Design of Penstock

Reference Code:IS 11639(Part 2)

Effective Head 125 mtrs Design Head 187.5 mtrs

Internal pressure 18.75 Kg/Cm^2
R,Radius of Penstock 275 cm t(cm) 3.05
C, Radius of external
surface of concrete 375 cm
Ec, modulus of
elasticity for concrete 250000 (For M25 Grade) Poission ratio 0.25 (Assumed)
Es modulus of
elasticity for steel 2200000 Poission ratio 0.3
Min UTS: 4850 Kg/Cm^2
Material Used ASTM 537 CL 1
Min Yield Stength: 3450 Kg/Cm^2

Allowable Stresss
In Normal Operating Conditions
a) Design Stress is 1/3 of UTS= 1616.7 Kg/Cm^2 Min.(This shall be used as Design stress)
Design Stress is 60% of = Y.S 2070.0 Kg/Cm^2

Hoop Stress in Penstock without rock Participation

Internal Pressure=? f X t/R 17.93 Kg/Cm^2 or Hoop stress 1690.5738

Hoop Stress in Penstock in unfissured concrete

Hoop stress(Fs) Ps.R/t
Constant, K1 3.33
Pressure shared by steel liner(Ps) 5.20 Kg/Cm^2

Hoop stress in steel liner(Fs) 468.74 Kg/Cm^2

Hoop stress in concrete at in the inner surface(Fc) 45.08 Kg/Cm^2

file:///conversion/tmp/activity_task_scratch/26090532.xls
 Design of Penstock
ASTM 537 Values DesignStress Under Normal Note: Normal condition includes static head along with
A Desig.
Cl-1 (kgf/cm^2) (kgf/cm^2) condition pressure rise due to normal operation or head at
Min.UTS ƒu 4850 1616.67 1/3 of UTS transient max. surge, whichever is higher

Yield Point ƒy 3450 2070 60 % of Y.P

Allowable
Stress ƒall 1616.67
Poission
Ratio
µ 0.30
Modulus Of
Es 2100000
Elasticity
Values DesignStress
Concrete Desig.
(kgf/cm^2) (kgf/cm^2)
Min.UTS ƒu 0 0.00
Yield Point ƒy 0 0
Allowable
Stress ƒall 0.00
Poission
Ratio µ 0.20
Modulus Of
Elasticity Ec 210000

Values in
B Geometry Desig.
(cm)
Radius of
penstock Rs 275
Radius of
concrete Rc 375
Ext.
Radius of
Rr 0
rock Ext.
C Hoop Stress in penstock without Rock Participation
Effective Increase in
Free Design int. Hoop tensile Safety
Thickness TH. Total Head Pressure due Design
Reserviour Upto EL(mtrs). Pressure stress(ƒst) Factor
(t) in cm (t- (mtrs) to hammer Head(mtrs)
Level EL (kgf/cm^2) (kgf/cm^2) (>1)
corr.all.) (mtrs)
1.8 1.7 840.00 778.10 61.90 6.493 68.39 6.84 1106.4 1.5

2 1.9 840.00 727.5 112.50 12.169 124.67 12.47 1804.4 0.9

2.2 2.1 840.00 712.50 127.50 12.169 139.67 13.97 1829.0 0.9

3.2 3.1 840.00 696.00 144.00 20.64 164.64 16.46 1460.5 1.1

4 3.9 840.00 696.00 144.00 20.64 164.64 16.46 1160.9 1.4

D Hoop Stress in penstock in unfissured conrete

Effective
Pressure Hoop tensile Hoop tensile Longitudinal
Thickness Thickness Constant ƒstmax.<
Shared By stress in liner stress in Joint η stress due to
(t) in cm (t- K1 (η X ƒall)
steel liner (Ps) (ƒst) concrete (ƒct) Radial strain
corr.all.)

1.8 1.7 3.33 1.32 213.8 18.36 0.85 1374.2 335.2

2 1.9 3.33 2.63 381.1 32.72 0.85 1374.2 546.7

2.2 2.1 3.33 3.19 417.7 35.85 0.85 1374.2 554.2

3.2 3.1 3.33 5.01 444.1 38.12 0.85 1374.2 442.5

4 3.9 3.33 5.84 411.8 35.35 0.85 1374.2 351.8

file:///conversion/tmp/activity_task_scratch/26090532.xls11/02/2021
 Design of Penstock
Under
ASTM 537 Values DesignStress
A Desig. Emergency
Cl-1 (kgf/cm^2) (kgf/cm^2) Note: This includes partial closure of gate in critical
condition
time of penstock (2L/a sec) at max. rate, and the
Min.UTS ƒu 4850 3233.33 2/3 of UTS cushioning stroke being inoperative in one unit.
Yield Point ƒy 3450 3105 90 % of Y.P
Allowable
Stress ƒall 3233.33 Critical Time 289.8211 seconds
Pressurewave
Poission µ 0.30 velocity(a) 1.425/1+(d/100t) 1.4237
Ratio m/s
Modulus Of
Es 2100000
Elasticity
Values DesignStress
Concrete Desig.
(kgf/cm^2) (kgf/cm^2)
Min.UTS ƒu 0 0.00
Yield Point ƒy 0 0
Allowable
Stress ƒall 0.00
Poission
Ratio µ 0.20
Modulus Of
Elasticity Ec 210000

Values in
B Geometry Desig.
(cm)
Radius of
penstock Rs 275
Radius of
concrete Rc 375
Ext.
Radius of
Rr 0
rock Ext.
C Hoop Stress in penstock without Rock Participation
Effective Increase in
Free Design int. Hoop tensile Safety
Thickness TH. Total Head Pressure due Design
Reserviour Upto EL(mtrs). Pressure stress(ƒst) Factor
(t) in cm (t- (mtrs) to hammer Head(mtrs)
Level EL (kgf/cm^2) (kgf/cm^2) (>1)
corr.all.) (mtrs)
1.8 1.7 840.00 778.10 61.90 6.493 68.39 6.84 1106.4 2.8

2 1.9 840.00 727.5 112.50 12.169 124.67 12.47 1804.4 1.7

2.2 2.1 840.00 712.50 127.50 12.169 139.67 13.97 1829.0 1.7

3.2 3.1 840.00 696.00 144.00 20.64 164.64 16.46 1460.5 2.1

4 3.9 840.00 696.00 144.00 20.64 164.64 16.46 1160.9 2.7

D Hoop Stress in penstock in unfissured conrete

Effective
Pressure Hoop tensile Hoop tensile Longitudinal
Thickness Thickness Constant ƒstmax.<
Shared By stress in liner stress in Joint η stress due to
(t) in cm (t- K1 (η X ƒall)
steel liner (Ps) (ƒst) concrete (ƒct) Radial strain
corr.all.)

1.8 1.7 3.33 1.32 213.8 18.36 0.85 2748.3 335.2

2 1.9 3.33 2.63 381.1 32.72 0.85 2748.3 546.7

2.2 2.1 3.33 3.19 417.7 35.85 0.85 2748.3 554.2

3.2 3.1 3.33 5.01 444.1 38.12 0.85 2748.3 442.5

4 3.9 3.33 5.84 411.8 35.35 0.85 2748.3 351.8

file:///conversion/tmp/activity_task_scratch/26090532.xls
 Design of Bracket for Jack (Eccentric Loading)
ASTM 537 Values Design
A Desig.
Cl-1 (kgf/cm^2) Stress(kgf/cm^2)
Min.UTS ƒu 4850 1616.67
Maximum
Yield Point ƒy 3450 2277 Stress in
Bending

Allowable
Stress
ƒall 1616.67
Poission
Ratio
µ 0.30
Modulus Of
Elasticity
Es 2100000

Design for Bracket (Material)

Load Section Bending

Height(h) Width(b) Max. Bending Safety
(L)cm Applied Modulus(Z) Stress(ƒb)
cm cm Moment(M) Kgf-cm Factor(>1)
(Kgf) cm^3 Kgf-cm

15 5 8 50000 400000 187.50 2133.33 1.067

15 5 17 25000 425000 187.50 2266.67 1.005

15 5 25 25000 625000 187.50 3333.33 0.683

ISMB 200 10 8 50000 400000 223.50 1789.71 0.922 fall in bending

for Rolled 1650 kgf/cm^2
B Electrode, E-7018-1, SFA 5.1 Beams:

Values Design
E-7018-1 Desig.
(kgf/cm^2) Stress(kgf/cm^2)
Min.UTS ƒu 4926.6 1642.20

Yield Point ƒy 4069.8 2686.07 66% of Y.P

30% of Nominal
Shear Stress ƒs 1477.98 UTS

Poissio Ratio µ 0.30

Modulus Of
Elasticity
Es

Design for fillet Weld

Area of Load Shear Bending Max.normal Max.shear

Size of weld Length of Section Modulus(Z) Max.bending Factor of
weld (a) Applied Stress Stress(ƒb) stress(ƒt) stress(ƒs)
(s) cm weld (l) cm cm^3(sxl^2/4.242) Moment(M) safety(>1)
cm^2, X 2 (Kgf) kgf/cm^2 kgf/cm^2 kgf/cm^2 kgf/cm^2

3 15 63.63 50000 159.12 400000 785.79 2513.8 2739.20 1482.31

2 15 42.42 50000 106.08 850000 1178.69 8012.7 8182.46 4176.12
1 70 49.49 50000 1155.12 400000 1010.31 346.3 1198.18 1025.03 ISMB 200

file:///conversion/tmp/activity_task_scratch/26090532.xls