Professional Documents
Culture Documents
This manual has been prepared to acquaint you with the operation and maintenance of
your new MUSSO and to provide important safety information. We urge you to read it
carefully and follow the recommendations to help assure the most enjoyable, safe, and
trouble-free operation of your vehicle.
When it comes to service, remember that your SSANGYONG dealer knows your ve-
hicle best and is interested in your complete satisfaction.
We would like to take this opportunity to thank you for choosing MUSSO and assure
you of our continuing interest in your motoring pleasure and satisfaction.
This manual should be considered as a permanent part of your vehicle, and must re-
main with the vehicle at the time of resale.
PYUNGTAEK, KOREA
IMPORTANT NOTICE
Please read this manual and follow the CAUTION All information, illustrations, and specifica-
instructions carefully. tions in this manual are based on the latest
CAUTION indicates a potentially
: This is the safety alert symbol used product information available at the time of
hazardous situation which, if not
to alert you to potential hazards publication.
avoided, may result in minor or
including injuries or damage to your
moderate injuries, or damage to Ssangyong reserves the right to change
vehicle or other property. Obey all
your vehicle or other property. specifications or designs at any time without
safety messages that follow this
notice and without incurring obligation.
symbol.
Throughout this manual, you will find special NOTE This vehicle may not comply with the
notations: NOTE indicates information which standards or regulations of other countries.
• Warning will assist you with maintenance or Before attempting to register this vehicle in
• Caution other instructions concerning your any other country, check all applicable
• Note vehicle. regulations and make any necessary
modifications.
WARNING
WARNING indicates a potentially
* : The asterisk in this manual signifies an
item of equipment that is not included on
This manual describes options and trim
available at the time of publication. Some of
hazardous situation which, if not all vehicles. Such items include engine the items covered may not apply to your
avoided, could result in serious options, model variations specific to one vehicle. Contact your Ssangyong dealer for
injury or death. country, and optional equipment. information on option and trim availability.
DOOR LOCKS
CAUTION Front doors can be locked or unlocked Each door can be locked or unlocked from
from outside by using the key. the inside by pushing or pulling the door lock
Transmitter can be damaged.
To lock, turn the key towards the front of button.
• Do not reverse the polarity.
the vehicle.
• Avoid dropping.
To unlock, turn the key towards the rear of Each door can be locked from the outside
• Do not place heavy objects on it.
the vehicle. by pushing the door lock button then clos-
• Keep transmitter away from water
ing the door.
and direct sun light. CAUTION
Lock all doors and tailgate when
NOTE leaving the vehicle unattended.
If transmitter gets wet, wipe it with
soft cloth.
(Outside) (Inside)
LOCK
UNLOCK
1–6 BEFORE DRIVING YOUR CAR
To open the door from the outside, turn the To open the door from the inside, lift the door
WARNING
key and pull the door handle upward. lock button and pull the inside door handle.
Never leave children or animals un-
attended in the vehicle.
• They can move the vehicle unex-
pectedly.
• They can be suffocated in espe-
cially hot weather.
(Outside) (Inside)
BEFORE DRIVING YOUR CAR 1–7
(Outside)
UNLOCK
LOCK
BEFORE DRIVING YOUR CAR 1–9
(Inside) UNLOCK
LOCK
1–10 BEFORE DRIVING YOUR CAR
WARNING
Debris on the sun roof can damage
operation.
• Clean the sun roof before opening.
• Remove water drops, snow, ice or
sand from on top of the sun roof
before opening.
• Do not place heavy objects on the
sun roof or surrounding area.
WARNING
When leaving the vehicle unattended,
close the sun roof fully.
BEFORE DRIVING YOUR CAR 1–13
CAUTION
Do not force mirror to adjust if ice
should restrict movement of mirror.
Use deicer, spray, or blower to re-
move ice.
CAUTION
Adjust mirror angles before driving.
1–14 BEFORE DRIVING YOUR CAR
NOTE NOTE
Remember that you lose some rear- Automatic dimming function will be
view clarity in the night position. operated when the ignition switch is
turned “ON” or the engine is run-
ning.
Adjusting
lever
Night Day
BEFORE DRIVING YOUR CAR 1–15
SEAT LUMBAR SUPPORT FRONT SEAT BACK STORAGE 8-WAY POWER SEAT (DRIVER’S)*
To adjust driver’s lumber support, move the POCKET If your Musso is fitted with a power seat it
lever until the desired angle is achieved. The front seat back storage pocket is pro- can be controlled by the power seat control
Move the lever downward to increase the vided to store small items. lever which is located on the left side of
amount of lumber support. driver’s seat.
To decrease it, raise the lever progressively
through the other position.
1–18 BEFORE DRIVING YOUR CAR
1
BEFORE DRIVING YOUR CAR 1–21
3
1–22 BEFORE DRIVING YOUR CAR
SIDE ARMREST
8. Make sure the seat belts are not twisted Pull or push the armrest to raise or lower it.
WARNING
or caught in the seatback and are ar- To remove the armrest, lower the armrest
ranged in there proper position. Ensure that the rear seatbacks and and pull it out while pushing the side button
rear seat cushion are locked in po- on the armrest.
WARNING sition before operating the vehicle To install the armrest, insert the bar on the
To help avoid injuries, make sure with passengers in the back seat. armrest into the seat hole while pushing the
your hand and any other body parts, Do not press the release buttons on side button.
as well as those of other persons, are the seatback while the vehicle is
completely away from the rear seat moving.
compartment when unfolding the Pressing the release buttons while
rear seat. the vehicle is moving can cause in-
juries or damage to the occupants.
WARNING
• Do not stack luggage or other
cargo higher than the front seats.
• Do not allow passengers to sit on
the folded seatbacks while the ve-
hicle is in motion.
• Unrestrained luggage or passen-
gers on a folded seatback can be
thrown about within or ejected
from the vehicle in a sudden stop
or accident.
• Serious injuries or death can re-
sult.
BEFORE DRIVING YOUR CAR 1–23
CHILD RESTRAINT
Pregnant Women When transporting infants or small children,
CAUTION
It is recommended that pregnant women use an appropriate child restraint system should
Damaged seat belts can cause more always be used.
seat belts. Contact your doctor for specific
serious injury. The child restraint system should be appro-
recommendations.
• Inspect seat belt assemblies peri- priate for your child’s weight and height and
odically. properly fit the car’s seat.
WARNING
• Inspect seat belts and other con- Accident statistics indicate that children are
stituent part after every collision. Pregnant women and unborn child
safer when properly restrained in the rear
• Replace seat belts if webbing be- could be injured.
seat rather than in the front seat.
come frayed, contaminated or • Use a lap-shoulder seat belt if pos-
damaged in any way. sible (Consult your doctor). WARNING
• Replace the entire seat belt assem- • Lap belt should be worn as low as
• Infants and small children should
bly after severe impact even if the possible throughout the preg- always be restrained in a infant or
damage is not obvious. nancy. child restraint.
• NEVER INSTALL A REAR-FACING
CHILD RESTRAINT IN FRONT SEAT
WITH FRONT PASSENGER AIR
CAUTION
BAG.
Improper seat belt could cause more • A child in a rear-facing child re-
serious injuries. straint installed in the front seat
Do not modify seat belts. can be seriously injured if the front
passenger air bag inflates.
Secure a rear-facing child restraint
in the rear seat.
• A front-facing child restraint should
be secured in the rear seat when-
ever possible. If installed in the
front passenger seat, adjust the
seat as far back as it will go.
1–26 BEFORE DRIVING YOUR CAR
LAP BELT
To remove the belt, depress the red push- A lap belt is installed in the center of the The buckle and metal latch plate of the cen-
button on the buckle. The belt will retract rear seat. ter rear lap belt are identified by the “CEN-
automatically. Insert the metal latch plate into the buckle TRE” mark. Be sure to check the marking
until it locks. before wearing the center rear lap belt.
WARNING To lengthen, hold the metal latch plate at
The metal latch plate of the center rear lap
Improper use of seat belts could right angles to the belt and pull on the belt.
belt can be fastened only into the buckle of
cause injuries. To shorten, pull the free end of the belt center rear lap belt buckle.
• Do not wear the shoulder portion away from the metal latch plate, then pull the
of seat belt under the arm. belt clip to take up the slack. WARNING
• Shoulder belt should be posi-
Position the lap belt low on the hips. Improper use of seat belts could
tioned midway over the shoulder,
To remove the belt, depress the red button cause serious injury.
never across the neck.
on the buckle. • Never wear the lap belt across your
• Lap belt should be fitted snugly
abdomen.
around the hips, not the waist.
• Lap belt should be fitted snugly
around the hips, not the waist.
Belt clip
PULL
PULL
PULL to
lengthen
1–28 BEFORE DRIVING YOUR CAR
INSERT to fasten
PRESS to unfasten
BEFORE DRIVING YOUR CAR 1–29
AIR BAG*
The air bag Supplemental Restraint System No safety system can provide complete
WARNING
(SRS) can provide additional protection for protection in a severe crash.
the driver against head and chest injuries in Occupant could be injured.
Just from viewing the vehicle damage after Wear the seat belt at all times even
the event of a collision.
a crash, it is very difficult to accurately de- if your Musso is equipped with an air
The air bag system activates during a fron-
termine if the air bags should or should not bag.
tal collision of sufficient force.
have inflated. In some cases, where the air The air bag system serves as supple-
When the air bag inflates, an operating noise bag did not inflate, extensive visible damage ment to the seat belt.
may be heard and a small amount of smoke indicate that the car absorbed much of the
like gas will be released. The gas is harm- crash energy, and the air bags were not
less and does not indicate that there is a fire. needed. In other cases, a severe jolt, such WARNING
as an impact to the under carriage, may not Alteration of components could in-
Injuries, including fatal injuries, can occur in jure someone.
cause extensive body damage but cause the
a severe collision, even if seat belts are • Do not modify original compo-
air bags to inflate.
worn properly and the air bags inflate. nents.
1–30 BEFORE DRIVING YOUR CAR
CAUTION
Under the following conditions the
air bag system will not be triggered.
• Rear impacts
• Side impacts
• Rollovers
• Minor frontal collisions
BEFORE DRIVING YOUR CAR 1–31
NOTE
The fuel filler door may not open in
cold weather.
Push or tap fuel filler door lightly to
open.
1–34 BEFORE DRIVING YOUR CAR
ENGINE HOOD
1. To open the engine hood, pull the release 2. Pull the safety catch lever located be- 3. To hold the engine hood in the open
knob located on left lower side of instru- side the grille and lift the engine hood. position, insert the support rod into the
ment panel to unlatch the engine hood. slot.
The engine hood will then be unlocked
and partially open.
BEFORE DRIVING YOUR CAR 1–35
FUEL RECOMMENDATION
Commercially available high-quality fuels are CAUTION Operation in Foreign Countries
suitable. Fuel quality has a decisive influence If you are going to drive your Musso in an-
Engine and exhaust system will be
on the power output, driveability and life of other country, be sure to :
damaged.
the engine. The additives contained in the • Observe all regulations regarding regis-
• Do not use leaded fuel to the ve-
fuel play an important role in this connec- tration and insurance.
hicle for unleaded fuel.
tion. You should therefore use only high- • Check that a suitable fuel is available.
• Use the fuel with specified or
quality fuels.
higher Research Octane Number
recommended for your country by Vehicle Fueling from Drums or
Diesel Engine Ssangyong. Storage Containers
Use diesel fuel at 50 cetane rating or higher. It is not covered by warranty. For safety reasons (particularly when us-
ing noncommercial fueling systems) fuel
Gasoline Engine Do not Use Methanol containers, pumps and hoses must be prop-
Fuel with too low an octane number can Fuels containing methanol (wood alcohol) erly earthed.
cause pre-ignition (detonation). Ssangyong should not be used in your Musso. This type Static electricity build up can occur under
can not be held liable for resultant damage. of fuel can reduce vehicle performance and certain atmospheric and fuel flow conditions
damage components of the fuel system. if unearthed hoses, particularly plastic, are
CAUTION fitted to the fuel dispensing pump.
NOTE It is therefore recommended that earthed
For correct octane rating setting and
The warranty policy will not cover pumps with integrally earthed hoses be
other use of gasoline (ex. Leaded),
damage of the fuel system and any used, and that storage containers be prop-
consult your Ssangyong Dealer.
performance problems that are erly earthed during all noncommercial fuel-
caused by the use of methanol or ing operations.
fuel containing methanol.
STARTING AND OPERATING 2–3
IGNITION SWITCH
The ignition switch on the right side of the ACC POSITION START POSITION
steering column has the following four po- The engine can be turned off without lock- This position activates the starter motor,
sitions, LOCK, ACC, ON, and START. ing the steering wheel. starting the engine.
Some electrical accessories such as the Release the key when the engine starts, and
LOCK POSITION radio and cigarette lighter can be operated it will be returned to the “ON” position auto-
The steering is locked by removing the key. in this position. matically.
Rotate the steering wheel until lock is en-
gaged. CAUTION WARNING
For easier key operation when unlocking, Battery can discharge. Never remove or turn the key off
move the steering gently from right to left Do not leave key at “ACC” position while driving.
and turn the key to the “ACC” position. for periods. • This can cause the driver to lose
control of vehicle.
NOTE • This can result in serious vehicle
To turn the key from “ACC” to ON POSITION
damage or personal injury.
“LOCK” position, you must push it This position turns on the ignition system and
in. the electrical accessories.
WARNING
CAUTION
Steering wheel can suddenly turn.
Battery will discharge. Never reach for the ignition switch
Do not leave key at “ON” position key through the steering wheel.
without running the engine for long.
Neutral
STARTING AND OPERATING 2–5
IMMOBILIZER SYSTEM*
The Immobilizer System provides an addi-
CAUTION NOTE tional theft deterrent to the vehicle in which
To help prevent the start motor dam- On vehicles equipped with an auto- it is installed and prevents it from being
age; matic transmission, fuel is automati- started by unauthorized persons.
• Do not operate the starter for more cally cut off when the engine is “rac-
than 15 seconds at a time. ing” (running at high speed) with When the ignition key with integrated tran-
• If the engine does not start, wait 10 selector lever position “P” or “N”. sponder is turned to the ON position, ECU
seconds before trying again. (Engine Control Unit) checks the crypto code
of key and, if correct, allow your Musso to
4. Warm-up start the engine.
Allow the engine to idle for at least If you can not start the engine, have the
30seconds after starting. Drive at mod- system checked by Ssangyong Dealer.
erate speed for a short distance first,
especially in cold weather. The valid key for a vehicle equipped with a
Immobilizer System is a mechanical ignition
key with integrated transponder, which is
CAUTION
electronically coded. The transponder is
Excessive temperature can damage placed invisibly in the ignition key.
the exhaust system.
Do not idle at high speed for more Only valid ignition keys can be used to start
than 5 minutes. the engine.
NOTE
Fuel is automatically cut off when
the engine is “racing” (running at
high speed) with selector lever posi-
tion “P” or “N”.
STARTING AND OPERATING 2–9
MODE SWITCH
Drive Range 2 • [W] - WINTER MODE • [P] - POWER MODE
2 = The drive position prevents the trans- Press the “W” portion of the mode For increased power, improved accel-
mission from shifting into third or fourth switch to select “WINTER” driving mode eration or driving up long slopes, press
gear. and “WINTER” indicator lamp will be dis- the “P” portion of the mode switch.
Select drive range 2 for more power when played on the instrument panel. The “POWER” indicator lamp will be dis-
climbing hills, for engine braking effects Use this mode in the event of starting- played on the instrument panel.
when driving down steep hills. off or driving difficulties on slippery The transmission will shift into the
roads. power driving pattern. The transmission
will shift at higher engine revolutions, al-
lowing more powerful acceleration.
Drive Range 1
1 = The drive position for maximum braking • NORMAL
effect, e.g. when driving down severe Use this mode for your normal driving.
gradients; the transmission does not This driving mode can be selected when
shift beyond first gear. both “W” and “P” portions are not
pressed.
2–10 STARTING AND OPERATING
Kickdown
If you need to accelerate rapidly, depress
the accelerator pedal completely to the floor
to push the kickdown switch on the floor.
Then, the kickdown will be operated and the
transmission shift to a lower gear automati-
cally.
STARTING AND OPERATING 2–11
Full-time
2–12 STARTING AND OPERATING
• ‘4H’ (4-Wheel drive, high) 4-Wheel Drive Operation • ‘2H’ or ‘4H’ ↔ ‘4L’
1. Part-time : Use this for driving on wet • ‘2H’ ↔ ‘4H’ (Part-time only) To shift from ‘2H’ or ‘4H’ to ‘4L’, the ve-
or slippery roads such as roads with Depending on the road conditions, se- hicle should be stopped.
snow, mud or sand. lect the 4WD switch to ‘4H’ by pushing Depressing the clutch pedal (with
This position provides greater traction before driving off or during driving. manual transmission) or moving the
than 2-wheel drive. The front hubs will Shifting is possible while driving at the selector lever to ‘N’ position (with au-
be locked automatically. speed of 70km/h or less. The 4WD high tomatic transmission), select the 4WD
2. Full-time : Use this for normal driving. (‘4H’) indicator light may come on. switch to ‘4L’ by pushing the 4WD low
When 4WD is in no longer needed, se- (‘4L’) indicator light may come on.
• ‘4L’ (4-Wheel drive, low) lect the 4WD switch from ‘4H’ to ‘2H’. When ‘4L’ operation is no longer needed,
Use this for maximum power and traction. This will avoid unnecessary heavy select the 4WD switch from ‘4L’ to ‘2H’
Use ‘4L’ for climbing or descending steep steering, tyre wear and fuel consump- or ‘4H’. To shift from ‘4L’ to ‘2H’ or ‘4H’,
hills, hard pulling in sand, mud or deep snow. tion. stop the vehicle and depress the clutch
pedal (on manual transmission) or move
NOTE the selector lever to ‘N’ position (on au-
Perform this operation when driving tomatic transmission) and select the
straight. 4WD switch to ‘2H’ or ‘4H’.
Part-time
Full-time
STARTING AND OPERATING 2–13
NOTE
When shifting ‘4L’→ ‘4H’ in automatic
transmission, foot brake and shift the
selector lever to “N→ R → N” after
4WD LOW indicator OFF for smooth
shifting.
2–14 STARTING AND OPERATING
OPERATION TIP
Vehicle 601TD, 602TD, 2300 DOHC IL6 3200
BRAKE
Your vehicle is equipped with disc brakes
WARNING WARNING
at all 4 wheels.
• If one brake circuit should fail, the ve- Brakes can have temporary loss of Brakes can have temporary loss of
hicle can still be stopped with the sec- performance due to overheating. performance due to wet brake com-
ond remaining circuit. If this happens, the • On descents shift to a low gear. ponents.
brake pedal must be fully depressed • Do not continually apply brakes. • After checking the rear for other
with greater pedal pressure. The brak- vehicles, lightly apply brakes for
ing distance is increased. Have the brak- performance loss.
WARNING
ing system checked and repaired by a • Keep safe forward speed.
Do not drive with your foot resting • Keep plenty of space ahead, to the
Ssangyong Dealer or Ssangyong Autho-
on the brake pedal. This could result rear and to the sides.
rized Service Operation before continu-
in the brakes overheating and losing • Lightly apply brakes until perfor-
ing your journey.
their effectiveness, wear out the mance is normal.
• After being parked, check to be sure the
brake pads. • Always apply this procedure after
parking brake is not engaged and that
the parking brake indicator light is out driving through water deep
before driving away. enough to wet brake components
• Do not coast down hills with the vehicle or having the vehicle washed, to
out of gear. This may be extremely haz- help reduce the risk of personal
ardous. Keep the vehicle in gear at all injury.
times, use the brakes to slow down.
• If a tyre goes flat while driving, apply the
brakes gently and keep the vehicle
pointed straight ahead while you slow
down. When you are moving slowly
enough for it to be safe to do so, pull
off the road and stop in a safe place.
2–16 STARTING AND OPERATING
PARKING BRAKE
The parking brake acts on the rear wheels. When Parking Your Vehicle
WARNING
It engages automatically when applied. The 1. Hold the brake pedal down and firmly
Excessive speeds increase the risk of parking brake lever is located between the apply the parking brake.
accidents. front seats. 2. Manual transmission models :
The TCS system can neither elimi-
To apply the parking brake, depress the When parking on level ground, place the
nate nor reduce any such risk.
brake pedal and pull the lever up fully. gearshift lever in the “NEUTRAL” posi-
To release, depress the brake pedal, pull the tion.
NOTE lever up slightly and push the button in the When parking on a downhill gradient,
During driving, the TCS indicator tip of the lever. Then lower the lever while place the gearshift lever in the “RE-
light flashes only when the TCS is holding the button in. VERSE” position.
operating. Ensure the parking brake is fully released When parking on an uphill gradient,
before driving off. place the gearshift lever in the “1st”
See your Ssangyong Dealer if adjustment of position.
NOTE
the parking brake is required. Automatic transmission models :
In the event of a defect of the anti-
Move the selector lever to the “P” (PARK)
lock braking system (ABS), the TCS
position.
is shut off as well.
3. Close all windows and sun roof*.
4. Turn the ignition key to the “LOCK” posi-
tion and remove the key.
5. Lock all doors and tailgate.
6. Be sure the vehicle is not moving.
STARTING AND OPERATING 2–19
HAZARDOUS DRIVING
When hazardous driving is encountered
because of water, snow, ice, mud, sand or
similar hazard, follow these suggestions.
• Drive cautiously and allow extra dis-
tance for braking.
• Avoid sudden movements in braking or
steering.
• When braking depress the brake pedal
with a light up-and-down motion until the
vehicle is stopped.
• If stalled in snow, mud or sand, use 2nd
gear for manual transmission or “WIN-
TER” mode for automatic transmission
and accelerate slowly. Accelerate
slowly to avoid spinning.
• Use sand, rock salt, tyre chains, or
other nonslip material under the rear
wheels to provide traction when stalled
in ice snow or mud.
3
INSTRUMENTS AND CONTROLS
3–2 INSTRUMENTS AND CONTROLS
1. Sun visor (driver’s) 17. Side ventilation vent (left) 32. Tailgate window wiper and washer
switch
2. Room lamp 18. Light switch, Turn signal switch
33. Heater/Air conditioner control panel
3. Inside rearview mirror 19. Steering wheel
34. Audio
4. Sun visor (passenger’s) 20. Instrument cluster
35. Cigarette lighter
5. Side ventilation vent (right) 21. Cruise control lever*
36. Front cup holder
6. Glove box 22. Windshield wiper and washer switch
37. Seat warmer switch (driver’s seat)*
7. Power window switch (passenger’s) 23. Ventilation vents (center)
38. Parking brake lever
8. Passenger’s seat 24. Digital clock
39. Clutch pedal (M/T)
9. Armrest console box 25. Hazard warning flasher switch
40. Brake pedal
10. Driver’s seat 26. 4-wheel drive switch
41. Accelerator pedal
11. Fuel filler door release lever 27. Door unlock switch
42. Ashtray
12. Power window switch (driver’s) 28. Outside rearview mirror & tailgate glass
defogger switch 43. Shift lever (M/T)
13. Fuse box (In car)
29. Front fog lamp switch* 44. Shift lever (A/T)
14. Engine hood release handle
30. Rear fog lamp switch
15. Steering wheel adjuster
31. ECS switch
16. Outside rearview mirror adjusting
switch/head lamp leveling switch
INSTRUMENTS AND CONTROLS 3–5
INSTRUMENTS
100 120
H F 80 140 2 3
160
60 4
1
000 000 180
40
0 5
C E 200 x1000rpm
20 0 0 0 0
TCS
BRAKE 0 km / h 220 ECS
SPORT
4WD
CHECK
4WD
HIGH
4WD
LOW
EBD P R N D 3 2 1
3–10 INSTRUMENTS AND CONTROLS
WARNING
Driving the vehicle with the brake
fluid warning light on is dangerous.
Have the brake system checked and
repaired immediately by nearest
Ssangyong Dealer.
INSTRUMENTS AND CONTROLS 3–11
SEAT BELT REMINDER AIR BAG WARNING LIGHT* TURN SIGNAL/HAZARD FLASHER
The seat belt warning light comes on when- When the ignition is switched on, this warn- INDICATOR
ever the ignition switch is placed in the “ON” ing light illuminates for approximately 6 sec- When the turn signal switch is turned on,
position unless the driver’s seat belt is se- onds and should go out, to confirm that the this indicator flashes to indicate operation of
curely fastened. Also the seat belt warning air bag is operational. the external turn signal.
chime will sound for about 6 seconds when If it does not come on, or if it does not go Shorter flashes indicate the failure of a turn
the ignition switch is in the “ON” position out after 6 seconds, or if it flashes or illumi- signal lamp bulb.
unless the driver’s seat belt is secured fas- nates continuously while driving, it means Both right and left lights flash when the
tened. that there is malfunction in the system. The hazard warning switch is turned on.
Attention should be paid to ensure that the air bag system would therefore not be trig-
seat belts are fastened before driving off. gered in the event of an accident. Have the NOTE
air bag system checked without delay by a If a bulb is burned out, replace it im-
Ssangyong Dealer or Ssangyong Autho- mediately to help avoid an accident.
rized Service Operation. If the indicating arrows don’t go on
See page 1-29 for details on the air bag. at all when you signal a turn, check
the fuse and for burned-out bulbs.
3–14 INSTRUMENTS AND CONTROLS
CAUTION
Both “4WD HIGH” and “4WD LOW”
come on simultaneously when there
is malfunction in part time 4WD Sys-
tem.
INSTRUMENTS AND CONTROLS 3–17
LIGHT SWITCH
4WD - Full time* To turn the lights on or off, twist the knob
NOTE
The “4WD LOW” indicator comes on when on the end of the combination switch lever.
The asymmetrical low beam in-
the 4WD switch is in “4L” position. There are three position; creases the field of vision on the
CAUTION right-hand side of the lane. When
“OFF” position
driving in countries which drive on
To shift into ‘4L’ or ‘4H’, completely All lights are off.
the left, the 15° section of the
stop the vehicle and always press the
Position headlamp lenses must have a black
clutch pedal for manual transmis-
Position, tail, license plate and instrument cover strip applied.
sion, or position the selector lever to
“N” for automatic transmission, and panel lights are illuminated.
turn the 4WD switch to ‘4L’ or ‘4H’. LIGHT SWITCH WARNING CHIME
Position The chime sounds to remind you to turn off
Headlight (low beam) and all the above lights the lights if the driver’s door is opened with
are illuminated. them switched on when the ignition key is
removed.
3–18 INSTRUMENTS AND CONTROLS
CAUTION
Wiper blades can freeze to wind-
shield in cold weather.
Wiper operation while the blades are
frozen can damage the wiper motor.
Check blades are not frozen to wind-
shield before operating.
3–20 INSTRUMENTS AND CONTROLS
CAUTION
Washer motor will be overheated and
damaged.
Do not operate the washer when
washer fluid tank is empty or con-
tinuously for more than 10 seconds.
3–22 INSTRUMENTS AND CONTROLS
REAR FOG LAMP SWITCH* ECS SWITCH* OUTSIDE REARVIEW MIRROR &
To turn on the rear fog lamp, push this Press the switch and “ECS/SPORT” indi- TAILGATE GLASS DEFOGGER
switch while the light switch is placed in cator light on the instrument panel comes SWITCH
position. on. In this mode, the suspension is auto- To demist or defrost the tailgate window or
matically controlled in “MEDIUM/HARD” side rear view mirror, push the defogger
When the lamps are switched on, the indi-
steps according to driving conditions and switch when the ignition switch is in the “ON”
cator light in the switch comes on.
this mode improves the vehicle’s position.
The indicator light will remain on as long as
steerability, in particular when driving on The defogger indicator in the cluster illumi-
the rear fog lamps are turned on.
curve or rough roads. nates when the defroster is operating.
Pushing this switch again will turn off the
Press the switch again to resume normal Pushing it again will turn off the demister
rear fog lamps.
driving and “ECS/SPORT” indicator light on operating.
Rear fog lamps can dazzle people behind.
the instrument panel goes off.
Use rear fog lamps in severe weather con-
In this mode, the suspension is automati-
ditions.
cally controlled in “SOFT/MEDIUM/HARD”
steps according to driving conditions and
this mode provides the comfortable driv-
ing on the normal road.
INSTRUMENTS AND CONTROLS 3–23
CRUISE CONTROL*
Cruise control is an automatic speed control Setting a Desired Speed
CAUTION
system that maintains a desired driving 1. To operate the cruise control, acceler-
When cleaning the inside of tailgate speed without using the accelerator pedal. ate to your desired speed using the
window, be careful not to scratch or The vehicle speed must be greater than acceleration pedal more over 36km/h.
damage the defogger wires. 36km/h to engage cruise control. This fea- 2. When the desired speed is reached,
Do not clean inside of tailgate win- ture is especially useful for motorway driv- push up the ACCEL.SET. switch of a
dow with sharp instruments or win- ing. cruise control lever or push down the
dow cleaners containing abrasives.
DECEL.SET. switch for 1 second per one
CAUTION switching and then release the accelera-
NOTE Improper use of cruise control could tion pedal, slowly.
In snowy condition, use this defog- be dangerous. 3. Now, the vehicle is cruised by this sys-
ger switch only after removing any • Do not use on winding roads. tem with set speed.
snow from the tailgate window. • Do not use in heavy traffic. 4. And you can set to other vehicle speed
• Do not use on slippery, wet roads. again with above steps after accelera-
This could result in a loss of control, tion pedal intervention during cruise con-
NOTE collision, and/or personal injuries. trol running.
The defogger uses a lot of power and
can discharge the battery.
• Do not use the defogger when
starting the vehicle or the engine
is not running.
• Switch off defogger when tailgate
window is clear.
3–24 INSTRUMENTS AND CONTROLS
Accelerating With Cruise Control Sys- • Tap up while cruise control system is Decelerating with cruise control sys-
tem running tem
• While cruise control system is running 1. Push up the ACCEL.SET. switch of a • While Cruise control system is running
1. Push up the ACCEL.SET. switch of a cruise control lever less than 0.5 sec- 1. Push down the DECEL.SET. Switch of a
cruise control lever and hold it until the ond per one switching while the cruise cruise control lever and hold it until the
desired speed is reached without an control system is running. This is a tap desired speed is reached without a
acceleration pedal intervention. up switching. brake pedal intervention. But the cruise
2. When the desired speed is reached, 2. When you operate a tap-up switching, control system cannot maintain the
release the lever. the vehicle is accelerated for 1.3km/h cruise function at less than 34km/h.
over the previous set speed. 2. When the desired speed is reached,
• While cruise control system is not run- 3. If you want to accelerate for 13km/h, op- release the lever.
ning erate the tap-up switching ten times
without accelerating with cruise control • When Cruise control system is not run-
1. Accelerate using the acceleration pedal
system. ning
more over 36km/h.
2. Push up the ACCEL.SET switch of a 1. Push down the DECEL.SET. Switch of a
cruise control lever and hold it. cruise control lever and hold it.
3. And then release the acceleration pedal, 2. And then release the acceleration pedal,
slowly. slowly.
4. When the desired speed is reached, 3. When the desired speed is reached,
release the lever. release the lever. But the cruise control
system cannot maintain the cruise func-
tion at less than 34km/h.
INSTRUMENTS AND CONTROLS 3–25
• Tap down while cruise control system Recovery of set speed Normal Cancellation of cruise control
is running Even if the cruise control is canceled, the The cruise control system will be canceled
1. Push down the DECEL.SET. Switch of a previous set cruise speed can be recovered when one or more items of the following
cruise control lever less than 0.5 sec- by pushing toward the RSM(resume) switch conditions is applied;
ond per one switching while the cruise of a cruise control lever when the current
1. When the brake pedal is depressed.
control system is running. This is a tap vehicle speed is higher than 36km/h without
2. When the cruising speed is downed less
down switching. acceleration intervention. But if you turn off
than 34km/h.
2. When you operate a tap-down switch- the ignition switch, the memorized set speed
3. When the off switch is operated by
ing, the vehicle is decelerated for 1km/h is cleared and you cannot recover the pre-
pulling rearward the cruise control lever.
below the previous set speed. vious set speed.
4. When ABD is activated.
3. If you want to decelerate for 10km/h, op- CAUTION
erate the tap-down switching ten times And the cruise control system can be oper-
The resume position should only be ated again in driving state.
without brake pedal intervention. used if the driver is fully aware of
this speed and wishes to resume this
particular speed.
3–26 INSTRUMENTS AND CONTROLS
CAUTION
Abnormal changes of the selector
lever can damage the engine.
Do not move the shift lever to Neu-
ral while driving at the set speed.
Automatic transmission damage
may result.
INSTRUMENTS AND CONTROLS 3–27
NOTE
When disconnecting the battery or
replacing the fuse, the clock should
be adjusted again.
INSTRUMENTS AND CONTROLS 3–29
P P
3–30 INSTRUMENTS AND CONTROLS
CUP HOLDER (ONE TOUCH TYPE*) SUN VISORS DOUBLE SUN VISORS*
The cup holder is located on the center of To block out glare, the sunvisor can be To block out glare, the main sunvisor and
the console box for holding cup in the hole. swung down or pivoted to the side when auxiliary sunvisor can be swung down or
The cup holder with one touch type* is op- unhooked. to the left (right), if necessary.
tional part. The ticket holder is provided to the rear face The ticket holder is provided to the rear
If you do not want to use the cup holder of the sunvisor on the driver side. The van- face of the main sunvisor (on the driver
with one touch type, close the cover by ity mirror is provided to the rear face of the side) and the vanity mirror is provided to
pressing upper piece of it. sunvisor on the passenger side the rear face of the main sunvisor on the
passenger side.
CAUTION CAUTION
When vehicle is in motion, the liquid Do not place the sunvisor in such a
may spill out. manner that it obscures visibility of
Spilled liquid can damage the ve- the roadway, traffic or other objects.
hicle and cause burns if it is hot.
Do not use cup holder while vehicle
is in motion.
INSTRUMENTS AND CONTROLS 3–33
FRONT
REAR
4
VENTILATION, HEATING AND
AIR CONDITIONING*
4–2 VENTILATION, HEATING AND AIR CONDITIONING*
CONTROL PANEL
Front Door Window Defroster Vents A. Temperature control switch
The front door window defroster vents B. Fan Control switch
direct air onto the side windows, mainly in
C. Recirculation switch
the area near the outside mirror.
D. Air distribution switch
Rear Foot Vents E. Air conditioning (A/C) switch*
Cooled or heated air travels to the rear foot
area through ducts underneath the front
seats.
SEMI-AUTOMATIC MANUAL
4–4 VENTILATION, HEATING AND AIR CONDITIONING*
Manual
Auto
VENTILATION, HEATING AND AIR CONDITIONING* 4–5
ENGINE COMPARTMENT
INTRODUCTION
What is the turbocharger?
Turbochargers are based on gas turbine
engine technology, but operate under con-
siderably greater pressure.
The turbocharger consists of two turbo el-
ements, a turbine and a compressor, both
of which are driven from the main center
shaft. The turbine rotates between 50,000-
100,000 spins per minute and uses the en-
ergy of the exhaust gas to drive the com-
pressor. The compressor, in turn, draws in
fresh air which it supplies to the cylinders
in compressed from.
As more fuel is drawn into the engine, out-
1. Cylinder 7. Turbine wheel
put performance is boosted between 15-
2. Intercooler 8. Exhaust gas outlet
30% in comparison to a non-turbocharged
3. Compressed air flow 9. Bypass valve
engine.
4. Compressor 10. Turbocharger oil outlet
5. Air inlet 11. Compressor wheel Advantages of a turbocharger
6. Turbocharger oil inlet Turbocharger helps the engine operate more
Specification smoothly and with greater efficiency.
• Increase specific power
Model 601TD 602TD • Compensate for power loss at altitude
• Reduce emissions and noise
Max. torque (kg.m/rpm) 21.5/2400 25.5/2400
(Front)
Wheel wrench
IN CASE OF EMERGENCY 6–7
8. As the jack begins to raise the vehicle, 9. Remove wheel nuts completely by 12. Replace and lightly seat the wheel nuts
make sure jack is properly placed so it turning counterclockwise. by turning clockwise.
will not slip. 10. Remove tyre and wheel. 13. Turn jack connection rod counter-
11. Mount spare tyre on the wheel hub. clockwise and lower vehicle to the
NOTE ground.
Do not raise vehicle more than is CAUTION 14. Tighten the wheel nuts firmly to 74±14
necessary to change wheel. • Never use oil or grease on wheel lb-ft (100±20N•m); for steel wheel, 89±7
nuts. lb-ft (120±10N•m); for aluminum wheel
• Always use the correct wheel nuts. according to sequence No. of below
WARNING • Using the wheel nut wrench in the figure.
Never get under car or start or run vehicle tool kit, tighten the nut 15. Check and adjust tyre pressure.
the engine while car is supported by down firmly. 16. Secure the jack and tools in their proper
a jack. • As soon as possible, take your car locations.
Vehicle may slip off the jack to a Ssangyong dealer or 17. Secure the flat tyre in the spare tyre well
resulting in serious injury or death. Ssangyong Authorized Service on the tailgate.
Operation and have the wheel nuts
tightend according to Ssangyong
specifications.
(Rear)
• If tighten inconnectly, the nuts
could come loose.
6–8 IN CASE OF EMERGENCY
EMERGENCY TOWING
Your vehicle (4 Wheel Drive Vehicles) should For emergency towing when a towing
CAUTION
be towed with towing dolly under the service is not available, your vehicle is
wheels or on a flat bed. • Never tow your vehicle from the equipped with the towing hooks under the
front/rear with the rear/front front and rear of the vehicle for use with a
CAUTION wheels on the road. tow rope.
To tow the vehicle with the front/rear • If your vehicle must be towed from
wheels on the ground, never forget to the front/rear, use a towing dolly
disconnect the front/rear propeller under the front wheels.
shaft from the transfer case or axle Towing your vehicle with the rear/
assembly and secure them in safe front wheels on the road can cause
position. severe damage to your vehicle trans-
mission.
TRAILER TOWING*
When towing your vehicle with the tow rope: Your vehicle is designed primarily as a
WARNING
• Secure the rope to both of the towing passenger vehicle therefore handling,
hooks under the front of the vehicle as When towing with a tow rope, control braking, durability and economy will be
of towed vehicle can be lost.
tight as possible. affected by towing a trailer.
• Do not tow if the wheels, transmis-
• Switch on the hazard warning flasher sion, axles, steering or brakes are Your safety and satisfaction depend upon
of both vehicles. damaged. proper use of correct equipment. Also, you
• Place the gearshift lever in neutral and • Do not remove key from ignition should avoid overloading and other abusive
release the parking brake. switch as this will make the vehicle use.
• Set the ignition in the ON position to unsteerable. The maximum loaded trailer weight you can
release the steering column lock and to pull with your vehicle depends on your
permit the operation of brake lamps, intended use and what special equipment
CAUTION
horn and windshield wipers. has been installed on it. Before attempting
• Only the driver should be in the towed When towing the vehicle with a tow any towing, ensure that the correct
vehicle to steer it and operate the rope, the vehicle can be damaged.
equipment is fitted to your vehicle.
To reduce damage,
brakes. Your Ssangyong Dealer will help supply and
• Use tow hooks only if no other
• To prevent the entry of exhaust fumes towing equipment is available. install towing equipment to suit your
from the towing vehicles, close the • Only tow the vehicle from front. requirement.
windows and place the air intake lever • Keep tow rope clear of bumper.
to the recirculation mode. • Ensure tow rope is securely fixed to
• Drive off slowly and avoid jerky tow hook, at both ends. Check by
movements. pulling on tow rope.
• Towing with a tow rope could
cause severe automatic transmis-
sion damage. When towing vehicle
with automatic transmission, use
flat bed or wheel lift equipment.
• When towing another vehicle use
the rear towing hook.
IN CASE OF EMERGENCY 6–13
Tyres
WARNING When towing trailers, be sure your tyres are
Incorrect loading and crosswinds, properly inflated to the inflation pressure
large trucks passing or road rough- shown on page 7-25.
ness can cause swaying or trailer
separation. Safety Chains
• Adjust ball load by distribution of Always attach safety chains between your
load in trailer.location. vehicle and the trailer. Cross the safety
• Check by weighing loaded trailer chains under the tongue of the trailer so that
and ball load separately. the tongue will not drop to the road if it
• Check the relevant state or terri- becomes separated from the hitch. Follow
tory registration authorities for the the manufacturer’s recommendation for
legal maximum towing weight ca- attaching safety chains. Always leave just
pacities. enough slack to permit full turning. Never
allow safety chains to drag on the road.
IN CASE OF EMERGENCY 6–15
Towing Tips • Allow adequate stopping distance. • If someone removing the blocks stands
When towing a trailer, your vehicle will Stopping distance is increased when you directly behind the trailer, he could be
handle differently compared with normal tow a trailer. injured. If your brakes or the hitch
driving condition. • Slow down and shift down into a lower slipped, the trailer could roll backward.
gear before descending steep or long Make sure anyone removing blocks from
For safety, observe the following precau-
downhill grades. On vehicle equipped your wheels stands to one side.
tions:
with automatic transmission, select drive • Take note of trailer manufacturer’s
• Practice turning, stopping, and reversing
range “2” or, if necessary, “1” for engine instructions.
before you begin towing in traffic.
braking efforts.
Do not tow in traffic until you are Driving on Grades
• Avoid holding the brake pedal down too
confident that you can handle the Reduce speed and shift to a lower gear
long or too frequently, which will cause
vehicle and trailer safely. before you start down a long or sleep
the brakes to overheat and result in
• Before driving, make sure that the lighting downgrade. If you don’t shift down, you
reduced brake efficiency.
system of the trailer works properly. might have to use your brakes so much that
• Always block the wheels on both
• Do not drive faster than 50km/h or legal they would get hot and no longer work well.
vehicle and trailer when parking. Apply
maximum speeds, whichever is lower. On a long uphill grade, shift down and
the parking brake firmly.
• Make sure that you have enough room reduce your speed to around 40 km/h to
• Parking on a steep slope is not
when cornering and avoid sudden reduce the possibility of engine and other
recommended.
maneuvers. components overheating.
You really should not park your vehicle,
• Avoid abrupt starts, acceleration or
with a trailer attached, on a hill.
stops.
If something goes wrong, such as the
• Avoid sharp turns or lane changes.
trailer/caravan hitch becoming disen-
• Always drive your vehicle at a moderate
gaged, people can be injured and both
speed.
the vehicle and trailer can be damaged.
• Always have someone guide you when
reversing.
6–16 IN CASE OF EMERGENCY
Parking on Hills When You Are Ready to Leave After Maintenance When Trailer Towing
You really should not park your vehicle, with Parking on a Hill Your vehicle will need service more often
a trailer attached, on a hill. If something goes 1. Apply your regular brakes and hold the when you’re pulling a trailer. See the
wrong, your rig could start to move. People pedal down while you: maintenance Schedule for more on this.
can be injured, and both your vehicle and • Start your engine Things that are especially important in trailer
the trailer can be damaged. • Shift into a gear and operation are engine oil, brake pads & discs,
But if you ever have to park your rig on a • Release the parking brake. automatic transmission fluid. Each of these
hill, here’s how to do it: 2. Let up on the brake pedal. is covered in this manual and the index will
3. Drive slowly until the trailer is clear of help you find them quickly. If you’re trailering,
1. Apply your regular brakes, but don’t shift
the chocks. it’s a good idea to review these sections
into PARK (P) for automatic transmission
4. Stop and have someone pick up and before you start your trip.
yet, or into a gear for a manual
store the chocks. Check periodically to see that all hitch nuts
transmission.
and bolts are tight.
2. Have someone place chocks under the
trailer wheels.
3. When the wheel chocks are in place
release the regular brakes until the
chocks absorb the load.
4. Reapply the regular brakes. Then apply
your parking brake, and then shift to
PARK (P) for automatic transmission, or
First or Reverse gear for a manual
transmission.
5. Release the regular brakes.
7
SERVICE AND MAINTENANCE
7–2 SERVICE AND MAINTENANCE
ENGINE COMPARTMENT
Diesel Engine
1. ABS/ABD (TCS)* 6. Brake fluid tank 11. Power steering fluid tank
2. Engine oil filler cap 7. Fuse box 12. Air cleaner
3. Engine oil level dipstick 8. Washer fluid tank 13. Coolant surge tank
4. Oil filter 9. Battery
5. VIN plate 10. Canister
7–4 SERVICE AND MAINTENANCE
2300 DOHC
1. ABS/ABD (TCS)* 6. Washer fluid tank 11. Engine oil level dipstick
2. Engine oil filler cap 7. Battery 12. Air cleaner
3. VIN plate 8. Canister 13. Coolant surge tank
4. Brake fluid tank 9. Power steering fluid tank
5. Fuse box 10. Oil filter
SERVICE AND MAINTENANCE 7–5
SERVICE PRECAUTIONS
When performing any inspection or mainte- • Remember that the battery, ignition • To avoid the possibility of personal in-
nance work on your vehicle, always exer- cables, and vehicle wiring carry high jury, you should always turn off the ig-
cise care to reduce the risk of personal in- currents or voltage. Be careful not to nition switch and remove the key before
jury or damage to the vehicle. cause a short circuit. working under the engine hood unless
Here are some general precautions that • When performing any checks in an en- the procedure specifically requires oth-
should be closely observed in carrying out closed space with the engine running, erwise. If it requires running the engine
any service operation. such as in a garage, be sure there is while working under the engine hood, do
proper ventilation. not permit any clothing, such as ties or
• Do not work on the engine while it is hot.
• Keep used oil, coolant and other fluids handkerchiefs, near the engine or cool-
Always turn it off and allow it to cool.
out of reach of children and pets. ing fan. They can become entangled in
• Never get under the vehicle while it is
• Empty and used oil/fluid containers must moving parts and result in personal in-
supported by a jack. If it is necessary
not be disposed of in the household jury and damage to the vehicle. Also
to work under the vehicle, use safety
refuse waste. Use your local authorized remove watches, bracelets, and rings
stands.
waste disposal facilities when dispos- for safety.
• Keep smoking materials, flames, and
ing of them.
sparks away from the battery and all
• If it is necessary to check beneath the
fuel and fuel-related parts.
engine hood with the engine running,
• Never connect or disconnect either the
park the vehicle on level ground, place
battery or any transistorized component
the shift lever in NEUTRAL (manual
while the ignition switch is ON.
transmission) or “P” position (automatic
• When connecting the battery cables, pay
transmission) and apply the parking
special attention to their polarities. Never
brake firmly. Unexpected and possibly
connect a positive cable to a negative
sudden vehicle movement may occur if
terminal or a negative cable to a posi-
these precautions are not taken.
tive terminal.
7–6 SERVICE AND MAINTENANCE
ENGINE OIL
Checking procedure go. Pull it out again and check that the oil WARNING
The engine oil must be kept at the right level level is between the lower mark (Min) and
Prolonged and repeated contact with
to help assure proper lubrication of your the upper mark (Max) on the oil dipstick.
engine oil may cause skin disorders.
vehicle’s engine. It is normal for an engine Also check the oil on the dipstick rod for con-
• Avoid excessive skin contact.
to use some oil. It is owner’s responsibility tamination.
• Wash thoroughly after contact.
to check the oil level at regular intervals If the level gets to the lower point, add
(such as every fuel stop). enough oil not to exceed the level of the
The engine oil level should be checked with upper mark. WARNING
the vehicle standing on level ground. The oil should not go above the upper mark Keep used engine oil out of reach of
After stopping the engine, wait a few min- on the dipstick. This would lead, for example, children.
utes before checking the level for the oil to to increased oil consumption, fouling of the
drain back to the oil pan. If the engine is cold, spark plugs and excessive formation of
the oil may take considerably longer to drain carbon residue.
back. When replenishing, use the same specifica-
To check the oil level, pull out the dipstick, tion of oil as used at the last oil change.
wipe it clean and reinsert it as far as it will
Gasoline engine
NOTE
Damage to the engine by operating
with insufficient oil invalidates the
warranty.
SERVICE AND MAINTENANCE 7–9
COOLANT LEVEL
Engine Oil and Oil Filter Change Severe Conditions The cooling system is filled with an ethyl-
Engine oil changes are to be carried out • When most trips are less than 6km. ene glycol base coolant.
depending on time intervals and mileage in- • Operating when outside temperatures In the correct concentration the coolant pro-
tervals, since oil loses its lubrication prop- remain below freezing and when most vides excellent corrosion and freeze protec-
erties not only through engine operation but trips are less than 16km. tion for the entire cooling and heating sys-
also through ageing. • When most trips include extended idling tem and must therefore not be replaced by
and/or frequent low-speed operation as plain water even in summer.
Under exceptional conditions e.g. frequent The coolant level should be between “LOW”
in stop-and-go traffic.
cold starts or predominantly urban traffic and and “FULL” mark on the coolant surge tank
• When operating in dusty areas.
stop-and-go traffic, the engine oil and en- when the engine is cool. The level rises at
• Towing a trailer.
gine oil filter should be changed at shorter engine operating temperature and drops
intervals rather than the recommended main- again when the engine cools down.
tenance schedule. If the level falls below the “LOW” mark, refill
Engine oil filter elements should be replaced the radiator with a 50/50 mix of soft water
at the same time with engine oil. and antifreeze specified, to provide freez-
ing and corrosion protection.
WARNING
Used engine oil and their containers
can be a hazard to health and the
environment.
• Do not dispose of used engine oil
in household refuse waste.
• Use your local authorized waste
disposal facilities when disposing
of used engine oil.
7–10 SERVICE AND MAINTENANCE
BRAKE FLUID
WARNING The fluid level in the brake fluid tank should To add the brake fluid, first wipe away and
be checked according to the “Maintenance dirt then unscrew the fluid tank cap. After
Steam from an overheated engine
Schedule”. removing the cap, top up the fluid to the MAX
can burn you badly.
Before checking the fluid level, clean the mark and tighten the cap securely after-
• If steam is seen, don’t go to front
area around the tank cap thoroughly. The wards.
of vehicle. Get everyone away from
fluid level in the brake tank must be between
the vehicle. Service interval Capacity
MAX mark and MIN mark.
• Switch off engine.
If the level falls below the MIN mark, add the
• Allow engine to cool. Approx. 0.7L
fluid to MAX mark. Do not overfill. Change every (Level must be
• Open engine hood when steam is
Low fluid level can indicate a leak in the 30,000km maintained at
no longer visible.
brake system. Have the system checked at MAX level.)
• Do not remove coolant surge tank
nearest Ssangyong Dealer.
cap until the engine and radiator
are cool.
WARNING
The brake fluid can irritate hands
and eyes.
• Do not allow brake fluid to make
contact with skin or eyes.
• If contact happens, rinse affected
areas immediately with plenty of
water.
• If irritation persists, consult a doc-
tor.
SERVICE AND MAINTENANCE 7–13
CLUTCH FLUID
WARNING CAUTION The clutch fluid level in the master cylinder
should be checked when other underhood
Keep the brake fluid out of reach of The brake fluid systems can get con-
services are performed. The system should
children. taminated and cause loss off system
be checked for leakage at the same time.
performance.
Before checking the fluid level, clean the
WARNING Before removing tank cap, clean
area around the cap thoroughly. The level
thoroughly area around cap.
Used brake fluid and their contain- must not be higher than MAX mark or lower
ers can be a hazard to health and than MIN mark.
the environment. CAUTION If the level falls below the MIN mark, add the
• Do not dispose of used brake fluid Use of non-recommended brake fluid fluid to MAX mark. Do not overfill.
with household waste. could cause damage to the brake
• Use your local authorized waste system.
disposal facilities. Use only Ssangyong recommended
• Have the brake fluid changed by brake fluid.
Ssangyong Dealer or Ssangyong Au-
thorized Service Operation.
CAUTION
Brake fluid damages paintwork.
WARNING • If spillage onto paintwork, wash
Too much brake fluid can spill on with cold water immediately.
the engine. The fluid will burn if the
engine is hot enough. You or others
could be burned and the vehicle
could be damaged.
Do not overfill the fluid.
7–14 SERVICE AND MAINTENANCE
AIR CLEANER
If the vehicle is operated in very dusty or Service Interval
sandy areas, replace more often than at the
usual recommended intervals. If it is dirty, For vehicles with Clean every 10,000km
shake the element to remove dust. Clean the Diesel TURBO CHARGER SYSTEM Replace every 30,000km
inside of the air cleaner housing and cover Engine
with a damp cloth. For vehicles without Clean every 10,000km
Clean the air cleaner element by blowing TURBO CHARGER SYSTEM Replace every 60,000km
compressed air through it in the opposite
direction to normal air flow. Clean every 15,000km
Gasoline Engine
Replace every 60,000km
WARNING
Engine can be damaged. * Under severe condition, the service interval should be shorter than the usual rec-
Do not operate the vehicle without ommended.
air cleaner element.
Capacity 1.4L
Part-time Full-time
SERVICE AND MAINTENANCE 7–19
SPARK PLUGS
Spark plugs should be inspected periodically WARNING
BOSCH : F8DC4
for carbon deposits. When carbon accumu-
Specification BERU : 14F-8DU4 Spark plugs may be very hot.
lates on a spark plug, a strong spark may
CHAMPION : C11YCC Be careful not to burn yourself.
not be produced.
If necessary, clean the electrodes with a Gap 0.8 + 0.1mm
fine wire brush and carefully scrape the
carbon off the insulator with a small file. The CAUTION
spark plugs should then be blown clean with • When replacing the spark plugs,
compressed air and the upper insulator disconnect the negative terminal
wiped clean. And adjust the spark plug gap. of the battery and turn off all the
switches.
Service interval • It is recommended that the engine
be cool or cold when changing the
Change every 30,000km or 2 years spark plugs (you could burn your-
self).
• Do not use non-recommended
spark plugs.
• Do not allow contaminants to en-
ter spark plug hole.
7–20 SERVICE AND MAINTENANCE
WARNING WARNING
The engine could inadvertently start Driving without washer fluid can be
while checking the belt and cause dangerous.
moving parts to crush or cut. Remove Check your washer fluid level before
key from ignition switch. starting to drive.
WINDSHIELD WIPERS
Properly functioning windshield wipers are
WARNING WARNING
essential for safe driving and clear vision.
• Do not use radiator antifreeze in Check condition of wiper blades from time Solvents, gasoline, kerosene and
windshield washer. It can damage to time. Hardened, brittle or smearing blades paint thinner can damage wiper
the washer system and paint. must be replaced. blades.
• Do not mix water with washer fluid. Keep them away from wiper blades.
Water can cause the solution to Since there is no way to successfully re-
freeze and damage washer fluid move traces of silicone from any glass, be
tank and other parts of washer certain not to apply any polish containing
system. silicone to the windshield of your vehicle
• Fill washer fluid tank only 3/4 full since this will result in streaks which impair
when it is very cold. This allows for vision.
expansion, which could damage Contamination of either the window or the
the tank if it is completely full. wiper blades with foreign matter can reduce
the effectiveness of the windshield wipers.
BATTERY MAINTENANCE
Your vehicle is fitted with a maintenance free Check the battery terminals for corrosion (a For best battery service, do the following.
(MF) battery without seal plugs. white or bluish powder). To remove it, cover 1. Keep battery securely mounted.
It needs no periodic maintenance. the terminals with a solution of baking soda 2. Keep battery top clean and dry.
and water. It will bubble up and turn brown. 3. Keep terminals and connections clean,
When this stops, wash it off with plain tight and coated with petroleum jelly or
water. Dry off the battery with a cloth or terminal grease.
paper towel. 4. Rinse off any spilled electrolyte immedi-
ately with a solution of water and bak-
Coat the terminals with petroleum jelly to help
ing soda.
prevent future corrosion.
5. If vehicle is not being used for an ex-
If the terminals are severely corroded, clean
tended time, disconnect the cable from
them with baking soda and water.
the negative (-) terminal of the battery
Use a wrench to loosen and remove the to prevent discharge and charge battery
cables from the terminals. Always discon- every six weeks.
nect the negative (-) cable first and recon-
nect it last. Clean the battery terminals with WARNING
a terminal cleaning tool or wire brush. Re- The battery have acid that can burn
connect and tighten the cable, then coat the you and gas that can explode.
terminals with petroleum jelly. You can badly hurt if you are not
careful.
• Keep naked flames, sparks and
smoking items away from battery.
• Do not let any parts of body,
clothes or paintwork contact the
sulfuric acid.
SERVICE AND MAINTENANCE 7–23
WARNING Check tread depth regularly. To help you Make sure that both tyres on an axle are the
detect when the tyres should be replaced, same size, the same design, and the same
To reduce the risk of loss of vehicle
the tyres on your vehicle have built-in tread make and have the same tread pattern.
control and personal injury;
wear indicators that appear between the
• Property inflate tyres. WARNING
tread grooves when the tread is 1.6mm or
• Do not overload vehicle.
less. The tyres should be replaced when the Mixing tyres could cause you to lose
Tyre Condition, Rim Condition tread worn down as far as one of the wear control while driving.
Driving over sharp edges can lead to hid- indicators. The wear indicator’s position is Using tyres of different sizes may also
den tyre damage and rim damage which is indicated by markings on the tyre side wall. cause damage to the vehicle.
only noticed later on : there is a danger of For safety reasons, it is recommended that Be sure to use the same size and type
tyre blowout. the tyres be replaced when their tread depth tyres on all wheels.
Drive over edges slowly and at right angle has worn down to 2~3mm.
if possible. When parking, ensure that the When replacing the tyres, the radial tyres
should be fitted in pairs, or for preference WARNING
tyres are not pressed against the edge of
in sets. Driving on worn, old or damaged
the curb.
tyres is very dangerous and can
Check tyres regularly for damage (foreign
cause accidents.
bodies, punctures, cuts, cracks, bulges in
Replace tyres if ;
side walls). A damaged tyre could burst.
Tread wear indicator • The tread wear indicator appears,
Check rims for damage. In the event of dam-
or
age or abnormal wear, consult a Ssangyong
• Tyres have been damaged.
Dealer or Ssangyong Authorized Service
Operation.
Abnormal wear is usually caused by incor- WARNING
rect tyre pressure, lack of regular rotation, Dispose of worn tyres in accordance
improper wheel alignment, out-of-balance with local environmental regulations.
tyres, severe braking or poor driving habit.
SERVICE AND MAINTENANCE 7–27
For directional tyres and wheels For non-directional tyres and wheels
7–28 SERVICE AND MAINTENANCE
NOTE
Three pieces of spare fuse for 10A,
15A, 20A are located on the inside of
fuse & relay box cover in the engine
compartment respectively.
normal melted
SERVICE AND MAINTENANCE 7–29
BULB SPECIFICATION
Important!
Bulbs Wattages/Number
Head lamp aiming of the vehicle without lev-
Low (H4) 55W/2 elling device is a safety item and should
Head lamp
Hi (H1) 55W/2 therefore be carried out only by a
Ssangyong Authorized Service Station
Tail & stop lamp 5 & 21W/2 each which will have special equipment and the
necessary expertise.
High mounted stop lamp* 21W/1
Rear
Reverse lamp 21W/2 WARNING
Halogen bulbs have pressurized gas
Fog lamp* 21W/2
inside and can burst if you drop or
Turn signal lamp 21W/2 (Amber Color) scratch the bulb. Take special care
when handling and disposing of halo-
Fog lamp* (H3) 55W/2 gen bulb.
Turn signal lamp 21W/2 (Amber Color) • Wear eye protection when working
Front with bulbs.
Position lamp 5W/2 • Protect bulb against abrasions
Side repeater lamp 5W/2 and scratches.
• Protect against liquids when illu-
Front room lamp 8W/2 minated and not in sealed instal-
lation.
Center room lamp 10W/1
• Only illuminate bulb when in-
Interior Luggage lamp 8W/1 stalled in a lamp.
• Replace headlight if cracked or
Door courtesy lamp 5W/2
damaged.
Glove box lamp 10W/1 • Keep bulb away from children.
• Dispose of used bulb with care.
7–32 SERVICE AND MAINTENANCE
HEAD LAMP HIGH AND LOW BEAM TAIL, BRAKE AND REAR TURN
AND TURN SIGNAL LAMP 8. Install is the reverse order of removal. SIGNAL LAMP
1. Open the engine hood and engage the When installing new bulb, make sure that 1. Open the tailgate and remove the pro-
support. bulb holder engages correctly in re- tective lamp cover.
2. Rotate the plastic cap counterclockwise cesses of the housing. 2. Unscrew the nuts.
and remove. 9. Rotate the plastic cap clockwise until it - Brake/Position lamp : 8EA.
3. Unscrew the 3 mounting bolts and dis- firmly engages. - Reverse/Turn signal lamp : 4EA.
connect the wiring harness connector 3. Rotate the bulb holder counterclockwise
from the rear of the turn signal lamp. CAUTION and remove the bulb holder from the
4. Disconnect the wiring harness connec- Greasy fingers will cause stains, re- lamp housing.
tor from the rear of the headlamp and sulting in a dull light. 4. Depress the bulb and rotate it counter-
remove the protective cover. • Do not touch halogen bulbs with clockwise to remove it from the bulb
5. Release the bulb holder, then remove the bare hands. holder.
light bulb. • Clean with a clean non fluffy cloth 5. Replace the bulb with a new one.
6. Replace the bulb with a new one. using alcohol or white spirits. 6. Install is the reverse order of removal.
CAUTION
Have all maintenance work carried
out by Ssangyong Dealer or
Ssangyong Authorized Service Op-
eration in adjusting the head lamp
aiming.
SERVICE AND MAINTENANCE 7–33
Outside lamps
Unscrew the fasteners from the lamp cover
or housing and replace the bulb with a new
one.
Side repeater lamp Rear fog lamp License plate lamp
High mounted stop lamp Front fog lamp (Nudge bar mounted type) Front fog lamp (Bumper mounted type)
SERVICE AND MAINTENANCE 7–35
CORROSION PROTECTION
Your car was designed to resist corrosion. all of these deposits. Other cleaners may be Take care to clean any areas where mud
Special materials and protective finishes needed. and other debris can collect. Sediment
were used on most parts of your car when When using chemical cleaners, be sure they packed in closed areas of the frame should
it was built to help maintain a good appear- are safe for use on painted surfaces. be loosened before being flushed. If desired,
ance, strength and reliable operation. Some your Ssangyong Dealer can do this service
parts which normally are not visible (such Finish damage for you.
as certain parts located in the engine com- Any stone chips, fractures or deep
partment and the underbody of the vehicle) scratches in the finish should be repaired CAUTION
are such that surface rust will not affect promptly. Bare metal will corrode quickly and When an engine is washed, fuel,
their reliability. Therefore, corrosion protec- may develop into a major repair expense. grease and oil residues are washed
tion is not needed or used on these parts. Minor chips and scratches can be repaired off. Therefore you should use only a
with touch-up materials. Larger areas of fin- filling station or a Ssangyong Dealer
Sheet metal damage ish damage can be corrected in your who has oil separator equipment in
If your car is damaged and requires body Dealer’s body and paint shop. the car wash bay.
Used engine oil, brake fluid, trans-
panel repair or replacement, make sure the
mission fluid, antifreeze, batteries
body repair shop applies proper anticorro- Underbody maintenance and tyres should be disposed of by
sion material to the parts repaired or re- Corrosive materials used for ice and snow using the local authorized waste dis-
placed so that corrosion protection is re- removal and dust control can collect on the posal facilities, or have them dis-
stored. (Also see “Finish damage” which underbody. If these materials are not re- posed of by the vendor who is under
follows). moved, accelerated corrosion (rust) can oc- a statutory obligation to do so when
cur on underbody parts such as fuel lines, you replace them.
Foreign material deposits On no account must any of these
frame, floor pan and the exhaust system
Calcium chloride and other salts, ice melting items be placed in the household
even though they have been provided with
agents, road oil and tar, tree sap, bird drop- refuse bins or the fluids poured down
corrosion protection.
pings, chemicals from industrial chimneys the drains.
At least every spring, flush these materials Everyone should be concerned about
and other foreign matter may damage ve-
from the underbody with plain water. environmental protection.
hicle finishes if left on painted surface.
Help by doing your share.
Prompt washing may not completely remove
9
SPECIFICATION AND SERVICE DATA
9–2 SPECIFICATION AND SERVICE DATA
CHASSIS NUMBER
2300 DOHC Chassis number is stamped on the front
The engine number is stamped on the upper right-hand side of the frame member.
rear left-hand side of the cylinder block.
9–4 SPECIFICATION AND SERVICE DATA
LUBRICATION CHART
Lubricant Capacity Classification
API : CG grade or above,
601TD 6.0~8.0 L Quality
ACEA : B2, B3 or B4
Diesel class**
MB sheet : 229.1/3 (preferable)
602TD 7.5~9.5 L Viscosity MB sheet No. 224.1
Engine oil
API : CG grade or above,
2300 DOHC 6.0~7.5 L Quality
ACEA : B2 or B3
Gasoline class**
MB sheet : 229.1/3 (preferable)
IL6 3200 6.7~8.2 L Viscosity MB sheet No. 224.1
601TD 9~9.5 L MB sheet 325.0,
Engine coolant 602TD 10.5~11 L BASF GLYSANTIN G05-11,
(Antifreeze and soft water mixed) 2300 DOHC 10~10.5 L HOECHST GENANTIN SUPER 8023/14
IL6 3200 11~11.5 L
ATF DEXRON II, III,
Manual transmission oil 4WD :3.4 L, 2WD : 2 L ATF S-2, S-3, S-4, TOTAL FLUID ATX
Brake/Clutch fluid (Level must be Brake fluid : approx. 0.7 L
SAE J 1703, DOT 3 or DOT 4
maintained between MAX & MIN level) Clutch fluid : approx. 0.3 L
Power steering fluid 1.0 L ATF DEXRON II, III
Automatic transmission fluid (BTRA M74LE)* 9.5 L CASTROL TQ 95
Automatic transmission fluid (MB W4A040)* 9.0~10 L DEXRON II D-21666, MB sheet :236.6, 236.7, 236.1/9
Transfer case fluid
Part time 1.2 L ATF DEXRON II, III,
Full time 1.4 L ATF S-2, S-3, S-4, TOTAL FLUID ATX
Front & Rear axle fluid Front : 1.2 L, Rear : 1.9 L SAE 80W/90, API GL-5
Wheel bearing grease Properly SHELL Retinax “A” grade
Propeller shaft grease - Front/Rear Properly ALVANIA EP#2
* Please contact Ssangyong Dealer for approved alternative fluid.
** In only case not available MB 229.1 or 229.3, API or ACEA oil may be accepted, however it would rather recommend
to shorten the change interval around 30%.
SPECIFICATION AND SERVICE DATA 9–5
ENGINE OIL
SAE vlscosity classes Engine
The SAE classes (viscosity) should be se- The viscosity should be selected according to outside temperature. Do not switch to a
lected in accordance with the average sea- different viscosity in the event of brief temperature fluctuations.
sonal air temperature.
Applying the SAE classes exactly on the
basis of the outside air temperatures would
necessitate frequently changing the engine
oil. The temperature limits for the SAE
classes should therefore be regarded as
reference temperatures and the actual air
temperature may be higher or lower for a
short period of time.
9–6 SPECIFICATION AND SERVICE DATA
SPECIFICATION
All data apply to vehicles with standard equipment. Optional extras may alter some of these data. For more information, please contact
any Ssangyong Dealer.
Rear 1520 ← ← ←
Curb weight 1920 1960 1860 (Auto T/M) 1940 (Auto T/M)
Weight (kg) Gross vehicle weight 2245 (A/T : 2245) 2285 2185 2265
Persons 5 ← ← ←
M/T : 143 M/T : 155
Maximum speed (km/h)
A/T : 143 A/T : 156 − −
2nd 2.341 ← - -
3rd 1.457 ← - -
Transmission
4th 1.000 ← - -
(Manual)
5th 0.851 ← - -
Reverse 3.705 ← - -
2nd → 1.508 ← ←
Reverse → 2.429 ← ←
BTDC 18° ← 6° 8°
P 235/75R 15
Tyre Size P 235/75R 15 ← P 255/70R 15
P 255/70R 15
Size (mm)
Clutch (outside diameter x 225 x 150 240 x 150 225 x 150 240 x 155
inside diameter)
Booster
non-ABS 8´´+ 9´´ ← ← ←
(inch)
ABS 5.3 - 8´´+ 9´´ ← ←
9–10 SPECIFICATION AND SERVICE DATA
Toe-in 0~4mm ← ← ←
10
INDEX
10–2 INDEX
Door unlock switch ............................. 3-21 E Front fog lamp switch* ........................ 3-20
Double sun visors* .............................. 3-32 EBD warning light* .............................. 3-11 Front seat back storage pocket .......... 1-17
Drive belt ............................................. 7-20 ECS/sport indicator* ............................ 3-15 Front seat reclining adjustment ........... 1-15
Driver’s check list .................................. 7-6 ECS switch* ........................................ 3-22 Front seat slide adjustment ................. 1-15
Driver’s seat height adjustment ........... 1-16 8-way power seat (driver’s)* ............. 1-17 Fuel filler door release lever ............... 1-33
Driver’s seat height adjustment* .......... 1-18 Electrical system ................................. 7-28 Filling fuel tank .............................. 1-33
Driver’s seat reclining adjustment* ...... 1-19 Emergency towing ............................... 6-10 Fuel gauge ............................................. 3-7
Driver’s seat slide adjustment* ............ 1-18 Engine compartment .............................. 5-2 Fuel recommendation ............................. 2-2
Driver’s seat tilt adjustment* ................ 1-18 Engine compartment .............................. 7-2 Diesel engine ................................... 2-2
Driver’s seat warmer* ......................... 1-16 Diesel engine ................................... 7-2 Gasoline engine ............................... 2-2
Driving tips for automatic transmission* IL6 3200 engine ............................... 7-3 Do not use methanol ....................... 2-2
Starting the car ............................. 2-10 2300 DOHC ...................................... 7-4 Operation in foreign countries ........ 2-2
Kickdown ...................................... 2-10 Engine exhaust gas caution Vehicle fueling from drums or storage
Engine braking ............................... 2-11 (carbon monoxide) .............................. 2-20 containers ....................................... 2-2
Stopping the car ............................ 2-11 Engine hood ......................................... 1-34 Fuse and relay box in the engine
Maneuvering the car ..................... 2-11 Engine number ....................................... 9-2 compartment ........................................ 7-30
Driving with a manual transmission ....... 2-6 Engine oil pressure warning light ........ 3-8 Fuse box in the interior ....................... 7-29
Driving with an automatic transmission* Engine oil ............................................... 7-7 Fuse box ............................................. 7-28
.............................................................. 2-6 Engine oil ............................................... 9-5
Starting the car ............................... 2-7 G
Selector lever positions P, R and N
F Glass surfaces ..................................... 8-2
........................................................ 2-8 Glove box ............................................ 3-33
Fan control switch ................................ 4-4
Drive range “D” ............................... 2-8 Glow indicator (for diesel engine) ..... 3-15
Folding rear seat ................................. 1-20
Drive range 3 .................................. 2-8
4 wheel drive switch .......................... 3-27
Drive range 2 .................................. 2-9
Drive range 1 .................................. 2-9
4WD indicator ...................................... 3-16 H
4-wheel drive operation ...................... 2-11 Hazard warning flasher switch .......... 3-27
Driving position .............................. 2-11 Head lamp high and low beam and turn
4-wheel drive operation ................ 2-12 signal lamp ........................................... 7-32
10–4 INDEX
Head restraints .................................... 1-19 K Outside rearview mirror & tailgate glass
Headlamp levelling switch* .................. 3-28 Key hole illumination* ............................. 1-7 defogger switch .................................. 3-22
High beam indicator ............................. 3-14 Key with integrated transponder and Outside rearview mirrors .................... 1-13
High beam switch ................................ 3-18 illumination* ............................................ 1-3 Foldable outside rearview mirror .. 1-13
Horn switch ......................................... 3-30 Key ........................................................ 1-3
How to change a flat tyre ..................... 6-3 P
L Parking brake ....................................... 2-18
I Lap belt ............................................... 1-27 When parking your vehicle ............ 2-18
Ignition switch ....................................... 2-3 Light switch ......................................... 3-17 Parking brake ....................................... 7-24
Lock position ................................... 2-3 Light warning chime ...................... 3-17 Passing light switch ............................ 3-18
Acc position .................................... 2-3 Low fuel level warning light ................. 3-8 Power mode indicator ......................... 3-16
On position ...................................... 2-3 Lubrication chart ................................... 9-4 Power outside rearview mirrors ......... 1-12
Start position ................................... 2-3 Luggage cover* ................................... 1-36 Power steering fluid ............................ 7-16
Key reminder warning chime .......... 2-3 Luggage hooks .................................... 3-34 Power sun roof* .................................. 1-11
Immobilizer system* ............................... 2-5 Luggage room lamp ............................. 3-31 Sliding the sun roof ....................... 1-11
Inside and outside lamp ....................... 7-33 Tilting up the sun roof ................... 1-11
Inside rearview mirror ......................... 1-14 Power window lock switch ................ 1-10
M
Instruments and controls with automatic Power windows .................................... 1-9
Malfunction indicator lamp ..................... 3-9
transmission .......................................... 3-3 Preventive maintenance ........................ 5-4
Manual transmission fluid .................... 7-15
Instruments and controls with manual
Map pocket .......................................... 3-33
transmission .......................................... 3-2 R
Mode switch .......................................... 2-9
Instruments ............................................ 3-5 Rear fog lamp switch* ........................ 3-22
Introduction ............................................ 5-3 Recirculation switch .............................. 4-4
O
Reclining rear seat back ..................... 1-20
Odometer/trip odometer ......................... 3-6
J Remote keyless entry system (rekes) .. 1-4
Official vehicle identification data .......... 9-2
Jack specifications ................................ 6-2 Battery replacement ........................ 1-4
Operating tips for ventilation system .... 4-8
Roof rack* ........................................... 1-36
INDEX 10–5
ISSUED BY
INTERNATIONAL A/S & PARTS TEAM
SSANGYONG MOTOR CO., LTD.