity.

 Critical mass of each contractors is identified and care is taken to


maintain & retain them during lean period.
 These critical mass workers are motivated by continuous
interaction & on-job training
 Weekly planned meetings with PMG.
 Extensive Training of young engineers for

 Up-gradation of technical knowledge.


 Job specific training by experts & seniors.

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INPLANT TRAINING REPORT

 Shops & Facilities

Crane Length Height W

(Mt) x (m) (m)


(m)
Nos
Shop Bay1 30x 2 158 11 19
1
Area :
8250 Bay2 10x 1 158 9 15
Sq m
5 x 1
Bay3 10x 1 158 9 15

5 x 1
Shop 2 Bay4 5 x 2 122 7.5 12
Area :
4000 Bay3 5 x 1 144 5.4 18
Sq m
Open -- -- 45 -- 20
Yard
Area :
900 Sq
m

 Additional facilities in PPC3

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INPLANT TRAINING REPORT

• Shot Blasting & Painting Facility (15 m x 5.7m wide x 7 m

height).

• Radiography Enclosures (13m X 6 m).

• Steel Yard and Plate Preparation Center – (880 Sq. Mtr.) 10 Ton

crane, 80 m x 11 m x 6 m height.

• Welder Training Center.

• RT Film Processing and Viewing room.

• Welding consumables stores.


 Plate Rolling M/c
 Plant & Machinery
Min Dia. – 710 mm
Max Width – 2500 mm
Max. Thk CS - 40mm

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INPLANT TRAINING REPORT

EdgePlanin
g M/c

Max.Length–12.5m

Max thk: - 75mm

Boom Mounted

Submerged

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INPLANT TRAINING REPORT

Arc Welding

M/c.(Total 5 Nos)

Maximum Travel:

X – 9 m;

Y – 6m.

Weld Positioners:-

Capacity:-10 Tonne. Capacity: - 30 Tonne.

V .J .T. I , MATUNGA Page 20

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