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Legal Statement

This manual and its contents are produced and


maintained by Volvo Construction Equipment in
accordance with an agreement with Ingersoll-Rand
regarding the depiction and use of its exclusive
trademarks in support of equipment originally
manufactured under the Ingersoll-Rand brand.
Volvo Construction Equipment is fully responsible for
the maintenance and accuracy of the information
contained in this manual as it relates to applications
for the referenced equipment manufactured exclusively
under the Ingersoll-Rand brand.

HOW TO USE THIS MANUAL


This Parts Catalog applies to all SD-100C Series VIBRATORY COMPACTORS
--------------------------------------------------------------------------------------------------------------------------------------------

When the Comm. # is not Known - Use the Word Index:

The Word Index will make this item easy to locate. The Word Index is found in the very back of the
book. The items listed are in alphabetical order and may be repeated several times depending on their
functional descriptions.

Let's assume you need to replace the AIR CLEANER PRIMARY FILTER ELEMENT.

Use any of the functional words in the item description to locate the desired item. Example: The first listing
for the Air Cleaner Primary Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The
index shows the component will be found on page C-49 that is the Parts List page number for the Air
Cleaner Installation.
A

Air Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-57


Air Cleaner . . . . . . . . . . C-49, C-67, C-73, C-79
Air Cleaner Primary Filter Element C-49, C-67, C-73, C-79
Air Cleaner Safety Filter Element C-49, C-67, C-73, C-79
Air Conditioner Mount . . . . . . . . . . . . A-91, A-97
Air Conditioning And Heater Kit . . . . A-95, A-99
Air Inlet Tube . . . . . . . . . . . . . . . . . . . . . . . . C-49
Air Pre-Cleaner . . . . . . . . . . . . . . . . . . . . . . C-55
Air Stack Extension . . . . . . . . . . . . . . . . . . . C-57
Air Valve . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7

The item is also listed as:


Element, Air Cleaner Primary Filter
Filter Element, Air Cleaner Primary
Primary Filter Element, Air Cleaner

Using the Parts Identification Pages:

The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).

The Parts Illustration shows the assembly with its component parts identified by Item Numbers.

On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
replacement parts, a functional description, the quantity required to assemble one complete
assembly, and any additional notes/ dimensions required to help place your parts order.

For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1),
Comm. Number 43840214, Quantity of 1.

When the Comm. # is not known - Use the Table of Contents:

Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).

Find the Functional Group that best describes the area of the machine you are interested in. For
example: Air Cleaner Installation

See the sample Table of Contents shown below:


ENGINE
C
STEERING PUMP ASSEMBLY..............................................................................................C-44
PUMP CONTROL ASSEMBLY..............................................................................................C-46
AIR CLEANER INSTALLATION...................................................................................................C-48
CHARGE FILTER ASSEMBLY.....................................................................................................C-50
SUCTION FILTER ASSEMBLY..............................................................................................C-52
AIR PRE-CLEANER INSTALLATION - OPTIONAL........................................................................C-54

Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major
repairable components of that group. Find the listing that refers to the Air Cleaner Installation.

Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for
the Air Cleaner Installation. The Air Cleaner used on your machine is found in Functional Group C.;
Page 48, this makes up the first part of the page number. Turn to that section of the parts manual and
find the parts listing on page C-49 for the Air Cleaner (43840214).

When the Comm. # is Known - Use the Numerical Index:

If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is
provided in the back of the manual to assist you. Look up the Comm. Number desired and the
Numerical Index will show the Functional Group, Section, and Page Number where the item can
be found.

For our Air Cleaner Primary Filter Element Example: The Comm. Number 43931922 is found in the
Numerical Index, it shows that component will be found on pages C-49 that is the Parts List page for the
Air Cleaner Installation.

TABLE OF CONTENTS
SD-100C
TITLE
PAGE
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E
LUBRICANTS, FILTERS AND MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
RECOMMENDED SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J

Section A - Axle And Main Frame


AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . A-2
AXLE AND WHEEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . A-4
AXLE AND WHEEL INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . A-6
AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR S/N 172493 - INTERNAL BREAKDOWNA-8
AXLE DRIVE MOTOR (43844430) - SD-100 - EFF WITH S/N 172493 - INTERNAL BREAKDOWN . . . A-16
AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN . . . A-18
AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR S/N 172493 - INTERNAL BREAKDOWN A-20
MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22
BRAKE VALVE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24
BRAKE VALVE ASSEMBLY - SD-100D/100F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26
TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28
TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30
THERMAL BYPASS VALVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32
MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34
FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38
RAILING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-40
ROPS/FOPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42
CAB ROPS INSTALLATION (CHINA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44
CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46
NO ROPS INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48
FOPS STOWAGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50
VANDAL COVER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52
CAB INSTALLATION (CHINA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-54
CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . A-56
CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . A-62
CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-68
CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . . . . A-74
CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . A-78
CAB HEATER AND A/C INSTALLATION (CHINA) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-82
CAB HEATER AND A/C INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N 172493 - OPTIONAL . . A-88
CAB HEATER AND A/C INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . A-94
CAB KIT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-100
CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . A-102

TABLE OF CONTENTS
SD-100C
TITLE

PAGE
Section B - Drum

DRUM AND SWIVEL INSTALLATION - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2


DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . B-6
DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . B-10
DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
DRUM ASSEMBLY - PRIOR TO S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-22
CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-24
CARRIER ASSEMBLY - PRIOR TO S/N 193100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-26
DRUM DRIVE ASSEMBLY - SD-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28
TORQUE HUB (59762609) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-30
DRUM DRIVE ASSEMBLY - SD-100F EFF S/N 188570, SD-100D EFF S/N 188570 THRU 194928 B-32
DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN - EFFECTIVE WITH S/N 176885B-34
DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF S/N 172493 THRU 188569 AND SD100D EFF S/N 194929
B-42
DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . B-44
DRUM DRIVE MOTOR (43908276) - SD-100D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46
DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F - EFFECTIVE WITH S/N 172493 - INTERNAL
BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48
DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/100F - PRIOR TO S/N 172493 - INTERNAL
BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50
PADFOOT SHELL INSTALLATION - SD100D/100F - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-52
SD-120D INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-54
HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . B-56

Section C - Engine
ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . C-6
ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14
PROPULSION PUMP ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
PROPULSION PUMP ASSEMBLY - SD-100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . C-20
PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . C-22
PROPULSION PUMP (43844505) - SD-100 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . C-24
PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . C-32
VIBRATION PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40
WATER TEMPERATURE GAUGE F/K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42
STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44
PUMP CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-46
AIR CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-48
CHARGE FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-50
SUCTION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-52
AIR PRE-CLEANER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-54
EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE WITH S/N 175072 - OPTIONAL . . . . . . . . . C-56
MUFFLER BRACKET INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-62
EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITHS/N 172493 THRU 175071 - OPTIONAL . . C-64
EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . C-70
EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 - OPTIONAL . . . . . . . . . . . . . . . . . . . . C-76
RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . C-82
ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . C-86
ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . C-88
B

TABLE OF CONTENTS
SD-100C
TITLE
PAGE
FUEL LINE ASSEMBLY - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-92
FUEL LINE ASSEMBLY - SD-100D/100F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-94
THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-96
THROTTLE ASSEMBLY - PRIOR TO S/N 169975 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-98
BLOCK HEATER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-100
GRID HEATER FOR EPA ENGINE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-102
COLD START KIT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . C-106
COLD START KIT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . C-108
ENGINE SIDE PANEL INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-110

Section D - Operators Compartment


OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
STEERING AND HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
SEAT INSTALLATION - EFFECTIVE WITH S/N 169975 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
SEAT INSTALLATION - PRIOR TO S/N 169975. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . D-10
CONTROL LEVER (59815449) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14

Section E - Electrical
WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . E-2
RIGHT-HAND PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6
LEFT-HAND PANEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8
WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . E-14
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18
BACKUP ALARM INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-22
HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . E-26
HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . E-30
FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . E-34
FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38
COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493 - OPTIONAL. . . . . . . . . . . . . . . . . E-42
COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . E-46
COMPACTOMETER KIT (59181735) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-50

Section G - Decals and Paint


DECAL INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
DECAL INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4

TABLE OF CONTENTS
SD-100C
TITLE

PAGE
Section H - Hydraulics

STEERING HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2


FILTER HOSING INSTALLATION - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
FILTER HOSING INSTALLATION - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6
BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . . . . . . . H-8
BRAKE HOSING INSTALLATION - SD-100D/100F - EFFECTIVE WITH S/N 172493. . . . . . . . . . . . . . . . . H-10
BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . H-12
VIBRATION HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14
TRACTION HOSING INSTALLATION - SD-100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-16
TRACTION HOSING - SD-100D EFF S/N 194929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-20
TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493 AND SD-100D EFF S/N 172493 THRU 194928
H-24
HANGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-28
TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . H-30
HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . H-34

Section I - SCHEMATICS
ELECTRICAL SCHEMATIC - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
ELECTRICAL SCHEMATIC - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4
HYDRAULIC SCHEMATIC SD-100C D AND F - EFFECTIVE WITH S/N S/N 188570. . . . . . . . . . . . . . . . . I-5
HYDRAULIC SCHEMATIC SD-100C D AND F - EFFECTIVE WITH S/N 172493 THRU 188569 . . . . . . . . I-7
HYDRAULIC SCHEMATIC SD-100C AXLE ONLY - EFFECTIVE WITH S/N 172493 . . . . . . . . . . . . . . . . . I-8
HYDRAULIC SCHEMATIC ALL MODELS - PRIOR TO S/N 172493 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9
WORD INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1
NUMERIC INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-1

STANDARD ABBREVIATIONS
AC
A/R
ARC
Assy
BHCS
Cu Yd
Cyl
DC
Dia
Eff
FHCS
F-N-R
FOPS
F/P
Gr
HHCS
HHMS
HSBHCS
HSCHCS
ID
LH
M
MIK
mm
Nat Asp
Neg
NI
NSS
NSVA
OD
Pos
PSI

Alternating Current
As Required
Authorized Rebuilt Component
Assembly
Button Head Cap Screw
Cubic Yard
Cylinder
Direct Current
Diameter
Effective
Flat Head Cap Screw
Forward-Neutral-Reverse
Falling Object Protection System
Fork Positioning
Grade
Hex Head Cap Screw
Hex Head Machine Screw
Hex Socket Button Head Cap Screw
Hex Socket Countersunk Head
Cap Screw
Inside Diameter
Left Hand
Metric
Maintenance Interval Kit
Millimeter
Naturally Aspirated
Negative
Not Ilustrated
Not Sold Separately
Non Serviceable Assembly
Outside Diameter
Positive
Pounds per Square Inch

Q/A
Ref
RH
RHSS
ROPS
RPM
SAE
Sec
SFH
SHCS
SMV
S/N
SPST
S.T.
Std
Str
Sw
Tach
Temp
Thd
Thk
Typ
UNC
UNF
Univ
Var
V
VPM
Wgt
w/
w/o
Wp

Quick-Attach
Reference
Right Hand
Round Head SelfTapping Screw
Roll-Over Protection System
Revolutions Per Minute
Society of Automotive Engineers
Section
Slotted Fillister Head
Socket Head Cap Screw
Slow Moving Vehicle
Serial Number
Single Pole/Single Throw
Self-Tapping
Standard
Straight
Swivel
Tachometer
Temperature
Thread
Thick
Typical
Unified Coarse
Unified Fine
Universal
Variable
Volt
Vibrations Per Minute
Weight
With
Without
Weatherproof

Rev01/02/01

LUBRICANTS, FILTERS AND


MANUALS

SD-100C Series

LUBRICANTS, FILTERS AND MANUALS

Lubricants, Filters And Manuals


LUBRICANTS
1 Qt.

1 Gal.

5 Gal.

55 Gal.

Mobil DTE 15M Hydraulic Oil or equivalent ISO VG 46


VI 140 (minimum)
above 12C (10F). For temperatures below -12 C
(10 F) use Mobil SHC
624 Hydraulic Oil or equivalent ISO VG 32

n/a

n/a

59045179

59045187

Multi Purpose Premium Engine Oil - SAE 15W-40

59022343

59023507

57022327

59022335

Mobilube HD 80W-90 LS Gear Lubricant or equivalant


SAE

13248455

13248463

59022418

59022426

Mobil Multi-Purpose ATF

13248471

13248489

59023572

59023580

FILTERS

FILTERS - SD-100 - Engine 43923291 - Effective with S/N 173786


Quantity
Engine Oil Filter Element

43922913

Fuel Filter

43924422

Water/Fuel Separator Filter

59728196

Inline Fuel Filter

43911668

Filter Element

59587196

Suction Filter

43911650

FILTERS - SD-100 - Engine 13290093 - S/N 172493 thru 173785


Quantity
Engine Oil Filter Element

59728170

Primary Fuel Filter

35374677

Water/Fuel Separator Filter

59728196

Pre-fuel Filter

58827932

Charge Filter Element

59587196

Suction Filter Element

59587196

FILTERS - SD-100 - Engine 54672829 - Prior to S/N 172493


Quantity

Engine Oil Filter Element

59728170

Primary Fuel Filter

35374677

Water/Fuel Separator Filter

59728196

Pre-fuel Filter

58827932

Charge Filter Element

59587196

Suction Filter Element

59587196

LUBRICANTS, FILTERS AND MANUALS

SD-100C Series

FILTERS

FILTERS - SD-100D/100F - Engine 43923283 - Effective with S/N 173786


Quantity
Engine Oil Filter Element

43922913

Primary Fuel Filter

43924422

Water Separator/Fuel Filter

59728196

Inline Fuel Filter

43911668

Filter Element

59587196

Suction Filter

43911650

FILTERS - SD-100D/100F - Engine 13293675 - S/N 172493 thru 173785


Quantity
Engine Oil Filter Element

59728170

Primary Fuel Filter

35374677

Water Separator/Fuel Filter

59728196

Pre-Fuel Filter

58827932

Charge Filter Element

59587196

Suction Filter Element

59587196

FILTERS - SD-100D/100F - Engine 13154679 - Prior to S/N 172493


Quantity
Engine Oil Filter Element

59728170

Primary Fuel Filter

35374677

Water Separator/Fuel Filter

59728196

Pre-Fuel Filter

58827932

Charge Filter Element

59587196

Suction Filter Element

59587196

FILTERS - EPA Engine 13845193 - All Models - Effective with S/N 175072
Quantity
Engine Oil Filter

13465539

Water Separator/Fuel Filter

13465547

Pre-Fuel Filter

13064282

Filter Element

59587196

Filter Element

59587196

Suction Filter

43911650

SD-100C Series

LUBRICANTS, FILTERS AND MANUALS

FILTERS

FILTERS - EPA Engine 13323381 - SD-100D/100F - S/N 172493 THRU 175071


Quantity
Engine Oil Filter Element

59728170

Primary Fuel Filter

35374677

Water Separator/Fuel Filter

59728196

Pre-Fuel Filter

58827932

Charge Filter Element

59587196

Suction Filter Element

59587196

FILTERS - EPA Engine 13154687 - SD-100D/100F - Prior to S/N 172493


Quantity
Engine Oil Filter Element

59728170

Primary Fuel Filter

35374677

Water Separator/Fuel Filter

59728196

Pre-Fuel Filter

58827932

Charge Filter Element

59587196

Suction Filter Element

59587196

MANUALS - STANDARD ENGINE


Parts Catalog

43946078

Operation/Maintenance Manual - Eff S/N 173786

43929447

Operation/Maintenance Manual - Eff S/N 172402 thru


173785, Incl. S/N 171962

13308432

Operation/Maintenance Manual - Prior to S/N 172402


Excl. S/N 171962

13221650

Engine Operation Manual - Eff S/N 173786

13308861

Engine Operation Manual - Prior to S/N 173786

59482919

Engine Parts Manual

58917592

Safety Manual

58950932

CIMA Safety Manual

59483032
MANUALS - OPTIONAL EPA ENGINE

Parts Catalog

43946078

Operation/Maintenance Manual - Eff S/N 173786

43929447

Operation/Maintenance Manual - Eff S/N 172402 thru


173785, Incl. S/N 171962

13308432

Operation/Maintenance Manual - Prior to S/N 172402


Excl. S/N 171962

13221650

Engine Operation Manual

13308853

Engine Parts Manual

13368212

Safety Manual

58950932

CIMA Safety Manual

59483032

Recommended Service Parts

SD-100C

SD-100C

RECOMMENDED SERVICE PARTS

Description

Yr 1
QTY

Yr 2
QTY

Yr 3
QTY

CPN

Air Cleaner

43840214

Primary Filter Element

43931922

Nut Assembly

50938935

Clamp Assembly

50938943

Clamp

50931971

59021162

Shock Mount

13304787

Pivot Pin

59190975

Air Cleaner

Safety Element

Indicator Switch
Air Pre-Cleaner

43931930

59873984

Drum

Bearing

50268127

Bearing

50268242

Bearing

50268259

Dust Seal

50268879

Dust Seal

Bearing Housing Spindle

50268861
1

V-Ring Seal

13217955
13167390

Torque Hub (SD-100)

59762609

Drum Drive Motor (SD-100 D/F) Effective with S/N 188570


thru 191413, S/N 192951 thru 193429, S/N 193774 thru
193924, S/N 194498 thru 194503, S/N 194506 thru 194526

13360284

Drum Drive Motor (SD-100 D/F) Effective with S/N 191517


thru 192950, S/N 193430 thru 193773, S/N 193936 thru
194504, S/N 194595 thru 194801

43907948

Drum Drive Motor (SD-100 D/F) China

43907948

Vibration Motor

43844554

Steering Cylinder

13188339

Seal Kit

13228234

Breather Filtered Vent

Sight Gauge
Magnetic Plug
Hydraulic Tank Filter
Coupling

59093351
1

59277772

59144428

58855099

59613612

58965377

59325720

Electrical
Relay
Fuse, 25 Amp
Backup Alarm

Backup Alarm Switch


Fuel Switch

59426924
1

59164970
58822321

+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

RECOMMENDED SERVICE PARTS

Description

SD-100C

Yr 1
QTY

Yr 2
QTY

SPST Switch

59121723

Brake Switch

59121756

Breaker

Pressure Switch

59971457

Hourmeter

59165001

59104000

Light Cluster
Tachometer

Yr 3
QTY

Battery Master Switch

CPN

59811018

59122648
13209648

Engine
Engine Oil Filter

59728170

Fuel Filter

35374677

Water/Fuel Separator Filter

59728196

Inline Fuel Filter

58827932

Engine Fan

59819292

Drive Coupling

59286336

Drive Coupling

59286344

Clevis Assembly

59604835

Tailpipe

58920299

Coolant Recovery Bottle

58802851

Oil Pressure Switch

59971457

Water Temperature Switch

59164251

Muffler

13241658

Muffler Clamp

50266972

Radiator Hose, Bottom

13274048

Radiator Hose, Top

13274055

Starter

13360516

Alternator

13852256

Throttle Cable

59161257

Breather/Check Valve Vent

59127845

43844430

Frame
Axle Drive Motor
Fuel Cap

Fuel Level Sender


Tank Filter
Tank Cover Gasket

59058057
1

59008482

58855099

13305099

Hydraulics
Vibration Pump

43844463

Steering Pump

43844760

Propulsion Pump

43844505

Steering Valve

54669544

Brake Valve

13289699

+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

SD-100C

RECOMMENDED SERVICE PARTS

Description

Yr 3
QTY

CPN

Brake Valve

58825464

Thermal Bypass Valve

59186346

Filter Element

Yr 1
QTY

Yr 2
QTY

59587196

Horn

13469010

Horn Button

Ignition Key

Pedestal Assembly

Ignition Switch
Seat Cushion

59126946

59370536
1

Steering Column

Propulsion Control Lever

Steering Wheel
Oil Pressure Switch

59433649
43930544
59815449

1
1

58917261

Seat Belt

Propulsion & Vibration Cable

59159558

58858564
59815431

59971457

Water Temperature Switch

59164251

Top Dust Boot

59108100

Bottom Dust Boot

59108605

59929711

59524447

Rear Wheels
Valve Caps

Air Valve

Kits
SD-100C Decal Kit

13221676

Steering Pump Seal Kit

58898677

Shaft Seal Assembly

Steering Valve Seal Kit

59155192

54747340

Optional Equipment
Cab Option
Shock Mount

58879784

Switch

59634105

Coolant Recovery Bottle

54467329

Filter (Heater and A/C Option)

58963448

Hazard Light/Turn Signal


Flood Light

59717959

Light Switch

59634105

Circuit Breaker
Signal Lights

59826768
1

59759753

59118521

Block Heater
Block Heater

EPA Engine

+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

RECOMMENDED SERVICE PARTS

Description

SD-100C

Yr 1
QTY

Yr 2
QTY

Yr 3
QTY

CPN

Engine Oil Filter

13465539

Water Separator/Fuel Filter

13465547

Pre-Fuel Filter

13064282

Filter Element

59587196

Fan Belt

Starter

13465554
1

Alternator

13465562
13852256

Light

59816447

Bulb

58909268

Battery Master Switch

13209648

+Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

Section A - Axle And Main Frame

SD-100C

AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE WITH


S/N 172493
Dwg D13301627/00

12
10

8
"A"

10

2
2
11

3
9
13

14

13

13

PART
OF

VIEW "A"

A-2

SD-100C

AXLE AND WHEEL INSTALLATION - SD-100 - EFFECTIVE


WITH S/N 172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

43840321
43840321
43844430
43844430
19291327
95988721
96738596
96708300
59923003
95356960
95866687
59280347
96701560
96702733
96703665
59185173
59166595
59929711
59524447
50275536
59201392
59166595
59929711
59524447
58998147
59286252
59166595
59929711
59524447
54573464
59163758

BOM 13301627

DESCRIPTION

Axle
Axle (China)
Axle Drive Motor
Axle Drive Motor (China)
ARC: Axle Drive Motor
O-ring
Flatwasher, Zinc Plated
Allen Screw
Adapter
Adapter
Adapter
Elbow, 90
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Nut, Zinc Plated
Tire And Wheel Assembly
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly
- Wheel
- Valve Cap
- Air Valve
- Tire
Wheel Nut

SD-100C

QTY

1
1
1
1
1
1
2
2
2
1
1
1
16
8
8
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
20

DIMENSIONS/NOTES

See Breakdown A - 16.

M12 Hardened Cl 200

M20 Hardened
M20 x 2.5 x 240 Cl 10.9
M20 x 2.5 Cl 10
Standard

23.1 x 26 8 Ply
Optional

23.1 x 26 10 Ply
Optional

18.4 x 26 10 Ply
M22 x 1.5

A-3

AXLE AND WHEEL INSTALLATION - SD-100D/100F - EFFECTIVE


WITH S/N 172493
Dwg 13294392/0d

16
15

18

14

8
10
9

15

11

19
7

2
5

A-4

SD-100C

AXLE AND WHEEL INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
4
5
6
7
8
9
10
11
14
15
16
18
19

43840271
43844422
96702329
96712237
58979964
59993881
95931614
95922381
95356960
59923102
96741863
96701560
96703665
13184619
59290288
59929711
59524447
50275536
13301668
59290288
59929711
59524447
58998147
13184650
59290288
59929711
59524447
59814889
13301684
59290288
59929711
59524447
58998139
13310180
59290288
43841923
59264093
59163758

BOM 13289624

DESCRIPTION

Axle
Axle Motor
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Flanged Elbow
O-ring
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Adapter
Adapter, Tee
Flatwasher, Zinc Plated
Flatwasher
Nut, Zinc Plated
Tire And Wheel Assembly (SD-100D)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100D)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100F)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100F)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly
- Wheel
- Tire
- Tube
Wheel Nut

SD-100C

QTY

1
1
4
4
2
2
8
8
1
2
8
16
8
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
20

DIMENSIONS/NOTES

M12 x 1.75 x 35 Cl 8.8


M12 Hardened Cl 10

7/16 x 14 x 2.5 Grd 8


7/16

M20 x 2.5 x 220 Cl 10.9


M20
M20 x 2.5 Cl 10
Standard (Non-China)

23.1 x 26 8 Ply
Optional (Non-China)

23.1 x 26 10 Ply
Standard (Non-China)

23.1 x 26 8 Ply Lug


Optional (Non-China)

23.1 x 26 10 Ply Lug


Standard (China)
23.1 x 26 8 Ply
M22 x 1.5

A-5

AXLE AND WHEEL INSTALLATION - SD-100/100D/100F - PRIOR TO


S/N 172493
Dwg D59279455/00

3
4
13
2

12

14

11

16
4

11

16
5
2

10

14
9
6

15

6
PART
OF

A-6

SD-100C

AXLE AND WHEEL INSTALLATION - SD-100/100D/100F PRIOR TO S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

54444492
96703665
96701560
96702733
59185173
59166595
59929711
59524447
50275536
59185181
59166595
59929711
59524447
59814889
59201392
59166595
59929711
59524447
58998147
59286252
59179051
59929711
59524447
54573464
59207126
59166595
59929711
59524447
58998139
59185116
59179051
59929711
59524447
58914656
59163758
95866687
59280347
95356960
13205984
54520523
96738596
96708300
95988721
59922971
59923003

BOM 13206016

DESCRIPTION

Axle
Nut, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Tire And Wheel Assembly (SD-100/100D)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100F)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100/100D)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100/100D)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100F)
- Wheel
- Valve Cap
- Air Valve
- Tire
Tire And Wheel Assembly (SD-100F)
- Wheel
- Valve Cap
- Air Valve
- Tire
Wheel Nut
Adapter
Elbow, 90
Adapter
Axle Drive Motor (SD-100)
Axle Drive Motor (SD-100D/100F)
Hardened Flatwasher
Allen Screw
O-ring
Fitting (SD-100D/100F)
Adapter

SD-100C

QTY

1
8
16
8
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
20
1
1
1
1
1
2
2
1
2
2

DIMENSIONS/NOTES

See Breakdown A - 8.
M20 x 2.5 Cl 10
M20 Hardened
M20 x 2.5 x 240 Cl 10.9
Standard

23.1 x 26 8 Ply
Standard

23.1 x 26 8 Ply Lug


Optional

23.1 x 26 10 Ply
Optional

18.4 x 26 10 Ply
Optional

23.1 x 26 10 Ply Lug


Optional

18.4 x 26 6 Ply
M22 x 1.5

See Breakdown A - 18.


See Breakdown A - 20.
M12 Hardened Cl 200

A-7

AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 1 OF 4
Dwg D13244850/00/01

4
18
17

16

3
2

1
14
5
6

15

8
13

12
10 11

A-8

SD-100C

AXLE (54444492) - All SD-100 AND SD-100D/100F - PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 1 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

59218172
13268362
59218198
59793588
59218214
13268370
59218230
59790600
59218248
59078899
10486116
59218255
59218263
59243030
13268388
13228762
13228770
13228788

BOM 54444492

DESCRIPTION

Cylinder Bolt
Gear
Ball Bearing
Vent
Cylinder Bolt
Gear
Cylinder Bolt
Ring
Hex Bolt
Magnet Plug
Plug
Cylinder Bolt
Hex Bolt
O-Ring
Sheet
Washer
Adaptor
Adaptor

QTY

DIMENSIONS/NOTES

4
1
1
1
10
1
1
10
10
1
1
4
4
1
1
2
1
1

SD-100C

A-9

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 2 OF 4
Dwg D13244850/00/02

36
41
35

34
38
40

37
39
35

46
42
33
32

36

41
34

31
43
44
45

A - 10

SD-100C

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 2 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

59218313
59218321
59791483
59791491
59790956
58917527
54632773
59218339
59793752
58917295
58917303
59769356
90502915
59778332
58917345
54632898
58917451
59218347
59218354
59218362
59218370
59218388
59218396
59218404

BOM 54444492

DESCRIPTION

Bolt
Ring Nut
Shim
Shim
Shim
Shim
Nut
Locking Plate
Bolt
Hex Bolt
No-Spin Differential
Spring Washer
Bolt
Bearing
Spacer
Shim
Shim
Shim
Spacer
Spacer
Spacer
Spacer
Seal
Bevel Gear Set

QTY

DIMENSIONS/NOTES

1
2
1
1
1
1
2
2
2
8
1
16
16
1
1
1
5
3
1
1
1
1
1
1

SD-100C

A - 11

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 3 OF 4
Dwg D13244850/00/03

19
25
24
21

22

19

26

20
23
29
19
20

19
28
30

19
20
19
27

A - 12

SD-100C

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 3 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

19
20
21
22
23
24
25
26
27
28
29
30

58974155
59078899
58916578
59251009
59793588
58916610
58916545
58916537
13104161
59218313
59218305
59218297

BOM 54444492

DESCRIPTION

O-Ring
Magnet Plug
Snap Ring
Plug
Vent
O-Ring
Plug
Seal Washer
Nut
Bolt
Stud
Stud

QTY

DIMENSIONS/NOTES

6
3
1
1
1
1
1
1
12
20
8
4

SD-100C

A - 13

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 4 OF 4
Dwg D13244850/00/04

81

82

79
80

78
93

77

83
76

84

75
92

87

85
86
94

91

88
89

90

49
47
48

50
66

74

52

73
51

72

53
72

55
71

70
69

54
67

65
54

56
57
68

61

64

55

62

58
59

A - 14

60

SD-100C

63

AXLE (54444492) - All SD-100 AND SD-100D/100F PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN - SHEET 4 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94

58916685
58916693
54633185
58916727
59079772
59218420
59218438
58916750
58916768
58916776
58916784
59917682
58916818
58916826
58916834
59794115
58804337
58916842
58916859
13228713
59218446
59794123
58916891
58916909
58974155
58916925
58916933
13228705
59803635
13493986
58917055
58917063
59218453
90502816
59218461
58917014
59218487
59218495
59778266
59218503
59251074
58917113
58917105
58917097
58917147
58804337
59218511
59218529

BOM 54444492

DESCRIPTION

Seal
Centering Spring
Wheel Stud
Wheel Nut
Bolt
Half Shaft
Planet Gear Carrier
- Snap Ring
- Friction Washer
- Pin
- O-Ring
- Spacer
- Dowel
- Needle Bearing
- Planet Gear
Plug
Cylinder Bolt
Locking Plate
Hex Bolt
Reduction Bushing
Ring Gear Support
Washer
Snap Ring
Ring Gear
O-Ring
Tapered Roller Bearing
Seal
Locking Plate
Brake Disc
Brake Disc
Spring
Steering Adjusting Bolt
Plug
Washer
Spring
Nut
Piston
O-Ring
O-Ring
Intermediate Brake Disc
Ring
Pinion
Locking Plate
Hex Bolt
O-Ring
Cylinder Bolt
Bolt
Spacer
SD-100C

QTY

DIMENSIONS/NOTES

2
2
20
20
20
2
2
12
12
6
6
2
6
6
6
2
4
6
12
20
2
2
2
2
2
4
2
2
10
10
6
6
4
4
4
4
2
4
4
2
2
2
2
2
2
4
4
2
A - 15

AXLE DRIVE MOTOR (43844430) - SD-100 - EFFECTIVE


WITH S/N 172493 - INTERNAL BREAKDOWN
Dwg 13244793/01

22
18

23

17
13

12

23

15

22

26

19
14
20

16

21

7
32

27

10

6
1

27

31
11
28
24

25

11

30
19

10
10

A - 16

29

11

18
17

SD-100C

29

AXLE DRIVE MOTOR (43844430) - SD-100 - EFFECTIVE


WITH S/N 172493 - INTERNAL BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

13263843
59698811
13263850
58799750
58799743
59933622
59698811
59359836
50278894
59949461
58220567
59146043
50278019
59121426
13263868
59051656
58785346
59888271
59938373
13263884
59336818
59972877
59422907
59949511
59785303
59336842
59785519
95200648
59861872
59941203
59245209
13263876
59888271

BOM 43844430

DESCRIPTION

Plug
O-ring
Spring
Guide Spring
Spool Shuttle (Not Shown)
Plug
O-ring
Plug
O-ring
Thread Plug
O-ring
Plug Assembly
O-ring
Charge Relief Shim Kit
Spring
Charge Relief Poppet
Screw
Cover
Servo Gasket
Stop
Spring
O-ring Kit
Ring Piston
Gasket Front
Bearing
Shaft
Ring
Bearing Ball
Ring
Seal
Washer Support
Orifice Plug
Cover (Not Shown)

SD-100C

QTY

DIMENSIONS/NOTES

2
2
2
2
1
1
1
2
2
2
2
1
1
1
1
1
10
2
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1

A - 17

AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N


172493 - INTERNAL BREAKDOWN
D13244793/01

22
18

23

17
13

12

23

15

22

26

19
14
20

16

21

7
32

27

10

6
1

27

31
11
28
24

25

11

30
19

10
10

A - 18

29

11

18
17

SD-100C

29

AXLE DRIVE MOTOR (13205984) - SD-100 - PRIOR TO S/N


172493 - INTERNAL BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

13263843
59698811
13263850
58799750
58799743
59933622
59698811
59359836
50278894
59949461
58220567
59146043
50278019
59121426
12363868
59051656
58785346
59888271
59938373
13263884
59336818
59972877
59422907
59949511
59785303
59336842
59785519
95200648
59861872
59941203
59245209
13263876
59888271

BOM 13205984

DESCRIPTION

Plug
- O-ring
Spring
Spring Guide
Shuttle Spool (Not Shown)
Plug
- O-Ring
Plug
- O-Ring
Plug
- O-Ring
Plug Assembly
O-Ring
Shim Kit
Spring
Charge Relief Poppet
Screw
Cover
Servo Gasket
Stop
Spring
Piston O-Ring Kit
Ring
Gasket
Bearing
Shaft
Ring
Ball Bearing
Ring
Seal
Washer
Orifice Plug
Cover (Not Shown)

SD-100C

QTY

DIMENSIONS/NOTES

2
2
2
2
1
1
1
2
2
2
2
1
1
1
1
1
10
2
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1

A - 19

AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN
Dwg D13244793/01

22
18

23

17
13

12

23

15

22

26

19
14
20

16

21

7
32

27

10

6
1

27

31
11
28
24

25

11

30
19

10
10

A - 20

29

11

18
17

SD-100C

29

AXLE DRIVE MOTOR (54520523) - SD-100D/100F - PRIOR TO


S/N 172493 - INTERNAL BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

13263843
59698811
13263850
58799750
58799743
59933622
59698811
59359836
50278894
59949461
58220567
59146043
50278019
59121426
12363868
59051656
58785346
59888271
59938373
59336859
59336818
59972877
59422907
59949511
59785303
59336842
59785519
95200648
59861872
59941203
59245209
13263876
59888271

BOM 54520523

DESCRIPTION

Plug
- O-Ring
Spring
Spring Guide
Shuttle Spool (Not Shown)
Plug
- O-Ring
Plug
- O-Ring
Plug
- O-Ring
Plug Assembly
- O-Ring
Shim Kit
Spring
Charge Relief Poppet
Screw
Cover
Servo Gasket
Stop
Spring
Piston O-Ring Kit
Ring
Gasket
Bearing
Shaft
Ring
Ball Bearing
Ring
Seal
Washer
Orifice Plug
Cover (Not Shown)

SD-100C

QTY

DIMENSIONS/NOTES

2
2
2
2
1
1
1
2
2
2
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1

A - 21

MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493


Dwg D13289608/02

24
33

34

13

25
33

15

25
PORT #3
PORT #2

PORT #2

2
19

PORT #3

10

16
8

3
2

22
1
28
23

33
35

12

11

15

35
21

33

14
29

30

20
31

36
26

INLET

TO TANK

17
18

TO COOLER

6
30

27

32

A - 22

SD-100C

MAIN FRAME INSTALLATION - EFFECTIVE WITH S/N 172493


**Only Offered Parts Listed**

BOM 13289616, 13289608

ITEM

COMM. NO.

DESCRIPTION

QTY

1
2
3
4
5

13206586
13206859
13305099
59024208
96721196
95748562
59991992
13206867
59058057
NSVA
NSVA
NSVA

1
1
1
1
12
1
1
1
1
1
1
1

See Page A - 24.


See Page A - 26.
See Page A - 28.

NSVA

See Page A - 30.

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

NSVA
95829263
59743013
43913821
95219770
50268127
59008482
96704440
96703665
96701560
95316956
96701545
95329975
95381158
13294525
96702444
95739306
95280541
96706817
59306522
59565044
95329975
95280186
96704614
96741046
96702857
96705033
96741053
96706825
96704598
96734546

Main Frame
Hydraulic Tank
- Tank Cover Gasket
- Clean Out Lid
- FHCS
- Hex Head Plug
- Sight Gauge
Fuel Tank
- Fuel Cap
Brake Valve Assembly (SD-100)
Brake Valve Assembly (SD-100D/100F)
Two-Speed Solenoid Valve Assembly (SD100)
Two-Speed Solenoid Valve Assembly (SD100D/100F)
Thermal Bypass Valve Assembly
Tee
Reducer
Tank Filter
Adapter
Bearing
Fuel Level Sender
Screw, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Flatwasher, Zinc Plated
Adapter
Flatwasher, Zinc Plated
Adapter
Adapter
Tank Mount
HHCS, Fully Threaded, Zinc Plated
Tee
Plug
Bolt, Zinc Plated
Cover Plate
Washer
Adapter
Elbow, 90
Nut, Zinc Plated
Flatwasher, Zinc Plated
Nut, Zinc Plated
Bolt, Zinc Plated
Flatwasher, Zinc Plated
Bolt, Zinc Plated
Hex Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

1
1
1
2
1
2
1
6
6
12
1
6
1
2
2
4
1
1
2
2
8
1
1
2
4
4
2
8
2
4
4

See Page A - 32.

SD-100C

DIMENSIONS/NOTES

M8 x 1.25 x 16 Cl 10.9

M20 x 2.5 x 45 Cl 8.8


M20 x 2.5 Cl 10
M20 Hardened
M12 Hardened

M12 x 1.75 x 40 Cl 8.8

M6 x 1.0 Cl 8.8

M10 x 1.5 Cl 8
M10 Cl 200
M12 x 1.75 Cl 10
M10 x 1.5 x 8 Cl 8.8
M6 Cl 200
M6 x 1.0 Cl 8.8
M6 Cl 8
M16 x 2 x 45 Cl 10.9

A - 23

BRAKE VALVE ASSEMBLY - SD-100


Dwg D13289574/01

PORT 1

PORT 3

PORT 2

A - 24

SD-100C

BRAKE VALVE ASSEMBLY - SD-100


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3

13289699
58911819
13469606
58911827
13469622
95866687
95329975

BOM 13289574

DESCRIPTION

Brake Valve
- Spool
- Coil
- Nut
- Valve Body
Adapter
Adapter

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2

SD-100C

A - 25

BRAKE VALVE ASSEMBLY - SD-100D/100F


Dwg D13289673/00

PORT 1

PORT 3

PORT 2

A - 26

SD-100C

BRAKE VALVE ASSEMBLY - SD-100D/100F


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4

13289699
58911819
13469606
58911827
13469622
95866687
95329975
95415667

BOM 13289673

DESCRIPTION

Brake Valve
- Spool
- Coil
- Nut
- Valve Body
Adapter
Adapter
Swivel Tee

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2
1

SD-100C

A - 27

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100


Dwg D13289681/00

1
2

A - 28

SD-100C

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3

54445010
13469630
13469648
13469655
13469663
95402806
95653614

BOM 13289681

DESCRIPTION

Solenoid Valve
- Valve Body
- Valve Spool
- Coil
- Seal Kit
Adapter, Straight
Adapter

QTY

DIMENSIONS/NOTES

1
1
1
1
1
3
1

SD-100C

A - 29

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F


Dwg D13289582/02

1
2

A - 30

SD-100C

TWO-SPEED SOLENOID VALVE ASSEMBLY - SD-100D/100F


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3

13289699
58911819
13469606
58911827
13469622
95365078
95329975

BOM 13289582

DESCRIPTION

Brake Valve
- Spool
- Coil
- Nut
- Valve Body
Adapter
Adapter

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2

SD-100C

A - 31

THERMAL BYPASS VALVE ASSEMBLY


Dwg D13289590/00

2
INLET

TO TANK

4
3
1

TO COOLER

A - 32

SD-100C

THERMAL BYPASS VALVE ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4

59186346
13493770
95182705
95356978
95739306

BOM 13289590

DESCRIPTION

Thermal Bypass Valve


- Seal
Adapter
Adapter
Tee

QTY

DIMENSIONS/NOTES

1
2
2
1
1

SD-100C

A - 33

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493


Dwg D13161567/03

PORT 1

24

32

18

41

34

25
PORT 2
PORT 3

28

13

30

10

33

15
18

36
29

1
19

23
9
4
36

37

22

4
3

3
6

46

11

26

12

15
35

21

14
42

33

40

20

21
47
TO TANK

17

INLET

31
22

18

43

44
27

38

TO COOLER

40
43

A - 34

SD-100C

39

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
-

13182803
13305099
59024208
96721196
95748562
59991992
13182795
59058057
13209960
95219770
95316956
95280541
95356960
95829263
59743013
58855099
95866687
50268127
59008482
96704440
96703665
96701560
96701545
95329975
95381158
13163357
96702444
95739306
54445010
96706817
59306522
96704176
95365094
59306522
58825464
58911801
58911835
95415667
96702857
95257341
96741053
96706825
96704598
95402806
95653614
59186346
13493770

BOM 13206040, 13161567

DESCRIPTION

Hydraulic Tank
- Tank Cover Gasket
- Clean Out Lid
- FHCS
- Hex Head Plug
- Sight Gauge
Fuel Tank
- Fuel Cap
Main Frame
Adapter
Adapter
Plug (SD-100)
Adapter (SD-100D/100F)
Tee
Reducer
Hydraulic Tank Filter
Adapter
Bearing
Fuel Level Sender
Screw, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Flatwasher, Zinc Plated
Flatwasher, Zinc Plated
Adapter
Adapter
Tank Mount
HHCS, Fully Threaded, Zinc Plated
Tee
Solenoid Valve
Bolt, Zinc Plated
Cover Plate
Locknut, Zinc Plated
Adapter
Cover Plate
Brake Valve
- Solenoid
- Seal Kit
Swivel Tee
Nut, Zinc Plated
Tube Cap Nut
Flatwasher, Zinc Plated
Bolt, Zinc Plated
Hex Locknut, Zinc Plated
Adapter, Straight
Adapter
Thermal Bypass Valve
- Seal
SD-100C

QTY

1
1
1
12
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
6
6
12
6
3
2
2
8
2
1
2
1
2
1
1
1
1
1
1
4
1
4
2
2
3
1
1
2

DIMENSIONS/NOTES

M8 x 1.25 x 16 Cl 10.9

M20 x 2.5 x 45 Cl 8.8


M20 x 2.5 Cl 10
M20 Hardened
M12 Hardened

M12 x 1.75 x 40 Cl 8.8

M6 x 1.0 Cl 8.8
M6 x 1.0 Cl 8

M12 x 1.75 Cl 10
M6 Cl 200
M6 x 1.0 Cl 8.8
M6 Cl 8

A - 35

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493 (CONTINUED)


Dwg D13161567/03

PORT 1

24

32

18

41

34

25
PORT 2
PORT 3

28

13

30

10

33

15
18

36
29

1
19

23
9
4
36

37

22

4
3

3
6

46

11

26

12

15
35

21

14
42

33

40

20

21
47
TO TANK

17

INLET

31
22

18

43

44
27

38

TO COOLER

40
43

A - 36

SD-100C

39

MAIN FRAME INSTALLATION - PRIOR TO S/N 172493


(CONTINUED)
**Only Offered Parts Listed**

ITEM

COMM. NO.

39
40
41
42
43
44
46
47

96705033
96741046
96727581
96704614
95182705
95356978
95280186
96712237

BOM 13206040, 13161567

DESCRIPTION

Bolt, Zinc Plated


Flatwasher, Zinc Plated
Flatwasher, Zinc Plated
Nut, Zinc Plated
Adapter
Adapter
Elbow 90
Flatwasher, Zinc Plated

SD-100C

QTY

2
4
2
2
2
1
1
4

DIMENSIONS/NOTES

M10 x 1.5 x 8 Cl 8.8


M10 Cl 200
M6 Cl 140
M10 x 1.5 Cl 8

M12 Hardened Cl 10

A - 37

FENDER INSTALLATION
Dwg D59114454/02

6
2

3
4

A - 38

SD-100C

FENDER INSTALLATION
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6

59214510
13381645
59214577
13381660
96711791
96704184
96702311
96738596

BOM 59114454

DESCRIPTION

Fender, RH
Fender, RH (China)
Fender, LH
Fender, LH (China)
Carriage Bolt, Zinc Plated
Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

1
1
1
1
4
4
6
6

DIMENSIONS/NOTES

M12 x 1.75 x 30 Cl 8.8


M12 x 1.75 Cl 10
M12 x 1.75 x 30 Cl 8.8
M12 Hardened Cl 200

A - 39

RAILING INSTALLATION
Dwg 13161559/0a

2
6
2

2
6

11
4

7
9
6
7
6

4
11

7
6

A - 40

SD-100C

RAILING INSTALLATION
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
11

13160775
96701545
13160759
13160635
59117507
96705637
96738596
95923223
13160791

BOM 13161559

DESCRIPTION

Railing, LH
Flatwasher, Zinc Plated
Railing, RH
Shock
Handrail, LH
Bolt, Zinc Plated
Flatwasher, Zinc Plated
This item not used with this Assembly
Locknut, Zinc Plated
Rail Support

SD-100C

QTY

1
3
1
2
1
8
5
2
2

DIMENSIONS/NOTES

M12 Hardened

M12 x 1.25 x 55 Cl 8.8


M12 Hardened Cl 200
3/8 x 16

A - 41

ROPS/FOPS INSTALLATION
Dwg 59161463/03

8
VIEW ROTATED
FOR VLARITY

SEE VIEW "A"


FOR SEAT BELT
HARDWARE
ARRANGEMENT

VIEW ROTATED
FOR VLARITY

11
12
8
5

VIEW "A"

7
14

A - 42

SD-100C

ROPS/FOPS INSTALLATION
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
5
6
7
8
11
12
14

59228379
95920534
95922167
59327940
59433649
95922241
95925921
59212555

BOM 59161463

DESCRIPTION

ROPS/FOPS
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut
Seat Belt
Flatwasher, Zinc Plated
Nut, Zinc Plated
Shim

SD-100C

QTY

1
6
18
6
1
2
2
2

DIMENSIONS/NOTES

1 1/2 x 6 x 5.50 Grd 8


1 1/2 x 6
7/16
7/16 x 20

A - 43

CAB ROPS INSTALLATION (CHINA)


Dwg D13441993/00

5
5

VIEW ROTATED
FOR CLARITY

LEFT
SIDE

RIGHT
SIDE

6
4
3
3
2

A - 44

SD-100C

CAB ROPS INSTALLATION (CHINA)


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7

13451802
95920534
95922167
59327940
59433649
95922241
95925921

BOM 13441993

DESCRIPTION

ROPS
Hex Head Bolt
Flatwasher
Hex Nut
Seat Belt
Washer
Nut

QTY

DIMENSIONS/NOTES

1
6
12
6
1
2
2

SD-100C

A - 45

CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL


Dwg D13301791/01

1
5
5

5
VIEW ROTATED
FOR CLARITY

LEFT
SIDE

RIGHT
SIDE

6
8
7

4
3

A - 46

SD-100C

CAB ROPS INSTALLATION (NON-CHINA) - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8

59951202
95920534
95922167
59327940
59433649
95922241
95925921
96741046

BOM 13301791, 59286203

DESCRIPTION

Cab ROPS
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut
Seat Belt
Flatwasher, Zinc Plated
Nut, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

1
6
18
6
1
2
2
7

DIMENSIONS/NOTES

1 1/2 x 6 x 5.50 Grd 8


1 1/2 x 6
7/16
7/16 x 20
M10 Cl 200

A - 47

NO ROPS INSTALLATION - OPTIONAL


Dwg D59171694/03

VIEW "A - A"


"A"

"A"

2
FENDER

A - 48

SD-100C

NO ROPS INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5

59171678
96702287
96741046
96704812
58999020

BOM 59171694, 13525605

DESCRIPTION

Cover Plate
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Decal: Rollover Hazard

SD-100C

QTY

2
4
4
4
1

DIMENSIONS/NOTES

M10 x 1.5 x 25 Cl 8.8


M10 Cl 200
M10 x 1.5 Cl 8

A - 49

FOPS STOWAGE INSTALLATION - OPTIONAL


Dwg D13301619/02

EXISTING
HARDWARE

BENT TUBE
ROPS/FOPS
BENT TUBE
ROPS/FOPS
DESIGN

WELDED
ROPS/FOPS
DESIGN

EXISTING
HARDWARE

9
EXISTING
HARDWARE

8
1

WELDED
ROPS/FOPS

11
6
12
10

ASSEMBLED
POSITION

4
8

3
5

3
2
4

A - 50

SD-100C

FOPS STOWAGE INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12

13353370
59226084
59537266
95923272
59225912
59340000
96702428
96741046
96704812
59171678
96702287
96741046

BOM 13301619, 59200873

DESCRIPTION

ROPS Stowage Bracket


Threaded Rod
Flatwasher
Hex Nut, Zinc Plated
Protective Rubber
Protective Rubber
HHCS, Zinc Plated (Not Shown)
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Cover Plate
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

1
2
4
4
1
2
2
4
2
2
4
4

DIMENSIONS/NOTES

Hardened
1/2 x 20

M10 x 1.5 x 45 Cl 8.8


M10 Cl 200
M10 x 1.5 Cl 8
M10 x 1.5 x 25 Cl 8.8
M10 Cl 200

A - 51

VANDAL COVER INSTALLATION - OPTIONAL


Dwg D59201111/01

1
10

EXISTING
HARDWARE

11
2

6
8

9
3
8
5
12
4

A - 52

SD-100C

VANDAL COVER INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
8
9
10
11
12

59184721
59184739
59184747
59184713
95364048
95923314
59040592
96704564
96704598
96741053
50829670

BOM 59201111, 59201129

DESCRIPTION

Vandal Cover Lock


Vandal Cover Pivot
Vandal Cover Bracket
Vandal Cover
Hex Socket Head Shoulder Screw
Locknut
Fiber Washer
HHCS, Fully Threaded, Zinc Plated
Hex Locknut, Zinc Plated
Flatwasher, Zinc Plated
Trim

SD-100C

QTY

2
2
2
2
4
4
8
4
4
8
A/R

DIMENSIONS/NOTES

3/8 x 0.50
5/16 x 18
M6 x 1 x 20 Cl 8.8
M6 Cl 8
M6 Cl 200

A - 53

CAB INSTALLATION (CHINA) - OPTIONAL


Dwg 13381884/00

1
CAB

25

3
2
7

8
PLATFORM

24

23 18

24

9
3

CAB'S
WIRE
HARNESS

26
5
6

15
CONSOLE
HORN
BUTTON

14
16

17
2

20

18
CAB

21

10
11

13
12

19

22
20

A - 54

SD-100C

HORN

CAB INSTALLATION (CHINA) - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

13381892
59178566
13270541
96715354
96701560
96703665
13380142
59230003
43840982
43840941
43840933
59159095
96719885
59545616
96704176
59197939
59198127
96701958
59670554
95424586
59207605
59163345
59935742
59918573
59220210
13381900
96704226
96704184
59436840
59434001
59434209
59434217
59436873
59436865

BOM 13381884

DESCRIPTION

Cab
Mat, LH
Isolator
HHCS, Zinc Plated
Flatwasher
Hex Nut, Zinc Plated
Cab Support
Sealing
Cab Wire Harness
- In-Line Fuse Holder
- In-Line Fuse
Bar Mounting
HHCS, Zinc Plated
Lockwasher
Hex Flange Locknut
Sealing Box
Sealing Foam
HHCS, Zinc Plated
Adhesive
Wire Tie
Mat, RH
Horn Wire Assembly
Stud
Locknut
Rubber Plate
Cab Support
Lockbolt
Hex Flange Locknut
Contact Pin (Not Shown)
Contact Socket (Not Shown)
Inline Connector (Not Shown)
Wedge Connector (Not Shown)
Wedge (Not Shown)
Electrical Recepticle (Not Shown)

SD-100C

QTY

1
1
4
4
12
4
3
26
1
1
1
1
1
1
1
1
1
4
A/R
A/R
1
1
1
1
1
1
16
16
2
2
1
1
1
1

DIMENSIONS/NOTES

M20 x 2.5 x 100 Cl 8.8


M20
M20 x 2.5 Cl 10

40 Amp
M6 x 1.0 x 35 Cl 10.9
M6

M6 x 1 x 16 Cl 8.8

5/16 x 18

M12 x 25
M12

A - 55

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 1 OF 3
Dwg D13301601/00/01

10

1
PART
OF

VCI
BULKHEAD
PLATE

90
2

10

SEE DETAIL
REAR CAB
PANEL

A - 56

SD-100C

EXISTING
HARDWARE

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
10
90

59246579
58879784
96701503
59328195
NSVA

BOM 13301601

DESCRIPTION

Cab Assembly
Shock Mount
HHCS, Zinc Plated
Hole Plug
Cab Kit Assembly

SD-100C

QTY

DIMENSIONS/NOTES

1
6
6
7
1

See Breakdown A - 68.


M16 x 2.0 x 90 Cl 8.8
See Page A - 100.

A - 57

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 2 OF 3
Dwg D13301601/00/02

HORN
BUTTON

14
CONSOLE

CONNECTOR
AT KEY SWITCH

6
4

4
5

90

18
17
HORN

90

ENGINE
GROUND
BOLT

9
8
STARTER

7
9

A - 58

SD-100C

FROM
HARNESS

FROM
HORN
BUTTON

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

4
5
6
7
8
9
14
17
18
90

96741038
96702659
96701370
58814161
59401232
59583302
58927443
59338517
59366971
59583302
59401232
59670554
95424586
NSVA

BOM 13301601

DESCRIPTION

Flatwasher
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Connector
FemaleTerminal
Connector
Wire Harness
- Male Housing
- MaleTerminal
- Connector
- FemaleTerminal
Adhesive
Wire Tie
Cab Kit Assembly

SD-100C

QTY

4
1
1
2
2
2
1
1
1
1
1
6
A/R
1

DIMENSIONS/NOTES

M8 x 1.25 Cl 200
M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 8

See Page A - 100.

A - 59

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 3 OF 3
Dwg D13301601/00/03

PART
OF

PART
OF

90

90

16
PART
OF

90
CAB
SEALING
BOX

15

PART
OF

90
13
12

11

DETAIL "B"

A - 60

SD-100C

CAB INSTALLATION (NON-CHINA) - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

11
12
13
15
16
90

96719885
59545616
96704176
59849661
96701958
NSVA

BOM 13301601

DESCRIPTION

HHCS, Zinc Plated


Lockwasher
Locknut, Zinc Plated
Grommet
HHCS, Fully Threaded, Zinc Plated
Cab Kit Assembly

SD-100C

QTY

1
1
1
1
4
1

DIMENSIONS/NOTES

M6 x 1.0 x 35 Cl 10.9
M6 x 1.0 Cl 8
M6 x 16 Cl 8.8
See Page A - 100.

A - 61

CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 3


Dwg D59263178/02/01

23

PART
OF

90
3

23

SEE DETAIL
REAR CAB
PANEL

A - 62

SD-100C

EXISTING
HARDWARE

VCI
BULKHEAD
PLATE

CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 3


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
3
4
23
90

59246579
58879784
96701503
59328195
NSVA

BOM 13207188

DESCRIPTION

Cab Assembly
Shock Mount
HHCS, Zinc Plated
Plug
Cab Kit Assembly

SD-100C

QTY

DIMENSIONS/NOTES

1
6
6
7
1

See Breakdown A - 68.


M16 x 2.0 x 90 Cl 8.8
See Page A - 100.

A - 63

CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 3


Dwg D59263178/02/02

HORN
BUTTON

CONSOLE
(REF)

20

CONNECTOR
AT KEY SWITCH

29
27

27
28

18
17
HORN

ENGINE
GROUND
BOLT

24
25
STARTER

30
24

A - 64

SD-100C

FROM
HARNESS

FROM
HORN
BUTTON

CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 3


**Only Offered Parts Listed**

ITEM

COMM. NO.

17
18
20
24
25
27
28
29
30

59670554
95424586
58927443
59583302
59401232
96741038
96702659
96701370
58814161

BOM 13207188

DESCRIPTION

Adhesive
Wire Tie
Wire Harness
Connector
Female Terminal
Flatwasher
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Connector

SD-100C

QTY

DIMENSIONS/NOTES

A/R
A/R
1
2
2
4
M8 x 1.25 Cl 200
1
M8 x 1.25 x 25 Cl 8.8
1
M8 x 1.25 Cl 8
2

A - 65

CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 3 OF 3


Dwg D59263178/02/03

900

900
900

90

PART
OF

905

16
PART
OF
90

905

CAB

904
903

SEALING
BOX

"C"
90
PART
OF
902
901

31
PART
OF
90

13
12

11

A - 66

SD-100C

CAB INSTALLATION (NON-CHINA) - PRIOR TO S/N 172493 OPTIONAL - SHEET 3 OF 3


**Only Offered Parts Listed**

ITEM

COMM. NO.

11
12
13
16
31
90
900
901
902
903
904
905

96719885
59545616
96704176
96701958
59849661
NSVA

BOM 13207188

DESCRIPTION

HHCS, Zinc Plated


Lockwasher
Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Grommet
Cab Kit Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly

SD-100C

QTY

1
1
1
4
1
1

DIMENSIONS/NOTES

M6 x 1.0 x 35 Cl 10.9
M6 x 1.0 Cl 8
M6 x 16 Cl 8.8
See Page A - 100.

A - 67

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 1 OF 3


Dwg 59246579/00/01

H 21 22
H

5
12
6
A
A
7

8
B

B
10

13
17
11

14

19
23
18 20

16

VIEW "B-B"
15

VIEW "H-H"
VIEW "A-A"

A - 68

SD-100C

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 1 OF 3


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

59246033
59197855
59245605
59245621
59246066
59246074
59197889
59197897
59157905
59197913
59245639
59197921
59220343
59197947
59246090
59246082
59260315
59260323
59245613
59178756
59197996
59246108
59198010

BOM 59246579

DESCRIPTION

Cab
Tinted Glass
Work Light
Wing Mirror
Tinted Glass
Sealing Rubber
Sealing Rubber
Tinted Glass
Sealing Rubber
Tinted Glass
Window Lock
Sealing Rubber
Sealing
Cover Plate
Sealing Rubber
Tinted Glass
Sealing Rubber
Tinted Glass
Wiper
Door Lock Assembly
Sealing Rubber
Sealing Rubber
Sealing Rubber

QTY

DIMENSIONS/NOTES

1
1
4
2
2
1
1
2
1
1
2
1
A/R
1
1
1
1
1
1
1
1
1
1

SD-100C

A - 69

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 2 OF 3


Dwg 59246579/00/02

18

17

19
44 42
50

40
VIEW "C-C"

45 42

VIEW "D-D"

15

16

46 42

VIEW "E-E"

33 42

L
L

47
42

E
60

VIEW "F-F"

61

58

55 42

59
14
42

C
C

A - 70

VIEW "L-L"
56 57 58 59

SD-100C

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 2 OF 3


**Only Offered Parts Listed**

ITEM

COMM. NO.

14
15
16
17
18
19
33
40
42
44
45
46
47
50
55
56
57
58
59
60
61

59197947
59246090
59246082
59260315
59260323
59245613
59245704
59198119
96705728
59198143
59198150
59198168
59246124
59246058
59220525
59230730
59245753
96705793
96704234
59230748
59245761

BOM 59246579

DESCRIPTION

Cover Plate
Sealing Rubber
Tinted Glass
Sealing Rubber
Tinted Glass
Wiper
Interior Light
Grommet
Screw, Fully Threaded, Zinc Plated
Cover 1
Cover 2
Cover 3
Cover 4
Wire Harness Assembly
Cover Plate
Sealing Plate
Rubber Plate
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Sealing Plate
Rubber Plate

SD-100C

QTY

1
1
1
1
1
1
1
2
53
1
1
1
1
1
1
1
1
11
11
1
1

DIMENSIONS/NOTES

M5 x 0.8 x 16 Cl 8.8

Cl 8.8
M6 x 1 Cl 8

A - 71

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 3 OF 3


Dwg 59246579/00/03

21

53

G
22

23

24 30 13 41
51 31

32 54

36

25

35

A - 72

SD-100C

34

43

37 38

CAB ASSEMBLY (59246579) - INTERNAL BREAKDOWN SHEET 3 OF 3


**Only Offered Parts Listed**

ITEM

COMM. NO.

13
21
22
23
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
41
43
48
49
51
52
53
54

59220343
59197996
59246108
59198010
59220368
59245951
59246116
59198044
59198051
59198069
59220350
59246330
59178277
59246041
59245647
59245662
59198093
59220517
59198101
96705041
59245654
59178111
59198184
96712252
59220335
59220475
59220483

BOM 59246579

DESCRIPTION

Sealing
Sealing Rubber
Sealing Rubber
Sealing Rubber
Cover
A/C Louver
Cover Plate (Not Shown)
Sealing (Not Shown)
Sealing Rubber (Not Shown)
Cover Plate (Not Shown)
Filter
Electrical Box
Fuse Box
Switch Assembly
Visor
Blower Assembly
Plywood
Rivet
Wall Lining (Not Shown)
HHCS, Fully Threaded, Zinc Plated
Mirror
Eyebolt (Not Shown)
Seal Ring (Not Shown)
Bolt, Zinc Plated
Name Plate (Not Shown)
Tinted Glass
Decal

SD-100C

QTY

DIMENSIONS/NOTES

A/R
1
1
1
1
4
2
A/R
A/R
1
1
1
1
1
1
1
1
50
A/R
13 M8 x 1.25 x 12 Cl 8.8
1
3
3
4
M8 x 1.25 Cl 8.8
1
1
1

A - 73

CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE


WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2
Dwg D13342845/00/01

11
10
7

23

12
3
18
18

19
24

21

22

RELAY

A - 74

SD-100C

25

CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE


WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
18
19
21
22
23
24
25

96741038
59325720
58910589
58967555
58963430
58963448
58963398
NSS
58967514
58967514
58967530
58967571
96705041
59434092
58948357
58797143
59583302
58835000
59338517
59366971
50829670
95090106
59208223
58943614
59208231
59208207
59220236
59245787

BOM 13301841

DESCRIPTION

Flatwasher
Fuse
Heater/Air Conditioner
- Thermostat (Heater/Air Conditioner)
- Resistor
- Filter
- Motor Blower Assembly
- Control Panel Assembly
- Fan Speed Switch
- Toggle Switch
- Knob
- Control Cable
HHCS, Fully Threaded, Zinc Plated
Shrink Tube
Conduit
Ring Terminal
Connector
Terminal
Male Housing
MaleTerminal
Bulk Trim
Worm Clamp
Hose Assembly
Grommet
Hose Assembly
Front Cover Plate
Wire Harness
Rubber Plate

SD-100C

QTY

8
1
1
1
1
1
1
1
1
1
1
1
6
1
1
2
2
1
1
2
4
1
2
1
1
1
1

DIMENSIONS/NOTES

M8 x 1.25 Cl 200
25 Amp

M8 x 1.25 x 12 Cl 8.8

98.5
138.0

A - 75

CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE


WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2
Dwg D13342845/00/02

15
20

16
13
17
18
22

14

18
13
16
17
18

19
18

24

A - 76

SD-100C

CAB HEATER INSTALLATION (NON-CHINA) - EFFECTIVE


WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

13
14
15
16
17
18
19
20
22
24

58910720
95221024
95317426
59564575
95302311
95090106
59208223
59520080
59208231
59220236

BOM 13301841

DESCRIPTION

Nipple
Adapter
Adapter
Valve Ball
Adapter
Worm Clamp
Hose Assembly
Coupling
Hose Assembly
Wire Harness

QTY

2
1
1
2
2
4
1
1
1
1

SD-100C

DIMENSIONS/NOTES

98.5
138.0

A - 77

CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N


172493 - OPTIONAL - SHEET 1 OF 2
Dwg D59162826/00/01

PART
OF

11
10

40

32

40
33

PLUG
(REF)

CAB
(REF)

28
RELAY
(REF)

18
TO
STARTER
POSTS

18
19
22

21

2
CAB
(REF)

RELAY
(REF)

A - 78

SD-100C

PART
OF

40

CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N


172493 - OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
10
11
18
19
21
22
28
32
33
40
-

96741038
59325720
58910589
58967555
58963430
58963448
58963398
NSS
58967514
58967514
58967530
58967571
96705041
59434092
58948357
58797143
59338517
59366971
95090106
59208223
58943614
59208231
50829670
59583302
58835000
59281618
59208207
59220236
59245787

BOM 59162826

DESCRIPTION

Flatwasher
Fuse
Heater/Air Conditioner
- Thermostat (Heater/Air Conditioner)
- Resistor
- Filter
- Motor Blower Assembly
- Control Panel Assembly
- Fan Speed Switch
- Toggle Switch
- Knob
- Control Cable
HHCS, Fully Threaded, Zinc Plated
Shrink Tube
Conduit
Ring Terminal
Male Housing
Male Terminal
Worm Clamp
Hose Assembly
Grommet
Hose Assembly
Trim
Connector
Terminal
Heater Kit
- Front Cover Plate
- Wire Harness
- Rubber Plate

SD-100C

QTY

8
1
1
1
1
1
1
1
1
1
1
1
6
A/R
1
1
1
1
4
1
2
1
2
2
2
1
1
1
1

DIMENSIONS/NOTES

M8 x 1.25 Cl 200
25 Amp

M8 x 1.25 x 12 Cl 8.8

98.5"
138.0"

A - 79

CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N


172493 - OPTIONAL - SHEET 2 OF 2
Dwg D59162826/00/02

20
16

13
15

17
18
14

22
13

18
16

18

17
18
19

PART
OF

BATTERIES

40
STARTER

ENGINE HOOD
RED TO STARTER POST
GROUND ON SD-100 TO 150 PP
GOES TO ENGINE GROUND ON BLOCK
(SAME AREA AS STARTER)
CAB HARNESS
RELAY
FSR - BOX
CAB

WIRE ROUTING FOR CAB INSTALLATION

A - 80

SD-100C

REF

CAB HEATER INSTALLATION (NON-CHINA) - PRIOR TO S/N


172493 - OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

13
14
15
16
17
18
19
20
22
40
-

58910720
95221024
95317426
59564575
95302311
95090106
59208223
59520080
59208231
59281618
59208207
59220236
59245787

BOM 59162826

DESCRIPTION

Nipple
Adapter
Adapter
Valve Ball
Barbed Adapter
Worm Clamp
Hose Assembly
Coupling
Hose Assembly
Heater Kit
- Front Cover Plate
- Wire Harness
- Rubber Plate

QTY

2
1
1
2
2
4
1
1
1
1
1
1
1

SD-100C

DIMENSIONS/NOTES

98.5"
138.0"

A - 81

CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 1


OF 3 - OPTIONAL
Dwg 13441373/00

30

49

50

62

61

50

54

63
22

60
HOSE
INSTALLATION

50

58

51

61

54

52
53

65 64
76

58

75
16
55
WIRE
HARNESS

56

10

70

52
51
50

53
54
55

74

COWLING
HOOD
(REF)

54

25
USE EXISTING
HARDWARE

66
RADIATOR (REF)

72

A - 82

SD-100C

CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 1


OF 3 - OPTIONAL
**Only Offered Parts Listed**

ITEM

COMM. NO.

10
16
22
25
49
50
51
52
53
54
55
56
58
60
61
62
63
64
65
66
70
72
74
75
76

59206656
59002964
96702519
59704403
59197749
59178434
59178426
59178459
59178467
59178491
13240072
59197756
13240080
59618579
59583500
96705140
96701370
59208207
50829670
59487058
43840990
43840941
43840925
13326335
54467329
59154807
13153093
13153085

BOM 13441886, 13441373, 13441381, 13441399

DESCRIPTION

Hose Assembly
Hose Assembly
Washer
Grommet
Connector
Adapter, 90
Connector
Ball Valve
Nipple
Clamp
Heater Hose
Connector
Heater Hose
Insert Clamp
Cover Plate
HHCS, Zinc Plated
Hex Nut, Zinc Plated
Front Cover Plate
Trim
Hose Assembly
Cab A/C Wire Harness
- In-Line Fuse Holder
- In-Line Fuse
Waterbottle Mounting Bracket
Waterbottle
- Waterbottle Cap
Rubber Plate
Rubber Plate

SD-100C

QTY

1
1
8
3
1
2
3
2
2
4
1
1
1
2
2
2
2
1
2
1
1
1
1
1
1
1
1
1

DIMENSIONS/NOTES

M8

M8 x 1.25 x 65,cl 8.8


M8 x 1.25,cl 8

30 Amp

A - 83

CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 2


OF 3 - OPTIONAL
Dwg 13441373/00

47

22
32
44

40

41
42

45
PART
OF

40

48

40
42

54

54

16
10

A - 84

SD-100C

58

55

CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 2


OF 3 - OPTIONAL
**Only Offered Parts Listed**

ITEM

COMM. NO.

8
10
16
22
40
41
42
44
45
47
48
54
55
58

13440656
13441423
13441431
13441449
13441456
59206656
59002964
96702519
59284752
59284760
59284786
59437590
59434167
58927450
59434183
59178491
13240072
13240080

BOM 13441886, 13441373, 13441381, 13441399

DESCRIPTION

China A/C Kit


- Compressor
- Condensor
- Heater A/C
- Dryer w/Indicator and Switch
Hose Assembly
Hose Assembly
Washer
Wire Harness
Wire Harness
Wire Harness
Relay
Electrical Connector
Wire Harness
Terminal
Clamp
Heater Hose
Heater Hose

SD-100C

QTY

1
1
1
1
1
1
1
8
1
1
1
1
1
1
4
4
1
1

DIMENSIONS/NOTES

M8

A - 85

CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 3


OF 3 - OPTIONAL
Dwg 13441373/00

4
10

11

12
13

16
8

42

8
20

14
42
F

15
20
14

8
21

11
26
14
27

CONDENSER (REF)

70
28

A - 86

14

26

VIEW F-F

SD-100C

40

CAB HEATER AND A/C INSTALLATION (CHINA) - SHEET 3


OF 3 - OPTIONAL
**Only Offered Parts Listed**

ITEM

COMM. NO.

2
4
5
8
9
10
11
12
13
14
15
16
19
20
21
26
27
28
32
40
42
70
-

58910811
58910670
58910662
13440656
13441423
13441431
13441449
13441456
59284778
59206656
59206664
96705314
96701982
59869917
95301867
59002964
58910597
59002956
59918573
59807941
58927476
59208157
96705041
59284752
59284786
43840990
43840941
43840925

BOM 13441886, 13441373, 13441381, 13441399

DESCRIPTION

Mounting Kit
V-belt
Pulley
China A/C Kit
- Compressor
- Condensor
- Heater A/C
- Dryer w/Indicator and Switch
Wire Harness
Hose Assembly
Hose Assembly
HHCS, Zinc Plated
Washer
Lockscrew
Clamp
Hose Assembly
Bracket (Not Shown)
Hose Assembly
Locknut
Locknut
Shock Mount
Wire Harness
HHCS, Zinc Plated (Not Shown)
Wire Harness
Wire Harness
Cab A/C Wire Harness
- In-Line Fuse Holder
- In-Line Fuse

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
3
7
8
2
1
1
1
2
8
4
2
6
1
1
1
1
1

DIMENSIONS/NOTES

M10 x 1.5 x 90,cl 8.8

M8 x 1.25 x 12,cl 8.8

30 Amp

A - 87

CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 3
Dwg D13342852/00/01

8
7
53

5
54
1
4

28

3
6
9

18
52
18

21

25
32
54

51

38

49
32

33

A - 88

SD-100C

CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
-

96741038
59325720
58910589
58967555
58963430
58963448
58963398
NSS
58967514
58967514
58967530
58967571
96705041

4
5
6
7
8
9
12
18
21
25
28
32
33
38
49
51
52
53
54

59854877
58753104
59854828
95301867
59854828
95090106
58753112
59704403
50829670
59215764
58910811
13213806
59147991
59148007
58965377
59206656
59002956
59002964
59208207
59220236

BOM 13301866

DESCRIPTION

Flatwasher
Fuse
Heater/Air Conditioner
- Thermostat (Heater/Air Conditioner)
- Resistor
- Filter
- Motor Blower Assembly
- Control Panel Assembly
- Fan Speed Switch
- Toggle Switch
- Knob
- Control Cable
HHCS, Fully Threaded, Zinc Plated
This item not used with this Assembly
Cable Seal
Waterproof Connector
Male Pin
Clamp
Male Pin (Not Shown)
Worm Clamp
Waterproof Connector
Grommet
Trim
Wire Harness
Compressor Mounting Kit
- Bracket
- Adjustment Arm
- Spacer
Relay
Hose Assembly
Hose Assembly
Hose Assembly
Front Cover Plate
Wire Harness

SD-100C

QTY

8
1
1
1
1
1
1
1
1
1
1
1
6
3
2
2
2
2
4
1
3
2
1
1
1
2
2
1
1
1
1
1
1

DIMENSIONS/NOTES

M8 x 1.25 Cl 200
25 Amp

M8 x 1.25 x 12 Cl 8.8

104.0"
46.0"
70.0"

A - 89

CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 3
Dwg D13342852/00/02

37

34
50

26
49

35

32

30

10

7
36

8
6
31
52
43

33
32
24

23

44
51

40
42

29

32

VIEW A-A
9

50

40

48
39

51

46

41
47

11
40

45

A - 90

40

46

SD-100C

CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

6
7
8
9
10
11
23
24
26
29
30
31
32
33
34
35
36
37
39
40
41
42
43
44
45
46
47
48
49
50
51
52

59854877
58753104
59854828
95301867
96741046
95922225
59388199
59854943
58910852
59858662
59075358
58910514
59215764
58910811
13213806
59147991
59148007
58910670
96705314
96741046
58910662
59941682
59965962
58910597
58910621
58910605
58910522
58893868
59807941
13160635
58910530
59206656
59206664
59002956
59002964

BOM 13301866

DESCRIPTION

Cable Seal
Waterproof Connector
Male Pin
Clamp
Flatwasher, Zinc Plated
Flatwasher, Zinc Plated
Electrical Seal
Connector
Grommet
Female Sleeve
Rear Port Adapter
Compressor
Wire Harness
Compressor Mounting Kit
- Bracket
- Adjustment Arm
- Spacer
V-belt
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Pulley
Locknut
Lockbolt
Receiver/Dryer Bracket
Switch
Moisture Indicator
Receiver/Dryer
Air Conditioner Mount
Locknut
Shock Mount
Condenser
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly

SD-100C

QTY

3
2
2
2
6
2
2
1
6
1
1
1
1
1
1
2
2
1
3
3
1
2
8
1
1
1
1
2
8
4
1
1
1
1
1

DIMENSIONS/NOTES

M10 Cl 200
5/16 x 0.083

1.5 Cl 8.8
M10 Cl 200
1/4 x 20
1/4 x 20 x 0.75

3/8 x 16

104.0"
69.0"
46.0"
70.0"

A - 91

CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 3 OF 3
Dwg D13342852/00/03

16

20
13

17
18
14

22
13

18
16
17
18
19
18

54

BATTERY
(UNDER SEAT)

56

25
27
RADIATOR

55

A - 92

SD-100C

15

CAB HEATER AND A/C INSTALLATION (NON-CHINA) EFFECTIVE WITH S/N 172493 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

13
14
15
16
17
18
19
20
22
25
27
54
55
56
-

58910720
95221024
95317426
59564575
95302311
95090106
59208223
59520080
59208231
59704403
59487058
59220236
13326335
54467329
59154807

BOM 13301866

DESCRIPTION

Nipple
Adapter
Adapter
Ball Valve
Barbed Adapter
Worm Clamp
Hose Assembly
Coupling
Hose Assembly
Grommet
Hose Assembly
Wire Harness
Coolant Bottle Bracket
Waterbottle
- Waterbottle Cap

QTY

2
1
1
2
2
4
1
1
1
3
1
1
1
1
1

SD-100C

DIMENSIONS/NOTES

98.5"
138.0"

A - 93

CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 3
Dwg D59235382/00/01

PART
OF

67
66

65

90

90 HARNESS

HOSE
GUARD

1
4

PLUG

CAB

28
3
65
18
64
52
63

18

TO
DRYER

VCI
BULKHEAD
PLATE

58

53

PART
OF

51
49
TO
COMPRESSOR

TO
STARTER
POSTS

90 HARNESS
38
53

CAB

38

A - 94

SD-100C

CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
18
28
38
49
51
52
53
58
63
64
65
66
67
90
-

96741038
59325720
58910589
58967555
58963430
58963448
58963398
NSS
58967514
58967514
58967530
58967571
96705041
95090106
50829670
58965377
59206656
59002956
59002964
59215764
59704403
58753112
59854828
59854877
58753104
59854828
59281626
59208207
59220236
59220293

BOM 59235382

DESCRIPTION

Flatwasher
Fuse
Heater/Air Conditioner
- Thermostat (Heater/Air Conditioner)
- Resistor
- Filter
- Motor Blower Assembly
- Control Panel Assembly
- Fan Speed Switch
- Toggle Switch
- Knob
- Control Cable
HHCS, Fully Threaded, Zinc Plated
Worm Clamp
Trim
Relay
Hose Assembly
Hose Assembly
Hose Assembly
Wire Harness
Grommet
Waterproof Connector
Male Pin
Cable Seal
Waterproof Connector
Male Pin
Air Conditioning And Heater Kit
- Front Cover Plate
- Wire Harness
- Coolant Bracket

SD-100C

QTY

8
1
1
1
1
1
1
1
1
1
1
1
6
4
2
1
1
1
1
1
2
1
2
3
2
2
1
1
1
1

DIMENSIONS/NOTES

M8 x 1.25 Cl 200
25 Amp

M8 x 1.25 x 12 Cl 8.8

104.0"
46.0"
70.0"

A - 95

CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 3
Dwg D59235382/00/02

37

32
34
EXISTING
HARDWARE

50

59

49

35
73

53

30

66

36

67
65

31
52
43

33

44
51
53

42

57

53

62
54

40
DRILLED
HOLE SEE
VIEW "A - A"

72
"A"
TO
COMPRESSOR
INSIDE VIEW
ROTATED FOR
CLARITY

50

40
"A"
48
39

51
46

41
47
11
FENDER

45

40

40

46

CONDENSER

VIEW "A - A"

A - 96

SD-100C

CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

11
30
31
32
33
34
35
36
37
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
57
59
62
65
66
67
72
73

95922225
59075358
58910514
58927492
58910811
13213806
59147991
59148007
58910670
96705314
96741046
58910662
59941682
59965962
58910597
58910621
58910605
58910522
58893868
59807941
13160635
58910530
59206656
59206664
59002956
59002964
59215764
59388199
59854943
58910852
59858662
59854877
58753104
59854828
95301867
96741046

BOM 59235382

DESCRIPTION

Flatwasher, Zinc Plated


Rear Port Adapter
Compressor
Spacer
Compressor Mounting Kit
- Bracket
- Adjustment Arm
- Spacer
V-belt
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Pulley
Locknut
Lockbolt
Receiver/Dryer Bracket
Switch
Moisture Indicator
Receiver/Dryer
Air Conditioner Mount
Locknut
Shock Mount
Condenser
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Wire Harness
Electrical Seal
Connector
Grommet
Female Sleeve
Cable Seal
Waterproof Connector
Male Pin
Clamp
Flatwasher, Zinc Plated

SD-100C

QTY

2
1
1
1
1
1
2
2
1
3
3
1
2
8
1
1
1
1
2
8
4
1
1
1
1
1
1
2
1
6
1
3
2
2
2
6

DIMENSIONS/NOTES

5/16 x 0.083

1.5 Cl 8.8
M10 Cl 200
1/4 x 20
1/4 x 20 x 0.75

3/8 x 16

104.0"
69.0"
46.0"
70.0"

M10 Cl 200

A - 97

CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 3 OF 3
Dwg D59235382/00/03

20
16

13
15

17
18
14

22
13

18
16

18

17
18
19

PART
OF

90 HARNESS
STARTER

BATTERY
(U NDER SEA T)

A - 98

SD-100C

CAB HEATER AND A/C INSTALLATION (NON-CHINA) PRIOR TO S/N 172493 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

13
14
15
16
17
18
19
20
22
90
-

58910720
95221024
95317426
59564575
95302311
95090106
59208223
59520080
59208231
59281626
59208207
59220236
59220293

BOM 59235382

DESCRIPTION

Nipple
Adapter
Adapter
Ball Valve
Barbed Adapter
Worm Clamp
Hose Assembly
Coupling
Hose Assembly
Air Conditioning And Heater Kit
- Front Cover Plate
- Wire Harness
- Coolant Bracket

SD-100C

QTY

2
1
1
2
2
4
1
1
1
1
1
1
1

DIMENSIONS/NOTES

98.5"
138.0"

A - 99

CAB KIT ASSEMBLY


Dwg D59281600/00

5
21

8
6
7

CAB

10
2

19

A - 100

SD-100C

SEALING
BOX

CAB KIT ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

2
5
6
7
8
9
10
19
21

59178566
59178582
59178590
59178608
59230003
59178624
59159095
59207605
59197939

BOM 59281600

DESCRIPTION

Mat, LH
Cover Plate
Washer
Mounting Block
Sealing
Harness
Mounting Bar
Mat, RH
Sealing Box

QTY

DIMENSIONS/NOTES

1
6
12
6
A/R
1
1
1
1

SD-100C

A - 101

CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL


Dwg 13474309/00

1
4

A - 102

8
5

6
9 10

SD-100C

CANOPY INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10

13474317
43841451
13380209
13380233
13380563
96704317
59583658
59919761
96718663
96704846
96702287
96741046
13381645
13381660

BOM 13474309

DESCRIPTION

Canopy Kit
- Canvas
- Front Support
- Rear Support
- Canopy Frame
HHCS, Zinc Plated
Plate Cover
Clamp
Screw, Zinc Plated
Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Fender - RH
Fender - LH

SD-100C

QTY

1
1
2
2
1
8
4
8
4
4
12
12
1
1

DIMENSIONS/NOTES

M10 x 1.5 x 55 Cl 8.8

M10 x 1.50 x 30 Cl 90
M10 x 1 Cl 8
M10 x 1.5 x 25 Cl 8.8
M10 Cl 200

A - 103

**Always use Volvo Replacement parts!**

SD-100C

Section B - Drum

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 1 OF 2


Dwg 13289764/02/01

SMOOTH DRUM
1
PADFOOT DRUM

38
36

37

39
3
11
43
42

50

44

SMOOTH
DRUM

4
5
9
41

7
46

49

45
47 50
39

48

43
8

36

B-2

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

NSVA

2
3
4
5
6
7
8
9
11
36
37
38
39
41
42
43
44
45
46
47
48
49
50

NSVA
59298935
59298927
59398206
59398222
59396978
13160601
96728803
96738620
96703699
96704283
13294319
13239967
96704622
96703665
96718671
96701578
59398214

43861087

BOM 13206081

DESCRIPTION

Drum Assembly (Effective with S/N


193100)
Drum Assembly (Prior to S/N 193100)
Shim
Shim
Shim
Shim
Scraper
Drum Frame
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
HHCS, Zinc Plated
Hose Clamp Bracket
Hydraulic Clamp
Locknut, Zinc Plated
Nut, Zinc Plated
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Shim
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
Hose Clamp Bracket

SD-100C

QTY

DIMENSIONS/NOTES

See Page B - 14.

1
8
4
4
2
1
1
8
16
8
12
6
6
9
8
8
16
2

See Page B - 18.


1.5mm
5.0mm
3.0mm
6.0mm

M30 x 3.5 x 110 Cl 10.9


M20 Hardened Cl 200
M30 x 3.5 Cl 10
M12 x 1.75 x 80 Cl 8.8

M12
M20 x 2.5 Cl 10
M20 x 2.5 x 80 Cl 8.8
M30 Hardened
1.5mm

B-3

DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 2 OF 2


Dwg 13289764/02/02

14

15

16

13
12

17
18

25

35
34

19
20
33

21

26

22

40
27
32
31

29

23

10
24
28

23

21
30

B-4

22
20

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100 - SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
40

95488250
58977646
58977653
58977661
95922217
59003434
96726658
96701560
50268127
50270248
95201547
59190975
95098679
43922517
58783507
56998503
58866336
58977729
50268242
50268861
58977703
95208971
50268879
95922175
59003442
58977711
59103804
50268259
95303368

BOM 13206081

DESCRIPTION

Tee
Swivel Assembly Shim
Swivel Assembly Shim
Swivel Assembly Plate
Flatwasher, Zinc Plated
Stop Nut
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Bearing
Cap
Grease Fitting
Pivot Pin
Rollpin
Cylinder Assembly (Eff S/N 171962)
Cylinder Assembly (Prior to S/N 171962)
- Locknut
- Seal Kit
Swivel Frame
Bearing
Dust Seal
Articulation Pin
Grease Fitting
Dust Seal
Flatwasher, Zinc Plated
Stop Nut
Oscillation Pin
Swivel Frame Seal
Bearing
Adapter

SD-100C

QTY

2
2
3
1
1
1
6
6
2
5
4
4
4
2
2
1
1
1
2
2
2
3
2
2
2
1
2
2
2

DIMENSIONS/NOTES

2.0mm
0.5mm
7/16
M20 x 1.5 x 60 Cl 8.8
M20 Hardened

5/16 x 2.5

2"

B-5

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE


WITH S/N 172493 - SHEET 1 OF 2
Dwg 13289764/02/01

SMOOTH DRUM
1
PADFOOT DRUM

38
36

37

39
3
11
43
42

50

44

SMOOTH
DRUM

4
5
9
41

7
46

49

45
47 50
39

48

43
8

36

B-6

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

NSVA

2
3
4
5
6
7
8
9
11
36
37
38
39
41
42
43
44
45
46
47
48
49
50

NSVA
59298935
59298927
59398206
59398222
59396978
59398230
13160601
96728803
96738620
96703699

96703665
96718671
96701578
59398214
13239967
13294319
96704283
96704622
43861087

BOM 13289764, 13289772, 43884709

DESCRIPTION

Drum Assembly (Effective with S/N


193100)
Drum Assembly (Prior to S/N 193100)
Shim
Shim
Shim
Shim
Scraper (SD-100D)
Scraper (SD-100F)
Drum Frame
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
This item not used with this Assembly
Hex Nut, Zinc Plated
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Shim
Hose Clamp
Hose Clamp Bracket
This item not used with this Assembly
HHCS, Zinc Plated
Locknut, Zinc Plated
Hose Clamp Bracket

SD-100C

QTY

DIMENSIONS/NOTES

See Page B - 14.

1
8
2
4
2
1
1
1
8
16
8

See Page B - 18.


1.5mm
5.0mm
3.0mm
6.0mm

8
8
16
2
12
12

M20 x 2.5 Cl 10
M20 x 2.5 x 80 Cl 8.8
M30 Hardened
1.5mm

24
24
6

M12 x 1.75 Cl 8.8


M12 x 1.75 Cl 8

M30 x 3.5 x 110 Cl 10.9


M20 Hardened Cl 200
M30 x 3.5 Cl 10

B-7

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - EFFECTIVE


WITH S/N 172493 - SHEET 2 OF 2
Dwg 13289764/02/02

14

15

16

13
12

17
18

25

35
34

19
20
33

21

26

22

40
27
32
31

29

23

10
24
28

23

21
30

B-8

22
20

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
40

95488250
58977646
58977653
58977661
95922217
59003434
96726658
96701560
50268127
50270248
95201547
59190975
95098679
43922517
13188339
54577838
13228234
58977729
50268242
50268861
58977703
95208971
50268879
95922175
59003442
58977711
59103804
50268259
95303368

BOM 13289764, 13289772, 43884709

DESCRIPTION

Tee
Swivel Assembly Shim
Swivel Assembly Shim
Swivel Assembly Plate
Flatwasher, Zinc Plated
Stop Nut
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Bearing
Cap
Grease Fitting
Pivot Pin
Rollpin
Cylinder (SD-100D)
Cylinder Assembly (SD-100F)
- Locknut
- Seal Kit
Swivel Frame
Bearing
Dust Seal
Articulation Pin
Grease Fitting
Dust Seal
Flatwasher, Zinc Plated
Stop Nut
Oscillation Pin
Swivel Frame Seal
Bearing
Adapter

SD-100C

QTY

2
2
3
1
1
1
6
6
2
5
4
4
4
2
2
1
1
1
2
2
2
3
2
2
2
1
2
2
2

DIMENSIONS/NOTES

2.0mm
0.5mm
7/16
M20 x 1.5 x 60 Cl 8.8
M20 Hardened

5/16 x 2.5

2"

B-9

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 1 OF 2
Dwg D13161542/00/01

SMOOTH DRUM

1
PADFOOT DRUM

37
36

38

2
39

3
11
43
42
9

44

SMOOTH
DRUM

4
5
9

41

43
7

B - 10

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR


TO S/N 172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
11
36
37
38
39
41
42
43
44

NSVA
59298935
59298927
59398206
59398222
59396978
59398230
13160601
96728803
96738620
96703699
96705272
58977737
59232751
96704614
96703665
96718671
96701578
59398214

BOM 13161542, 13160718

DESCRIPTION

Drum Assembly
Shim
Shim
Shim
Shim
Scraper (SD-100D)
Scraper (SD-100F)
Drum Frame
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
HHCS, Zinc Plated
Hydraulic Clamp Support Strap
Hydraulic Clamp
Nut, Zinc Plated
Nut, Zinc Plated
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Shim

SD-100C

QTY

1
8
2
4
2
1
1
1
8
16
8
18
12
12
18
8
8
16
2

DIMENSIONS/NOTES

See Page B - 18.


1.5mm
5.0mm
3.0mm
6.0mm

M30 x 3.5 x 110 Cl 10.9


M20 Hardened Cl 200
M30 x 3.5 Cl 10
M10 x 80 Cl 8.8

M10 x 1.5 Cl 8
M20 x 2.5 Cl 10
M20 x 2.5 x 80 Cl 8.8
M30 Hardened
1.5mm

B - 11

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 2 OF 2
Dwg D13161542/00/02

14

15

16

13
12
17
18
34

35

19

20
21

33
26

25
22

40
32
31

27

29

23

10
24
28
22
20

23
21

30

B - 12

SD-100C

DRUM AND SWIVEL INSTALLATION - SD-100D/100F - PRIOR


TO S/N 172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
40

95488250
58977646
58977653
58977661
95922217
59003434
96726658
96701560
50268127
50270248
95201547
59190975
95098679
58783507
56998503
58866336
58977729
50268242
50268861
58977703
95208971
50268879
95922175
59003442
58977711
59103804
50268259
95303368

BOM 13161542, 13160718

DESCRIPTION

Tee
Swivel Assembly Shim
Swivel Assembly Shim
Swivel Assembly Plate
Flatwasher, Zinc Plated
Stop Nut
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Bearing
Cap
Grease Fitting
Pivot Pin
Rollpin
Cylinder Assembly
- Locknut
- Seal Kit
Swivel Frame
Bearing
Dust Seal
Articulation Pin
Grease Fitting
Dust Seal
Flatwasher, Zinc Plated
Stop Nut
Oscillation Pin
Swivel Frame Seal
Bearing
Adapter

SD-100C

QTY

2
2
3
1
1
1
6
6
2
5
4
4
4
2
1
1
1
2
2
2
3
2
2
2
1
2
2
2

DIMENSIONS/NOTES

2.0mm
0.5mm
7/16
M20 x 1.5 x 60 Cl 8.8
M20 Hardened

5/16 x 2.5

2"

B - 13

DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100


Dwg 43866557/0a

25

26

24
23

29

18
1

15
31

30

16

27

36

4
28
14

32
17

37

45

20

38

35
34
39

21
13
12
3

11

8
22

10
19
7
6

20

33
10

5
8
2

B - 14

SD-100C

DRUM ASSEMBLY - EFFECTIVE WITH S/N 193100


**Only Offered Parts Listed**

BOM 43866680, 43866672, 43886936, 43866664

ITEM

COMM. NO.

DESCRIPTION

QTY

1
-

13280383
13418926

1
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
-

13419023
13329206
NSVA
13502034
NSVA
58951690
96711031
96738612
95643383
96739990
59258319
96741038
96702824
96741046
13502240
13304787
96704549
96705504
96711478
95603163
59144428
59277772
NSVA
59613612
96736822
13183215
43844554
95988739
96738596
96702808
95303350
59922591
NSVA
NSVA

NSVA

34
35
36
37
38
39
45

59565044
96703657
96712237
96702329
96737069
13351408
96711882

Drum (SD-100 and SD-100D Eff S/N 194929)


Drum (SD-100D Prior to S/N 194929) (This
Drum Used in China)
Drum (SD-100F)
Bearing Housing Drive
Bearing Housing Assembly
End Plate
Eccentric Shaft Assembly
Bearing Spherical
Clip Ring
Flatwasher, Zinc Plated
O-ring
HHCS, Zinc Plated
Cover
Flatwasher
HHCS, Fully Threaded, Zinc Plated
Flatwasher
O-ring Seal
Shock Mount
HHCS, Zinc Plated
HHCS, Zinc Plated
Retainer Ring
O-ring
Plug Magnetic
Sight Gauge
Carrier Assembly
Coupling
Roll Pin
Spline Shaft
Vibration Motor
O-ring
Flatwasher
HHCS
Adapter
Adapter
Drum Drive Assembly (SD-100)
Drum Drive Assembly (SD-100F Eff S/N
188570, SD-100D Eff S/N 188570 thru
194928)
Drum Drive Assembly (SD-100D/100F Eff
S/N 172493 thru 188569 And SD-100D Eff
S/N 194929)
Washer
Hex Nut, Zinc Plated
Flatwasher
HHCS, Zinc Plated
Roll Pin
Washer
Hex Nut, Zinc Plated
SD-100C

1
1
1
1
1
1
1
56
1
32
1
8
8
6
1
6
6
12
1
2
2
1
1
1
1
1
1
1
12
12
1
2
1
1

6
6
2
2
1
6
12

DIMENSIONS/NOTES

See Page B - 16.


See Page B - 22.

M16 Cl 200
M16 x 2.0 x 90 Cl 10.9
M8 x 16.0
M8 x 1.25 x 20 Cl 8.8
M10 x 20.0

M10 x 1.5 x 45 Cl 10.9


M16 x 2.0 x 110 Cl 8.8

See Page B - 24.

M12 Cl 200
M12 x 1.75 x 30 Cl 10.9

See Page B - 28.


See Page B - 32.

See Page B - 42.

M16 x 2 Cl 10
M12 x 1.75 x 35 Cl 8.8

M16 x 2 Cl 8
B - 15

BEARING HOUSING ASSEMBLY


Dwg 43866490/00

14

2
13

12
16

11

18
17

15
3

4
3
15

5
6
7
8
10
9

B - 16

SD-100C

BEARING HOUSING ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

13501994
13502257
13414743
43814250
13502141
13502133
13502125
13502166
96704549
96741046
59277756
13167390
58951690
96711031
59600593
54584776
59277764
95264891

BOM 43866615

DESCRIPTION

Bearing Housing Spindle


Dust Band
Bearing Taper Roller
Carrier Housing
Shim .005"
Shim .007"
Shim .020"
Preload Plate
HHCS, Zinc Plated
Flatwasher
Wear Sleeve
V-Ring Seal
Bearing Spherical
Clip Ring
Pipe Plug
Breather Filtered Vent
Oil Seal
Adapter

SD-100C

QTY

1
1
2
1
2
2
3
1
8
8
1
1
1
1
2
1
1
1

DIMENSIONS/NOTES

M10 x 1.5 x 45 Cl 10.9


M10 x 20.0

B - 17

DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 1 OF 2


Dwg D13160684/05

17
4
18
23

25

14

15

15

26
29

24

30

16

31
36
28
32
37

27

7
6

20

35
34

21

39

38

13
12

11

8
22

10
19
7
6

20

33
10

5
8
2

B - 18

SD-100C

DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 1 OF 2


**Only Offered Parts Listed**

BOM 13206172, 13320502, 13868492, 13868500

ITEM

COMM. NO.

DESCRIPTION

QTY

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

13280383
13418926
13298690
13329206
13217955
59277251
NSVA
58951690
96711031
96738612
96701552
95643383
96739990
59258319
96741038
96702824
59277756
50269984
13304787
13167390
96711510
96711478
95603163
59144428
59277772
NSVA
59613612
96736822
13183215
43844554
95988739
96745104
96702808

1
1
1
1
1
1
1
2
2
32
32
1
32
1
8
8
1
2
6
1
1
1
2
2
1
1
1
1
1
1
1
12
12

96703111

31
32
33
-

95303350
59922591
59922336
NSVA
NSVA

NSVA

NSVA

34

59565044

Drum (SD-100/100D)
Drum (This Drum Used in China)
Drum (SD-100F)
Bearing Housing Drive
Bearing Housing Spindle
Spacer
Eccentric Shaft Assembly
Spherical Bearing
Ring Clip
Flatwasher, Zinc Plated (Eff with S/N 171413)
Washer, Zinc Plated (Prior to 171413)
O-ring
Hex Head Bolt, Zinc Plated
Cover
Flatwasher
HHCS, Fully Threaded, Zinc Plated
Wear Sleeve
Bearing
Shock Mount
V-ring Seal
Retaining Ring
Retaining Ring
O-ring
Magnetic Plug
Sight Gauge
Carrier Assembly
Coupling
Roll Pin
Spline Shaft
Vibration Motor
O-ring
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated (Effective
with S/N 172493)
HHCS, Fully Threaded, Zinc Plated (Prior to
S/N 172493)
Elbow
Adapter (Effective with S/N 172493)
Adapter (Prior to S/N 172493)
Drum Drive Assembly (SD-100)
Drum Drive Assembly (SD-100F Eff S/N
188570, SD-100D Eff S/N 188570 thru
194928)
Drum Drive Assembly (SD-100D/100F Eff
S/N 172493 thru 188569 And SD-100D Eff
S/N 194929)
Drum Drive Assembly (SD-100D/100F
Prior S/N 172493)
Flatwasher
SD-100C

DIMENSIONS/NOTES

See Page B - 22.

M16 Hardened Cl 200


M16 Hardened
M16 x 2.0 x 90 Cl 10.9
M8 x 1.25 Cl 200
M8 x 1.25 x 20 Cl 8.8

See Page B - 26.

M12 Hardened Cl 200


M12 x 1.75 x 30 Cl 10.9

12

M12 x 1.75 x 35 Cl 10.9

1
2
2
1
1

See Page B - 28.


See Page B - 32.

See Page B - 42.

See Page B - 44.

6
B - 19

DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 2 OF 2


Dwg D13160684/05

17
4
18
23

25

14

15

15

26
29

24

30

16

31
36
28
32
37

27

7
6

20

35
34

21

39

38

13
12

11

8
22

10
19
7
6

20

33
10

5
8
2

B - 20

SD-100C

DRUM ASSEMBLY - PRIOR TO S/N 193100 - SHEET 2 OF 2


**Only Offered Parts Listed**

BOM 13206172, 13320502

ITEM

COMM. NO.

DESCRIPTION

QTY

35
36
37

96703657
96711882
96712237
96702329

6
6
2
2

M16 Cl 10
M16 x 2.0 Cl 8
M12 Hardened Cl 10
M12 x 1.75 x 35 Cl 8.8

96703111

M12 x 1.75 x 35 Cl 10.9

38
39

96737069
13351408

Nut, Zinc Plated (Effective with S/N 171413)


Hex Nut, Zinc Plated (Prior to S/N 171413)
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated (Effective
with S/N 171413)
HHCS, Fully Threaded, Zinc Plated (Prior to
171413)
Roll Pin (Effective with S/N 169426)
Washer (Effective with S/N 171413)

1
6

M10 x 20

SD-100C

DIMENSIONS/NOTES

B - 21

ECCENTRIC SHAFT ASSEMBLY


Dwg 43866508/00

10

2
5

9
7

5
8
7
4

B - 22

SD-100C

ECCENTRIC SHAFT ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10

59298323
13218052
59298042
13217922
59296632
59277723
96741046
96702436
96702428
96720990

BOM 59257857

DESCRIPTION

Drive Side Journal


Eccentric Shaft
Eccentic Shaft
Journal
Oilite Bearing
Spline Coupling
Flatwasher, Zinc Plated
HHCS, Zinc Plated
HHCS, Zinc Plated
Roll Pin

SD-100C

QTY

1
1
1
1
2
1
32
24
8
1

DIMENSIONS/NOTES

M10 Cl 200
M10 x 1.5 x 50 Cl 10.9
M10 x 1.5 x 45 Cl 8.8
M6 x 20

B - 23

CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100


Dwg 43866516/00

7
8

10

11
12

B - 24

SD-100C

CARRIER ASSEMBLY - EFFECTIVE WITH S/N 193100


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
6
7
8
9
10
11
12

43814300
13304787
96738596
96703111
13351408
43818707
59565044
96703657

BOM 43866805

DESCRIPTION

Carrier Plate
Shock Mount
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Washer
Bid Shock Mount
Washer
Hex Nut, Zinc Plated

SD-100C

QTY

1
4
8
12
4
1
4
4

DIMENSIONS/NOTES

M12 Cl 200
M12 x 1.75 x 35 Cl 10.9
.

M16 x 2 Cl 10

B - 25

CARRIER ASSEMBLY - PRIOR TO S/N 193100


Dwg D13213285/02

1
4

7
8

6
2

10

11
12

B - 26

SD-100C

CARRIER ASSEMBLY - PRIOR TO S/N 193100


**Only Offered Parts Listed**

BOM 59295063, 13160643

ITEM

COMM. NO.

DESCRIPTION

QTY

1
2
3
4
5
6
7
8

13237557
59600593
96702709
54584776
59277764
13304787
96738596
96745104
96702808

1
2
1
1
1
4

96702311

9
10
11
12
-

13351408
13283346
59565044
96703657
96711882

Carrier Plate
Pipe Plug
Grease Fitting
Breather Filtered Vent
Oil Seal
Shock Mount
Flatwasher, Zinc Plated (Eff S/N 172493)
Flatwasher (Prior to S/N 172493)
HHCS, Fully Threaded, Zinc Plated (Effective
with S/N 171413)
HHCS, Fully Threaded, Zinc Plated (Prior to
S/N 171413)
Washer
Shock Mount Plate
Flatwasher
Nut, Zinc Plated (Effective with S/N 171413)
Hex Nut, Zinc Plated (Prior to S/N 171413)

SD-100C

DIMENSIONS/NOTES

8
8

M12 Hardened Cl 200


M12 Hardened Cl 200
M12 x 1.75 x 30 Cl 10.9

M12 x 1.75 x 30 Cl 8.8

4
1
4
4
4

M16 Cl 10
M16 x 2.0 Cl 8

B - 27

DRUM DRIVE ASSEMBLY - SD-100


Dwg D13206180/00

7
11

13

10
8
12
2

B - 28

SD-100C

DRUM DRIVE ASSEMBLY - SD-100


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

13207261
13206164
59762609
13222658
59544213
59329680
95919833
59565044
58978784
95919569
58978792
95919775
59375964
59537266

BOM 13206180

DESCRIPTION

Drive Plate
Motor Mounting Bracket
Torque Hub (All other S/N)
Torque Hub (S/N 175044 and 175301 only)
Washer
Hex Nut
HHCS, Zinc Plated
Washer
Flange Cover Plate
HHCS, Zinc Plated
Gasket
HHCS, Zinc Plated
Lube Bolt
Flatwasher

SD-100C

QTY

1
1
1
1
10
10
8
8
1
3
1
2
1
4

DIMENSIONS/NOTES

See Breakdown B - 30.

3/4 x 16 UNF
5/8 x 11 x 2.25 Grd 8

1/2 x 13 x 1.50 Grd 8


5/8 x 11 x 1 Grd 8

B - 29

TORQUE HUB (59762609) - INTERNAL BREAKDOWN


Dwg 59762609/00

12
13

5
6
14

15
16

10
9
8
1
2
4
3
11

8
7

B - 30

SD-100C

TORQUE HUB (59762609) - INTERNAL BREAKDOWN


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

NSS
50876135
95758686
95758678
50876176
59566307
NSS
50876184
59566414
59597765
59674465
95465266
95465274
NSS
59888602
59231308

BOM 59762609

DESCRIPTION

Not Sold Separately


Seal
Bearing Cup
Bearing Cone
Spacer
Ring Retaining
Not Sold Seperatly
Pipe Plug
Pipe Plug
Stud
Seal Boot
Bearing Cup
Bearing Cone
Not Sold Separately
Bolt
Hex Bolt

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
2
2
10
1
1
1
1
8
1

SD-100C

B - 31

DRUM DRIVE ASSEMBLY - SD-100F EFFECTIVE WITH S/N


188570, SD-100D EFF S/N 188570 THRU 194928
Dwg 13418959/02

7
6

10
2

13

11

10

11
8

5
13

B - 32

SD-100C

DRUM DRIVE ASSEMBLY - SD-100F EFFECTIVE WITH S/N


188570, SD-100D EFF S/N 188570 THRU 194928
**Only Offered Parts Listed**

BOM 13418959

ITEM

COMM. NO.

DESCRIPTION

QTY

DIMENSIONS/NOTES

13360284

See Breakdown B - 34.

43907948

2
3
4
5
6
7
8
9
10
11
13

43907948
13418942
13357702
96738620
96704481
96714019
96708425
13184445
58896580
59027060
59787879
95415824

Drum Drive Motor - Effective with S/N


188570 thru 191413, S/N 192951 thru
193429, S/N 193774 thru 193924, S/N
194498 thru 194503, S/N 194506 thru
194526
Drum Drive Motor - Effective with S/N 191517
thru 192950, S/N 193430 thru 193773, S/N
193936 thru 194504, S/N 194595 thru
194801
Drum Drive Motor - China
Drive Plate
Mounting Bracket
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Flatwasher
SHCS
Split Clamp
Adapter, 90
Adapter, 90
Adapter, Straight
Adapter

SD-100C

1
1
1
16
16
16
16
2
1
2
2
2

M20 Cl 200
M20 x 2.5 x 50 Cl 8.8
M16 Hardened
M16 x 2 x 60 Cl 8.8

B - 33

DRUM DRIVE MOTOR (13360284) - INTERNAL


BREAKDOWN - EFFECTIVE WITH S/N 176885 - SHEET 1 OF 4
Dwg 13360284/00

62
80

70
67
85

20
20

15
11

70

22

9
49

44

16
33
14
10
18

19

B - 34

SD-100C

21

DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN


- EFFECTIVE WITH S/N 176885 - SHEET 1 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
4
9
10
11
14
15
16
18
19
20
21
22
33
44
49
62
67
70
80
85

13461447
13503412
13461991
13462007
13462015
13462023
13462031
13462049
13462056
13462064
13462072
13462098
13462106
13462114
13462122
13462130
13462148
13462155
13462171
13462205
13462163

BOM 13360284

DESCRIPTION

Complete Motor
Shaft Nut
Thrust Button
Cylindrical Bearing
Cylindrical Bearing
Snap Ring
Snap Ring
Snap Ring
Snap Ring
O-ring
Face Seal
Screw Plug
Seal Ring
O-ring
Input Shaft
Thrust Washer
Coupler
Snap Ring
Disk Brake Kit
Seal Kit
O-ring

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
3
4
3
4
1
6
1
1
2
2
1
1
1
1
1
1
1
1

See Breakdown B - 36.

B - 35

DRUM DRIVE MOTOR (133602284) - INTERNAL


BREAKDOWN - SHEET 2 OF 4
Dwg 13461447/00

7
8

12
9

11

2
6

PART
OF

5
4

9
8
88
13

86
1

87

B - 36

SD-100C

90
89

DRUM DRIVE MOTOR (133602284) - INTERNAL


BREAKDOWN - SHEET 2 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
86
87
88
89
90

13461447
13462239
13494547
13863915
13462254
13462262
13464862
13462163
13462296
13462288
13462304
13268263
13462270
13462247
13863923
13462320
13269865
13462338
13269873
13269816

BOM 13461447

DESCRIPTION

Complete Motor
Rotary Group
Flange Cover
O-ring (Not Shown)
Retaining Ring
Back-Up Plate
Ring Shaft Seal
O-ring
Seal Locknut
Threaded Pin
Threaded Pin (Not Shown)
Screw
O-ring
Control Complete
Speed Sensor (Not Shown)
Rotary Group Hydraulic Section
Locking Screw
O-ring
O-ring
O-ring

SD-100C

QTY

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1

DIMENSIONS/NOTES

See Breakdown B - 38.

See Breakdown B - 40.

B - 37

DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN


- SHEET 3 OF 4
Dwg 13494547/00

B - 38

SD-100C

DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN


- SHEET 3 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

*
1
2

13494547
13494554
13494562

BOM 13494547

DESCRIPTION

Flange Cover
- O-ring
- Screw

QTY

DIMENSIONS/NOTES

1
1
1

SD-100C

B - 39

DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN


- SHEET 4 OF 4
Dwg 13462247/00

22
21

20
14

19
11

13

18

12
16

10

B
17

11

15
10
7

11

15
6

10

3
8

VIEW A - A
1

VIEW B - B

B - 40

SD-100C

DRUM DRIVE MOTOR (13360284) - INTERNAL BREAKDOWN


- SHEET 4 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

*
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

13462247
13269840
13269832
13269824
13269816
13269857
13269865
13269873
13269881
13269808
13269790
13269774
13269782
13494570
13494588
13269907
13494596
13494604
13494612
13494620
13268974
13462338
13494638

BOM 13462247

DESCRIPTION

Control Complete
- Control Bushing
- Control Piston
- Connection Stud
- O-ring
- Pressure Spring
- Locking Screw
- O-ring
- Locking Screw
- Locking Screw
- Throttle Pin
- Throttle Spur
- Valve Pin
- Screw
- Screw
- Throttle Pin
- Cylinder Pin
- Trunnion
- Piston
- Port Plate
- Double Break Off Pin
- O-ring
- Locking Screw

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1
2
1
3
3
2
2
6
1
1
1
1
1
4
1
1

B - 41

DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF


S/N 172493 THRU 188569 AND SD100D EFF S/N 194929
Dwg 13289756/0a

9
7
4
9

10

10

9
9

12
6
1
4

4
5

B - 42

SD-100C

DRUM DRIVE ASSEMBLY - SD-100D/100F - EFF S/N 172493


THRU 188569 AND SD100D EFF S/N 194929
**Only Offered Parts Listed**

BOM 13320494, 13289756

ITEM

COMM. NO.

DESCRIPTION

QTY

DIMENSIONS/NOTES

1
2
3
4
5
6
7
8
9
10
-

43908276
13361001
43906874
13360953
13237383
13320478
59258681
96701560
96718671
96720446
96740998
59177915
13184445
95650339
95356903

1
1
1
1
1
1
1
36
10
10
16
2
2
2
1

See Breakdown B - 46.

11

95650339

95285946

12
-

95285946
95356903

Drum Drive Motor (SD-100D)


ARC - Drum Drive Motor (SD-100D)
Drum Drive Motor w/ Brake (SD-100F)
ARC - Drum Drive Motor w/ Brake (SD-100F)
Drive Plate
Drive Motor Mounting Plate (SD-100D)
Drive Motor Mounting Plate (SD-100F)
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Hex Nut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Split Flange
Split Clamp
Adapter (SD-100D - Eff S/N 172819)
Adapter (All SD-100F and SD-100D Prior to
S/N 172819)
Adapter (SD-100F - Eff S/N 172819 ) (Not
Shown)
Connector (All SD-100F and SD-100D Prior
to S/N 172819)
Connector (SD-100D - Eff S/N 172819 )
Adapter, Straight (All SD-100F and SD-100D
Prior to S/N 172819)

SD-100C

See Breakdown B - 48.

M20 Hardened
M20 x 2.5 x 80 Cl 8.8
M20 x 2.5 Cl 8
M20 x 1.5 x 40 Cl 8.8

1
1
1
1

B - 43

DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO


S/N 172493
Dwg D13160650/01

9
7

9
9

13

6
1

4
5

B - 44

SD-100C

DRUM DRIVE ASSEMBLY - SD-100D/100F - PRIOR TO S/N


172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
13

13160676
13360938
13237383
59258681
96701560
96718671
96720446
96740998
59177915
13184445
95175881
95285946

BOM 13160650

DESCRIPTION

Drum Drive Motor w/o Brake


ARC - Drum Drive Motor w/o Brake
Drive Plate
Drive Motor Mounting Plate
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Hex Nut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Split Flange
Split Clamp (Effective with S/N 169426)
Split Flange (Prior to S/N 169426)
Connector

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
36
10
10
16
2
2
4
1

See Breakdown B - 50.

M20 Hardened
M20 x 2.5 x 80 Cl 8.8
M20 x 2.5 Cl 8
M20 x 1.5 x 40 Cl 8.8

B - 45

DRUM DRIVE MOTOR (43908276) - SD-100D


Dwg 13320551/00

3
1

1
1

8
1
1

16

5
14
13
12
11

10
7
6

9
1

15

B - 46

SD-100C

DRUM DRIVE MOTOR (43908276) - SD-100D


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
98

13262746
59902684
13853098
13220736
13493994
59241570
13263199
13263207
13494000
59234518
13263157
13494018
13494026
13262597
13263140
13262613
59241877
13494034
13361001

BOM 43908276

DESCRIPTION

Repair Seal Kit


- O-ring
- O-ring
Ring Seal
Spring Washer
Brake Disc Kit
Thrust Ring
Spring Washer
Thrust Ring
Repair Kit
Plug
Valve Spool
Valve Spool
Washer
Snap Ring
Spring
Screw
Screw (Not Shown)
Arc - Drum Drive Motor (Not Shown)

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1

B - 47

DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F - EFFECTIVE


WITH S/N 172493 - INTERNAL BREAKDOWN
Dwg D13244702/02

18
18

17

19
28

22
21
20
27
25
29
26

24
30
23

5
7

11
9
8

1
3
12
16

4
13
15

14

B - 48

SD-100C

DRUM DRIVE MOTOR W/BRAKE (43906874) - SD-100F EFFECTIVE WITH S/N 172493 - INTERNAL BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
-

13263132
13263124
59902684
59080309
13262597
13263140
13262613
13262621
13263157
13262639
13262589
13263132
13263165
13263280
59193847
59193813
59241505
13262761
13263199
13263207
13263215
13263223
58804592
59241554
13263231
59241562
59241570
13489232
54563408
13262670

BOM 43906874

DESCRIPTION

Back Plate
Complete Valving Cover
- O-Ring
- Spring
- Washer
- Snap Ring
- Spring
- O-Ring
- Plug
- Split Pin
- Seal Kit
Backplate
- Washer
Block Cylinder Kit
- Repair Kit
Cam
- O-Ring
Complete Bearing
- Thrust Ring
- Spring Washer
- Thrust Ring
- Ring
- O-Ring
- O-Ring
- Spring Washer
- O-ring
- Brake Disc Kit
- Brake Piston
- Seal Shaft
Seal Kit

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

B - 49

DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/100F PRIOR TO S/N 172493 - INTERNAL BREAKDOWN
Dwg D13244744/02

13

15
16

12
20

17
21
18
19

14

7
4

9
8

22
5

11

1
10
23 SEAL KIT

B - 50

SD-100C

DRUM DRIVE MOTOR W/O BRAKE (13160676) - SD-100D/


100F - PRIOR TO S/N 172493 - INTERNAL BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

13262498
13263165
13264460
59902684
13263421
13262639
59902668
59902676
13264478
59193847
13264486
59241505
59193839
13263215
59241539
59241521
13264494
13263223
58804592
54563408
13316419
13262670

BOM 13160676

DESCRIPTION

Holder
- Washer
Complete Valving Cover
- O-Ring
- Seal Kit
- Split Pin
- Seal
- Bleed Screw
Cylinder Block
- Repair Kit
Cam
- O-Ring
Bearing Support
- Thrust Ring
- O-Ring
- O-Ring
- Split Pin
- Ring
- O-Ring
- Seal
Reinforced Cover Plate Kit
Seal Kit

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1

B - 51

PADFOOT SHELL INSTALLATION - SD100D/100F OPTIONAL


Dwg D13205950/01

2
1
3

15

14

12
11
9
11

10

14
16

EXISTING
STANDARD
SCRAPER
(REF)

B - 52

SD-100C

13

DRUM
FRAME
(REF)

PADFOOT SHELL INSTALLATION - SD100D/100F OPTIONAL


**Only Offered Parts Listed**

BOM 13205950

ITEM

COMM. NO.

DESCRIPTION

QTY

1
2
3
4
5
6
7
8
9
10

13438098
96715164
96738646
96703681
59398230
59398206
59398214
59398222
59222356
96705272

1
8
16
8
1
4
4
2
2
4

11
12

96741046
96704812

13

96704481

14
15
16

96738620
96720446
54650643

17

43933845

Bolt-on Padfoot Shell


HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Scraper
Shim
Shim
Shim
Bracket (Effective with S/N 170478)
HHCS, Zinc Plated (Effective with S/N
170478)
Flatwasher, Zinc Plated (Eff S/N 170478)
Hex Nut, Zinc Plated (Effective with S/N
170478)
HHCS, Fully Threaded, Zinc Plated (Eff S/N
170478)
Flatwasher, Zinc Plated (Eff with S/N 170478)
Hex Nut, Zinc Plated (Eff S/N 170478)
Decal: Storage Only (Effective with S/
N166777)
Volvo Bos Install Instructions (Not Shown)

SD-100C

DIMENSIONS/NOTES

M24 x 3.0 x 90 Cl 10.9


M24 Hardened Cl 200
M24 x 3.0 Cl 10
3.0mm
1.5mm
6.0mm
M10 x 80 Cl 8.8

8
4

M10 Cl 200
M10 x 1.5 Cl 8

2.5 Cl 8.8

8
4
2

M20 Hardened Cl 200


M20 x 2.5 Cl 8

B - 53

SD-120D INSTALLATION - OPTIONAL


Dwg D13354493/00

TRACTOR
FRAME

5
3

3
4

13
8

12

21
15
19

20
16
18
17
7
10

13
11

1
22

B - 54

SD-100C

SD-120D INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22

13298955
13299136
96738620
96702733
96703665
59326827
13299482
13299490
96705033
96727896
96719992
96714969
96700927
13304787
13351408
96703657
59565044
96745104
96702808
NSVA
58770421

BOM 13299565

DESCRIPTION

Drum Frame
Bumper/Counterweight
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Hex Nut
Domed Plug
Hose Clamp Spacer
Hose Clamp Bracket
Bolt, Zinc Plated
HHCS, Zinc Plated
HHCS, Zinc Plated
HHCS, Zinc Plated
HHCS, Zinc Plated
Shock Mount
Washer
Nut, Zinc Plated
Washer
Flatwasher
HHCS, Fully Threaded, Zinc Plated
Heavy Duty Drum Drive Installation
Decal

SD-100C

QTY

1
1
8
4
4
2
1
1
4
2
4
4
8
1
1
1
1
2
2
1
2

DIMENSIONS/NOTES

M20 Hardened Cl 200


M20 x 2.5 x 240 Cl 10.9
M20 x 2.5 Cl 10

M10 x 1.5 x 8 Cl 8.8


M12 x 1.75 x 110 Cl 8.8
M30 x 3.5 x 120 Cl 10.9
M30 x 3.5 x 140 Cl 10.9
M20 x 2.5 x 110 Cl 8.8

M16 Cl 10
M12 Hardened Cl 200
M12 x 1.75 x 30 Cl 10.9
See Page B - 56.

B - 55

HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D OPTIONAL


Dwg D13301916/00

B - 56

SD-100C

HEAVY DUTY DRUM DRIVE INSTALLATION - SD-100D OPTIONAL


**Only Offered Parts Listed**

BOM 13301916

ITEM

COMM. NO.

DESCRIPTION

QTY

DIMENSIONS/NOTES

1
2

43906874
13360953
13327119

Drum Drive Motor w/Brake


ARC - Drum Drive Motor w/ Brake (SD-100F)
Drive Motor Mounting Bracket

1
1
1

See Breakdown B - 48.

SD-100C

B - 57

**Always use Volvo Replacement parts!**

SD-100C

Section C - Engine

SD-100C

ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 SHEET 1 OF 2


Dwg D13289665/02/01

33
32
34

31
EXISTING
LIFTING LUG
30 (REF)

35

37
36
28
44
40

29

41

42
41
39
43
43

C-2

SD-100C

ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N


172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
28
29
30
31
32
33
34
35
36
37
39
40
41
42
43
44
52

43923291
43922913
43924422
59728196
43911668
13852256
43830728
43830736
13290093
59728170
35374677
59728196
58827932
59106435
59816520
58875196
13163712
96704531
13222880
96738596
96702444
50266972
59819292
59309104
96741038
96715131
59176917
59176925
96711833
96704739
96704846
96704358
NSVA

BOM 13289665

DESCRIPTION

Engine (Effective with S/N 173786) - Axle


- Engine Oil Filter Element
- Primary Fuel Filter
- Water/Fuel Separator Filter
- In Line Fuel Filter
- Alternator
- Starting Motor
- Reman Starter
Engine (Prior to S/N 173786) - Axle
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-fuel Filter
- Alternator
- Starting Motor
- Solenoid
Throttle Lever
Lockbolt, Zinc Plated
Throttle Cable Bracket
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
This item not used with this Assembly
Clamp
Engine Fan
- Fan Belt
Flatwasher
HHCS, Zinc Plated
Spacer
Engine Mounting Bracket
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
HHCS, Zinc Plated
Muffler Bracket Installation (Not Shown)

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
6
4
2
1
8
4
8
4
1

DIMENSIONS/NOTES

4BT 3.9

65A

M6 x 1.0 x 16 Cl 90
M12 Hardened Cl 200
M12 x 1.75 x 40 Cl 8.8

M8 x 1.25 Cl 200
M8 x 1.25 x 70 Cl 8.8

M10 Cl 10
1.5 Cl 8.8
M10 x 1 Cl 8
M10 x 1.5 x 40 Cl 8.8
See Page C - 62.

C-3

ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N 172493 SHEET 2 OF 2


Dwg D13289665/02/02

20

18
17
16

VIBRATION CABLE

38

PROPULSION CABLE REF

19
11
12

38

10

FRAME
(REF)

15
8

13

14

PART
OF

26

4
3

24

2
7

25
3
5
47
46
21
22

27
3

23

45

FRAME

48
49

C-4

SD-100C

ENGINE INSTALLATION - SD-100 - EFFECTIVE WITH S/N


172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
38
45
46
47
48
49
50

59286344
96741046
95919254
58966086
59104406
96701917
96704309
NSVA
96738596
96702329
95097879
NSVA
59539569
95309829
95988796
NSVA
59232579
59731380
95055265
59103838
96738596
96702667
59636738
NSVA
59971457
96715602
96704846
NSVA
59127720
58879768
96704952
96738612
96704630
96705587

51

96701370

BOM 13289665

DESCRIPTION

Drive Coupling
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Pump Mounting Plate
Ground Cable
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Propulsion Pump Assembly
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
O-ring
Vibration Pump Assembly
Washer
Ferry Capscrew
O-ring
Steering Pump Assembly
Vibration Cable Bracket
Washer
SHCS
Engine Mount
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Water Temperature Switch
Water Temp Gauge F/K
Oil Pressure Switch
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Pump Control Assembly
Center Bonded Mount
Snubbing Washer
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Stop Nut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated (Not
Shown)
Nut, Zinc Plated (Not Shown)

SD-100C

QTY

DIMENSIONS/NOTES

1
21
8
1
1
8
4
1
4
4
1
1
2
2
1
1
1
2
2
2
8
8
1
1
1
1
1
1
2
2
2
2
2
1

16 x 2.0 x 100 Cl 8.8


M16 Hardened Cl 200
M16 x 2.0 Cl 8
M8 x 1.25 x 30 Cl 8.8

M8 x 1.25 Cl 8

M10 Cl 200
3/8 x 16 x 1.50 Grd 8

M10 x 1.5 x 30 Cl 8.8


M10 x 1.5 x 35 Cl 8.8
See Page C - 18.
M12 Hardened Cl 200
M12 x 1.75 x 35 Cl 8.8
See Page C - 40.
Hardened
1/2 x 13 x 1.75
See Page C - 44.

3/8 x 16 x 1.25
M12 Hardened Cl 200
M12 x 1.75 x 45 Cl 8.8
See Page C - 42.
M10 x 1.50 x 110 Cl 8.8
M10 x 1 Cl 8
See Page C - 46.

C-5

ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH


S/N 172493 - SHEET 1 OF 2
Dwg D13289657/02/01

27

49

26

49

PART
OF

32
30
28
33
34
29
40
36

31
37

38
37
35
39
39

C-6

SD-100C

ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH


S/N 172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
49

43923283
43922913
43924422
59728196
43911668
13852256
13360516
13293675
59728170
35374677
59728196
58827932
59106435
59816520
58875196
50266972
13241658
13222864
96741053
96704564
96704234
59819292
59309104
96741038
96715131
59176917
59176925
96711833
96704739
96704846
96704556
NSVA

BOM 13289657

DESCRIPTION

Engine (Effective with S/N 173786)


- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- In Line Fuel Filter
- Alternator
- Starting Motor
Engine (Prior to S/N 173786)
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Alternator
- Starting Motor
- Solenoid
Clamp
Muffler
Throttle Cable Bracket
Flatwasher, Zinc Plated
HHCS
Nut, Zinc Plated
Engine Fan
- Fan Belt
Flatwasher
HHCS, Zinc Plated
Spacer
Engine Mounting Bracket
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
HHCS, Zinc Plated
Muffler Bracket Installation

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
6
4
2
1
8
4
8
4
1

DIMENSIONS/NOTES

4BTA 3.9

65A

M6 Cl 200
M6 x 1 x 20 Cl 8.8
M6 x 1 Cl 8

M8 x 1.25 Cl 200
M8 x 1.25 x 70 Cl 8.8

M10 Cl 10
1.5 Cl 8.8
M10 x 1 Cl 8
M10 x 1.5 x 40 Cl 8.8
See Page C - 62.

C-7

ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH


S/N 172493 - SHEET 2 OF 2
Dwg D13289657/02/02

13

16

17

12
15

18

14

47
33

46

10
VIBRATION
CABLE

6
9

FRAME

11

46
33

PART
OF

48

24

4
3

22

2
7

23

3
5
44
42

19
20

25
3

41

21

43
FRAME

45

C-8

SD-100C

ENGINE INSTALLATION - SD-100D/100F - EFFECTIVE WITH


S/N 172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
33
41
42
43
44
45
46
47
48

59286336
96741046
95919254
58966086
59104406
96701917
96704309
NSVA
95097879
NSVA
59539569
95309829
95988796
NSVA
59232579
59731380
95055265
59103838
96738596
96702667
59164251
59971457
96715602
96704846
96741038
59097162
58879768
96738612
96704952
96704630
NSVA
96705587
96701370

BOM 13289657

DESCRIPTION

Drive Coupling
Flatwasher, Zinc Plated
Capscrew
Pump Mounting Plate
Ground Cable
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Propulsion Pump Assembly
O-ring
Vibration Pump Assembly
Washer
Ferry Capscrew
O-ring
Steering Pump Assembly
Vibration Cable Bracket
Washer
SHCS
Engine Mount
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Water Temperature Switch
Oil Pressure Switch
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Flatwasher
Center Bonded Mount
Snubbing Washer
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Stop Nut, Zinc Plated
Pump Control Assembly
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated

SD-100C

QTY

1
21
8
1
1
8
4
1
1
1
2
2
1
1
1
2
2
2
8
8
1
1
1
1
6
2
2
2
2
2
1
1
1

DIMENSIONS/NOTES

M10 Cl 200
3/8 x 16 x 1.50 Grd 8

M10 x 1.5 x 30 Cl 8.8


M10 x 1.5 x 35 Cl 8.8
See Page C - 20.
See Page C - 40.
Hardened
1/2 x 13 x 1.75
See Page C - 44.

3/8 x 16 x 1.25
M12 Hardened Cl 200
M12 x 1.75 x 45 Cl 8.8

M10 x 1.50 x 110 Cl 8.8


M10 x 1 Cl 8
M8 x 1.25 Cl 200

M16 Hardened Cl 200


16 x 2.0 x 100 Cl 8.8
M16 x 2.0 Cl 8
See Page C - 46.
M8 x 1.25 x 30 Cl 8.8
M8 x 1.25 Cl 8

C-9

ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2


Dwg D59288571/03/01

17
45
24

44

78

EXISTING
LIFTING LUG

24
62

41

56

19
PART 24
OF

62
18
1

23

51
11

20

62

56

52
42
43

73
71

75

76
75
72

74
72

C - 10

SD-100C

ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
11
17
18
19
20
23
24
41
42
43
44
45
51
52
56
62
71
72
73
74
75
76
78

54672829
59728170
35374677
59728196
58827932
59309104
59106435
59816520
58875196
96741038
59215780
58947334
58947342
96727011
96701917
50266972
13222880
13163712
96704531
96738596
96702444
59819292
96712583
96704812
96741046
59176925
96704846
96704358
59176917
96711833
96705314
96701917

BOM 13222872

DESCRIPTION

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Fan Belt
- Alternator
- Starting Motor
- Solenoid
Flatwasher
Muffler
Muffler Mounting Bracket
Muffler Support
Bolt, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Clamp
Throttle Cable Bracket
Throttle Lever
Lockbolt, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Engine Fan
HHCS, Zinc Plated
Hex Nut, Zinc Plated
Flatwasher, Zinc Plated
Engine Mounting Bracket
Locknut, Zinc Plated
HHCS, Zinc Plated
Spacer
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1

4BT3.9-c95 Elite

1
1
1
6
1
1
1
1
9
2
1
1
2
2
2
1
4
1
24
1
8
4
2
8
4
2

65A

M8 x 1.25 Cl 200

M10 x 1.5 x 16 Cl 90
M10 x 1.5 x 30 Cl 8.8

M6 x 1.0 x 16 Cl 90
M12 Hardened Cl 200
M12 x 1.75 x 40 Cl 8.8
M8 x 1 Cl 8.8
M10 x 1.5 Cl 8
M10 Cl 200
M10 x 1 Cl 8
M10 x 1.5 x 40 Cl 8.8
M10 Cl 10
1.5 Cl 8.8
M10 x 1.5 x 30 Cl 8.8

C - 11

ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 2 OF 2


Dwg D59288571/03/02

55

37
VIBRATION CABLE

33
34

77

PROPULSION CABLE

38
31

80
29

11

32

38

FRAME

63
3

39

79
11

PART
OF

81

66

27

62

67
40

62

60

27
23

61

62
2
14
8

7
13
68
12

FRAME

62

15
16

C - 12

SD-100C

ENGINE INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

2
3
4
5
7
8
11
12
13
14
15
16
23
27
29
31
32
33
34
37
38
39
40
55
60
61
62
63
66
67
68
77
79
80
81

58966086
NSVA
NSVA
59097162
59103838
58879768
96741038
96702667
96738596
96704952
96738612
96704630
96701917
59286344
95097879
96702329
96738596
NSVA
95988796
59232579
NSVA
95309829
95919254
95055265
59164251
59971457
96741046
59104406
96704309
96715602
96704846
59731380
59539569
96705587
96701370

BOM 13222872

DESCRIPTION

Pump Mounting Plate


Propulsion Pump Assembly
Vibration Pump Assembly
Center Mount
Engine Mount
Snubbing Washer
Flatwasher
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Stop Nut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Coupling
O-ring
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Steering Pump Assembly
O-ring
Vibration Cable Bracket
Pump Control Assembly
Ferry Capscrew
HHCS, Zinc Plated
SHCS
Water Temperature Switch
Oil Pressure Switch
Flatwasher, Zinc Plated
Ground Cable
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Washer
Washer
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated

SD-100C

QTY

1
1
1
2
2
2
6
8
8
2
2
2
9
1
1
4
4
1
1
1
1
2
8
2
1
1
24
1
4
1
1
2
2
1
1

DIMENSIONS/NOTES

See Page C - 22.


See Page C - 40.

M8 x 1.25 Cl 200
M12 x 1.75 x 45 Cl 8.8
M12 Hardened Cl 200
16 x 2.0 x 100 Cl 8.8
M16 Hardened Cl 200
M16 x 2.0 Cl 8
M10 x 1.5 x 30 Cl 8.8

M12 x 1.75 x 35 Cl 8.8


M12 Hardened Cl 200
See Page C - 44.

See Page C - 46.


1/2 x 13 x 1.75
3/8 x 16 x 1.50 Grd 8
3/8 x 16 x 1.25

M10 Cl 200
M10 x 1.5 x 35 Cl 8.8
M10 x 1.50 x 110 Cl 8.8
M10 x 1 Cl 8
Hardened
M8 x 1.25 x 30 Cl 8.8
M8 x 1.25 Cl 8

C - 13

ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 SHEET 1 OF 2


Dwg D59279703/03/01

17

24
24
1

56

19
PART
24
OF

62
SEE
DETAIL "C"

62

46

51
23

48

62

11
52

20

9
73
49
70

79

75
11
76
63

75
72

74
72

11
FRAME

DETAIL "C"

C - 14

SD-100C

80

ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N


172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

BOM 13222856, 13205927

ITEM

COMM. NO.

DESCRIPTION

QTY

1
9
11
17
19
20
23
24
46
48
49
51
52
56
62
63
70
72
73
74
75
76
79
80

13154679
59728170
35374677
59728196
58827932
59309104
59106435
59816520
58875196
13222864
59856781
96741038
13205901
59108886
96702287
96701917
50266972
96704564
96741053
96704234
59819292
96712583
96704812
96741046
59104406
59176925
96704846
96704358
59176917
96711833
96705314
96705587
96701370

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Fan Belt
- Alternator
- Starting Motor
- Solenoid
Throttle Cable Bracket (Eff with S/N 169975)
Throttle Cable Bracket (Prior to S/N 169975)
Flatwasher
Muffler
Muffler Support
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Nut, Zinc Plated
Engine Fan
HHCS, Zinc Plated
Hex Nut, Zinc Plated
Flatwasher, Zinc Plated
Ground Cable
Engine Mounting Bracket
Locknut, Zinc Plated
HHCS, Zinc Plated
Spacer
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated

1
1
1
1
1

4BTA3.9C-125 Encore

1
1
1
1
1
6
1
1
1
9
2
2
2
2
1
4
1
24
1
1
8
4
2
8
4
1
1

65A

SD-100C

DIMENSIONS/NOTES

M8 x 1.25 Cl 200

M10 x 1.5 x 25 Cl 8.8


M10 x 1.5 x 30 Cl 8.8
M6 x 1 x 20 Cl 8.8
M6 Cl 200
M6 x 1 Cl 8
M8 x 1 Cl 8.8
M10 x 1.5 Cl 8
M10 Cl 200

M10 x 1 Cl 8
M10 x 1.5 x 40 Cl 8.8
M10 Cl 10
1.5 Cl 8.8
M8 x 1.25 x 30 Cl 8.8
M8 x 1.25 Cl 8

C - 15

ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N 172493 SHEET 2 OF 2


Dwg D59279703/03/02

39

78

55
37

34

PROPULSION CABLE

33

31
29

77

32

38

VIBRATION
CABLE

4
38

63

PART
OF

66

27
62

67
40

62

60

27
61

23
62
2
14
8

7
13
12

FRAME

62

15
16

C - 16

SD-100C

68

ENGINE INSTALLATION - SD-100D/100F - PRIOR TO S/N


172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

2
3
4
5
7
8
12
13
14
15
16
23
27
29
31
32
33
34
37
38
39
40
55
60
61
62
63
66
67
68
77
78

58966086
NSVA
NSVA
59097162
59103838
58879768
96702667
96738596
96704952
96738612
96704630
96701917
59286336
95097879
96702329
96738596
NSVA
95988796
59232579
NSVA
95309829
95919254
95055265
59164251
59971457
96741046
59104406
96704309
96715602
96704846
59731380
59539569

BOM 13222856, 13205927

DESCRIPTION

Pump Mounting Plate


Propulsion Pump Assembly
Vibration Pump Assembly
Center Mount
Engine Mount
Snubbing Washer
HHCS, Fully Threaded, Zinc Plated
Hardened Flatwasher
HHCS
Flatwasher, Zinc Plated
Stop Nut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Coupling
O-ring
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Steering Pump Assembly
O-ring
Vibration Cable Bracket
Pump Control Assembly
Ferry Capscrew
HHCS, Zinc Plated
SHCS
Water Temperature Switch
Oil Pressure Switch
Flatwasher, Zinc Plated
Ground Cable
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Washer
Washer

SD-100C

QTY

1
1
1
2
2
2
8
8
2
2
2
9
1
1
4
4
1
1
1
1
2
8
2
1
1
24
1
4
1
1
2
2

DIMENSIONS/NOTES

See Page C - 22.


See Page C - 40.

M12 x 1.75 x 45 Cl 8.8


M12 Hardened Cl 200
16 x 2.0 x 100
M16 Hardened
M16 x 2.0 Cl 8
M10 x 1.5 x 30 Cl 8.8

M12 x 1.75 x 35 Cl 8.8


M12 Hardened Cl 200
See Page C - 44.

See Page C - 46.


1/2 x 13 x 1.75
3/8 x 16 x 1.50 Grd 8
3/8 x 16 x 1.25

M10 Cl 200
M10 x 1.5 x 35 Cl 8.8
M10 x 1.50 x 110 Cl 8.8
M10 x 1 Cl 8
Hardened

C - 17

PROPULSION PUMP ASSEMBLY - SD-100


Dwg D13206065/00

9
12
8

15
16

10

11

13
2

14

1
3
17

4
18

C - 18

SD-100C

PROPULSION PUMP ASSEMBLY - SD-100


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

43844505
43844505
59426155
95280194
95356960
95188710
59305813
96701461
96704598
96741053
96719885
59328146
59329979
96705736
96738554
96704580
59580571
59617985
95739306
95329975

BOM 13206065

DESCRIPTION

Propulsion Pump
Propulsion Pump (China)
ARC - Propulsion Pump
Adapter
Adapter
Run Tee
Lever
HHCS, Fully Threaded
Hex Locknut, Zinc Plated
Flatwasher, Zinc Plated
HHCS
Cable Bracket
Spacer
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Locknut, Zinc Plated
Clamp
Shim
Tee
Adapter

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
2
2
3
3
1
3
2
2
2
1
1
1
1

See Breakdown C - 24.

M6 x 25 Cl 8.8
M6 Cl 8
M6 Cl 200
M6 x 1.0 x 35 Cl 10.9

M5 x 0.8 x 20 Cl 8.8
M5 Hardened Cl 200
M5 x 0.8 Cl 8
12.7mm

C - 19

PROPULSION PUMP ASSEMBLY - SD-100D/100F - EFFECTIVE


WITH S/N 172493
Dwg D13289640/01

9
8
PUMP MOUNTING
PLATE

12

16
10
15
11
13
6

14

24
5

25

3
17
18

C - 20

SD-100C

PROPULSION PUMP ASSEMBLY - SD-100D/100F EFFECTIVE WITH S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
24
25

43947050
95376133
95356960
95188710
59305813
96701461
96704598
96741038
96719786
59329904
59315242
96705736
96738554
96704580
59580571
59617985
95739306
95329975
96738596
96702329

BOM 13289640

DESCRIPTION

Propulsion Pump
Adapter
Adapter
Run Tee
Lever
HHCS, Fully Threaded
Hex Locknut, Zinc Plated
Flatwasher
HHCS, Zinc Plated
Cable Bracket
Spacer
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Locknut, Zinc Plated
Clamp
Shim
Tee
Adapter
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
1
1
1
2
2
3
3
1
3
2
2
2
1
1
1
1
4
4

DIMENSIONS/NOTES

M6 x 25 Cl 8.8
M6 Cl 8
M8 x 1.25 Cl 200
M8 x 1.25 x 40 Cl 8.8

M5 x 0.8 x 20 Cl 8.8
M5 Hardened Cl 200
M5 x 0.8 Cl 8
12.7mm

M12 Hardened Cl 200


M12 x 1.75 x 35 Cl 8.8

C - 21

PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO S/N


172493
Dwg D59279695/00

9
8
12

16
10
15
11
13

6
14

5
7

3
17
18

C - 22

SD-100C

PROPULSION PUMP ASSEMBLY - SD-100D/100F - PRIOR TO


S/N 172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

59068874
59140657
95376133
95356960
95188710
59305813
95920377
95923298
96741038
96719786
59329904
59315242
95376323
95931366
95923041
59580571
59617985
95739306
95329975

BOM 59279695

DESCRIPTION

Propulsion Pump
ARC - Propulsion Pump
Adapter
Adapter
Run Tee
Lever
HHCS, Zinc Plated
Locknut, Zinc Plated
Flatwasher
HHCS, Zinc Plated
Cable Bracket
Spacer
HHMS
Washer, Zinc Plated
Hex Nut, Zinc Plated
Clamp
Shim
Tee
Adapter

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2
2
3
3
1
3
2
2
2
1
1
1
1

See Breakdown C - 32.

1/4 x 20 x 1.0 Grd 8


1/4 x 20
M8 x 1.25 Cl 200
M8 x 1.25 x 40 Cl 8.8

#10 x 24 x 1.0
#10
#10 x 24 Grd A
12.7mm

C - 23

PROPULSION PUMP (43844505) - SD-100 - INTERNAL


BREAKDOWN - SHEET 1 OF 4
Dwg 59313205/00/01

59

61

105

73

8
74

82
83
81

82
83
81
69
68
70

C - 24

SD-100C

PROPULSION PUMP (43844505) - SD-100 - INTERNAL


BREAKDOWN - SHEET 1 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

8
59
61
68
69
70
73
74
81
82
83
105

58795766
59446138
59155176
59155192
59368837
59368845
59034462
59395996
58921495
95210258
59360735
59360776

BOM 43844505

DESCRIPTION

Filter Screen
Charge Relief Valve Kit
- O-ring
Shaft Seal Assembly
- Lip Seal
- O-ring
Control Valve Kit
- Control Gasket
Multi-Function Valve Kit
- O-ring
- O-ring
Control Orifice Kit

SD-100C

QTY

3
1
1
1
1
1
1
1
2
2
2
1

DIMENSIONS/NOTES

.032

C - 25

PROPULSION PUMP (43844505) - SD-100 - INTERNAL


BREAKDOWN - SHEET 2 OF 4
Dwg 59313205/00/02

79

45
34

39

43

44

49
51
42
L

50

46
52

56
57
58

C - 26

SD-100C

PROPULSION PUMP (43844505) - SD-100 - INTERNAL


BREAKDOWN - SHEET 2 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

34
39
42
43
44
45
46
49
50
51
52
56
57
58
79

59368886
58891979
59399162
59384784
58772617
59360487
59360495
59044966
59386201
59360354
59360552
59218693
59899021
59360594
59034470

BOM 43844505

DESCRIPTION

Journal Bearing
End Cap Gasket
Charge Pump Set
Pin
Charge Pump Shaft
Key
Retaining Plate
Coupling
Charge Pump Cover Assembly - RH
- Bushing
O-ring
O-ring
Flange Cover
Screw
Special Plug

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
4
1

DIMENSIONS/NOTES

13 Tooth

C - 27

PROPULSION PUMP (43844505) - SD-100 - INTERNAL


BREAKDOWN - SHEET 3 OF 4
Dwg 59313205/00/03

C - 28

SD-100C

PROPULSION PUMP (43844505) - SD-100 - INTERNAL


BREAKDOWN - SHEET 3 OF 4
**Only Offered Parts Listed**

ITEM

BOM 43844505

COMM. NO.

DESCRIPTION

QTY

DIMENSIONS/NOTES

Repair of this assembly is recommended only


to the level of component parts listed. If your
unit requires further repair, an Authorized
Rebuilt Component (ARC) may be available
and is listed below.
**

59426155

Pump (ARC)

SD-100C

C - 29

PROPULSION PUMP (43844505) - INTERNAL BREAKDOWN SHEET 4 OF 4


Dwg 59313205/00/04

86

65
87
88

67

66

26

26

23
24
80

88
87

28
24
25

30

80
86
22

29
27

C - 30

SD-100C

PROPULSION PUMP (43844505) - INTERNAL BREAKDOWN SHEET 4 OF 4


**Only Offered Parts Listed**

ITEM

COMM. NO.

22
23
24
25
26
27
28
29
30
65
66
67
80
86
87
88

59218677
58891938
58891946
58763475
59218685
59360115
59360552
59034447
59067520
58892019
59067538
59785519
59395970
59029637
58891953
59384669

BOM 43844505

DESCRIPTION

Side Cover
Leveler Assembly
Spring Seat
Shim
Guide Post
Nut
O-ring
Screw
Side Cover Assembly
Shaft
Roller Bearing
Retaining Ring
Helical Compression Spring
Servo Cylinder Kit
- O-ring
- O-ring

SD-100C

QTY

1
1
2
2
2
2
1
6
1
1
1
1
2
2
2
2

DIMENSIONS/NOTES

23 Tooth Spline

C - 31

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 1 OF 4
Dwg 59068874/00/01

6
10

2
3
1

2
3
1
8
7

C - 32

SD-100C

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 1 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10

58921495
95210258
59360735
59360610
59399295
58795766
59343251
59343236
59360651
59095075

BOM 59068874

DESCRIPTION

Multi-function Valve Kit


- O-ring
- O-ring
O-ring
Charge Relief Poppet
Control Filter Screen
O-ring
Lip Seal
MDC Kit
- Control Gasket

QTY

DIMENSIONS/NOTES

1
1
1
1
1
3
1
1
1
1

SD-100C

C - 33

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 2 OF 4
Dwg 59068874/00/02

41

18

42
16

17

40
14
15
L

13

12

11

C - 34

SD-100C

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 2 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

11
12
13
14
15
16
17
18
40
41
42

59360545
59360552
58918590
59360354
58918558
59360461
58918566
59360487
59360354
59360347
58891441

BOM 59068874

DESCRIPTION

O-ring
O-ring
Charge Pump Cover Assembly, RH
- Bushing
Charge Pump Set
Pin
Charge Pump Shaft
Key
Bushing
Journal Bearing
End Cap Gasket

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1
1
1
1

C - 35

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 3 OF 4
Dwg 59068874/00/03

C - 36

SD-100C

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 3 OF 4
**Only Offered Parts Listed**

ITEM

BOM 59068874

COMM. NO.

DESCRIPTION

QTY

DIMENSIONS/NOTES

Repair of this assembly is recommended only


to the level of component parts listed. If your
unit requires further repair, an Authorized
Rebuilt Component (ARC) may be available
and is listed below.
**

59140657

Pump (ARC)

SD-100C

C - 37

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 4 OF 4
Dwg 59068874/00/04

37
31
39

32

38

34
35
36
36
35

32
33

30

29
28

C - 38

SD-100C

31

PROPULSION PUMP (59068874) - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 4 OF 4
**Only Offered Parts Listed**

ITEM

COMM. NO.

28
29
30
31
32
33
34
35
36
37
38
39

59360115
59034447
59095059
59360305
59360313
59360123
59356444
59972877
59972877
59384347
59095067
59343269

BOM 59068874

DESCRIPTION

Nut
Screw
Side Cover Insert Assembly
O-ring
O-ring
O-ring
Piston Kit
- O-ring Kit
- O-ring Kit
23-tooth Spline Shaft
Roller Bearing
Retaining Ring

SD-100C

QTY

DIMENSIONS/NOTES

2
6
1
2
2
1
2
2
1
1
1

C - 39

VIBRATION PUMP ASSEMBLY


Dwg D59279687/02

EXISTING
HARDWARE

3
O-RING

1
7
PROPULSION
PUMP
O-RING

8
VIBRATION
CABLE

C - 40

SD-100C

VIBRATION PUMP ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
7
8

43844463
59232587
59922591
95366001
96702659
95280194
96705009

BOM 59279687

DESCRIPTION

Vibration Pump
Control Lever
Adapter
Adapter
HHCS, Fully Threaded, Zinc Plated
Adapter
Locknut, Zinc Plated

SD-100C

QTY

1
1
2
1
2
1
2

DIMENSIONS/NOTES

M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 8

C - 41

WATER TEMPERATURE GAUGE F/K


Dwg D59128983

TO
TERMINAL
BLOCK

A
1

OE / RD

YW / WE

PE

GN

BK

VIEW "A-A"
4

C - 42

SD-100C

WATER TEMPERATURE GAUGE F/K


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
-

59128991
59128942
59128959
59128934
95424586
58955923
59824250
59608570

BOM 59134205

DESCRIPTION

Water Temp Gauge


Water Temp Gauge Harness
Wire Assembly
Water Temp Gauge Sender
Wire Tie
Gauge Harness
- Light Kit
- Connector

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
A/R
1
1
1

C - 43

STEERING PUMP ASSEMBLY


Dwg D59122671/01

1
2

C - 44

SD-100C

STEERING PUMP ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3

43844760
58898677
95285946
95368890

BOM 59122671

DESCRIPTION

Steering Pump
- Seal Kit
Connector
Adapter

QTY

DIMENSIONS/NOTES

1
1
1
1

SD-100C

C - 45

PUMP CONTROL ASSEMBLY


Dwg D59320671/03

PART
OF

VIBRATION CABLE

5
1

PROPULSION
CABLE

C - 46

SD-100C

PUMP CONTROL ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
5
6

59604835
59588418
59662312
95699948
95923298

BOM 59320671

DESCRIPTION

Clevis Assembly
Clamp Kit
Clevis Assembly
Socket Head Shoulder Screw
Locknut, Zinc Plated

SD-100C

QTY

1
1
1
1
1

DIMENSIONS/NOTES

5/16 x 0.75
1/4 x 20

C - 47

AIR CLEANER INSTALLATION


Dwg 59104109/0d

12

1
10
5
7
9
2

6
6

14

11

FLOW

13

C - 48

FLOW

SD-100C

AIR CLEANER INSTALLATION


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
5
6
7
8
9
10
11
12
13
14

43840214
43931922
43931930
50938935
50938968
50938943
50938950
50931971
96704408
54680103
54680087
59117747
59104810
59801886
59873984
96704416
59869917
NSVA
NSVA

BOM 59104109

DESCRIPTION

Air Cleaner
- Air Cleaner Primary Filter Element
- Air Cleaner Safety Filter Element
- Nut Assembly
- Cup Assembly
- Clamp Assembly
- Baffle
Clamp
Lockbolt, Zinc Plated
T-bolt Spring Clamp
T-bolt Spring Clamp
Air Inlet Tube
Rubber Elbow, 90
Rubber Adapter
Indicator Switch
Locknut, Zinc Plated
Lockscrew
Charge Filter Assembly
Suction Filter Assembly

SD-100C

QTY

1
1
1
2
1
1
1
2
4
1
3
1
1
1
1
4
4
1
1

DIMENSIONS/NOTES

M8 x 1.25 x 20 Cl 90

M8 x 1.25 Cl 8
5/16 x 18 x 0.75
See Page C - 50.
See Page C - 52.

C - 49

CHARGE FILTER ASSEMBLY


Dwg D59122556/00

5
TO VIBRATION PUMP

FL
3

43

C - 50

SD-100C

OW

CHARGE FILTER ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5

43911650
95376133
95403325
56800717
95402830

BOM 59122556

DESCRIPTION

Charge Filter
Adapter (Not Shown)
Tee
Adapter
Adapter

QTY

DIMENSIONS/NOTES

1
1
2
1
1

SD-100C

C - 51

SUCTION FILTER ASSEMBLY


Dwg 43855766/00

OW
L
F

C - 52

SD-100C

SUCTION FILTER ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3

43911650
59587196
95357604
95376133

BOM 43855766

DESCRIPTION

Suction Filter
- Suction Filter Element
Adapter
Adapter

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1

C - 53

AIR PRE-CLEANER INSTALLATION - OPTIONAL


Dwg D59021170/02

C - 54

SD-100C

AIR PRE-CLEANER INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2

59021162
43922905
95921631

BOM 59021170

DESCRIPTION

Air Pre-Cleaner
- Adapter
Screw, Zinc Plated

QTY

DIMENSIONS/NOTES

1
1
4

SD-100C

C - 55

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE


WITH S/N 175072 - OPTIONAL - SHEET 1 OF 3
Dwg 13352166/09/01

38
1

2
3

28

10

19

33

21

8
29
37
15

11

35
24

34

36

5
4

C - 56

SD-100C

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE


WITH S/N 175072 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
15
19
21
24
28
29
33
34
35
36
37
38

13845193
13465539
13465547
13064282
59587196
13465554
13852256
13465562
13351382
13325857
13351341
13351358
96705272
96741046
96704713
13324769
13315759
59816447
58909268
13279666
96704531
13325808
13470109
95923108
13209648
13208012
13353164
13342654
59344176
58858044
59097162

BOM 13409065, 13351598, 13409073, 13342597

DESCRIPTION

Engine
- Engine Oil Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Filter Element
- Fan Belt
- Alternator
- Starter
Electronic Throttle Control
Control Box
Front Engine Mounting
Spacer
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Hex Head Bolt, Zinc Plated
Panel - L.H.
Amber Indicator Light
Light
- Bulb
Radiator Hose Bottom
Lockbolt, Zinc Plated
Cover Plate
Console Harness
Hex Nut, Zinc Plated
Battery Master Switch
Decal: Master Disconnect
Air Stack Extension
Seal Trim
U-Bolt Clamp
Air Cap
Center Bonded Mount (SD-100)

SD-100C

QTY

1
1
1
1
2
1
1
1
1
1
1
2
4
6
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

DIMENSIONS/NOTES

M10 x 80 Cl 8.8
M10 Cl 200
M10 x 1.5 x 70 Cl 8.8

M6 x 1.0 x 16 Cl 90

3/4 x 16 Grd A

C - 57

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE


WITH S/N 175072 - OPTIONAL - SHEET 2 OF 3
Dwg 13352166/09/02

30
31

32
14

25
27
12

C - 58

13

SD-100C

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE


WITH S/N 175072 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

12
13
14
25
27
30
31
32

13324777
59229492
59137448
13847710
59717702
13310966
13310958
13342613

BOM 13409065, 13351598, 13409073, 13342597

DESCRIPTION

Bracket Diagnostic Plug


HSBHCS
Locknut
Chassis Harness
Screw
Positive Battery Cable
Negative Battery Cable
Negative Battery Cable

SD-100C

QTY

1
4
4
1
2
1
1
1

DIMENSIONS/NOTES

M3 x 0.5 x 16
M3 x 0.5
5/16 x 18 x 1.0

C - 59

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE


WITH S/N 175072 - OPTIONAL - SHEET 3 OF 3
Dwg 13352166/09/03

18
17

19
16

23

45
26

44
22

43
48
7
51
7

47
50

46
46

49

C - 60

SD-100C

EPA ENGINE INSTALLATION - ALL MODELS - EFFECTIVE


WITH S/N 175072 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

7
16
17
18
19
20
22
23
26
40
41
42
43
44
45
46
47
48
49
50
51

96741046
59020271
96738596
96701495
96704531
58820168
58965013
13342589
95329975
96741038
96715602
96704614
96728704
96704606
59465641
96741038
96715602
96704614
96728704
96704606
43855626

BOM 13409065, 13351598, 13409073, 13342597

DESCRIPTION

Flatwasher, Zinc Plated


Clamp
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Lockbolt, Zinc Plated
Wire Tie (Not Shown)
Hose Assembly
Hose Assembly
Adapter (SD-100D/SD-100F)
Flatwasher (Not Shown)
HHCS, Zinc Plated (Not Shown)
Nut (Not Shown)
HHCS, Zinc Plated
Hex Locknut
Clamp
Flatwasher
HHCS, Zinc Plated
Nut
HHCS, Zinc Plated
Locknut
Alternator Guard

SD-100C

QTY

6
1
1
1
1
A/R
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1

DIMENSIONS/NOTES

M10 Cl 200
M12 Hardened Cl 200
M12 x 1.75 x 25 Cl 8.8
M6 x 1.0 x 16 Cl 90
70.0

M8 x 16.0
M10 x 1.5 x 110 Cl 8.8
M10 x 1.5
M8 x 1.25 x 40 Cl 8.8
M8
M8
M10 x 1.5 x 110 Cl 8.8
M10 x 1.5
M8 x 1.25 x 40 Cl 8.8
M8

C - 61

MUFFLER BRACKET INSTALLATION


Dwg 13440516/01

MUFFLER

ENGINE

C - 62

SD-100C

MUFFLER BRACKET INSTALLATION


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5

13434253
13440102
13440094
96704846
96704432

BOM 13440516

DESCRIPTION

Muffler Bracket
Clamp
U-bolt
Locknut, Zinc Plated
Lockbolt, Zinc Plated

QTY

1
1
1
4
2

SD-100C

DIMENSIONS/NOTES

M10 x 1 Cl 8
M10 x 1.5 x 20 Cl 90

C - 63

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH


S/N 172493 THRU 175071 - OPTIONAL - SHEET 1 OF 3
Dwg D13342738/00/01

14
12
13

15
6

16

C - 64

SD-100C

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH


S/N 172493 THRU 175071 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
5
6
12
13
14
15
16

13323381
59728170
35374677
59728196
58827932
58887506
59106435
59816520
58875196
13310891
59104976
96741046
59103598
96702279
13310917
95329975

BOM 13301999

DESCRIPTION

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- V-Ribbed Belt
- Alternator
- Starting Motor
- Solenoid
Main Wire Harness
Hose Assembly
Flatwasher, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated
Harness Diode Adapter
Adapter

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1

DIMENSIONS/NOTES

97.0"
M10 Cl 200
M10 x 1.5 x 20 Cl 8.8

C - 65

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH


S/N 172493 THRU 175071 - OPTIONAL - SHEET 2 OF 3
Dwg D13342738/00/02

C - 66

SD-100C

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH


S/N 172493 THRU 175071 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

2
4

59160309
35318252
35328442
50938935
50938950
59155564
56982143
13305388

BOM 13301999

DESCRIPTION

Air Cleaner
- Air Cleaner Primary Filter Element
- Air Cleaner Safety Filter Element
- Nut Assembly
- Baffle
- Cover Assembly
- Vacuator Valve
Panel, LH

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
2
1
1
1
1

C - 67

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH


S/N 172493 THRU 175071 - OPTIONAL - SHEET 3 OF 3
Dwg D13342738/00/03

11
8
10

C - 68

SD-100C

EPA ENGINE INSTALLATION - SD-100D - EFFECTIVE WITH


S/N 172493 THRU 175071 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
7
8
9
10
11

13323381
59728170
35374677
59728196
58827932
58887506
59106435
59816520
58875196
13222898
59091900
96701958
96738596
96702444

BOM 13301999

DESCRIPTION

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- V-Ribbed Belt
- Alternator
- Starting Motor
- Solenoid
Throttle Cable Bracket
Throttle Lever
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
2
2
2

DIMENSIONS/NOTES

M6 x 16 Cl 8.8
M12 Hardened Cl 200
M12 x 1.75 x 40 Cl 8.8

C - 69

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 3


Dwg D59206953/06/01

ENGINE
GROUND

OIL PRESSURE

12
TO
BACK-UP
ALARM

W
GND

WATER
TEMP.

D+
B+

FUEL
PUMP

TO
AIR CLEANER
SWITCH

TO
NEUTRAL START
SWITCH

TO
FUEL
SENDER

TO
BRAKE VALVE
EXISTING
ADAPTER

ALTERNATOR

TO
AXLE MOTOR

1
24
21
23
2
13

20

14

21
4
3

FUEL TANK

1
22

FRAME RAIL

C - 70

SD-100C

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N


172493 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
12
13
14
20
21
22
23
24

13154687
59728170
35374677
59728196
58827932
59106435
59816520
58875196
59215780
58947342
58947334
13154927
59104976
95329975
96701917
96741046
96704812
59103598
96702279

BOM 13205935

DESCRIPTION

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Alternator
- Starting Motor
- Solenoid
Muffler
Muffler Support Bracket
Muffler Mounting Bracket
Main Harness
Hose Assembly
Adapter
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
5
2
1
1

DIMENSIONS/NOTES

4BTA3.9-C125

97.0"
M10 x 1.5 x 30 Cl 8.8
M10 Cl 200
M10 x 1.5 Cl 8
M10 x 1.5 x 20 Cl 8.8

C - 71

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 3


Dwg D59206953/06/02

CONSOLE

11
10

5
6
7

C - 72

SD-100C

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N


172493 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

5
6
7
8
10
11

59160309
35318252
35328442
50938935
50938950
59155564
56982143
50931971
96704408
96704416
59417493
13305388

BOM 13205935

DESCRIPTION

Air Cleaner
- Air Cleaner Primary Filter Element
- Air Cleaner Safety Filter Element
- Nut Assembly
- Baffle
- Cover Assembly
- Vacuator Valve
Clamp
Lockbolt, Zinc Plated
Locknut, Zinc Plated
Blank Light
Panel, LH

SD-100C

QTY

1
1
1
2
1
1
1
2
4
4
1
1

DIMENSIONS/NOTES

M8 x 1.25 x 20 Cl 90
M8 x 1.25 Cl 8

C - 73

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N 172493 OPTIONAL - SHEET 3 OF 3


Dwg D59206953/06/03

16

19
18
CABLE
SLIDE
MOUNT

17
15

THROTTLE CABLE
AND ATTACHING
HARDWARE

C - 74

SD-100C

EPA ENGINE INSTALLATION - SD-100D PRIOR TO S/N


172493 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

BOM 13205935

ITEM

COMM. NO.

DESCRIPTION

QTY

1
15
16
17
18
19

13154687
59728170
35374677
59728196
58827932
59106435
59816520
58875196
13222898
59216309
59091900
96701958
96738596
96702444

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Alternator
- Starting Motor
- Solenoid
Throttle Cable Bracket (Eff with S/N 169851)
Throttle Bracket (Prior to S/N 169851)
Throttle Lever
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

1
1
1
1
1
1
1
1
1
1
1
2
2
2

SD-100C

DIMENSIONS/NOTES

4BTA3.9-C125

M6 x 16 Cl 8.8
M12 Hardened Cl 200
M12 x 1.75 x 40 Cl 8.8

C - 75

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 OPTIONAL - SHEET 1 OF 3


Dwg D59206953/06/01

ENGINE
GROUND

OIL PRESSURE

12
TO
BACK-UP
ALARM

W
GND

WATER
TEMP.

D+
B+

FUEL
PUMP

TO
AIR CLEANER
SWITCH

TO
NEUTRAL START
SWITCH

TO
FUEL
SENDER

TO
BRAKE VALVE
EXISTING
ADAPTER

ALTERNATOR

TO
AXLE MOTOR

1
24
21
23
2
13

20

14

21
4
3

FUEL TANK

1
22

FRAME RAIL

C - 76

SD-100C

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N


175072 - OPTIONAL - SHEET 1 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
12
13
14
20
21
22
23
24

13154687
59728170
35374677
59728196
58827932
59106435
59816520
58875196
59215780
58947342
58947334
13154927
59104976
95329975
96701917
96741046
96704812
59103598
96702279

BOM 13205935

DESCRIPTION

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Alternator
- Starting Motor
- Solenoid
Muffler
Muffler Support Bracket
Muffler Mounting Bracket
Main Harness
Hose Assembly
Adapter
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
5
2
1
1

DIMENSIONS/NOTES

4BTA3.9-C125

97.0"
M10 x 1.5 x 30 Cl 8.8
M10 Cl 200
M10 x 1.5 Cl 8
M10 x 1.5 x 20 Cl 8.8

C - 77

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 OPTIONAL - SHEET 2 OF 3


Dwg D59206953/06/02

CONSOLE

11
10

5
6
7

C - 78

SD-100C

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N


175072 - OPTIONAL - SHEET 2 OF 3
**Only Offered Parts Listed**

ITEM

COMM. NO.

5
6
7
8
10
11

59160309
35318252
35328442
50938935
50938950
59155564
56982143
50931971
96704408
96704416
59417493
13305388

BOM 13205935

DESCRIPTION

Air Cleaner
- Air Cleaner Primary Filter Element
- Air Cleaner Safety Filter Element
- Nut Assembly
- Baffle
- Cover Assembly
- Vacuator Valve
Clamp
Lockbolt, Zinc Plated
Locknut, Zinc Plated
Blank Light
Panel, LH

SD-100C

QTY

1
1
1
2
1
1
1
2
4
4
1
1

DIMENSIONS/NOTES

M8 x 1.25 x 20 Cl 90
M8 x 1.25 Cl 8

C - 79

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N 175072 OPTIONAL - SHEET 3 OF 3


Dwg D59206953/06/03

16

19
18
CABLE
SLIDE
MOUNT

17
15

THROTTLE CABLE
AND ATTACHING
HARDWARE

C - 80

SD-100C

EPA ENGINE INSTALLATION - SD-100F PRIOR TO S/N


175072 - OPTIONAL - SHEET 3 OF 3
**Only Offered Parts Listed**

BOM 13205935

ITEM

COMM. NO.

DESCRIPTION

QTY

1
15
16
17
18
19

13154687
59728170
35374677
59728196
58827932
59106435
59816520
58875196
13222898
59216309
59091900
96701958
96738596
96702444

Engine
- Engine Oil Filter Element
- Primary Fuel Filter
- Water Separator/Fuel Filter
- Pre-Fuel Filter
- Alternator
- Starting Motor
- Solenoid
Throttle Cable Bracket (Eff with S/N 169851)
Throttle Bracket (Prior to S/N 169851)
Throttle Lever
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

1
1
1
1
1
1
1
1
1
1
1
2
2
2

SD-100C

DIMENSIONS/NOTES

4BTA3.9-C125

M6 x 16 Cl 8.8
M12 Hardened Cl 200
M12 x 1.75 x 40 Cl 8.8

C - 81

RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH


S/N 172493 - SHEET 1 OF 2
Dwg 13274337/0b/01

18

28

19

24
26

1
19
24

RADIATOR
HOUSING

27

24
21

22
23

16

31
15
8

16
6

10
4

17

31
7

C - 82

SD-100C

RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE


WITH S/N 172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
4
6
7
8
9
10
15
16
17
18
19
21
22
23
24
26
27
28
31

13273396
43841543
96711833
13274048
13274055
95220893
95278008
95286266
59133918
59397059
96702279
59331934
95302709
58802851
59154807
96741038
96702824
50274299
59866491
58802877
59122531
96701958

BOM 13274337

DESCRIPTION

Cooler Mount
Radiator
Flatwasher, Zinc Plated
Upper Radiator Hose
Lower Radiator Hose
Hose Clamp
Hose Clamp
Hose Clamp
Fan Guard
Clamp
HHCS, Fully Threaded, Zinc Plated
Adapter
Hose Clamp
Coolant Recovery Bottle
- Coolant Recovery Bottle Cap
Flatwasher
HHCS, Fully Threaded, Zinc Plated
Hose Clamp
Hose Assembly
Hose Assembly
Hose Assembly
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
10
1
1
2
1
1
1
2
4
1
2
1
1
4
4
3
1
1
1
2

DIMENSIONS/NOTES

M10 Cl 10

M10 x 1.5 x 20 Cl 8.8

M8 x 1.25 Cl 200
M8 x 1.25 x 20 Cl 8.8
15.0"
50.0"
23.5"
M6 x 16 Cl 8.8

C - 83

RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE WITH


S/N 172493 - SHEET 2 OF 2
Dwg 13274337/0b/02

30

32

4
5

20
1

13

11

14

25

29

12

FRAME RAIL

25
11

C - 84

SD-100C

RADIATOR AND OIL COOLER ASSEMBLY - EFFECTIVE


WITH S/N 172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
11
12
13
14
20
25
29
30
32

13273396
43841543
43908870
96711833
96702287
95090106
95404414
96738596
96702311
58848920
59186338
13229620
13229612
59813329

BOM 13274337

DESCRIPTION

Cooler Mount
Radiator
Oil Cooler
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Worm Clamp
Plug
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Drain Assembly
Hose Assembly
Seal Trim
Seal Trim
Button Plug

SD-100C

QTY

1
1
1
10
6
2
2
4
4
1
2
1
1
2

DIMENSIONS/NOTES

M10 Cl 10
M10 x 1.5 x 25 Cl 8.8

M12 Hardened Cl 200


M12 x 1.75 x 30 Cl 8.8
4.0"

C - 85

ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE WITH


S/N 172493
Dwg 13290077/0b

17
9

16

10

21
15
13
2

11

12
22
16

18

21

20
19

14
1
7

6
7

FRAME

C - 86

SD-100C

ENGINE COWLING AND HOOD INSTALLATION - EFFECTIVE


WITH S/N 172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

13299672
13323175
59108852
13277421
13293097
96738596
96702311
96701495
96741046
96719265
96702279
59442046
96704663
96704564
96704598
95286514
59093351
59127845
58786617
96714407
59117655
96711825

BOM 13290077

DESCRIPTION

Cowling
Hood
Front Cover Plate
Cover Plate
Engine Belly Pan
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Zinc Plated
HHCS, Zinc Plated
Clamp
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Hex Locknut, Zinc Plated
Adapter
Breather Filtered Vent
Breather/Check Valve Vent
Spacer
Flatwasher, Zinc Plated
Hose Assembly
Flatwasher

SD-100C

QTY

1
1
1
1
1
18
10
8
4
4
4
2
2
2
2
2
1
1
4
4
2
4

DIMENSIONS/NOTES

M12 Hardened Cl 200


M12 x 1.75 x 30 Cl 8.8
M12 x 1.75 x 25 Cl 8.8
M10 Cl 200
M10 x 1.5 x 50 Cl 8.8
M10 x 1.5 x 20 Cl 8.8
M6 Cl 200
M6 x 16 Cl 8.8
M6 Cl 8

M10
25.0"
M10 Large

C - 87

ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO


S/N 172493
Dwg D59286500/00

46
TO JIGGLE PIN
VENT ON ENGINE

TO RADIATOR
THRU ITEM 44

HOT
COLD

VIEW ROTATED
90 0 COUNTERCLOCKWISE

C - 88

SD-100C

ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR


TO S/N 172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
-

13222831
13206313

2
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

59117838
59117739
59195065
58849910
13161682
13161690
58848920
59186338
95404414
95090106
95278008
59191080
59699207
95526653
95286266
96702311
96711833
96738596
96741046
59643114
59117655
96702279
59093351

26
27
28
29
30
31
32
33
34
35
36
37
38
39
41
42
43
44
45

59114983
96702279
59442046
59133918
59397059
96701958
95922324
96704598
59108852
95756219
96702287
59127845
59176909
95286514
59122549
58802851
50274299
59122531
59704429
96704564

BOM 13222823, 13205919

DESCRIPTION

Hood And Fender Support (Eff S/N 169975)


Hood And Fender Support (Prior to S/N
169975)
Radiator Housing
Hood Cowling
Grille
Barbed Adapter
Radiator
Oil Cooler
Drain Assembly
Hose Assembly
Plug
Worm Clamp
Hose Clamp
Upper Radiator Hose
Lower Radiator Hose
Hose Clamp
Hose Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Flatwasher, Zinc Plated
Flatwasher, Zinc Plated
Hose Assembly
Hose Assembly
HHCS, Fully Threaded, Zinc Plated
Filtered Breather Vent (Effective with S/N
169975)
Breather (Prior to S/N 169975)
HHCS, Fully Threaded, Zinc Plated
Clamp
Fan Guard
Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Locknut, Zinc Plated
Front Cover Plate
Fitting
HHCS, Fully Threaded, Zinc Plated
Breather/Check Valve Vent
Cover Plate
Adapter
Hose Assembly
Coolant Recovery Bottle
Hose Clamp
Hose Assembly
Grommet
HHCS, Fully Threaded, Zinc Plated
SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
3
1
22
10
22
8
1
2
8
1
1
4
2
1
2
2
2
2
1
2
6
1
1
2
1
1
3
1
3
5

4.0"

M12 x 1.75 x 30 Cl 8.8


M10 Cl 10
M12 Hardened Cl 200
M10 Cl 200
21.0"
25.0"
M10 x 1.5 x 20 Cl 8.8

M10 x 1.5 x 20 Cl 8.8

M6 x 16 Cl 8.8
1/4
M6 Cl 8

M10 x 1.5 x 25 Cl 8.8

45.0"

23.5"
M6 x 1 x 20 Cl 8.8
C - 89

ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR TO


S/N 172493 (CONTINUED)
Dwg D59286500/00

46
TO JIGGLE PIN
VENT ON ENGINE

TO RADIATOR
THRU ITEM 44

HOT
COLD

VIEW ROTATED
90 0 COUNTERCLOCKWISE

C - 90

SD-100C

ENGINE COWLING AND RADIATOR INSTALLATION - PRIOR


TO S/N 172493 (CONTINUED)
**Only Offered Parts Listed**

ITEM

COMM. NO.

46
47
48
49
50

96704598
96741053
59495036
58920299
95220893

BOM 13222823, 13205919

DESCRIPTION

Hex Locknut, Zinc Plated


Flatwasher, Zinc Plated
Clamp
Tail Pipe
Hose Clamp

SD-100C

QTY

5
6
1
1
2

DIMENSIONS/NOTES

M6 Cl 8
M6 Cl 200

C - 91

FUEL LINE ASSEMBLY - SD-100


Dwg D13163738/00

2
1
SUCTION

RETURN

FUEL TANK

12
11

5
10

9
7

15
13

8
14
RAIL

C - 92

SD-100C

FUEL LINE ASSEMBLY - SD-100


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
4
5
6
7
8
9
10
11
12
13
14
15

59104976
58873639
50274299
96704234
96701461
96741053
59397059
59397489
95378873
96701495
96738596
59117333
96704218
95922365

BOM 13163738

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Clamp
Nut, Zinc Plated
HHCS, Fully Threaded
Flatwasher, Zinc Plated
Clamp
Clamp
Hose Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Clamp
Lockbolt, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

1
1
2
2
2
2
2
2
1
1
1
1
1
1

DIMENSIONS/NOTES

97.0"
67.0"
M6 x 1 Cl 8
M6 x 25 Cl 8.8
M6 Cl 200

M12 x 1.75 x 25 Cl 8.8


M12 Hardened Cl 200
M8 x 1.25 x 16 Cl 90
5/16

C - 93

FUEL LINE ASSEMBLY - SD-100D/100F


Dwg D59161240/02

2
1
SUCTION
RETURN

FUEL TANK

12
11
5

7
10
9
8
RAIL

C - 94

SD-100C

FUEL LINE ASSEMBLY - SD-100D/100F


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
4
5
6
7
8
9
10
11
12

58873639
59058008
50274299
96704234
96701461
96741053
59397059
59397489
95378873
96701495
96738596

BOM 59161240

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Clamp
Nut, Zinc Plated
HHCS, Fully Threaded
Flatwasher, Zinc Plated
Clamp
Clamp
Hose Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

1
1
2
2
2
2
2
2
1
1
1

DIMENSIONS/NOTES

67.0"
81.0"
M6 x 1 Cl 8
M6 x 25 Cl 8.8
M6 Cl 200

M12 x 1.75 x 25 Cl 8.8


M12 Hardened Cl 200

C - 95

THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975


Dwg D13222815/00

13

12

10

2
1
5
6
3
14

12
10

11

ENGINE THROTTLE BRACKET


(APPEARANCE VARIES)

7
8

INJECTOR
PUMP

10

C - 96

SD-100C

THROTTLE ASSEMBLY - EFFECTIVE WITH S/N 169975


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

59219287
59219261
59226548
59219253
59219279
59219246
59161257
59901306
95860052
95943346
95921722
95922332
95326609
95923314

BOM 13222815

DESCRIPTION

Throttle Lever
Spring Washer
Throttle Bracket
Friction Washer
Throttle Lever
Throttle Lever Grip
Throttle Control Cable
Clevis
Screw
Nylon Nut, Zinc Plated
Screw, Zinc Plated
Flatwasher, Zinc Plated
SHCS
Locknut

SD-100C

QTY

1
3
1
1
1
1
1
2
2
4
2
4
2
2

DIMENSIONS/NOTES

#10 x 24
#10 x 24 x 1.5 Grd 8
#10
5/16 x 18

C - 97

THROTTLE ASSEMBLY - PRIOR TO S/N 169975


Dwg D59122515/01

C - 98

SD-100C

THROTTLE ASSEMBLY - PRIOR TO S/N 169975


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11

59650721
59550301
59646323
96714472
96741053
96704234
59810036
59901306
95860052
95943346
95924049

BOM 59122515

DESCRIPTION

Cable Kit
Control Head
Throttle Lever
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Nut, Zinc Plated
Throttle Control Cable
Clevis
Shoulder Screw
Nylon Nut, Zinc Plated
Cotter Pin

SD-100C

QTY

1
1
1
4
4
4
1
1
1
1
1

DIMENSIONS/NOTES

M6 x 1.0 x 20 Cl 10.9
M6 Cl 200
M6 x 1 Cl 8

#10 x 24

C - 99

BLOCK HEATER INSTALLATION - OPTIONAL


Dwg D59118539/01

ENGINE STARTER

(ENGINE ROTATED 90 DEGREES C.C.W. FOR CLARITY)

C - 100

SD-100C

BLOCK HEATER INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2

59118521
59144394
95373973

BOM 59118539

DESCRIPTION

Block Heater
- Heater Cord
Wire Tie

QTY

DIMENSIONS/NOTES

1
1
A/R

SD-100C

C - 101

GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 1 OF 2


Dwg D59235325/00/01

11

10
HOOD AND
FENDER SUPPORT

1
VIEW FROM INSIDE HOOD
AND FENDER SUPPORT

TO

15
17

AIR CLEANER
AND FILTERS
SUPPORT PLATE

FROM
ENGINE

14

13
12

FROM

16

PART
OF

1
1

PART
OF

4
5

5
TO
IGNITION SWITCH
"I" TERMINAL

C - 102

SD-100C

TO
BATTERY

GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
4
5
7
8
9
10
11
12
13
14
15
16
17

59227876
59227884
59235267
59104455
59206797
96702402
96704606
96738570
58996232
96702394
96738562
58879891
96701461
96704234
96738562

BOM 59215855

DESCRIPTION

Magnetic Switch
Grid Heater Control Module
Grid Heater Harness
Harness Kit
Mounting Bracket
HHCS, Zinc Plated
Hex Locknut, Zinc Plated
Flatwasher, Zinc Plated
Spacer
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Clamp
HHCS, Fully Threaded
Nut, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

2
1
1
1
1
2
2
2
2
6
6
2
2
2
2

DIMENSIONS/NOTES

M8 x 1.25 x 50 Cl 8.8
M8 x 1.25 Cl 8
M8 Hardened Cl 200
Cl 8.8
M6 Hardened Cl 200
M6 x 25 Cl 8.8
M6 x 1 Cl 8
M6 Hardened Cl 200

C - 103

GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 2 OF 2


Dwg D59235325/00/02

VOLTMETER

6
VIEW ROTATED
90 DEGREES
COUNTERCLOCKWISE
5

FROM
CONTROLLER

BATTERY
INSTALLATION

BATTERY UNDER SEAT


VIEW ROTATED
180 DEGREES CLOCKWISE
3
TO
CONTROLLER

TO FUEL
SOLENOID

C - 104

SD-100C

GRID HEATER FOR EPA ENGINE INSTALLATION OPTIONAL - SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

3
5
6
-

59227892
59104455
58893231
NSS

BOM 59215855

DESCRIPTION

Temperature Sensor
Harness Kit
Fuel Preheat Indicator Lamp
- Replacement Bulb

SD-100C

QTY

1
1
1
1

DIMENSIONS/NOTES

#194-12V, 3W

C - 105

COLD START KIT INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL


Dwg D13301718/00

10
7
CONSOLE

HOOD & FENDER


SUPPORT

"A"

"B"

STARTER LOCATED
ON OPPOSITE SIDE
OF ENGINE

ENGINE ROTATED
90 CCW

C - 106

SD-100C

COLD START KIT INSTALLATION - EFFECTIVE WITH S/N


172493 - OPTIONAL
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
-

59398925
35309558
59177170
13342621

4
6
7
8
9
10

59854570
95386587
96701917
96704614
95373973
59866970

BOM 13301718, 13342639

DESCRIPTION

Cold Start Kit


Atomizer Kit
Wire Assembly
Wire Assembly (EPA Engine - Effective with
S/N 175072)
Wire Assembly
Ring
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Wire Tie
Ether Cylinder

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2
M10 x 1.5 x 30 Cl 8.8
2
M10 x 1.5 Cl 8
A/R
1

C - 107

COLD START KIT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL


Dwg D59177196/00

12
7
6

CONSOLE

HOOD & FENDER


SUPPORT

8
4

11

STARTER LOCATED
ON OPPOSITE SIDE
OF ENGINE

ENGINE ROTATED
90 CCW

C - 108

SD-100C

COLD START KIT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
6
7
8
11
12

59398925
35309558
59177170
59854570
95386587
95430534
95923322
95373973
59866970

BOM 59177196

DESCRIPTION

Cold Start Kit


Atomizer Kit
Wire Assembly
Wire Assembly
Ring
Bolt
Locknut, Zinc Plated
Wire Tie
Ether Cylinder

QTY

DIMENSIONS/NOTES

1
1
1
1
1
2
3/8 x 16 x 1 1/4 Grd 8
2
3/8 x 16
A/R
1

SD-100C

C - 109

ENGINE SIDE PANEL INSTALLATION - OPTIONAL


Dwg D13299649/00

COWLING

2
1
4
3
HOOD
WELD NUTS

3
4

3
4
FRAME

C - 110

SD-100C

ENGINE SIDE PANEL INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4

13297452
13297460
96740188
96702824

BOM 13299649

DESCRIPTION

Engine Cover, RH
Engine Cover, LH
Washer, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
12
12

DIMENSIONS/NOTES

M8 x 3 Cl HV100
M8 x 1.25 x 20 Cl 8.8

C - 111

**Always use Volvo Replacement parts!**

SD-100C

Section D - Operators
Compartment

SD-100C

OPERATORS PLATFORM INSTALLATION


Dwg D59114876/06

23

27

21

21

14
13

TO EXISTING
HANDRAIL

1
11

15

16
19
12

22
8
10
9

25

26

24

18

26

D-2

SD-100C

17

OPERATORS PLATFORM INSTALLATION


**Only Offered Parts Listed**

BOM 13207097, 59114876

ITEM

COMM. NO.

DESCRIPTION

QTY

13241971

3
4
6
8
9
10
11
12
13
14
15
16
17
18
19
21
22
-

13161518
96701545
58877705
96704291
59618579
59583500
96705553
59019919
59689927
58895202
59607861
59607853
96704564
96704234
96701958
96741053
96704283
13207089
13183397

23
24

59128173
13207071

13183371

25
26
27

59128181
59006163
13222096

Operators Platform (Effective with S/N


171850)
Operators Platform (Prior to S/N 171850)
Flatwasher, Zinc Plated
Platform Plug
Hex Nut, Zinc Plated
Insert Clamp
Cover Plate
Bolt, Zinc Plated
Pin Holder Bracket
Pin Holder
Lockpin
Cable
Ferrule
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Zinc Plated
Deck Tread - Fuel Tank Top (Eff S/N 169426)
Deck Tread - Fuel Tank Top (Prior to S/N
169426)
Deck Tread - Platform
Deck Tread - Hydraulic Tank Top (Eff S/N
169426)
Deck Tread - Hydraulic Tank Top (Prior S/N
169426)
Deck Tread
Safety Tread
Edge Trim

SD-100C

1
8
4
4
4
2
2
1
1
1
1
2
2
2
4
4
4
1
1

DIMENSIONS/NOTES

M12 Hardened
M12 x 1.75 Cl 8

M8 x 1.25 x 45 Cl 8.8

M6 x 1 x 20 Cl 8.8
M6 x 1 Cl 8
M6 x 16 Cl 8.8
M6 Cl 200
M12 x 1.75 Cl 8.8

1
1
1
1
2
1

D-3

STEERING AND HORN INSTALLATION


Dwg D59114868/03

"T"

"L"

"P"

"R"

2
5
19

11
1

10

3
15

7
1

20
16

22

17

D-4

SD-100C

21

PART
OF

STEERING AND HORN INSTALLATION


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
7
10
11
15
16
17
19
20
21
22

NSS
54669544
54747340
96701917
96741046
59824862
43930544
58858564
59159558
59465377
59108969
95303335
59162735
13469010
96702261
96702279
59461368
96714399
59177220
96741020

BOM 59114868

DESCRIPTION

Steering Valve Assembly


- Steering Valve
- Seal Kit
- HHCS, Fully Threaded, Zinc Plated
- Flatwasher, Zinc Plated
Adapter
Steering Column
Steering Wheel
Horn Button
Heat Shrink Tube
Front Cover Plate
Elbow
Horn Assembly
- Horn
HHCS, Fully Threaded, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Nut
Flatwasher, Zinc Plated
Horn Spacer
Flatwasher, Zinc Plated

SD-100C

QTY

1
1
1
2
2
2
1
1
1
A/R
1
2
1
1
1
4
1
4
1
1

DIMENSIONS/NOTES

M10 x 1.5 x 30 Cl 8.8


M10 Cl 200

M8 x 1.25 x 35 Cl 8.8
M10 x 1.5 x 20 Cl 8.8
M10 Cl 140
M8 Cl 140

D-5

SEAT INSTALLATION - EFFECTIVE WITH S/N 169975


Dwg D13222773/02

10

9
13

11
FRONT
COVER PLATE

3
HOOD AND FENDER SUPPORT

12
15
PART
OF

14

3
5

8
PLATFORM

D-6

SD-100C

SEAT INSTALLATION - EFFECTIVE WITH S/N 169975


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

13222781
13222807
43841667
13206107
96704531
96704432
59862938
NSS
59815449
59815431
59965962
43942036
58880303
58880311
96708078
96719190
13256219
96741038

BOM 13222773

DESCRIPTION

Control Box
Cover Plate
Seat (Effective with S/N 171850)
Seat (Prior to S/N 171850)
Lockbolt, Zinc Plated
Lockbolt, Zinc Plated
Pouch
Control Assembly
- Control Lever
- Propulsion and Vibration Cable
Lockbolt
Volvo Safety Manual
Split Ring
Chain
HHCS
HHCS, Zinc Plated
Spacer (Effective with S/N 171850)
Flatwasher (Effective with S/N 171850)

SD-100C

QTY

1
1
1
1
4
4
1
1
1
2
4
1
1
1
4
4
2
4

DIMENSIONS/NOTES

See Breakdown D - 10.


M6 x 1.0 x 16 Cl 90
M10 x 1.5 x 20 Cl 90

See Breakdown D - 12.


1/4 x 20 x 0.75

M8 x 1.25 Cl 8.8
M6 x 1.0 x 20 Cl 90
M8 x 1.25 Cl 200

D-7

SEAT INSTALLATION - PRIOR TO S/N 169975


Dwg D59117549/00

FRONT
COVER
PLATE

10
13

11

HOOD AND FENDER SUPPORT

12

3
PART
OF

PLATFORM

2
1
4

D-8

SD-100C

SEAT INSTALLATION - PRIOR TO S/N 169975


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

59128108
59806372
13206107
96704531
96704432
59862938
NSS
59815449
59815431
59965962
58950932
58880303
58880311
96704432
96719190

BOM 13206099

DESCRIPTION

Control Box
Cover Plate
Seat
Lockbolt, Zinc Plated
Lockbolt, Zinc Plated
Pouch
Control Assembly
- Control Lever
- Propulsion and Vibration Cable
Lockbolt
Safety Manual
Split Ring
Chain
Lockbolt, Zinc Plated
HHCS, Zinc Plated

SD-100C

QTY

1
1
1
2
4
1
1
1
2
4
1
1
1
4
4

DIMENSIONS/NOTES

See Breakdown D - 10.


M6 x 1.0 x 16 Cl 90
M10 x 1.5 x 20 Cl 90

See Breakdown D - 12.


1/4 x 20 x 0.75

M10 x 1.5 x 20 Cl 90
M6 x 1.0 x 20 Cl 90

D-9

SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL


BREAKDOWN
Dwg 13206107/00

34

34

34
36
19
20

26
6

17

3
5
7
18

39

15

16

21

40

10

9
10
14
17
13

13
2

42
24
23
8
23

25

2
24

11
33

25

26
17

11
28

22

12
10
27

30

30

29

32
31

D - 10

SD-100C

SEAT (13206107) - PRIOR TO S/N 171850 - INTERNAL


BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
36
39
40
42

NSS
59920207
59920025
59370759
59370742
59920298
59370734
59370544
59920009
59920280
59920272
59919985
59920215
59919910
59370569
59920223
59920199
59903732
59370536
59919944
59445528
59445536
59445544
59445551
59920231
59920066
59920033
59920058
59920017
59919969
59920132
59370700
58787979
NSS
NSS
NSS
NSS
59445643
59445650
59920264

BOM 13206107

DESCRIPTION

Suspension Housing
Bushing
Pin
Adjustment Spindle
Grommet
Screw
Spring Yoke
Swing Arm
Shaft
Retainer
Washer
Shaft
Grommet
This Item not used with this Assembly
Pin
Spring
Lockwasher
Roller
Backrest
Seat Cushion
Bolt
L Bracket
Washer
Knob
Nut
Bolt
Spring Retainer
Pin
Adjustment Fork
U Bracket
Knob
Lever
Mounting Plate
Arm Rest Kit
- Armpad - R.H.
- Arm Bracket
- Screw
- Armpad - L.H.
This Item not used with this Assembly
Frame
Shock Absorber
Bolt

SD-100C

QTY

DIMENSIONS/NOTES

1
6
1
1
2
2
1
1
1
4
2
1
3
1
2
8
2
1
1
2
1
2
2
2
9
1
1
1
4
1
1
1
1
1
1
2
1
1
1
4

D - 11

CONTROL LEVER (59815449) - INTERNAL BREAKDOWN


Dwg 59815449/03

4
2

5
6
7
8

D - 12

SD-100C

CONTROL LEVER (59815449) - INTERNAL BREAKDOWN


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8

59899641
59652057
50849751
59648394
59652065
58059601
58059619
58059627

BOM 59815449

DESCRIPTION

Propulsion Lever Knob


Propulsion Lever
Spring Pin
Vibration Lever Knob
Vibration Lever
Spring Tension Knob
Compression Spring
Brake Shoe

QTY

DIMENSIONS/NOTES

1
1
2
1
1
1
1
1

SD-100C

D - 13

SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL


Dwg 13509526/00

11
ENGINE
GROUND

2
1

HARNESS

11

REWORK
CONNECTOR

TO
SEAT
SWITCH

4
FUEL
PUMP

SEE
VIEW "A"
SEE
VIEW "C"

5
TO
5 SEC
TIMER

VIEW "A"

3
SEE
VIEW "B"

10
9

12
1

7
PLATFORM
WELDMENT

12

VIEW "B"

D - 14

VIEW "C"

SD-100C

SEAT WITH SHUTOFF SWITCH INSTALLATION - OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12

43841501
43841477
43841642
54666094
43841519
13509807
13313655
13313630
96705751
96738554
96702865
95424586
58820168

BOM 13509526

DESCRIPTION

Chassis Harness
Console Harness
Seat
Parking Brake Switch
Panel, RH
Seat Support
Delay Timer
- 5 Second Timer Module
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Locknut
Wire Tie
Wire Tie

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1
1
M5 x 0.8 x 40 Cl 8.8
1
M5 Cl 200
1
M5 x 0.8
A/R
A/R

D - 15

**Always use Volvo Replacement parts!**

SD-100C

Section E - Electrical

SD-100C

WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE


WITH S/N 172493 - SHEET 1 OF 2
Dwg D13289723/01/01

2
17
18
28

16

28
1

26

15

12

B+

19

19

24

14
19
GND

12 27
13

ALTERNATOR
(REAR VIEW)

25

FRONT VIEW BELOW RIGHT

11

EXISTING
HARDWARE
ALTERNATOR (FRONT VIEW)

E-2

SD-100C

WIRE HARNESS INSTALLATION - SD-100/100D/100F EFFECTIVE WITH S/N 172493 - SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
11
12
13
14
15
16
17
18
19
24
25
26
27
28

13847728
13860812
13860812
13470091
59661413
96705132
96701370
96741038
96704812
59103598
96701495
59995126
96738596
59117333
96702659
96704416
58754458
96738562
95424586

BOM 13289731, 13289723

DESCRIPTION

Main Wire Harness (SD-100)


Main Wire Harness (SD-100D/100F)
Main Wire Harness (China)
Console Wire Harness
Loop Clamp
Hex Nut, Zinc Plated (Not used in China)
Nut, Zinc Plated (Not used in China)
Flatwasher (Not used in China)
Hex Nut, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated
Washer
Flatwasher, Zinc Plated (SD-100D/100F)
Clamp
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Clamp
Flatwasher, Zinc Plated (Not used in China)
Wire Tie

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
2
1
1
1
1
1
3
1
1
1
3
A/R

M5 x 0.08 Cl 8
M8 x 1.25 Cl 8
M8 x 1.25 Cl 200
M10 x 1.5 Cl 8
M12 x 1.75 x 25 Cl 8.8
7/16 Hardened
M12 Cl 20
M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 8
M6 Hardened Cl 200

E-3

WIRE HARNESS INSTALLATION - SD-100/100D/100F - EFFECTIVE


WITH S/N 172493 - SHEET 2 OF 2
Dwg D13289723/01/02

CONSOLE
SEE SCHEMATIC
FOR TERMINATIONS

2
1

5
3

3
HARNESS

8
23

10
9

GROUND
WIRE

20
7
21

E-4

SD-100C

WIRE HARNESS INSTALLATION - SD-100/100D/100F EFFECTIVE WITH S/N 172493 - SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
20
21
22

13847728
13860812
13860812
13170832
59813329
NSVA
NSVA
59326827
96704176
59108605
96741053
96704564
59126946
58917261
13284690
58924333
96704234

23

59119933

BOM 13289731, 13289723

DESCRIPTION

Main Wire Harness (SD-100)


Main Wire Harness (SD-100D/100F)
Main Wire Harness (China)
Console Wire Harness
Button Plug
Right-Hand Panel Assembly
Left-Hand Panel Assembly
Dome Plug
Locknut, Zinc Plated
Bottom Dust Boot
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Ignition Switch
- Ignition Key
- Key Tag
Ignition Switch Nut
HHCS, Fully Threaded, Zinc Plated (Not
Shown) (Not used in China)
HSBHCS

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
10
1
1
3
1
1
1
1
1
1
1
1
1

M6 x 1.0 Cl 8

M6 x 1.0 x 12

See Page E - 6.
See Page E - 8.

M6 Cl 200
M6 x 1 x 20 Cl 8.8

M6 x 1 Cl 8

E-5

RIGHT-HAND PANEL ASSEMBLY


Dwg D13289798/01

PART
OF

HARNESS

5
7
6

1
5

E-6

SD-100C

RIGHT-HAND PANEL ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8

13305396
43908268
59121723
59121756
43910579
59108100
43910587
59811018

BOM 13289798

DESCRIPTION

Panel, RH
Fuel Gauge
SPST Switch
Brake Switch
Emergency Stop Switch
Top Dust Boot
Washer
Breaker

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1

E-7

LEFT-HAND PANEL ASSEMBLY


Dwg D13301403/01

PART
OF

PART
OF

5
6

2
1

E-8

SD-100C

LEFT-HAND PANEL ASSEMBLY


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
-

13305370
59165001
95932117
95931341
95923025
59122648
59104000
13469549
58791211
58917535
58898503

BOM 13301403

DESCRIPTION

Panel, LH
Hourmeter
HHCS, Zinc Plated
Washer, Zinc Plated
Hex Nut, Zinc Plated
Tachometer Gauge
Light Cluster
- Bulb
Lamp
- Replacement Bulb
- Lens

QTY

1
1
2
2
2
1
1
4
1
1
1

SD-100C

DIMENSIONS/NOTES

#6 x 32 x 0.50 Grd B
#6
#6 x 32 Grd A

E-9

WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2


Dwg D59114884/04/01

ENGINE
GROUND
(REF.)

OIL PRESSURE
(REF.)

REF.
WATER TEMP.
(REF.)

FUEL PUMP
(REF.)
ALTERNATOR
(REF)

TO
AIR CLEANER
SWITCH

TO
BRAKE VALVE

TO
NEUTRAL START
SWITCH

TO
FUEL SENDER

W
GND
TO AXLE MOTOR

27

D+
B+

25

FRAME RAIL
(REF.)

46
26

REF.

BACK-UP ALARM
ROTATED FOR CLARITY (REF.)

E - 10

SD-100C

WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N


172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
19
20
22
23
24
25
26
27
28
29
30
31
32
36
43
44
45
46

13154927
59661413
59465658
96704564
96741053
96704598
96705132
96701370
96738554
96704812
59103598
96701495
59995126
59117333
13170832
96702659
96704416
58754458
96741038

BOM 13206032

DESCRIPTION

Main Wire Harness


Loop Clamp
Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Locknut, Zinc Plated
Hex Nut, Zinc Plated
Nut, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated
Washer
Clamp
Console Wire Harness
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Clamp
Flatwasher

SD-100C

QTY

1
1
3
3
3
3
1
1
3
1
1
1
1
3
1
1
1
1
2

DIMENSIONS/NOTES

M6 x 1 x 20 Cl 8.8
M6 Cl 200
M6 Cl 8
M5 x 0.08 Cl 8
M8 x 1.25 Cl 8
M5 Hardened Cl 200
M10 x 1.5 Cl 8
M12 x 1.75 x 25 Cl 8.8
7/16 Hardened

M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 8
M8 x 1.25 Cl 200

E - 11

WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N 172493 SHEET 1 OF 2


Dwg D59114884/04/02

PART OF

21

HARNESS

21
PART OF

13
16

14

15
36
1

PART
OF

10

4
5
41

40

33

42
11

3
9
CONSOLE

16
39
34

35

18
17
3

GROUND
WIRE

12

37

38

E - 12

SD-100C

WIRE HARNESS INSTALLATION - SD-100 - PRIOR TO S/N


172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
21
33
34
35
36
37
38
39
40
41
42

13154927
59122648
59813329
59165001
95932117
95931341
95923025
59326827
59811018
59813279
58791211
58917535
96704176
59108605
59109116
59108100
59111450
96741053
96704564
59104000
59121756
59121723
58822321
13170832
59126946
58917261
13284690
58924333
13305396
13305370
96741053
59119933

BOM 13206032

DESCRIPTION

Main Wire Harness


Tachometer
Button Plug
Hourmeter
Round Slotted Head Machine Screw
Washer, Zinc Plated
Hex Nut, Zinc Plated
Domed Plug
Breaker
Button Plug
Lamp
- Replacement Bulb
Locknut, Zinc Plated
Dust Boot - Bottom
Washer
Dust Boot - Top
Emergency Stop Switch
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Light Cluster
Brake Switch
SPST Switch
Fuel Gauge
Console Wire Harness
Ignition Switch
- Ignition Key
- Key Tag
Ignition Switch Nut
Panel, RH
Panel, LH
Flatwasher, Zinc Plated
HSBHCS

SD-100C

QTY

1
1
10
1
2
2
2
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8

DIMENSIONS/NOTES

#6
#6 x 32 Grd A

M6 x 1.0 Cl 8

M6 Cl 200
M6 x 1 x 20 Cl 8.8

M6 Cl 200
M6 x 1.0 x 12

E - 13

WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N


172493 - SHEET 1 OF 2
Dwg D59279471/02/01

ENGINE
GROUND

30

36

OIL
PRESSURE

31
1

29

45
WATER
TEMP.
FUEL
PUMP

28

TO
AIR CLEANER
SWITCH

TO
NEUTRAL START
SWITCH

ALTERNATOR
TO
BRAKE VALVE

25
32

TO
FUEL SENDER

W
TO
AXLE
MOTOR

GND
D+

46

B+

43

25
32

27
26
19

20

44
20
23
24

22
20

BACK-UP ALARM
ROTATED FOR CLARITY

E - 14

SD-100C

FRAME RAIL

WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
19
20
22
23
24
25
26
27
28
29
30
31
32
36
43
44
45
46

13154919
59661413
59465658
96704564
96741053
96704598
96705132
96701370
96741038
96704812
59103598
96701495
59995126
59117333
13170832
96702659
96704416
58754458
96738554

BOM 59127654

DESCRIPTION

Main Wiring Harness


Loop Clamp
Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Locknut, Zinc Plated
Hex Nut, Zinc Plated
Nut, Zinc Plated
Flatwasher
Hex Nut, Zinc Plated
Clamp
HHCS, Fully Threaded, Zinc Plated
Washer
Clamp
Console Wiring Harness
HHCS, Fully Threaded, Zinc Plated
Locknut, Zinc Plated
Clamp
Flatwasher, Zinc Plated

SD-100C

QTY

1
1
3
3
3
3
3
1
2
1
1
1
1
3
1
1
1
1
3

DIMENSIONS/NOTES

M6 x 1 x 20 Cl 8.8
M6 Cl 200
M6 Cl 8
M5 x 0.08 Cl 8
M8 x 1.25 Cl 8
M8 x 1.25 Cl 200
M10 x 1.5 Cl 8
M12 x 1.75 x 25 Cl 8.8
7/16 Hardened

M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 8
M5 Hardened Cl 200

E - 15

WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO S/N


172493 - SHEET 2 OF 2
Dwg D59279471/02/02

PART OF

21

HARNESS

21
PART OF

13
16

14

15
36
1

PART
OF

10

4
5
41

40

33

42
11

3
9
CONSOLE

16
39
34

35

18
17
3

GROUND
WIRE

12

37

38

E - 16

SD-100C

WIRE HARNESS INSTALLATION - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
21
33
34
35
36
37
38
39
40
41
42

13154919
59122648
59813329
59165001
95932117
95931341
95923025
59326827
59811018
59813279
58791211
58917535
96704176
59108605
59109116
59108100
59111450
96741053
96704564
59104000
59121756
59121723
58822321
13170832
59126946
58917261
13284690
58924333
59117986
59117994
96741053
96704564

BOM 59127654

DESCRIPTION

Main Wiring Harness


Tachometer Gauge
Button Plug
Hourmeter
Round Slotted Head Machine Screw
Washer, Zinc Plated
Hex Nut, Zinc Plated
Domed Plug
Breaker
Button Plug
Lamp
- Replacement Bulb
Locknut, Zinc Plated
Dust Boot - Bottom
Washer
Dust Boot - Top
Emergency Stop Switch
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Light Cluster
Brake Switch
SPST Switch
Fuel Gauge
Console Wiring Harness
Ignition Switch
- Ignition Key
- Key Tag
Switch Nut
Panel, RH
Panel, LH
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated

SD-100C

QTY

1
1
11
1
2
2
2
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8

DIMENSIONS/NOTES

#6
#6 x 32 Grd A

M6 x 1.0 Cl 8

M6 Cl 200
M6 x 1 x 20 Cl 8.8

M6 Cl 200
M6 x 1 x 20 Cl 8.8

E - 17

BATTERY INSTALLATION
Dwg 59127654/06

POS (+)

NEG (-)

6
9

4
2

6
7
10
11
FRAME
RAIL

13

14
8
15

E - 18

12

SD-100C

BATTERY INSTALLATION
**Only Offered Parts Listed**

BOM 59127654

ITEM

COMM. NO.

DESCRIPTION

QTY

1
2
3
4
6
7
8
9
10
11
12
13
14
15

59436931
59122978
59122960
96741038
43926849
59127860
59086983
59103598
96704606
96702659
96741038
96704416
59583468
59583450
95920492

Battery
Battery Bracket
J-bolt
Flatwasher
Positive Battery Cable (Eff with S/N 173786)
Positive Battery Cable (Prior to S/N 173786)
Negative Battery Cable
Clamp
Hex Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher
Locknut, Zinc Plated
Insert Clamp
Cover Plate
HHCS, Zinc Plated

1
1
2
2
1
1
1
2
2
1
2
1
2
1
1

SD-100C

DIMENSIONS/NOTES

M8 x 1.25 Cl 200

M8 x 1.25 Cl 8
M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 200
M8 x 1.25 Cl 8

5/16 x 18 x 1.375 Grd 8

E - 19

BACKUP ALARM INSTALLATION - EFFECTIVE WITH


S/N 172493
Dwg D13289632/00

8
7
9
10
3
PART
OF

5
5

LEVER ON
PROPULSION
PUMP

12
PART
OF

EXISTING
COVER PLATE

PART
OF

5
3

13

11
1

4
2
MAIN FRAME
RH RAIL

E - 20

SD-100C

BACKUP ALARM INSTALLATION - EFFECTIVE WITH S/N


172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

59426924
58892332
96702816
96741053
96741038
59164970
59170381
59434001
59434209
59434217
96705793
96704598
96702659
58948035

BOM 13289632

DESCRIPTION

Backup Alarm
- Wire Harness
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Flatwasher
Backup Alarm Switch
Mounting Bracket
Contact Socket
Connector
Connector Wedge
HHCS, Fully Threaded, Zinc Plated
Hex Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Grommet

SD-100C

QTY

1
1
2
6
4
1
1
2
1
1
3
3
2
1

DIMENSIONS/NOTES

M8 x 1.25 x 16 Cl 8.8
M6 Cl 200
M8 x 1.25 Cl 200

Cl 8.8
M6 Cl 8
M8 x 1.25 x 25 Cl 8.8

E - 21

BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 1 OF 2


Dwg D59173310/01/01

14

E - 22

SD-100C

BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
4
14

59426924
96704564
96704234
95922324

BOM 59173310

DESCRIPTION

Backup Alarm
HHCS, Fully Threaded, Zinc Plated
Nut, Zinc Plated
Flatwasher, Zinc Plated

SD-100C

QTY

1
2
2
2

DIMENSIONS/NOTES

M6 x 1 x 20 Cl 8.8
M6 x 1 Cl 8
1/4

E - 23

BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 2 OF 2


Dwg D59173310/01/02

9
8
10
PART OF

5
3
LEVER ON
PROPULSION
PUMP

7
12

5
PART OF

13

5
6
PART OF

5
3
11
MAIN FRAME

E - 24

SD-100C

BACKUP ALARM INSTALLATION - PRIOR TO S/N 172493 SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

3
5
6
7
8
9
10
11
12
13

96741053
59164970
59170381
59434001
59434209
59434217
96705793
96704598
96702659
96741038

BOM 59173310

DESCRIPTION

Flatwasher, Zinc Plated


Backup Alarm Switch
Mounting Bracket
Socket Contact
Connector
Connector Wedge
HHCS, Fully Threaded, Zinc Plated
Hex Locknut, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Flatwasher

SD-100C

QTY

6
1
1
2
1
1
3
3
2
2

DIMENSIONS/NOTES

M6 Cl 200

Cl 8.8
M6 Cl 8
M8 x 1.25 x 25 Cl 8.8
M8 x 1.25 Cl 200

E - 25

HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH


S/N 172493 - OPTIONAL - SHEET 1 OF 2
Dwg D13301734/00/01

12

9
18
16

22
6

15
24
18
19

20
6

13
CONSOLE

WORK LIGHT
W / TURN SIGNAL

16
21
1

19

20
1

HOOD

WORK LIGHT
W / TURN SIGNAL

ALTERNATOR

E - 26

SD-100C

HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE


WITH S/N 172493 - OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
6
7
9
12
13
15
16
18
19
20
21
22
24

59717959
13469812
59353797
59537266
13171327
58965377
59402248
59854828
59388199
95386587
95923090
59759753
58844796
58844804
58844812
58753104
96704614
96741046
96701917
59177147
59895011

BOM 13301734

DESCRIPTION

Flood Light
- Bulb
Light Guard
Flatwasher
Worklight Main Wire Harness
- Relay
Light Bulb
Male Pin
Electrical Seal
Ring
Hex Nut, Zinc Plated
Lights
- Red Lens
- Amber lens
- Bulb
Waterproof Connector
Nut, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Turn Signal Wire Harness
Wire Loom

SD-100C

QTY

4
1
4
8
1
1
4
8
8
4
4
4
1
1
1
8
8
8
8
1
8

DIMENSIONS/NOTES

1/2 x 20 Grd A

M10 x 1.5 Cl 8
M10 Cl 200
M10 x 1.5 x 30 Cl 8.8

E - 27

HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE WITH


S/N 172493 - OPTIONAL - SHEET 2 OF 2
Dwg D13301734/00/02

22

17

TO
TURN SIGNALS

ROTATED
FOR
CLARITY

#3
#4

10
#1

#2
#3

8
#2

#3

TACH

#2

14
5
MAIN
HARNESS

LEFT PANEL
PART
OF

TO B+
ALT.

EXISTING
HARDWARE
PART
OF

SEE SCHEMATIC
FOR TERMINATIONS

11

RIGHT PANEL

CONSOLE

17
23

E - 28

SD-100C

HAZARD LIGHT/TURN SIGNAL INSTALLATION - EFFECTIVE


WITH S/N 172493 - OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

4
5
6
8
10
11
14
17
22
23

59826768
59634105
13171327
58965377
59177030
59096461
59826743
59824250
95416285
95373973
59972224
59177147
59973065

BOM 13301734

DESCRIPTION

Circuit Breaker
Switch
Worklight Main Wire Harness
- Relay
Hazards/Turn Signal Wire Harness
Light Kit
Tachometer/Hourmeter Gauge Light
- Light Kit
- Terminal
Wire Tie
Signal Switch
Turn Signal Wire Harness
Decal: Turn Signal

SD-100C

QTY

DIMENSIONS/NOTES

1
2
1
1
1
1
1
1
1
A/R
1
1
1

E - 29

HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N


172493 - OPTIONAL - SHEET 1 OF 2
Dwg D59177048/02/01

12

32

29
16

22
6

31

32
ALTERNATOR

30
DETAIL "C"
24
29
19

20

2
DETAIL "B"

13

(SEE SIDE DETAIL


FOR HOLE DIMENSIONS)

21
22

"B"

"C"

1
6
12
9

32

29
6
24
13
2
RADIATOR
COWLING

21

20

PART
OF

1
DETAIL "B"
WORK LIGHT ONLY MOUNTING

E - 30

SD-100C

19

HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/


N 172493 - OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
6
9
12
13
16
19
20
21
22
24
29
30
31
32

59717959
13469812
59353797
13171327
59854828
59388199
95386587
59759753
58844796
58844804
58844812
96704614
96741046
96701917
59177147
59895011
58753104
95923090
59402248
59537266

BOM 59177048

DESCRIPTION

Flood Light
- Bulb
Light Guard
Main Worklight Harness
Male Pin
Electrical Seal
Ring
Rear Turn Signal Lights
- Red Lens
- Amber lens
- Bulb
Nut, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
Turn Signal Wire Harness
Wire Loom
Waterproof Connector
Hex Nut, Zinc Plated
Turn Signal Bulb
Flatwasher

SD-100C

QTY

4
1
4
1
8
8
4
4
1
1
1
8
8
8
1
8
8
4
4
8

DIMENSIONS/NOTES

M10 x 1.5 Cl 8
M10 Cl 200
M10 x 1.5 x 30 Cl 8.8

1/2 x 20 Grd A

E - 31

HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/N


172493 - OPTIONAL - SHEET 2 OF 2
Dwg D59177048/02/02

TO
TURN SIGNALS

17
22
ROTATED
FOR
CLARITY

#3

10

#4
#1

#2
#3

8
#2

#3

TACH

#2

14
MAIN
HARNESS

5 PART
OF

LEFT
PANEL

4
TO B+
ALT.

EXISTING
HARDWARE
PART
OF

11

RIGHT PANEL

CONSOLE

27

E - 32

17

SD-100C

HAZARD LIGHT/TURN SIGNAL INSTALLATION - PRIOR TO S/


N 172493 - OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

4
5
6
8
10
11
14
17
22
27

59826768
59634105
13171327
59177030
59096461
59826743
59824250
95416285
95373973
59972224
59177147
59973065

BOM 59177048

DESCRIPTION

Circuit Breaker
Light Switch
Main Worklight Harness
Hazard/Turn Signal Harness
Light
Tachometer/Hourmeter Gauge Light
- Light Kit
- Terminal
Wire Tie
Turn Signal Switch
Turn Signal Wire Harness
Decal: Turn Signal

SD-100C

QTY

DIMENSIONS/NOTES

1
2
1
1
1
1
1
1
A/R
1
1
1

E - 33

FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL - SHEET 1 OF 2


Dwg 13301742/0b/01

1
12
1

9
7
6

12

13

6
8
15

13
2

16
PART
OF

1
17

15
WORK LIGHT

1
17

ALTERNATOR

E - 34

16

PART
OF

CONSOLE

SD-100C

HOOD

WORK LIGHT

FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
6
7
8
9
12
13
15
16
17

59717959
13469812
59211714
13171327
58965377
58753104
59895011
59854828
59388199
95386587
96701917
96741046
96704614

BOM 13301742

DESCRIPTION

Rear Flood Light


- Bulb
Light Bracket
Main Worklight Harness
- Relay
Waterproof Connector
Wire Loom
Male Pin
Electrical Seal
Ring
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Nut, Zinc Plated

SD-100C

QTY

4
1
4
1
1
4
8
4
4
4
8
8
8

DIMENSIONS/NOTES

M10 x 1.5 x 30 Cl 8.8


M10 Cl 200
M10 x 1.5 Cl 8

E - 35

FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N 172493 OPTIONAL - SHEET 2 OF 2


Dwg 13301742/0b/02

10

#3

TACH

#2

6
14
5
MAIN
HARNESS

LEFT PANEL
PART
OF

TO B+
ALT.

5
EXISTING
HARDWARE

PART
OF

6
SEE SCHEMATIC
FOR TERMINATIONS

11

RIGHT PANEL

CONSOLE

E - 36

SD-100C

FLOOD LIGHT INSTALLATION - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

4
5
6
10
11
14

59826768
59634105
13171327
58965377
59096461
59826743
59824250
95416285
95373973

BOM 13301742

DESCRIPTION

Circuit Breaker
Light Switch
Main Worklight Harness
- Relay
Light Kit
Gauge Light
- Light Kit
- Terminal
Wire Tie

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
1
A/R

E - 37

FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL


- SHEET 1 OF 2
Dwg D59177048/02/01

12

32

29
16

22
6

31

32
ALTERNATOR

30
DETAIL "C"
24
29
19

20

2
DETAIL "B"

13

(SEE SIDE DETAIL


FOR HOLE DIMENSIONS)

21
22

"B"

"C"

1
6
12
9

32

29
6
24
13
2
RADIATOR
COWLING

21

20

PART
OF

1
DETAIL "B"
WORK LIGHT ONLY MOUNTING

E - 38

SD-100C

19

FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
6
9
12
13
16
19
20
21
22
24
29
30
31
32

59717959
13469812
59211714
13171327
59854828
59388199
95386587
96704614
96741046
96701917
59895011
58753104
95923090
59537266

BOM 59177139

DESCRIPTION

Rear Flood Light


- Bulb
Light Bracket
Main Worklight Harness
Male Pin
Electrical Seal
Ring
This Item not used in this Assembly
Nut, Zinc Plated
Flatwasher, Zinc Plated
HHCS, Fully Threaded, Zinc Plated
This Item not used in this Assembly
Wire Loom
Waterproof Connector
Hex Nut, Zinc Plated
This Item not used in this Assembly
Flatwasher

SD-100C

QTY

DIMENSIONS/NOTES

4
1
4
1
4
4
4
8
8
8

M10 x 1.5 Cl 8
M10 Cl 200
M10 x 1.5 x 30 Cl 8.8

8
4
4

1/2 x 20 Grd A

E - 39

FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 - OPTIONAL


- SHEET 2 OF 2
Dwg D59177048/02/02

TO
TURN SIGNALS

17
22
ROTATED
FOR
CLARITY

#3

10

#4
#1

#2
#3

8
#2

#3

TACH

#2

14
MAIN
HARNESS

5 PART
OF

LEFT
PANEL

4
TO B+
ALT.

EXISTING
HARDWARE
PART
OF

11

RIGHT PANEL

CONSOLE

27

E - 40

17

SD-100C

FLOOD LIGHT INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

4
5
6
8
10
11
14
17
22
27

59826768
59634105
13171327
59096461
59826743
59824250
95416285
95373973

BOM 59177139

DESCRIPTION

Circuit Breaker
Light Switch
Main Worklight Harness
This Item not used in this Assembly
Light Kit
Gauge Light
- Light Kit
- Terminal
Wire Tie
This Item not used in this Assembly
This Item not used in this Assembly
This Item not used in this Assembly

SD-100C

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1
1
A/R

E - 41

COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493


- OPTIONAL - SHEET 1 OF 2
Dwg D13301700/00/01

23

14

FREQUENCY DIAL
AND
CMV DIAL

15

RD/WE

RD

BK

OE/WE

GN/RD

1 PART
OF

VIEW "J"

9
POS.
TO
CMV
DIAL

IGNITION SWITCH
PLUG

NEG.

21

19
13
16

VIEW "C" AND "D"

13

(TYPICAL ASSEMBLY FOR


FREQUENCY DIAL
TO
AND CMV DIAL)
IGNITION SWITCH
(SEE VIEW "J")

12
1

TO
FUEL GAUGE
GND.

26
14

6
2

14
20
"D"
18
BOTTOM
STUD
BOLT

CONSOLE

17

22
11

21

9
8

REWORKED
HARNESS

TO
PROCESSOR
(SHT. 2)

REWORKED
HARNESS

TO
PROCESSOR
(SHT. 2)

E - 42

SD-100C

"C"

COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
26

59181735
59121798
58928870
58820143
96704176
58869371
58880337
13301924
58874363
96711965
58806779
59443663
59429605
59437293
59483206
59429639
59434092

BOM 13301700

DESCRIPTION

Compactometer Kit
Compactometer Switch
Gauge Pod
Grommet
Locknut
Receptacle
Wire Harness
Wire Harness
Face Plate
Screw, Zinc Plated
Green Wire
Black Wire
Splice Clip
Braid
Heat Shrink
Ring Terminal
Shrink Tube
This item not used with this Assembly

SD-100C

QTY

DIMENSIONS/NOTES

1
See Breakdown E - 50.
1
2
2
6
M6
3
3
1
2
8
0.5 Cl 8.8
1
1
2
A/R
A/R
1
1

E - 43

COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N 172493


- OPTIONAL - SHEET 2 OF 2
Dwg D13301700/00/02

PART
OF

A-SENSOR

11

REWORKED
HARNESS
TO
PROCESSOR

CARRIER
ASSEMBLY

TOP
HOSE

10

VIB SIDE

REWORKED
HARNESS
(PWR/INSTR PORT)

CARRIER
ASSEMBLY

CONSOLE

FROM
A-SENSOR
PORT

E - 44

SD-100C

COMPACTOMETER INSTALLATION - EFFECTIVE WITH S/N


172493 - OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
10
11

59181735
58911082
96705546
96741053
59941682
95073813
59121798
95373973
96704176

BOM 13301700

DESCRIPTION

Compactometer Kit
Compactometer Plate
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Locknut
Machine Screw
Compactometer Switch
Wire Tie
Locknut, Zinc Plated

SD-100C

QTY

DIMENSIONS/NOTES

1
1
2
4
4
4
1
A/R
6

See Breakdown E - 50.


M6 x 1.0 x 50 Cl 8.8
M6 Cl 200
1/4 x 20
1/4 x 20 x 1.5 Grd B

M6 x 1.0 Cl 8

E - 45

COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 1 OF 2


Dwg D13197264/00/01

21
18

BK

FREQUENCY DIAL
AND
CMV DIAL
PART
OF

12
REF

11

POS.

BK

REF

VIEW "C" AND "D"


(TYPICAL ASSEMBLY FOR
FREQUENCY DIAL
AND CMV DIAL)
NEG.

TO
CMV
DIAL

26

24
BK

16

19

23
25

BK

27

TO IGNITION SWITCH
(SEE SCHEMATIC)

15
1

17
26
17

6
2

GROUND

"D"

"B"
CONSOLE
(REF)

11
12

14

"B"

22
"A"
26

12
11

REWORKED
HARNESS
(REF)

REWORKED
HARNESS
(REF)

"A"

TO
PROCESSOR
(SHT. 2)

TO
PROCESSOR
(SHT. 2)

VIEW "E"

E - 46

SD-100C

"C"

COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493


- OPTIONAL - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
7
11
12
14
15
16
17
18
19
21
22
23
24
25
26
27

59181735
59121798
58928870
58820143
96704176
58869389
58880337
58893801
58874363
96711965
58806779
59443663
59429605
59437293
59483206
58754425

BOM 13197264

DESCRIPTION

Compactometer Kit
Compactometer Switch
Gauge Pod
Grommet
Locknut, Zinc Plated
Receptacle
Wire Harness
Wire Harness
Face Plate
Screw, Zinc Plated
This item not used with this Assembly
Green Wire
Black Wire
Splice Clip
Braid
Heat Shrink
Ring Terminal

SD-100C

QTY

DIMENSIONS/NOTES

1
1
2
2
6
3
3
1
2
8

See Breakdown E - 50.

M6 x 1.0 Cl 8

0.5 Cl 8.8

1
1
2
A/R
A/R
1

E - 47

COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493 OPTIONAL - SHEET 2 OF 2


Dwg D13197264/00/02

A-SENSOR
(REF)

4
14

PART
OF

REWORKED
HARNESS
TO
PROCESSOR
(REF)

1
2

VIB SIDE

TOP
HOSE
(REF)

13

REWORKED
HARNESS
(PWR/INSTR PORT)
(REF)

"F"

VIB SIDE

CONSOLE

FROM
A-SENSOR
PORT

"H"
"I"

7
"I"
"H"

E - 48

VIEW "E"

SD-100C

COMPACTOMETER INSTALLATION - PRIOR TO S/N 172493


- OPTIONAL - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
13
14

59181735
58911082
96705546
96741053
59941682
95073813
59121798
95373973
96704176

BOM 13197264

DESCRIPTION

Compactometer Kit
Compactometer Plate
HHCS, Zinc Plated
Flatwasher, Zinc Plated
Locknut
Machine Screw
Compactometer Switch
Wire Tie
Locknut, Zinc Plated

SD-100C

QTY

DIMENSIONS/NOTES

1
1
2
2
4
4
1
A/R
6

See Breakdown E - 50.


M6 x 1.0 x 50 Cl 8.8
M6 Cl 200
1/4 x 20
1/4 x 20 x 1.5 Grd B

M6 x 1.0 Cl 8

E - 49

COMPACTOMETER KIT (59181735) - INTERNAL


BREAKDOWN
Dwg D13244892/00

E - 50

SD-100C

COMPACTOMETER KIT (59181735) - INTERNAL


BREAKDOWN
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6

13263918
13263926
13220777
58951419
14202907
13220769

BOM 59181735

DESCRIPTION

CMV Dial
F Dial
RMV Dial
Cable
Sensor
Processor

QTY

DIMENSIONS/NOTES

1
1
1
1
1
1

SD-100C

E - 51

**Always use Volvo Replacement parts!**

SD-100C

Section G - Decals and Paint

SD-100C

DECAL INSTALLATION - EFFECTIVE WITH S/N 172493


Dwg 43914506/0a

13

A
B
6

16
B
A
19

29

OTHER
SIDE

BOTH
SIDES

13

28
30
OTHER
SIDE

18

10

22
12

C
15
BOTH
SIDES

23
14

12
27

OTHER
SIDE

17

24

BOTH
SIDES

22

3
VIEW A-A

G-2

VIEW B-B

SD-100C

VIEW C-C

VIEW D-D

11

DECAL INSTALLATION - EFFECTIVE WITH S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
22
24
25
26
27
28
29
30

13198254
58965542
58999624
59132118
59153379
43912013
43911189
43911254
13199344
59087569
58965690
59605915
59667287
43844356
43841444
59051151
59020040
43916840
43916857
43916865
59006205
59087999
13208038
43918580
43920933
43920941
43924588
43924430
43924448
43924455

BOM 43914514, 43914530, 43927573

DESCRIPTION

Checklist
Decal: Crush Area
Decal: Throttle
Decal: Operation Warning
Decal: Operators Manual
Decal: Volvo Signature
Decal: Volvo Signature
Decal: Volvo Signature
Decal: Hydraulic Oil
Decal: Diesel Fuel
Decal: Roll Over Harzard Warning
Decal: Grease
Decal: Warning Rail
Decal: Lube Chart
Decal: Lube Chart (China)
Decal: Warning
Decal: Pressure Hazard Warning
Decal: SD-100
Decal: SD-100D
Decal: SD-100F
Decal: Ignition Switch
Decal: Radiator Fill
Decal: Missing Shock
Decal: Stripe
Decal: Stripe
Decal: Stripe (Not Shown)
Decal: Stripe (Not Shown)
Decal: Field
Decal: Field
Decal: Field

SD-100C

QTY

DIMENSIONS/NOTES

1
2
1
2
1
1
2
1
1
1
1
3
4
1
1
2
1
2
2
2
1
1
2
1
1
1
1
1
1
1

G-3

DECAL INSTALLATION - PRIOR TO S/N 172493


Dwg D59153387/08

5
2

VIEW B-B
1

D
13
A

VIEW A-A

B
16
B

7
A

21

OTHER
SIDE
OTHER
SIDE

13

BOTH

8 SIDES

18

14

OTHER
SIDE

23
12

15
BOTH
SIDES

10
12

17

11
22

BOTH
SIDES

24
VIEW C-C

G-4

VIEW D-D

SD-100C

DECAL INSTALLATION - PRIOR TO S/N 172493


**Only Offered Parts Listed**

BOM 13207345, 59207175

ITEM

COMM. NO.

DESCRIPTION

QTY

1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
21
22
23

13198254
58786377
58965542
58999624
59132118
59153379
13163340
13163464
13199344
59087569
58965690
59605915
59667287
13207295
59288340
59051151
59020040
59086843
59086868
59086876
59006205
59087999
13207311
13198361

1
1
2
1
2
1
3
1
1
1
1
4
4
1
1
2
1
2
2
2
1
1
2
1

24

13198353

Decal: Checklist (Effective with S/N 169850)


Decal: Checklist (Prior to S/N 169850)
Decal: Crush Area
Decal: Throttle
Decal: Operation Warning
Decal: Operators Manual
Decal: Signature
Decal: Corporate Monogram
Decal: Hydraulic Oil
Decal: Diesel Fuel
Decal: Roll Over Hazard Warning
Decal: Grease
Decal: Warning Rail
Decal: Lubechart (Effective with S/N 170356)
Decal: Lubechart (Prior to S/N 170356)
Decal: Warning
Decal: Pressure Hazard Warning
Decal: SD100
Decal: SD100D
Decal: SD100F
Decal: Ignition Switch
Decal: Radiator Fill
Decal: C Series (Effective with S/N 170356)
Decal: Protective Lube (Effective with S/N
170356)
Decal: Genuine Parts (Effective with S/N
170356)

**

13221676

**
**

59947507
35304286

Decal Kit (Includes Items 2 thru 13, 15, 16


and 18 thru 21; order Items 1, 14, 17, and 22
thru 24 separately)
Beige Paint
Beige Paint

SD-100C

DIMENSIONS/NOTES

1
1

Gallon
Spray Can

G-5

**Always use Volvo Replacement parts!**

SD-100C

Section H - Hydraulics

SD-100C

STEERING HOSING INSTALLATION


Dwg D59122754/03

STEERING VALVE
(ROTATED FOR CLARITY)

"A"

FRAME

"B"

VIEW "A"
3

6
4

STEERING PUMP

6
7

VIEW "B"

5
CYLINDERS

H-2

SD-100C

STEERING HOSING INSTALLATION


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8

59122580
59810531
58887225
95424586
59569004
59618579
59583500
96705553

BOM 9279406

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Wire Tie
Hose Assembly
Insert Clamp
Cover Plate
Bolt, Zinc Plated

QTY

1
2
1
A/R
2
4
2
2

SD-100C

DIMENSIONS/NOTES

70.0"
67.0"
38.0"
22.0"

M8 x 1.25 x 45 Cl 8.8

H-3

FILTER HOSING INSTALLATION - EFFECTIVE WITH


S/N 172493
Dwg D13301460/00

CONSOLE

DECK WELDMENT
(BELOW SEAT)

TANK

PROPULSION
PUMP

8
OIL COOLER/
RADIATOR
ASSEMBLY

1
9
7

6
3

10

"S"

VIBRATION
PUMP

ITEMS ROTATED FOR CLARITY

H-4

SD-100C

FILTER HOSING INSTALLATION - EFFECTIVE WITH S/N


172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10

59118778
59956706
59279620
59173286
59279604
13301908
59465674
96701917
96741046
96704812

BOM 13301460

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated

SD-100C

QTY

1
1
1
1
1
1
2
2
2
2

DIMENSIONS/NOTES

51.0"
22.75"
32.5"
108.0"
66.0"
106.0"
M10 x 1.5 x 30 Cl 8.8
M10 Cl 200
M10 x 1.5 Cl 8

H-5

FILTER HOSING INSTALLATION - PRIOR TO S/N 172493


Dwg D59280370/03

CONSOLE
(REF)

DECK WELDMENT
(BELOW SEAT)
(REF)
TANK
(REF)

PROPULSION
PUMP
(REF)

TO "A"

TO "B"

COWLING

OIL
COOLER
(REF)

"S"

"B"

"A"

VIBRATION
PUMP
(REF)

ITEMS ROTATED FOR CLARITY


REF

H-6

SD-100C

FILTER HOSING INSTALLATION - PRIOR TO S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9
10

59118778
59956706
59279620
59173286
59279604
59122606
59465674
96701917
96741046
96704812

BOM 59280370

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Clamp
HHCS, Fully Threaded, Zinc Plated
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated

SD-100C

QTY

1
1
1
1
1
1
2
2
2
2

DIMENSIONS/NOTES

51.0"
22.75"
32.5"
108.0"
66.0"
100.0"
M10 x 1.5 x 30 Cl 8.8
M10 Cl 200
M10 x 1.5 Cl 8

H-7

BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH


S/N 172493
Dwg 43889724/00

CHARGE
PRESSURE
PORT

2
1
PORT 3
PRESS
PUMP

7
PORT 1
TANK

DRUM END
OF HYD. TANK

3
HANGER

BRAKE VALVE

PORT 2
AXLE

4
5

6
5

7
POCLAIN DRIVE
MOTOR

H-8

SD-100C

BRAKE HOSING INSTALLATION - SD-100 - EFFECTIVE WITH


S/N 172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7

59118752
54630272
59039685
58896218
58954694
95415667
43861079

BOM 13301486, 43889724, 13301478

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Adapter, Straight
Swivel Tee
Hose Assembly (SD-100D/F)

SD-100C

QTY

1
1
1
1
2
1
1

DIMENSIONS/NOTES

19.0"
35.0"
38.0"
14.5"

149.0"

H-9

BRAKE HOSING INSTALLATION - SD-100D/100F - EFFECTIVE WITH


S/N 172493
Dwg 13301478/02

CHARGE
PRESSURE
PORT

2
1
PORT 3
PRESS
PUMP

7
PORT 1
TANK

DRUM END
OF HYD. TANK

3
HANGER

BRAKE VALVE

PORT 2
AXLE

6
5

H - 10

SD-100C

BRAKE HOSING INSTALLATION - SD-100D/100F EFFECTIVE WITH S/N 172493


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6
7
8
9

59118752
54630272
59039685
58896218
58954694
95415667
59025783
95364972
13301452

BOM 13301478

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Adapter, Straight
Swivel Tee
Hose Assembly
Union (Not Shown)
Hose Assembly (Not Shown)

SD-100C

QTY

1
1
1
1
2
1
1
1
1

DIMENSIONS/NOTES

19.0"
35.0"
38.0"
14.5"

76.0"
87.0"

H - 11

BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR TO


S/N 172493
Dwg D59286518/01

TANK

CHARGE
PRESSURE
PORT

1
5
4
3

2
1

PORT 3
PRESS PUMP
PORT 1
TANK

BRAKE VALVE

4
PORT 2
AXLE

6
5

H - 12

DRUM END
OF HYD. TANK

SD-100C

BRAKE HOSING INSTALLATION - SD-100/100D/100F - PRIOR


TO S/N 172493
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5
6

59118752
54630272
59172882
58896218
58954694
95415667

BOM 59286518

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Adapter, Straight
Swivel Tee

QTY

1
1
1
1
2
1

SD-100C

DIMENSIONS/NOTES

19.0"
35.0"
28.0"
14.5"

H - 13

VIBRATION HOSING INSTALLATION


Dwg 59279380/0f

VIBRATION ON
LEFT HAND SIDE
OF MACHINE

"A"

10

"B"
PORT

TANK

"A"
PORT

VIEW "A"

VIB MOTOR
AT 45 DEGREES

DRUM
END

6
10

VIBRATION
PUMP

THERMAL
BY-PASS VALVE

H - 14

"L1"
PORT

SD-100C

"A"
PORT
"B"
PORT

VIBRATION HOSING INSTALLATION


**Only Offered Parts Listed**

ITEM

COMM. NO.

4
6
10

43861145
58946724
43861152

BOM 59279380

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly

QTY

2
1
1

SD-100C

DIMENSIONS/NOTES

144.5"
39.0"
135.0"

H - 15

TRACTION HOSING INSTALLATION - SD-100 - SHEET 1 OF 2


Dwg 59279398/0g/01

TRACTION ON
RIGHT HAND SIDE
OF MACHINE

AXLE DRIVE
MOTOR

40
20
38
37

37

36

20
39
37

"A"
B
A
AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

"B"
REXROTH
MOTOR

H - 16

SD-100C

TRACTION HOSING INSTALLATION - SD-100 - SHEET 1 OF 2


**Only Offered Parts Listed**

ITEM

7
20
36
37
38
39
40

COMM. NO.

96741046
NSVA
96711833
96704309
96702881

BOM 13206305

DESCRIPTION

This Item not used in this Assembly


Flatwasher
This Item not used in this Assembly
Hanger Assembly
Washer
HHCS, Fully Threaded, Zinc Plated
Hex Locknut

SD-100C

QTY

1
4
1
1
1
1
1

DIMENSIONS/NOTES

M10 Cl 200
See Page H - 28.
M10
M10 x 1.5 x 35 Cl 8.8
M10 x 1.5

H - 17

TRACTION HOSING INSTALLATION - SD-100 - SHEET 2 OF 2


Dwg 59279398/0g/02

OIL COOLER/
RADIATOR
ASSEMBLY

26
20
1

16
13
FLOW

3
MAIN
FRAME

36
A

2
B

10

35
27

25

15

14

28

4
2

12
10
2 SPEED
SHIFT VALVE

THERMAL
BY-PASS VALVE

11

3
AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

H - 18

3
1

SD-100C

TRACTION HOSING INSTALLATION - SD-100 - SHEET 2 OF 2


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
10
11
12
13
14
15
16
20
25
26
27
28
35

59465674
13301890
13855549
59122770
54488101
59452680
96701917
59279596
59744243
59815068
96741046
58901653
96704812
95919460
59995126
59993881

BOM 13206305

DESCRIPTION

Clamp
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
HHCS, Fully Threaded, Zinc Plated
Hose Assembly
Hose Assembly
Hose Assembly
Flatwasher
Split Flange Clamp
Hex Nut, Zinc Plated
HHCS
Washer
O-ring

SD-100C

QTY

2
1
2
2
1
1
2
1
1
1
4
4
2
8
8
2

DIMENSIONS/NOTES

86.0"
20.0"
20.0"
18.0"
16.0"
M10 x 1.5 x 30 Cl 8.8
29.0"
43.0"
16.5"
M10 Cl 200
M10 x 1.5 Cl 8
7/16 x 14 x 1.75 Grd 8
7/16 Hardened

H - 19

TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 1 OF


2
Dwg 43889732/0A

TRACTION ON
RIGHT HAND SIDE
OF MACHINE

DETAIL "A"

AXLE DRIVE
MOTOR

7
20
19
4

20

8
6
9
4
"L"

5
"R"

11
"A"
"B"
AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

H - 20

SD-100C

POCLAIN
MOTOR

8
9

TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 1 OF


2
**Only Offered Parts Listed**

ITEM

COMM. NO.

4
5
6
7
8
9
11
19
20

13275862
43903228
96704309
96702881
43890466
43861129
43890482
96711833
96741046

BOM 43889732

DESCRIPTION

Hanger Assembly
Hose Assembly
HHCS, Zinc Plated
Hex Locknut
Hose Assembly
Hose Assembly
Hose Assembly
Washer
Flatwasher

QTY

1
1
1
1
1
1
1
1
4

SD-100C

DIMENSIONS/NOTES

See Page H - 28.


142.0
M10 x 1.5 x 35 Cl 8.8
M10 x 1.5
151.0"
144.0"
154.0"
M10
M10

H - 21

TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 2 OF


2
Dwg 43889732/0A

OIL COOLER/
RADIATOR
ASSEMBLY

23
20
1

13
FLOW

16
5

2
18

"A"
MAIN
FRAME

11

"B"

12
15

17

22

21
3
2
1

10
16
14
THERMAL
BY-PASS
VALVE

"A"

"B"

AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

H - 22

SD-100C

2 SPEED
SHIFT VALVE

TRACTION HOSING - SD-100D EFF S/N 194929 - SHEET 2 OF


2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
5
10
11
12
13
14
15
16
17
18
20
21
22
23

59465674
13301890
13855549
43903228
59122770
43890482
59452680
96701917
59279596
59744243
59815068
59995126
59993881
96741046
58901653
95919460
96704812

BOM 43889732

DESCRIPTION

Clamp
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
HHCS, Zinc Plated
Hose Assembly
Hose Assembly
Hose Assembly
Washer
O-ring
Flatwasher
Clamp
HHCS
Hex Nut, Zinc Plated

QTY

2
1
2
1
1
1
1
2
1
1
1
8
2
4
4
8
2

SD-100C

DIMENSIONS/NOTES

86.0"
20.0"
142.0
20.0"
154.0"
M10 x 1.5 x 30 Cl 8.8
43.0"
16.5"
7/16
M10
7/16-14UNC x 1.75
M10 x 1.5 Cl 8

H - 23

TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493


AND SD-100D EFF S/N 172493 THRU 194928 - SHEET 1 OF 2
Dwg 13301494/0g/01

TRACTION ON
RIGHT HAND SIDE
OF MACHINE

DETAIL "A"

AXLE DRIVE
MOTOR

31
20
28
5

29

29

11

20
30
"A"

29

"A"
"B"
AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

H - 24

SD-100C

"B"
REXROTH
MOTOR

8
9

TRACTION HOSING INSTALLATION - SD-100F - EFF S/N


172493 AND SD-100D EFF S/N 172493 THRU 194928 - SHEET
**Only Offered Parts Listed**

ITEM

COMM. NO.

5
8
9
11
20
28
29
30
31

43861103
43861111
43861129
43861137
96741046
96711833
NSVA
96704309
96702881

BOM 13301494

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Flatwasher, Zinc Plated
Washer
Hanger Assembly
HHCS, Fully Threaded, Zinc Plated
Hex Locknut

SD-100C

QTY

1
1
1
1
4
1
1
1
1

DIMENSIONS/NOTES

145.0"
154.0"
144.0"
168.0"
M10 Cl 200
M10
See Page H - 28.
M10 x 1.5 x 35 Cl 8.8
M10 x 1.5

H - 25

TRACTION HOSING INSTALLATION - SD-100F - EFF S/N 172493


AND SD-100D EFF S/N 172493 THRU 194928 - SHEET 2 OF 2
Dwg 13301494/0g/02

OIL COOLER/
RADIATOR
ASSEMBLY

23
20
1

13
FLOW

16
5

2
27

"A"
MAIN
FRAME

11

"B"

12
15

26

25

24
3
2
1

10
16
14
THERMAL
BY-PASS
VALVE

"A"

"B"

AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

H - 26

SD-100C

2 SPEED
SHIFT VALVE

TRACTION HOSING INSTALLATION - SD-100F - EFF S/N


172493 AND SD-100D EFF S/N 172493 THRU 194928 - SHEET
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
5
10
11
12
13
14
15
16
20
23
24
25
26
27

59465674
13301890
13855549
43861103
59122770
43861137
43890482
59452680
96701917
59279596
59744243
59815068
96741046
96704812
58901653
95919460
59995126
59993881

BOM 13301494

DESCRIPTION

Clamp
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly (SD-100F)
Hose Assembly (SD-100D)
Hose Assembly
HHCS, Fully Threaded, Zinc Plated
Hose Assembly
Hose Assembly
Hose Assembly
Flatwasher, Zinc Plated
Hex Nut, Zinc Plated
Split Flange Clamp
HHCS
Washer
O-ring

SD-100C

QTY

2
1
2
1
1
1
1
1
2
1
1
1
4
2
4
8
8
2

DIMENSIONS/NOTES

86.0"
20.0"
145.0"
20.0"
168.0"
154.0
16.0"
M10 x 1.5 x 30 Cl 8.8
29.0"
43.0"
16.5"
M10 Cl 200
M10 x 1.5 Cl 8
7/16 x 14 x 1.75 Grd 8
7/16 Hardened

H - 27

HANGER ASSEMBLY
Dwg D13278569/00

3
4
5

H - 28

SD-100C

HANGER ASSEMBLY
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
4
5

13275854
13275870
96741038
96728431
96743984

BOM 13275862

DESCRIPTION

Hanger Strap
Strap
Flatwasher
Locknut
HSHBHCS

QTY

1
1
2
2
2

SD-100C

DIMENSIONS/NOTES

16.0
M8 x 1.25
M8 1.25 x 20

H - 29

TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 1 OF 2
Dwg D59279398/05/01

TRACTION ON
RIGHT HAND SIDE
OF MACHINE

AXLE DRIVE
MOTOR

33

29
8

34
4

"L"

B
A
AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

"R"

H - 30

SD-100C

POCLAIN
MOTOR

TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR


TO S/N 172493 - SHEET 1 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

4
7
8
9
29
33
34

13207014
13206289
59279653
59039586
59962332
13206214
95278966

BOM 59279398

DESCRIPTION

Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Adapter
Plate
Adapter

QTY

1
2
1
1
2
1
1

SD-100C

DIMENSIONS/NOTES

86.0"
70.0"
86.0"
81.0"

H - 31

TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR TO


S/N 172493 - SHEET 2 OF 2
Dwg D59279398/05/02

OIL COOLER/
RADIATOR
ASSEMBLY

26
20
1

13

16

FLOW

3
2

MAIN
FRAME

2
B

10

35
27

3
1

25

15

4
2

12

28

10
14

2 SPEED
SHIFT VALVE

THERMAL
BY-PASS VALVE

33

11

34
36
(SEE SHT. 1)

3
AXLE DRIVE
MOTOR
(ROTATED FOR CLARITY)

H - 32

SD-100C

TRACTION HOSING INSTALLATION - SD-100D/100F - PRIOR


TO S/N 172493 - SHEET 2 OF 2
**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2
3
10
11
12
13
14
15
16
20
25
26
27
28
33
34
35
36

59465674
59850040
58896044
59122770
54488101
59452680
96701917
59279596
59594366
59815068
96741046
58901653
96704812
95919460
59995126
13206214
95278966
59993881
58893603

BOM 59279398

DESCRIPTION

Clamp
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
Hose Assembly
HHCS, Fully Threaded, Zinc Plated
Hose Assembly
Hose Assembly
Hose Assembly
Flatwasher, Zinc Plated
Split Flange Clamp
Hex Nut, Zinc Plated
HHCS
Washer
Plate
Adapter
O-ring
Hose Assembly

SD-100C

QTY

2
1
2
2
1
1
2
1
1
1
2
4
2
8
8
1
1
2
1

DIMENSIONS/NOTES

80.0"
22.5"
20.0"
18.0"
16.0"
M10 x 1.5 x 30 Cl 8.8
29.0"
38.0"
16.5"
M10 Cl 200
M10 x 1.5 Cl 8
7/16 x 14 x 1.75 Grd 8
7/16 Hardened

74.0"

H - 33

HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION OPTIONAL


Dwg D59171918/01

2
USE EXISTING
HARDWARE

1
HYDRAULIC TANK

H - 34

SD-100C

HYDRAULIC OIL TEMPERATURE GAUGE INSTALLATION OPTIONAL


**Only Offered Parts Listed**

ITEM

COMM. NO.

1
2

59171900
58994518

BOM 59171918

DESCRIPTION

Clean Out Lid


Hydraulic Oil Temperature Gauge

SD-100C

QTY

DIMENSIONS/NOTES

1
1

H - 35

**Always use Volvo Replacement parts!**

SD-100C

SECTION I - SCHEMATICS

6110

I-1

SECTION I

SCHEMATICS

SCHEMATICS
GENERAL INFORMATION
Hydraulic and electrical schematics are included here for the convenience of the owner/
operator. Additional copies of the schematics are available by contacting the manufacturer.
See your authorized dealer for assistance if required.
For ultimate machine life and maximum performance, we recommend the use of genuine
manufacturer replacement parts.
The electrical and hydraulic schematics included herein are applicable to the SD-100C Series
Vibratory Compactors.

Electrical Schematic

Electrical Schematic - Effective with S/N 172493 - Drawing No. 13301593, Page I-3.

Electrical Schematic - Prior to S/N 172493 - Drawing No. 13154992, Page I-4.

Hydraulic Schematic

I-2

Hydraulic Schematic SD-100C D And F - Effective with S/N S/N 188570 - Drawing
No. 13865605, Page I-5.

Hydraulic Schematic SD-100C D And F - Effective with S/N 172493 thru 188569 Drawing No. 13301585, Page I-7.

Hydraulic Schematic SD-100C Axle Only - Effective with S/N 172493 - Drawing No.
13301577, Page I-8.

Hydraulic Schematic All Models - Prior to S/N 172493 - Drawing No. 59280396, Page
I-9.

6110

SCHEMATICS

SECTION I

Electrical Schematic - Effective with S/N 172493

13301593_0001

SD-100C

I-3

SECTION I

SCHEMATICS

Electrical Schematic - Prior to S/N 172493

13154992_0001

I-4

SD-100C

SCHEMATICS

SECTION I

Hydraulic Schematic SD-100C D And F - Effective with S/N S/N 188570

M3

Suction Filtration

M3

VIBRATION PUMP

3400
PSI

HYDRAULIC TANK
54 GALS. (U.S.)

M3

FILTER
10 micron ABS.
IN
OUT

Remote Pressure Filtration


(Full Flow)

Remote Pressure Filtration


(Partial Flow)

L2

Control Module

Charge Relief
290 psi Valve

.85cir

4060 PSI

M1

24.4 cir.

MDC

Control Spool

2.15 CIR
2.65 CIR

System
Check/Relief
Valves
M2

.035"

3400
PSI

2600
PSI

SINGLE
GEAR
PUMP STD.

.035"

4060 PSI
B

L1

STEERING
PUMP

M4 M5

DRUM
MOTOR

A
VIBRATION
MOTOR
0.67
cir

X
HIGH

LOW

M0
Relief
Valve

IN
STEER CYLINDERS
T

OUT
B

FILTER
10 micron
ABS.

M4

M5

(GEARBOX) GFT17T2
(MOTOR) A6V
55cc/27cc

M1
.032" dia.

M3
M2
B

6.10

CIR

1.20
cir.

6525
psi
6525
psi

.052"

L2

350
psi

TRACTION
PUMP

P
A

M1
L1

SPRING APPLIED
HYD. RELEASED BRAKE
203 PSI CLARK-HURTH
MIN CAGING PRES.

4.58
CIR

M2

L2

AXLE
MOTOR

L1

3
1

BRAKE VALVE

4
1
SHIFT VALVE

SD-100C

THERMAL
BYPASS VALVE
CRACKS AT 160 DEG F
FULL OPEN AT 185 DEG F

I-5

SECTION I

SCHEMATICS

M3

Suction Filtration

M3

VIBRATION PUMP

3400
PSI

HYDRAULIC TANK
54 GALS. (U.S.)

M3

FILTER
10 micron ABS.
IN
OUT

Remote Pressure Filtration


(Full Flow)

Remote Pressure Filtration


(Partial Flow)

L2

Control Module

Charge Relief
290 psi Valve

.85cir

4060 PSI

M1

24.4 cir.

MDC

Control Spool

2.15 CIR
2.65 CIR

System
Check/Relief
Valves
M2

.035"

3400
PSI

2600
PSI

SINGLE
GEAR
PUMP STD.

.035"

4060 PSI
B

L1

STEERING
PUMP

M4 M5

A
VIBRATION
MOTOR
0.67
cir
Y

M0
Relief
Valve

IN
STEER CYLINDERS
OUT
FILTER
10 micron
ABS.

M4

M5
85 CIR LOW
213 CIR HIGH

M1
.032" dia.

DRUM
MOTOR

M3

M2
B
P

6.10

CIR

1.20
cir.

6090
psi
6090
psi

.052"

L2

350
psi

TRACTION
PUMP

P
A

M1
L1

SPRING APPLIED
HYD. RELEASED BRAKE
203 PSI CLARK-HURTH
MIN CAGING PRES.

4.58
CIR

M2

L2

AXLE
MOTOR

L1

3
1

BRAKE VALVE

4
1
SHIFT VALVE

I-6

THERMAL
BYPASS VALVE
CRACKS AT 160 DEG F
FULL OPEN AT 185 DEG F

SD-100C

SCHEMATICS

SECTION I

Hydraulic Schematic SD-100C D And F - Effective with S/N 172493 thru 188569

FILTER
10 micron ABS.
IN
OUT

2600
PSI
3400 PSI

T
HYDRAULIC TANK
54 GALS. (U.S.)

24.4
cir.

P
M4

3400
PSI

M5

STEERING VALVE
6

1
B

.035" dia.
4060 PSI

2
3
A

.85cir
2.15

290 psi

4060 PSI

0.67
cir

STEERING
PUMP

STEER CYLINDERS
X

4
S

IN

A
VIBRATION
MOTOR

CIR

VIBRATION
PUMP

FILTER
10 micron ABS.

2.65 CIR

SINGLE
GEAR
PUMP STD.

OUT
M4

85 CIR LOW
213 CIR HIGH

M5
M1

DRUM
MOTOR

.032" dia.

M3
M2

B
P

6.10

CIR

1.20
cir.

5070
psi

SPRING APPLIED
HYD. RELEASED BRAKE
203 PSI CLARK-HURTH
MIN CAGING PRES.

5070
psi

290
psi

TRACTION
PUMP

4.58 CIR

A
M1
L1

L2

B
M2

L2

AXLE
MOTOR

L1

3
1

BRAKE VALVE

3
2
1
2 SPEED VALVE

SD-100C

THERMAL
BYPASS VALVE
CRACKS AT 160 DEG F
FULL OPEN AT 185 DEG F

I-7

SECTION I

SCHEMATICS

Hydraulic Schematic SD-100C Axle Only - Effective with S/N 172493

M3

Suction Filtration

M3

VIBRATION PUMP

3400
PSI

HYDRAULIC TANK
54 GALS. (U.S.)

M3

FILTER
10 micron ABS.
IN
OUT

Remote Pressure Filtration


(Full Flow)

Remote Pressure Filtration


(Partial Flow)

L2

Control Module

Charge Relief
290 psi Valve

.85cir

4060 PSI

M1

24.4 cir.

MDC

Control Spool

2.15 CIR
2.65 CIR

System
Check/Relief
Valves
M2

.035"

3400
PSI

2600
PSI

SINGLE
GEAR
PUMP STD.

.035"

4060 PSI
B

L1

STEERING
PUMP

M4 M5

A
VIBRATION
MOTOR
0.67
cir

M0
Relief
Valve

IN
STEER CYLINDERS
OUT
FILTER
10 micron
ABS.

M4

M5

M2

X2

X1

.032" dia.
M3
M2

1.36 CIR
(AX)

6.10

CIR

1.20
cir.

5510
psi
5510
psi

.052"

290
psi

TRACTION
PUMP

L2

A
M1
L1

SPRING APPLIED
HYD. RELEASED BRAKE
203 PSI CLARK-HURTH
MIN CAGING PRES.

2.80
CIR

M1

L2

AXLE
MOTOR

L1

3
1

BRAKE VALVE

4
1
SHIFT VALVE

I-8

THERMAL
BYPASS VALVE
CRACKS AT 160 DEG F
FULL OPEN AT 185 DEG F

SD-100C

SCHEMATICS

SECTION I

Hydraulic Schematic All Models - Prior to S/N 172493

SD-100C

I-9

SECTION I

I - 10

SCHEMATICS

SD-100C

HOW TO USE THIS


INDEX
--------------------------------------------------------------------------------------------------------------------

When the Description is Known - Use the Word Index:

The Word Index makes any item easy to locate.

Use any of the functional words in the item description to locate the desired item.
The items listed are in alphabetical order in the first column of the index and may be
repeated several times depending on their functional descriptions.

If searching for the Air Cleaner Primary Filter Element, the first listing in the Word
Index is:
Air Cleaner Primary Filter Element
The item is also listed as:
Element, Air Cleaner Primary Filter
Filter Element, Air Cleaner Primary
Primary Filter Element, Air Cleaner

The alpha-numeric listing in the second column of the index is the location of the item
in the manual. The location is identified as; the Functional Group, Section
Number, and Parts List Page Number. Example: C-49 would be Functional Group
C, Page 49.

The index shows the filter will be found on page C-49 which is the Parts List page
number for the
Air Cleaner Installation

WORD INDEX
A/C Louver . . . . . . . . . . . . . . . . . . . . . . A-73
Adhesive . . . . . . . . . . . . . . A-55, A-59, A-65
Adjustment Arm . . . . . . . . A-89, A-91, A-97
Adjustment Fork . . . . . . . . . . . . . . . . . . D-11
Adjustment Spindle . . . . . . . . . . . . . . . D-11
Air Cap . . . . . . . . . . . . . . . . . . . . . . . . . C-57
Air Cleaner . . . . . . . C-49, C-67, C-73, C-79
Air Cleaner Primary Filter Element . . . C-49,
C-67, C-73, C-79
Air Cleaner Safety Filter Element . . . . C-49,
C-67, C-73, C-79
Air Conditioner Mount . . . . . . . . . A-91, A-97
Air Conditioning And Heater Kit . A-95, A-99
Air Inlet Tube . . . . . . . . . . . . . . . . . . . . C-49
Air Pre-Cleaner . . . . . . . . . . . . . . . . . . . C-55
Air Stack Extension . . . . . . . . . . . . . . . C-57
Air Valve . . . . . . . . . . . . . . . . . A-3, A-5, A-7
Alternator C-3, C-7, C-11, C-15, C-57, C-65,
C-69, C-71, C-75, C-77, C-81
Alternator Guard . . . . . . . . . . . . . . . . . . C-61
Amber Indicator Light . . . . . . . . . . . . . . C-57
Amber lens . . . . . . . . . . . . . . . . . E-27, E-31
ARC - Axle Drive Motor . . . . . . . . . . . . . A-3
ARC - Drum Drive Motor w/ Brake . . . B-43,
B-57
ARC - Drum Drive Motor w/o Brake . . . B-45
ARC - Drum Drive Motor . . . . . . . B-43, B-47
ARC - Propulsion Pump . . . . . . . C-19, C-23
Arm Bracket . . . . . . . . . . . . . . . . . . . . . D-11
Arm Rest Kit . . . . . . . . . . . . . . . . . . . . . D-11
Armpad - L.H. . . . . . . . . . . . . . . . . . . . . D-11
Armpad - R.H. . . . . . . . . . . . . . . . . . . . D-11
Articulation Pin . . . . . . . . . . . B-5, B-9, B-13
Atomizer Kit . . . . . . . . . . . . . . C-107, C-109
Axle . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7
Axle Drive Motor . . . . . . . . . . . . . . . A-3, A-7
Axle Motor . . . . . . . . . . . . . . . . . . . . . . . A-5
Back Plate . . . . . . . . . . . . . . . . . . . . . . B-49
Backrest . . . . . . . . . . . . . . . . . . . . . . . . D-11
Backup Alarm . . . . . . . . . . . . . . . E-21, E-23
Backup Alarm Switch . . . . . . . . . E-21, E-25
Back-Up Plate . . . . . . . . . . . . . . . . . . . B-37
Baffle . . . . . . . . . . . C-49, C-67, C-73, C-79
Ball Bearing . . . . . . . . . . . . A-9, A-19, A-21
Bar Mounting . . . . . . . . . . . . . . . . . . . . A-55
Barbed Adapter . . . A-81, A-93, A-99, C-89
Battery . . . . . . . . . . . . . . . . . . . . . . . . . E-19
Battery Bracket . . . . . . . . . . . . . . . . . . . E-19
Battery Master Switch . . . . . . . . . . . . . C-57

Bearing Ball . . . . . . . . . . . . . . . . . . . . . A-17


Bearing Housing Assembly . . . . . . . . . B-15
Bearing Housing Drive . . . . . . . . B-15, B-19
Bearing Housing Spindle . . . . . . B-17, B-19
Bearing Spherical . . . . . . . . . . . . B-15, B-17
Bearing Support . . . . . . . . . . . . . . . . . . B-51
Bearing Taper Roller . . . . . . . . . . . . . . B-17
Beige Paint . . . . . . . . . . . . . . . . . . . . . . .G-5
Bevel Gear Set . . . . . . . . . . . . . . . . . . . A-11
Bid Shock Mount . . . . . . . . . . . . . . . . . B-25
Black Wire . . . . . . . . . . . . . . . . . E-43, E-47
Blank Light . . . . . . . . . . . . . . . . . C-73, C-79
Bleed Screw . . . . . . . . . . . . . . . . . . . . . B-51
Block Cylinder Kit . . . . . . . . . . . . . . . . . B-49
Block Heater . . . . . . . . . . . . . . . . . . . .C-101
Blower Assembly . . . . . . . . . . . . . . . . . A-73
Bolt-on Padfoot Shell . . . . . . . . . . . . . . B-53
Bottom Dust Boot . . . . . . . . . . . . . . . . . . E-5
Bracket Diagnostic Plug . . . . . . . . . . . .C-59
Braid . . . . . . . . . . . . . . . . . . . . . . E-43, E-47
Brake Disc . . . . . . . . . . . . . . . . . . . . . . A-15
Brake Disc Kit . . . . . . . . . . . . . . . B-47, B-49
Brake Piston . . . . . . . . . . . . . . . . . . . . . B-49
Brake Shoe . . . . . . . . . . . . . . . . . . . . . .D-13
Brake Switch . . . . . . . . . . . . E-7, E-13, E-17
Brake Valve . . . . . . A-25, A-27, A-31, A-35
Brake Valve Assembly. . . . . . . . . . . . . . A-23
Breaker . . . . . . . . . . . . . . . . E-7, E-13, E-17
Breather (Prior to S/N 169975) . . . . . . .C-89
Breather Filtered Vent . . . B-17, B-27, C-87
Breather/Check Valve Vent . . . . C-87, C-89
Bulb . . . .C-57, E-9, E-27, E-31, E-35, E-39
Bulk Trim . . . . . . . . . . . . . . . . . . . . . . . A-75
Bumper/Counterweight . . . . . . . . . . . . . B-55
Cab . . . . . . . . . . . . . . . . . . . . . . . A-55, A-69
Cab A/C Wire Harness . . . . . . . . A-83, A-87
Cab Assembly . . . . . . . . . . . . . . A-57, A-63
Cab Kit Assembly . . A-57, A-59, A-61, A-63,
A-67
Cab ROPS . . . . . . . . . . . . . . . . . . . . . . A-47
Cab Support . . . . . . . . . . . . . . . . . . . . . A-55
Cab Wire Harness . . . . . . . . . . . . . . . . A-55
Cable . . . . . . . . . . . . . . . . . . . . . . D-3, E-51
Cable Bracket . . . . . . . . . . C-19, C-21, C-23
Cable Kit . . . . . . . . . . . . . . . . . . . . . . . .C-99
Cable Seal . . . . . . . A-89, A-91, A-95, A-97
Cam . . . . . . . . . . . . . . . . . . . . . . B-49, B-51
Canopy Frame . . . . . . . . . . . . . . . . . . A-103
Canopy Kit . . . . . . . . . . . . . . . . . . . . . A-103

SD-100C

W-1

WORD INDEX
Canvas . . . . . . . . . . . . . . . . . . . . . . . . A-103
Carrier Assembly . . . . . . . . . . . . B-15, B-19
Carrier Housing . . . . . . . . . . . . . . . . . . B-17
Carrier Plate . . . . . . . . . . . . . . . . B-25, B-27
Center Bonded Mount . . . . . C-5, C-9, C-57
Center Mount . . . . . . . . . . . . . . . C-13, C-17
Centering Spring . . . . . . . . . . . . . . . . . A-15
Charge Filter . . . . . . . . . . . . . . . . . . . . . C-51
Charge Filter Assembly . . . . . . . . . . . . C-49
Charge Pump Cover Assembly - RH . C-27,
C-35
Charge Pump Set . . . . . . . . . . . . C-27, C-35
Charge Pump Shaft . . . . . . . . . . C-27, C-35
Charge Relief Poppet A-17, A-19, A-21, C-33
Charge Relief Shim Kit . . . . . . . . . . . . . A-17
Charge Relief Valve Kit . . . . . . . . . . . . C-25
Chassis Harness . . . . . . . . . . . . C-59, D-15
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . G-3
China A/C Kit . . . . . . . . . . . . . . . A-85, A-87
Circuit Breaker . . . . .E-29, E-33, E-37, E-41
Clamp Assembly . . . . . . . . . . . . . . . . . C-49
Clamp Kit . . . . . . . . . . . . . . . . . . . . . . . C-47
Clean Out Lid . . . . . . . . . . A-23, A-35, H-35
Clevis Assembly . . . . . . . . . . . . . . . . . . C-47
Clip Ring . . . . . . . . . . . . . . . . . . . B-15, B-17
CMV Dial . . . . . . . . . . . . . . . . . . . . . . . E-51
Cold Start Kit . . . . . . . . . . . . . C-107, C-109
Compactometer Kit . .E-43, E-45, E-47, E-49
Compactometer Plate . . . . . . . . . E-45, E-49
Compactometer Switch . . E-43, E-45, E-47,
E-49
Complete Bearing . . . . . . . . . . . . . . . . . B-49
Complete Motor . . . . . . . . . . . . . B-35, B-37
Complete Valving Cover . . . . . . . B-49, B-51
Compression Spring . . . . . . . . . . . . . . . D-13
Compressor . . . . . . .A-85, A-87, A-91, A-97
Compressor Mounting Kit . A-89, A-91, A-97
Condenser . . . . . . . . . . . . . . . . . A-91, A-97
Condensor . . . . . . . . . . . . . . . . . A-85, A-87
Conduit . . . . . . . . . . . . . . . . . . . . A-75, A-79
Connection Stud . . . . . . . . . . . . . . . . . . B-41
Connector Wedge . . . . . . . . . . . E-21, E-25
Connector . . . . . . . . . . . . . . . . . . . . . . . B-43
Console Harness . . . . . . . . . . . . C-57, D-15
Console Wire Harness .E-3, E-5, E-11, E-13
Console Wiring Harness . . . . . . . E-15, E-17
Contact Pin . . . . . . . . . . . . . . . . . . . . . . A-55
Contact Socket . . . . . . . . . . . . . . . . . . . E-21
Contact Socket . . . . . . . . . . . . . . . . . . . A-55
W-2

Control Assembly . . . . . . . . . . . . . . D-7, D-9


Control Box . . . . . . . . . . . . . . C-57, D-7, D-9
Control Bushing . . . . . . . . . . . . . . . . . . B-41
Control Cable . . . . . A-75, A-79, A-89, A-95
Control Complete . . . . . . . . . . . . B-37, B-41
Control Filter Screen . . . . . . . . . . . . . . .C-33
Control Gasket . . . . . . . . . . . . . . C-25, C-33
Control Head . . . . . . . . . . . . . . . . . . . .C-99
Control Lever . . . . . . . . . . . . C-41, D-7, D-9
Control Orifice Kit . . . . . . . . . . . . . . . . .C-25
Control Panel Assembly . .A-75, A-79, A-89,
A-95
Control Piston . . . . . . . . . . . . . . . . . . . . B-41
Control Valve Kit . . . . . . . . . . . . . . . . . .C-25
Coolant Bottle Bracket . . . . . . . . . . . . . A-93
Coolant Bracket . . . . . . . . . . . . . A-95, A-99
Coolant Recovery Bottle . . . . . . . C-83, C-89
Coolant Recovery Bottle Cap . . . . . . . .C-83
Cooler Mount . . . . . . . . . . . . . . . C-83, C-85
Coupler . . . . . . . . . . . . . . . . . . . . . . . . . B-35
Cover 1 . . . . . . . . . . . . . . . . . . . . . . . . . A-71
Cover 2 . . . . . . . . . . . . . . . . . . . . . . . . . A-71
Cover 3 . . . . . . . . . . . . . . . . . . . . . . . . . A-71
Cover 4 . . . . . . . . . . . . . . . . . . . . . . . . . A-71
Cover Assembly . . . . . . . . C-67, C-73, C-79
Cover Plate . . . . . . . . . . . . . . . . . . . . . . A-73
Cover . . . . . . . . . . . . . . . . . A-17, A-19, A-21
Cowling . . . . . . . . . . . . . . . . . . . . . . . . .C-87
Cup Assembly . . . . . . . . . . . . . . . . . . .C-49
Cylinder Assembly . . . . . . . . B-5, B-9, B-13
Cylinder Block . . . . . . . . . . . . . . . . . . . . B-51
Cylinder Bolt . . . . . . . . . . . . . . . . . A-9, A-15
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Cylindrical Bearing . . . . . . . . . . . . . . . . B-35
Decal . . . . . . . . . . . . . . . . . . . . . A-73, B-55
Decal Kit . . . . . . . . . . . . . . . . . . . . . . . . .G-5
Decal: Master Disconnect . . . . . . . . . . .C-57
Decal: Rollover Hazard . . . . . . . . . . . . . A-49
Decal: Storage Only . . . . . . . . . . . . . . . B-53
Decal: Turn Signal . . . . . . . . . . . E-29, E-33
Deck Tread - Fuel Tank Top . . . . . . . . . .D-3
Deck Tread - Hydraulic Tank Top . . . . .D-3
Deck Tread - Platform . . . . . . . . . . . . . .D-3
Deck Tread . . . . . . . . . . . . . . . . . . . . . . .D-3
Delay Timer . . . . . . . . . . . . . . . . . . . . .D-15
Disk Brake Kit . . . . . . . . . . . . . . . . . . . . B-35
Domed Plug . . . . . . . . . . . B-55, E-13, E-17
Door Lock Assembly . . . . . . . . . . . . . . . A-69
Double Break Off Pin . . . . . . . . . . . . . . B-41

SD-100C

WORD INDEX
Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Drain Assembly . . . . . . . . . . . . . C-85, C-89
Drive Coupling . . . . . . . . . . . . . . . . C-5, C-9
Drive Motor Mounting Bracket . . . . . . . B-57
Drive Motor Mounting Plate . . . . B-43, B-45
Drive Side Journal . . . . . . . . . . . . . . . . B-23
Drum . . . . . . . . . . . . . . . . . . . . . . B-15, B-19
Drum Assembly . . . . . . . . . . B-3, B-7, B-11
Drum Drive Assembly . . . . . . . . . B-15, B-19
Drum Drive Motor w/Brake . . . . . B-43, B-57
Drum Drive Motor w/o Brake . . . . . . . . B-45
Drum Drive Motor . . . . . . . . . . . . B-33, B-43
Drum Frame . . . . . . . . .B-3, B-7, B-11, B-55
Dryer w/Indicator and Switch . . . A-85, A-87
Dust Boot - Bottom . . . . . . . . . . . E-13, E-17
Dust Boot - Top . . . . . . . . . . . . . E-13, E-17
Dust Seal . . . . . . . . . . . . . . . B-5, B-9, B-13
Eccentric Shaft . . . . . . . . . . . . . . . . . . . B-23
Eccentric Shaft Assembly . . . . . . B-15, B-19
Electrical Box . . . . . . . . . . . . . . . . . . . . A-73
Electrical Connector . . . . . . . . . . . . . . . A-85
Electrical Recepticle . . . . . . . . . . . . . . . A-55
Electrical Seal A-91, A-97, E-27, E-31, E-35,
E-39
Electronic Throttle Control . . . . . . . . . . C-57
Element, Air Cleaner Primary Filter. . . C-49,
C-67, C-73, C-79
Element, Air Cleaner Safety Filter . . . . C-49,
C-67, C-73, C-79
Emergency Stop Switch . . . E-7, E-13, E-17
End Cap Gasket . . . . . . . . . . . . . C-27, C-35
End Plate . . . . . . . . . . . . . . . . . . . . . . . B-15
Engine . . C-3, C-7, C-11, C-15, C-57, C-65,
C-69, C-71, C-75, C-77, C-81
Engine Belly Pan . . . . . . . . . . . . . . . . . C-87
Engine Cover, LH . . . . . . . . . . . . . . . . C-111
Engine Cover, RH . . . . . . . . . . . . . . . C-111
Engine Fan . . . . . . . . . C-3, C-7, C-11, C-15
Engine Mount . . . . . . . C-5, C-9, C-13, C-17
Engine Mounting Bracket . . .C-3, C-7, C-11,
C-15
Engine Oil Filter . . . . . . . . . . . . . . . . . . C-57
Engine Oil Filter Element . . .C-3, C-7, C-11,
C-15, C-65, C-69, C-71, C-75, C-77, C-81
Ether Cylinder . . . . . . . . . . . . . C-107, C-109
F Dial . . . . . . . . . . . . . . . . . . . . . . . . . . E-51
Face Plate . . . . . . . . . . . . . . . . . E-43, E-47
Face Seal . . . . . . . . . . . . . . . . . . . . . . . B-35
Fan Belt . . . . . . C-3, C-7, C-11, C-15, C-57

Fan Guard . . . . . . . . . . . . . . . . . C-83, C-89


Fan Speed Switch . A-75, A-79, A-89, A-95
Female Sleeve . . . . . . . . . . . . . . A-91, A-97
Female Terminal . . . . . . . . . . . . . . . . . . A-65
FemaleTerminal . . . . . . . . . . . . . . . . . . A-59
Fender - LH . . . . . . . . . . . . . . . . . . . . A-103
Fender - RH . . . . . . . . . . . . . . . . . . . . A-103
Fender, LH . . . . . . . . . . . . . . . . . . . . . . A-39
Fender, LH (China) . . . . . . . . . . . . . . . . A-39
Fender, RH . . . . . . . . . . . . . . . . . . . . . . A-39
Fender, RH (China) . . . . . . . . . . . . . . . A-39
Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
FHCS . . . . . . . . . . . . . . . . . . . . . A-23, A-35
Fiber Washer . . . . . . . . . . . . . . . . . . . . A-53
Filter . . . . . . . .A-73, A-75, A-79, A-89, A-95
Filter Element . . . . . . . . . . . . . . . . . . . .C-57
Filter Element, Air Cleaner Primary . . . C-49,
C-67, C-73, C-79
Filter Element, Air Cleaner Safety . . . . C-49,
C-67, C-73, C-79
Filter Screen . . . . . . . . . . . . . . . . . . . . .C-25
Filtered Breather Vent . . . . . . . . . . . . .C-89
Flange Cover . . . . . . . . . . B-37, B-39, C-27
Flange Cover Plate . . . . . . . . . . . . . . . . B-29
Flanged Elbow . . . . . . . . . . . . . . . . . . . . A-5
Flood Light . . . . . . . . . . . . . . . . . E-27, E-31
Frame . . . . . . . . . . . . . . . . . . . . . . . . . .D-11
Friction Washer . . . . . . . . . . . . . A-15, C-97
Front Cover Plate . . A-75, A-79, A-81, A-83,
A-89, A-95, A-99, C-87, C-89, D-5
Front Engine Mounting . . . . . . . . . . . . .C-57
Front Support . . . . . . . . . . . . . . . . . . . A-103
Fuel Cap . . . . . . . . . . . . . . . . . . . A-23, A-35
Fuel Gauge . . . . . . . . . . . . . E-7, E-13, E-17
Fuel Level Sender . . . . . . . . . . . A-23, A-35
Fuel Preheat Indicator Lamp . . . . . . .C-105
Fuel Tank . . . . . . . . . . . . . . . . . . A-23, A-35
Fuse . . . . . . . . . . . . A-75, A-79, A-89, A-95
Fuse Box . . . . . . . . . . . . . . . . . . . . . . . A-73
Gasket Front . . . . . . . . . . . . . . . . . . . . . A-17
Gauge Harness . . . . . . . . . . . . . . . . . .C-43
Gauge Light . . . . . . . . . . . . . . . . E-37, E-41
Gauge Pod . . . . . . . . . . . . . . . . . E-43, E-47
Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Green Wire . . . . . . . . . . . . . . . . . E-43, E-47
Grid Heater Control Module . . . . . . . .C-103
Grid Heater Harness . . . . . . . . . . . . . .C-103
Grille . . . . . . . . . . . . . . . . . . . . . . . . . . .C-89
Ground Cable . . C-5, C-9, C-13, C-15, C-17

SD-100C

W-3

WORD INDEX
Guide Post . . . . . . . . . . . . . . . . . . . . . . C-31
Guide Spring . . . . . . . . . . . . . . . . . . . . A-17
Half Shaft . . . . . . . . . . . . . . . . . . . . . . . A-15
Handrail, LH . . . . . . . . . . . . . . . . . . . . . A-41
Hanger Assembly . . . . . . . H-17, H-21, H-25
Hanger Strap . . . . . . . . . . . . . . . . . . . . H-29
Harness . . . . . . . . . . . . . . . . . . . . . . . A-101
Harness Diode Adapter . . . . . . . . . . . . C-65
Harness Kit . . . . . . . . . . . . . . . C-103, C-105
Hazard/Turn Signal Harness . . . . . . . . E-33
Hazards/Turn Signal Wire Harness . . . E-29
Heat Shrink . . . . . . . . . . . . . . . . . E-43, E-47
Heat Shrink Tube . . . . . . . . . . . . . . . . . . D-5
Heater A/C . . . . . . . . . . . . . . . . . A-85, A-87
Heater Cord . . . . . . . . . . . . . . . . . . . . C-101
Heater Hose . . . . . . . . . . . . . . . . A-83, A-85
Heater Kit . . . . . . . . . . . . . . . . . . A-79, A-81
Heater/Air Conditioner . . . A-75, A-79, A-89,
A-95
Heavy Duty Drum Drive Installation . . . B-55
Helical Compression Spring . . . . . . . . . C-31
Holder . . . . . . . . . . . . . . . . . . . . . . . . . . B-51
Hole Plug . . . . . . . . . . . . . . . . . . . . . . . A-57
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . C-87
Hood And Fender Support . . . . . . . . . . C-89
Hood Cowling . . . . . . . . . . . . . . . . . . . . C-89
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5
Horn Assembly . . . . . . . . . . . . . . . . . . . . D-5
Horn Button . . . . . . . . . . . . . . . . . . . . . . D-5
Horn Spacer . . . . . . . . . . . . . . . . . . . . . . D-5
Horn Wire Assembly . . . . . . . . . . . . . . . A-55
Hose Clamp Bracket . . . . . . B-3, B-7, B-55
Hose Clamp Spacer . . . . . . . . . . . . . . . B-55
Hourmeter . . . . . . . . . . . . . E-9, E-13, E-17
Hydraulic Clamp . . . . . . . . . . . . . . B-3, B-11
Hydraulic Clamp Support Strap . . . . . . B-11
Hydraulic Oil Temperature Gauge . . . . H-35
Hydraulic Tank . . . . . . . . . . . . . . A-23, A-35
Hydraulic Tank Filter . . . . . . . . . . . . . . A-35
Ignition Key . . . . . . . . . . . . . E-5, E-13, E-17
Ignition Switch . . . . . . . . . . E-5, E-13, E-17
Ignition Switch Nut . . . . . . . . . . . . E-5, E-13
In Line Fuel Filter . . . . . . . . . . . . . . C-3, C-7
Indicator Switch . . . . . . . . . . . . . . . . . . C-49
Inline Connector . . . . . . . . . . . . . . . . . . A-55
In-Line Fuse . . . . . . . . . . . A-55, A-83, A-87
In-Line Fuse Holder . . . . . A-55, A-83, A-87
Input Shaft . . . . . . . . . . . . . . . . . . . . . . B-35
Interior Light . . . . . . . . . . . . . . . . . . . . . A-71
W-4

Intermediate Brake Disc . . . . . . . . . . . . A-15


Isolator . . . . . . . . . . . . . . . . . . . . . . . . . A-55
J-bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . E-19
Journal . . . . . . . . . . . . . . . . . . . . . . . . . B-23
Journal Bearing . . . . . . . . . . . . . C-27, C-35
Key . . . . . . . . . . . . . . . . . . . . . . . C-27, C-35
Key Tag . . . . . . . . . . . . . . . E-5, E-13, E-17
Knob . . . . . . . A-75, A-79, A-89, A-95, D-11
L Bracket . . . . . . . . . . . . . . . . . . . . . . .D-11
Lamp . . . . . . . . . . . . . . . . . . E-9, E-13, E-17
Left-Hand Panel Assembly . . . . . . . . . . . E-5
Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9
Leveler Assembly . . . . . . . . . . . . . . . . .C-31
Lever . . . . . . . . . . . . C-19, C-21, C-23, D-11
Light . . . . . . . . . . . . . . . . . . . . . . C-57, E-33
Light Bracket . . . . . . . . . . . . . . . . E-35, E-39
Light Bulb . . . . . . . . . . . . . . . . . . . . . . . E-27
Light Cluster . . . . . . . . . . . . E-9, E-13, E-17
Light Guard . . . . . . . . . . . . . . . . . E-27, E-31
Light Kit . . . . . C-43, E-29, E-33, E-37, E-41
Light Switch . . . . . . . . . . . E-33, E-37, E-41
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . E-27
Lip Seal . . . . . . . . . . . . . . . . . . . . C-25, C-33
Locking Plate . . . . . . . . . . . . . . . A-11, A-15
Loop Clamp . . . . . . . . . . . . E-3, E-11, E-15
Lower Radiator Hose . . . . . . . . . C-83, C-89
Lube Bolt . . . . . . . . . . . . . . . . . . . . . . . B-29
Magnet Plug . . . . . . . . . . . . . . . . . A-9, A-13
Magnetic Switch . . . . . . . . . . . . . . . . .C-103
Main Frame . . . . . . . . . . . . . . . . A-23, A-35
Main Harness . . . . . . . . . . . . . . . C-71, C-77
Main Wire Harness . . . C-65, E-3, E-5, E-11,
E-13
Main Wiring Harness . . . . . . . . . E-15, E-17
Main Worklight Harness . .E-31, E-33, E-35,
E-37, E-39, E-41
Male Housing . . . . . . . . . . A-59, A-75, A-79
Male Pin A-89, A-91, A-95, A-97, E-27, E-31,
E-35, E-39
Male Terminal . . . . . . . . . . . . . . . . . . . . A-79
MaleTerminal . . . . . . . . . . . . . . . A-59, A-75
Mat, LH . . . . . . . . . . . . . . . . . . . A-55, A-101
Mat, RH . . . . . . . . . . . . . . . . . . A-55, A-101
MDC Kit . . . . . . . . . . . . . . . . . . . . . . . .C-33
Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . A-73
Moisture Indicator . . . . . . . . . . . . A-91, A-97
Motor Blower Assembly . .A-75, A-79, A-89,
A-95
Motor Mounting Bracket . . . . . . . . . . . . B-29

SD-100C

WORD INDEX
Mounting Bar . . . . . . . . . . . . . . . . . . . A-101
Mounting Block . . . . . . . . . . . . . . . . . . A-101
Mounting Kit . . . . . . . . . . . . . . . . . . . . . A-87
Muffler . . . . . . C-7, C-11, C-15, C-71, C-77
Muffler Bracket . . . . . . . . . . . . . . . . . . . C-63
Muffler Bracket Installation . . . . . . . C-3, C-7
Muffler Mounting Bracket . C-11, C-71, C-77
Muffler Support . . . . . . . . . . . . . . C-11, C-15
Muffler Support Bracket . . . . . . . C-71, C-77
Multi-Function Valve Kit . . . . . . . . . . . . C-25
Multi-function Valve Kit . . . . . . . . . . . . . C-33
Name Plate . . . . . . . . . . . . . . . . . . . . . . A-73
Needle Bearing . . . . . . . . . . . . . . . . . . . A-15
Negative Battery Cable . . . . . . . C-59, E-19
No-Spin Differential . . . . . . . . . . . . . . . A-11
Nut Assembly . . . . . C-49, C-67, C-73, C-79
Oil Cooler . . . . . . . . . . . . . . . . . . C-85, C-89
Oil Pressure Switch . . C-5, C-9, C-13, C-17
Oilite Bearing . . . . . . . . . . . . . . . . . . . . B-23
Operators Platform . . . . . . . . . . . . . . . . . D-3
Orifice Plug . . . . . . . . . . . . A-17, A-19, A-21
Oscillation Pin . . . . . . . . . . . . B-5, B-9, B-13
Panel, LH C-57, C-67, C-73, C-79, E-9, E-13,
E-17
Panel, RH . . . . . . . . . D-15, E-7, E-13, E-17
Parking Brake Switch . . . . . . . . . . . . . . D-15
Pin . . . . . . . . . . . . . A-15, C-27, C-35, D-11
Pin Holder . . . . . . . . . . . . . . . . . . . . . . . . D-3
Pin Holder Bracket . . . . . . . . . . . . . . . . . D-3
Pinion . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Piston . . . . . . . . . . . . . . . . . . . . . A-15, B-41
Piston Kit . . . . . . . . . . . . . . . . . . . . . . . C-39
Piston O-Ring Kit . . . . . . . . . . . . A-19, A-21
Pivot Pin . . . . . . . . . . . . . . . . B-5, B-9, B-13
Planet Gear . . . . . . . . . . . . . . . . . . . . . A-15
Planet Gear Carrier . . . . . . . . . . . . . . . A-15
Plate . . . . . . . . . . . . . . . . . . . . . . H-31, H-33
Plate Cover . . . . . . . . . . . . . . . . . . . . . A-103
Platform Plug . . . . . . . . . . . . . . . . . . . . . D-3
Plug Assembly . . . . . . . . . A-17, A-19, A-21
Plug Magnetic . . . . . . . . . . . . . . . . . . . . B-15
Plywood . . . . . . . . . . . . . . . . . . . . . . . . A-73
Port Plate . . . . . . . . . . . . . . . . . . . . . . . B-41
Positive Battery Cable . . . . . . . . C-59, E-19
Pouch . . . . . . . . . . . . . . . . . . . . . . . D-7, D-9
Pre-Fuel Filter C-3, . .C-7, C-11, C-15, C-57,
C-65, C-69, C-71, C-75, C-77, C-81
Preload Plate . . . . . . . . . . . . . . . . . . . . B-17
Pressure Spring . . . . . . . . . . . . . . . . . . B-41

Primary Filter Element, Air Cleaner . . . C-49,


C-67, C-73, C-79
Primary Fuel Filter . . C-3, C-7, C-11, C-15,
C-65, C-69, C-71, C-75, C-77, C-81
Processor . . . . . . . . . . . . . . . . . . . . . . . E-51
Propulsion and Vibration Cable . . . D-7, D-9
Propulsion Lever . . . . . . . . . . . . . . . . . .D-13
Propulsion Lever Knob . . . . . . . . . . . . .D-13
Propulsion Pump . . . . . . . C-19, C-21, C-23
Propulsion Pump Assembly C-5, C-9, C-13,
C-17
Protective Rubber . . . . . . . . . . . . . . . . . A-51
Pulley . . . . . . . . . . . . . . . . A-87, A-91, A-97
Pump (ARC) . . . . . . . . . . . . . . . . C-29, C-37
Pump Control Assembly . . . C-5, C-9, C-13,
C-17
Pump Mounting Plate . C-5, C-9, C-13, C-17
Radiator . . . . . . . . . . . . . . C-83, C-85, C-89
Radiator Hose Bottom . . . . . . . . . . . . .C-57
Radiator Housing . . . . . . . . . . . . . . . . .C-89
Rail Support . . . . . . . . . . . . . . . . . . . . . A-41
Railing, LH . . . . . . . . . . . . . . . . . . . . . . A-41
Railing, RH . . . . . . . . . . . . . . . . . . . . . . A-41
Rear Flood Light . . . . . . . . . . . . . E-35, E-39
Rear Port Adapter . . . . . . . . . . . . A-91, A-97
Rear Support . . . . . . . . . . . . . . . . . . . A-103
Rear Turn Signal Lights . . . . . . . . . . . . E-31
Receiver/Dryer . . . . . . . . . . . . . . A-91, A-97
Receiver/Dryer Bracket . . . . . . . A-91, A-97
Receptacle . . . . . . . . . . . . . . . . . E-43, E-47
Red Lens . . . . . . . . . . . . . . . . . . E-27, E-31
Reducer . . . . . . . . . . . . . . . . . . . A-23, A-35
Reduction Bushing . . . . . . . . . . . . . . . . A-15
Reinforced Cover Plate Kit . . . . . . . . . . B-51
Relay . A-85, A-89, A-95, E-27, E-29, E-35,
E-37
Reman Starter . . . . . . . . . . . . . . . . . . . .C-3
Repair Kit . . . . . . . . . . . . . B-47, B-49, B-51
Repair Seal Kit . . . . . . . . . . . . . . . . . . . B-47
Replacement Bulb . C-105, E-9, E-13, E-17
Resistor . . . . . . . . . A-75, A-79, A-89, A-95
Retainer . . . . . . . . . . . . . . . . . . . . . . . .D-11
Retainer Ring . . . . . . . . . . . . . . . . . . . . B-15
Retaining Plate . . . . . . . . . . . . . . . . . . .C-27
Right-Hand Panel Assembly . . . . . . . . . . E-5
Ring Clip . . . . . . . . . . . . . . . . . . . . . . . . B-19
Ring Gear . . . . . . . . . . . . . . . . . . . . . . . A-15
Ring Gear Support . . . . . . . . . . . . . . . . A-15
Ring Nut . . . . . . . . . . . . . . . . . . . . . . . . A-11

SD-100C

W-5

WORD INDEX
Ring Piston . . . . . . . . . . . . . . . . . . . . . . A-17
Ring Retaining . . . . . . . . . . . . . . . . . . . B-31
Ring Seal . . . . . . . . . . . . . . . . . . . . . . . B-47
Ring Shaft Seal . . . . . . . . . . . . . . . . . . B-37
Ring Terminal . . . . . .A-75, A-79, E-43, E-47
RMV Dial . . . . . . . . . . . . . . . . . . . . . . . E-51
Roller . . . . . . . . . . . . . . . . . . . . . . . . . . D-11
Roller Bearing . . . . . . . . . . . . . . . C-31, C-39
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . A-45
ROPS Stowage Bracket . . . . . . . . . . . . A-51
ROPS/FOPS . . . . . . . . . . . . . . . . . . . . A-43
Rotary Group . . . . . . . . . . . . . . . . . . . . B-37
Rotary Group Hydraulic Section . . . . . . B-37
Round Slotted Head Machine Screw . E-13,
E-17
Rubber Adapter . . . . . . . . . . . . . . . . . . C-49
Rubber Plate A-55, A-71, A-75, A-79, A-81,
A-83
Safety Filter Element, Air Cleaner . . . . C-49,
C-67, C-73, C-79
Safety Manual . . . . . . . . . . . . . . . . . . . . D-9
Safety Tread . . . . . . . . . . . . . . . . . . . . . . D-3
Scraper . . . . . . . . . . . . .B-3, B-7, B-53, B-11
Screw Plug . . . . . . . . . . . . . . . . . . . . . . B-35
Seal Boot . . . . . . . . . . . . . . . . . . . . . . . B-31
Seal Locknut . . . . . . . . . . . . . . . . . . . . . B-37
Seal Ring . . . . . . . . . . . . . . . . . . A-73, B-35
Seal Shaft . . . . . . . . . . . . . . . . . . . . . . . B-49
Seal Washer . . . . . . . . . . . . . . . . . . . . . A-13
Sealing . . . . . . . . . .A-55, A-69, A-73, A-101
Sealing Box . . . . . . . . . . . . . . . A-55, A-101
Sealing Foam . . . . . . . . . . . . . . . . . . . . A-55
Sealing Plate . . . . . . . . . . . . . . . . . . . . A-71
Sealing Rubber . . . . . . . . . A-69, A-71, A-73
Seat . . . . . . . . . . . . . . . . . . . D-7, D-9, D-15
Seat Belt . . . . . . . . . . . . . . A-43, A-45, A-47
Seat Cushion . . . . . . . . . . . . . . . . . . . . D-11
Seat Support . . . . . . . . . . . . . . . . . . . . D-15
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . E-51
Servo Cylinder Kit . . . . . . . . . . . . . . . . . C-31
Servo Gasket . . . . . . . . . . A-17, A-19, A-21
Shaft Nut . . . . . . . . . . . . . . . . . . . . . . . B-35
Shaft Seal Assembly . . . . . . . . . . . . . . C-25
Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Shim .005" . . . . . . . . . . . . . . . . . . . . . . B-17
Shim .007" . . . . . . . . . . . . . . . . . . . . . . B-17
Shim .020" . . . . . . . . . . . . . . . . . . . . . . B-17
Shim Kit . . . . . . . . . . . . . . . . . . . A-19, A-21
Shock . . . . . . . . . . . . . . . . . . . . . . . . . . A-41
W-6

Shock Absorber . . . . . . . . . . . . . . . . . .D-11


Shock Mount . A-57, A-63, A-87, A-91, A-97,
B-15, B-19, B-25, B-27, B-55
Shock Mount Plate . . . . . . . . . . . . . . . . B-27
Shrink Tube . . . . . . . . . . . A-75, A-79, E-43
Shuttle Spool . . . . . . . . . . . . . . . . A-19, A-21
Side Cover . . . . . . . . . . . . . . . . . . . . . .C-31
Side Cover Assembly . . . . . . . . . . . . . .C-31
Side Cover Insert Assembly . . . . . . . . .C-39
Sight Gauge . . . . . . A-23, A-35, B-15, B-19
Signal Switch . . . . . . . . . . . . . . . . . . . . E-29
Snap Ring . . . .A-13, A-15, B-35, B-47, B-49
Snubbing Washer . . . . C-5, C-9, C-13, C-17
Socket Contact . . . . . . . . . . . . . . . . . . . E-25
Socket Head Shoulder Screw . . . . . . . .C-47
Solenoid . A-35, C-3, C-7, C-11, C-15, C-65,
C-69, C-71, C-75, C-77, C-81
Solenoid Valve . . . . . . . . . . . . . . A-29, A-35
Special Plug . . . . . . . . . . . . . . . . . . . . .C-27
Speed Sensor . . . . . . . . . . . . . . . . . . . . B-37
Splice Clip . . . . . . . . . . . . . . . . . . E-43, E-47
Spline Coupling . . . . . . . . . . . . . . . . . . B-23
Spline Shaft . . . . . . . . . . . . . . . . B-15, B-19
Spline Shaft, 23-tooth . . . . . . . . . . . . . .C-39
Split Clamp . . . . . . . . . . . . B-33, B-43, B-45
Split Flange . . . . . . . . . . . . . . . . . B-43, B-45
Split Pin . . . . . . . . . . . . . . . . . . . B-49, B-51
Spool . . . . . . . . . . . . . . . . A-25, A-27, A-31
Spool Shuttle . . . . . . . . . . . . . . . . . . . . . A-17
Spring Guide . . . . . . . . . . . . . . . . A-19, A-21
Spring Pin . . . . . . . . . . . . . . . . . . . . . . .D-13
Spring Retainer . . . . . . . . . . . . . . . . . . .D-11
Spring Seat . . . . . . . . . . . . . . . . . . . . . .C-31
Spring Tension Knob . . . . . . . . . . . . . .D-13
Spring Washer . . . . A-11, B-47, B-49, C-97
Spring Yoke . . . . . . . . . . . . . . . . . . . . .D-11
SPST Switch . . . . . . . . . . . . E-7, E-13, E-17
Starter . . . . . . . . . . . . . . . . . . . . . . . . . .C-57
Starting Motor . .C-3, C-7, C-11, C-15, C-65,
C-69, C-71, C-75, C-77, C-81
Steering Adjusting Bolt . . . . . . . . . . . . . A-15
Steering Column . . . . . . . . . . . . . . . . . . .D-5
Steering Pump . . . . . . . . . . . . . . . . . . .C-45
Steering Pump Assembly . . C-5, C-9, C-13,
C-17
Steering Valve . . . . . . . . . . . . . . . . . . . .D-5
Steering Valve Assembly . . . . . . . . . . . .D-5
Steering Wheel . . . . . . . . . . . . . . . . . . . .D-5
Stop . . . . . . . . . . . . . . . . . A-17, A-19, A-21

SD-100C

WORD INDEX
Stud . . . . . . . . . . . . . . . . . A-13, A-55, B-31
Suction Filter . . . . . . . . . . . . . . . . . . . . C-53
Suction Filter Assembly . . . . . . . . . . . . C-49
Suction Filter Element . . . . . . . . . . . . . C-53
Suspension Housing . . . . . . . . . . . . . . D-11
Swing Arm . . . . . . . . . . . . . . . . . . . . . . D-11
Switch . . . . . . . . . . . . . . . . A-91, A-97, E-29
Switch Assembly . . . . . . . . . . . . . . . . . A-73
Switch Nut . . . . . . . . . . . . . . . . . . . . . . E-17
Swivel Assembly Plate . . . . . B-5, B-9, B-13
Swivel Assembly Shim . . . . . B-5, B-9, B-13
Swivel Frame . . . . . . . . . . . . B-5, B-9, B-13
Swivel Frame Seal . . . . . . . . B-5, B-9, B-13
Swivel Tee . . . A-27, A-35, H-9, H-11, H-13
Tachometer . . . . . . . . . . . . . . . . . . . . . E-13
Tachometer Gauge . . . . . . . . . . . E-9, E-17
Tachometer/Hourmeter Gauge Light . E-29,
E-33
Tail Pipe . . . . . . . . . . . . . . . . . . . . . . . . C-91
Tank Cover Gasket . . . . . . . . . . A-23, A-35
Tank Filter . . . . . . . . . . . . . . . . . . . . . . A-23
Tank Mount . . . . . . . . . . . . . . . . A-23, A-35
Tapered Roller Bearing . . . . . . . . . . . . A-15
T-bolt Spring Clamp . . . . . . . . . . . . . . . C-49
Temperature Sensor . . . . . . . . . . . . . C-105
Terminal A-75, A-79, A-85, E-29, E-33, E-37,
E-41
Thermal Bypass Valve . . . . . . . . A-33, A-35
Thermal Bypass Valve Assembly . . . . . A-23
Thermostat (Heater/Air Conditioner) . A-75,
A-79, A-89, A-95
Thread Plug . . . . . . . . . . . . . . . . . . . . . A-17
Threaded Pin . . . . . . . . . . . . . . . . . . . . B-37
Threaded Rod . . . . . . . . . . . . . . . . . . . A-51
Throttle Bracket . . . . . . . . C-75, C-81, C-97
Throttle Cable Bracket C-3, C-7, C-11, C-15,
C-69, C-75, C-81
Throttle Control Cable . . . . . . . . C-97, C-99
Throttle Lever . C-3, C-11, C-69, C-75, C-81,
C-97, C-99
Throttle Lever Grip . . . . . . . . . . . . . . . . C-97
Throttle Pin . . . . . . . . . . . . . . . . . . . . . . B-41
Throttle Spur . . . . . . . . . . . . . . . . . . . . . B-41
Thrust Button . . . . . . . . . . . . . . . . . . . . B-35
Thrust Ring . . . . . . . . . . . . B-47, B-49, B-51
Timer Module, 5 Second . . . . . . . . . . . D-15
Tinted Glass . . . . . . . . . . . A-69, A-71, A-73
Tire . . . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7
Tire And Wheel Assembly . . . A-3, A-5, A-7

Toggle Switch . . . . . A-75, A-79, A-89, A-95


Top Dust Boot . . . . . . . . . . . . . . . . . . . . . E-7
Torque Hub . . . . . . . . . . . . . . . . . . . . . . B-29
Trunnion . . . . . . . . . . . . . . . . . . . . . . . . B-41
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Tube Cap Nut . . . . . . . . . . . . . . . . . . . . A-35
Turn Signal Bulb . . . . . . . . . . . . . . . . . . E-31
Turn Signal Switch . . . . . . . . . . . . . . . . E-33
Turn Signal Wire Harness E-27, E-29, E-31,
E-33
Two-Speed Solenoid Valve Assembly. . A-23
U Bracket . . . . . . . . . . . . . . . . . . . . . . .D-11
U-Bolt Clamp . . . . . . . . . . . . . . . . . . . .C-57
Union . . . . . . . . . . . . . . . . . . . . . . . . . . .H-11
Upper Radiator Hose . . . . . . . . . C-83, C-89
Vacuator Valve . . . . . . . . . C-67, C-73, C-79
Valve Ball . . . . . . . . . . . . . . . . . . A-77, A-81
Valve Body . . . . . . . A-25, A-27, A-29, A-31
Valve Cap . . . . . . . . . . . . . . . . A-3, A-5, A-7
Valve Pin . . . . . . . . . . . . . . . . . . . . . . . B-41
Valve Spool . . . . . . . . . . . . . . . . A-29, B-47
Vandal Cover . . . . . . . . . . . . . . . . . . . . A-53
Vandal Cover Bracket . . . . . . . . . . . . . . A-53
Vandal Cover Lock . . . . . . . . . . . . . . . . A-53
Vandal Cover Pivot . . . . . . . . . . . . . . . . A-53
V-belt . . . . . . . . . . . . . . . . A-87, A-91, A-97
Vent . . . . . . . . . . . . . . . . . . . . . . . A-9, A-13
Vibration Cable Bracket C-5, C-9, C-13, C-17
Vibration Lever . . . . . . . . . . . . . . . . . . .D-13
Vibration Lever Knob . . . . . . . . . . . . . .D-13
Vibration Motor . . . . . . . . . . . . . . B-15, B-19
Vibration Pump . . . . . . . . . . . . . . . . . . .C-41
Vibration Pump Assembly . C-5, C-9, C-13,
C-17
Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . A-73
Volvo Bos Install Instructions. . . . . . . . . B-53
Volvo Safety Manual . . . . . . . . . . . . . . . .D-7
V-Ribbed Belt . . . . . . . . . . . . . . . C-65, C-69
V-Ring Seal . . . . . . . . . . . . . . . . . . . . . B-17
V-ring Seal . . . . . . . . . . . . . . . . . . . . . . B-19
Wall Lining . . . . . . . . . . . . . . . . . . . . . . . A-73
Washer Support . . . . . . . . . . . . . . . . . . A-17
Water Separator/Fuel Filter C-3, C-7, C-11,
C-15, C-57, C-65, C-69, C-71, C-75, C-77,
C-81
Water Temp Gauge . . . . . . . . . . . . . . .C-43
Water Temp Gauge F/K . . . . . . . . . . . . .C-5
Water Temp Gauge Harness . . . . . . . .C-43
Water Temp Gauge Sender . . . . . . . . .C-43

SD-100C

W-7

WORD INDEX
Water Temperature Switch . .C-5, C-9, C-13,
C-17
Water/Fuel Separator Filter . . . . . . . . . . C-3
Waterbottle . . . . . . . . . . . . . . . . . A-83, A-93
Waterbottle Cap . . . . . . . . . . . . . A-83, A-93
Waterbottle Mounting Bracket . . . . . . . A-83
Waterproof Connector . . . A-89, A-91, A-95,
A-97, E-27, E-31, E-35, E-39
Wedge Connector . . . . . . . . . . . . . . . . . A-55
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . A-55
Wheel . . . . . . . . . . . . . . . . . . . A-3, A-5, A-7
Wheel Nut . . . . . . . . . . . .A-3, A-5, A-7, A-15
Wheel Stud . . . . . . . . . . . . . . . . . . . . . . A-15
Window Lock . . . . . . . . . . . . . . . . . . . . A-69
Wing Mirror . . . . . . . . . . . . . . . . . . . . . . A-69
Wiper . . . . . . . . . . . . . . . . . . . . . A-69, A-71
Wire Assembly . . . . . . . C-43, C-107, C-109
Wire Harness A-59, A-65, A-75, A-77, A-79,
A-81, A-85, A-87, A-89, A-91, A-93, A-95,
A-97, A-99, E-21, E-43, E-47
Wire Harness Assembly . . . . . . . . . . . . A-71
Wire Loom . . . . . . . .E-27, E-31, E-35, E-39
Work Light . . . . . . . . . . . . . . . . . . . . . . A-69
Worklight Main Wire Harness . . . E-27, E-29

W-8

SD-100C

NUMERICAL INDEX
COMM.NO.

PAGE

............ A-9
.......... A-19
......................... A-21
13064282 ...........C-57
13104161 .......... A-13
13153085 .......... A-83
13153093 .......... A-83
13154679 ...........C-15
13154687 ...........C-71
..........................C-75
..........................C-77
..........................C-81
13154919 ........... E-15
..........................E-17
13154927 ...........C-71
..........................C-77
..........................E-11
..........................E-13
13160601 .............B-3
............................B-7
..........................B-11
13160635 .......... A-41
......................... A-91
......................... A-97
13160676 ...........B-45
13160759 .......... A-41
13160775 .......... A-41
13160791 .......... A-41
13161518 ............ D-3
13161682 ...........C-89
13161690 ...........C-89
13163340 ............ G-5
13163357 .......... A-35
13163464 ............ G-5
13163712 .............C-3
..........................C-11
13167390 ...........B-17
..........................B-19
13170832 ............. E-5
..........................E-11
..........................E-13
..........................E-15
..........................E-17
13171327 ........... E-27
..........................E-29
..........................E-31
..........................E-33
..........................E-35
..........................E-37
..........................E-39
..........................E-41
13182795 .......... A-35
13182803 .......... A-35
13183215 ...........B-15
..........................B-19
13183371 ............ D-3
10486116
12363868

COMM.NO.

PAGE

............ D-3
...........B-33
..........................B-43
..........................B-45
13184619 ............ A-5
13184650 ............ A-5
13188339 .............B-9
13198254 ............ G-3
........................... G-5
13198353 ............ G-5
13198361 ............ G-5
13199344 ............ G-3
........................... G-5
13205901 ...........C-15
13205984 ............ A-7
13206107 ............ D-7
........................... D-9
13206164 ...........B-29
13206214 .......... H-31
......................... H-33
13206289 .......... H-31
13206313 ...........C-89
13206586 .......... A-23
13206859 .......... A-23
13206867 .......... A-23
13207014 .......... H-31
13207071 ............ D-3
13207089 ............ D-3
13207261 ...........B-29
13207295 ............ G-5
13207311 ............ G-5
13208012 ...........C-57
13208038 ............ G-3
13209648 ...........C-57
13209960 .......... A-35
13213806 .......... A-89
......................... A-91
......................... A-97
13217922 ...........B-23
13217955 ...........B-19
13218052 ...........B-23
13220736 ...........B-47
13220769 ........... E-51
13220777 ........... E-51
13221676 ............ G-5
13222096 ............ D-3
13222658 ...........B-29
13222781 ............ D-7
13222807 ............ D-7
13222831 ...........C-89
13222864 .............C-7
..........................C-15
13222880 .............C-3
..........................C-11
13183397
13184445

COMM.NO.

PAGE

...........C-69
..........................C-75
..........................C-81
13228234 .............B-9
13228705 ...........A-15
13228713 ...........A-15
13228762 .............A-9
13228770 .............A-9
13228788 .............A-9
13229612 ...........C-85
13229620 ...........C-85
13237383 ...........B-43
..........................B-45
13237557 ...........B-27
13239967 .............B-3
............................B-7
13240072 ...........A-83
..........................A-85
13240080 ...........A-83
..........................A-85
13241658 .............C-7
13241971 .............D-3
13256219 .............D-7
13262498 ...........B-51
13262589 ...........B-49
13262597 ...........B-47
..........................B-49
13262613 ...........B-47
..........................B-49
13262621 ...........B-49
13262639 ...........B-49
..........................B-51
13262670 ...........B-49
..........................B-51
13262746 ...........B-47
13262761 ...........B-49
13263124 ...........B-49
13263132 ...........B-49
13263140 ...........B-47
..........................B-49
13263157 ...........B-47
..........................B-49
13263165 ...........B-49
..........................B-51
13263199 ...........B-47
..........................B-49
13263207 ...........B-47
..........................B-49
13263215 ...........B-49
..........................B-51
13263223 ...........B-49
..........................B-51
13263231 ...........B-49
13263280 ...........B-49
13263421 ...........B-51
13222898

SD-100C

COMM.NO.

PAGE

...........A-17
..........................A-19
..........................A-21
13263850 ...........A-17
..........................A-19
..........................A-21
13263868 ...........A-17
13263876 ...........A-17
..........................A-19
..........................A-21
13263884 ...........A-17
..........................A-19
13263918 ........... E-51
13263926 ........... E-51
13264460 ...........B-51
13264478 ...........B-51
13264486 ...........B-51
13264494 ...........B-51
13268263 ...........B-37
13268362 .............A-9
13268370 .............A-9
13268388 .............A-9
13268974 ...........B-41
13269774 ...........B-41
13269782 ...........B-41
13269790 ...........B-41
13269808 ...........B-41
13269816 ...........B-37
..........................B-41
13269824 ...........B-41
13269832 ...........B-41
13269840 ...........B-41
13269857 ...........B-41
13269865 ...........B-37
..........................B-41
13269873 ...........B-37
..........................B-41
13269881 ...........B-41
13269907 ...........B-41
13270541 ...........A-55
13273396 ...........C-83
..........................C-85
13274048 ...........C-83
13274055 ...........C-83
13275854 ...........H-29
13275862 ...........H-21
13275870 ...........H-29
13277421 ...........C-87
13279666 ...........C-57
13280383 ...........B-15
..........................B-19
13283346 ...........B-27
13284690 ............. E-5
.......................... E-13
.......................... E-17
13263843

X-1

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-25
......................... A-27
......................... A-31
13290093 .............C-3
13293097 ...........C-87
13293675 .............C-7
13294319 .............B-3
............................B-7
13294525 .......... A-23
13297452 .........C-111
13297460 .........C-111
13298690 ...........B-19
13298955 ...........B-55
13299136 ...........B-55
13299482 ...........B-55
13299490 ...........B-55
13299672 ...........C-87
13301452 .......... H-11
13301668 ............ A-5
13301684 ............ A-5
13301890 .......... H-19
......................... H-23
......................... H-27
13301908 ............ H-5
13301924 ........... E-43
13304787 ...........B-15
..........................B-19
..........................B-25
..........................B-27
..........................B-55
13305099 .......... A-23
......................... A-35
13305370 ............. E-9
..........................E-13
13305388 ...........C-67
..........................C-73
..........................C-79
13305396 ............. E-7
..........................E-13
13310180 ............ A-5
13310891 ...........C-65
13310917 ...........C-65
13310958 ...........C-59
13310966 ...........C-59
13313630 .......... D-15
13313655 .......... D-15
13315759 ...........C-57
13316419 ...........B-51
13320478 ...........B-43
13323175 ...........C-87
13323381 ...........C-65
..........................C-69
13324769 ...........C-57
13324777 ...........C-59
13325808 ...........C-57
13325857 ...........C-57
13289699

X-2

COMM.NO.

PAGE

.......... A-83
......................... A-93
13327119 ...........B-57
13329206 ...........B-15
..........................B-19
13342589 ...........C-61
13342613 ...........C-59
13342621 .........C-107
13342654 ...........C-57
13351341 ...........C-57
13351358 ...........C-57
13351382 ...........C-57
13351408 ...........B-15
..........................B-21
..........................B-25
..........................B-27
..........................B-55
13353164 ...........C-57
13353370 .......... A-51
13357702 ...........B-33
13360284 ...........B-33
13360516 .............C-7
13360938 ...........B-45
13360953 ...........B-43
..........................B-57
13361001 ...........B-43
..........................B-47
13380142 .......... A-55
13380209 ........ A-103
13380233 ........ A-103
13380563 ........ A-103
13381645 .......... A-39
....................... A-103
13381660 .......... A-39
....................... A-103
13381892 .......... A-55
13381900 .......... A-55
13414743 ...........B-17
13418926 ...........B-15
..........................B-19
13418942 ...........B-33
13419023 ...........B-15
13434253 ...........C-63
13438098 ...........B-53
13440094 ...........C-63
13440102 ...........C-63
13440656 .......... A-85
......................... A-87
13441423 .......... A-85
......................... A-87
13441431 .......... A-85
......................... A-87
13441449 .......... A-85
......................... A-87
13441456 .......... A-85
......................... A-87
13326335

COMM.NO.

PAGE

...........A-45
...........B-35
..........................B-37
13461991 ...........B-35
13462007 ...........B-35
13462015 ...........B-35
13462023 ...........B-35
13462031 ...........B-35
13462049 ...........B-35
13462056 ...........B-35
13462064 ...........B-35
13462072 ...........B-35
13462098 ...........B-35
13462106 ...........B-35
13462114 ...........B-35
13462122 ...........B-35
13462130 ...........B-35
13462148 ...........B-35
13462155 ...........B-35
13462163 ...........B-35
..........................B-37
13462171 ...........B-35
13462205 ...........B-35
13462239 ...........B-37
13462247 ...........B-37
..........................B-41
13462254 ...........B-37
13462262 ...........B-37
13462270 ...........B-37
13462288 ...........B-37
13462296 ...........B-37
13462304 ...........B-37
13462320 ...........B-37
13462338 ...........B-37
..........................B-41
13464862 ...........B-37
13465539 ...........C-57
13465547 ...........C-57
13465554 ...........C-57
13465562 ...........C-57
13469010 .............D-5
13469549 ............. E-9
13469606 ...........A-25
..........................A-27
..........................A-31
13469622 ...........A-25
..........................A-27
..........................A-31
13469630 ...........A-29
13469648 ...........A-29
13469655 ...........A-29
13469663 ...........A-29
13469812 ........... E-27
.......................... E-31
.......................... E-35
.......................... E-39
13451802
13461447

SD-100C

COMM.NO.

PAGE

............. E-3
...........C-57
.........A-103
...........B-49
...........A-33
..........................A-35
13493986 ...........A-15
13493994 ...........B-47
13494000 ...........B-47
13494018 ...........B-47
13494026 ...........B-47
13494034 ...........B-47
13494547 ...........B-37
..........................B-39
13494554 ...........B-39
13494562 ...........B-39
13494570 ...........B-41
13494588 ...........B-41
13494596 ...........B-41
13494604 ...........B-41
13494612 ...........B-41
13494620 ...........B-41
13494638 ...........B-41
13501994 ...........B-17
13502034 ...........B-15
13502125 ...........B-17
13502133 ...........B-17
13502141 ...........B-17
13502166 ...........B-17
13502240 ...........B-15
13502257 ...........B-17
13503412 ...........B-35
13509807 ...........D-15
13845193 ...........C-57
13847710 ...........C-59
13847728 ............. E-3
............................ E-5
13852256 .............C-3
............................C-7
..........................C-57
13853098 ...........B-47
13855549 ...........H-19
..........................H-23
..........................H-27
13860812 ............. E-3
............................ E-5
13863915 ...........B-37
13863923 ...........B-37
14202907 ........... E-51
19291327 .............A-3
35304286 .............G-5
35309558 .........C-107
........................C-109
35318252 ...........C-67
..........................C-73
..........................C-79
13470091
13470109
13474317
13489232
13493770

NUMERICAL INDEX
COMM.NO.

PAGE

...........C-67
..........................C-73
..........................C-79
35374677 .............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
43814250 ...........B-17
43814300 ...........B-25
43818707 ...........B-25
43830728 .............C-3
43830736 .............C-3
43840214 ...........C-49
43840271 ............ A-5
43840321 ............ A-3
43840925 .......... A-83
......................... A-87
43840933 .......... A-55
43840941 .......... A-55
......................... A-83
......................... A-87
43840982 .......... A-55
43840990 .......... A-83
......................... A-87
43841444 ............ G-3
43841451 ........ A-103
43841477 .......... D-15
43841501 .......... D-15
43841519 .......... D-15
43841543 ...........C-83
..........................C-85
43841642 .......... D-15
43841667 ............ D-7
43841923 ............ A-5
43844356 ............ G-3
43844422 ............ A-5
43844430 ............ A-3
43844463 ...........C-41
43844505 ...........C-19
43844554 ...........B-15
..........................B-19
43844760 ...........C-45
43855626 ...........C-61
43861079 ............ H-9
43861087 .............B-3
............................B-7
43861103 .......... H-25
......................... H-27
43861111 .......... H-25
35328442

COMM.NO.

PAGE

.......... H-21
......................... H-25
43861137 .......... H-25
......................... H-27
43861145 .......... H-15
43861152 .......... H-15
43890466 .......... H-21
43890482 .......... H-21
......................... H-23
......................... H-27
43903228 .......... H-21
......................... H-23
43906874 ...........B-43
..........................B-57
43907948 ...........B-33
43908268 ............. E-7
43908276 ...........B-43
43908870 ...........C-85
43910579 ............. E-7
43910587 ............. E-7
43911189 ............ G-3
43911254 ............ G-3
43911650 ...........C-51
..........................C-53
43911668 .............C-3
............................C-7
43912013 ............ G-3
43913821 .......... A-23
43916840 ............ G-3
43916857 ............ G-3
43916865 ............ G-3
43918580 ............ G-3
43920933 ............ G-3
43920941 ............ G-3
43922517 .............B-5
............................B-9
43922905 ...........C-55
43922913 .............C-3
............................C-7
43923283 .............C-7
43923291 .............C-3
43924422 .............C-3
............................C-7
43924430 ............ G-3
43924448 ............ G-3
43924455 ............ G-3
43924588 ............ G-3
43926849 ........... E-19
43930544 ............ D-5
43931922 ...........C-49
43931930 ...........C-49
43933845 ...........B-53
43942036 ............ D-7
43947050 ...........C-21
43861129

COMM.NO.

PAGE

.............C-3
............................C-7
..........................C-11
..........................C-15
50268127 ...........A-23
..........................A-35
............................B-5
............................B-9
..........................B-13
50268242 .............B-5
............................B-9
..........................B-13
50268259 .............B-5
............................B-9
..........................B-13
50268861 .............B-5
............................B-9
..........................B-13
50268879 .............B-5
............................B-9
..........................B-13
50269984 ...........B-19
50270248 .............B-5
............................B-9
..........................B-13
50274299 ...........C-83
..........................C-89
..........................C-93
..........................C-95
50275536 .............A-3
............................A-5
............................A-7
50278019 ...........A-17
..........................A-19
..........................A-21
50278894 ...........A-17
..........................A-19
..........................A-21
50829670 ...........A-53
..........................A-75
..........................A-79
..........................A-83
..........................A-89
..........................A-95
50849751 ...........D-13
50876135 ...........B-31
50876176 ...........B-31
50876184 ...........B-31
50931971 ...........C-49
..........................C-73
..........................C-79
50938935 ...........C-49
..........................C-67
..........................C-73
..........................C-79
50938943 ...........C-49
50266972

SD-100C

COMM.NO.

PAGE

...........C-49
..........................C-67
..........................C-73
..........................C-79
50938968 ...........C-49
54444492 .............A-7
54445010 ...........A-29
..........................A-35
54467329 ...........A-83
..........................A-93
54488101 ...........H-19
..........................H-33
54520523 .............A-7
54563408 ...........B-49
..........................B-51
54573464 .............A-3
............................A-7
54577838 .............B-9
54584776 ...........B-17
..........................B-27
54630272 .............H-9
..........................H-11
..........................H-13
54632773 ...........A-11
54632898 ...........A-11
54633185 ...........A-15
54650643 ...........B-53
54666094 ...........D-15
54669544 .............D-5
54672829 ...........C-11
54680087 ...........C-49
54680103 ...........C-49
54747340 .............D-5
56800717 ...........C-51
56982143 ...........C-67
..........................C-73
..........................C-79
56998503 .............B-5
..........................B-13
58059601 ...........D-13
58059619 ...........D-13
58059627 ...........D-13
58220567 ...........A-17
..........................A-19
..........................A-21
58753104 ...........A-89
..........................A-91
..........................A-95
..........................A-97
.......................... E-27
.......................... E-31
.......................... E-35
.......................... E-39
58753112 ...........A-89
..........................A-95
58754425 ........... E-47
50938950

X-3

NUMERICAL INDEX
COMM.NO.

PAGE

............. E-3
..........................E-11
..........................E-15
58763475 ...........C-31
58770421 ...........B-55
58772617 ...........C-27
58783507 .............B-5
..........................B-13
58785346 .......... A-17
......................... A-19
......................... A-21
58786377 ............ G-5
58786617 ...........C-87
58787979 .......... D-11
58791211 ............. E-9
..........................E-13
..........................E-17
58795766 ...........C-25
..........................C-33
58797143 .......... A-75
......................... A-79
58799743 .......... A-17
......................... A-19
......................... A-21
58799750 .......... A-17
......................... A-19
......................... A-21
58802851 ...........C-83
..........................C-89
58802877 ...........C-83
58804337 .......... A-15
58804592 ...........B-49
..........................B-51
58806779 ........... E-43
..........................E-47
58814161 .......... A-59
......................... A-65
58820143 ........... E-43
..........................E-47
58820168 ...........C-61
......................... D-15
58822321 ........... E-13
..........................E-17
58825464 .......... A-35
58827932 .............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
58835000 .......... A-75
......................... A-79
58754458

X-4

COMM.NO.

PAGE

........... E-27
.......................... E-31
58844804 ........... E-27
.......................... E-31
58844812 ........... E-27
.......................... E-31
58848920 ...........C-85
..........................C-89
58849910 ...........C-89
58855099 .......... A-35
58858044 ...........C-57
58858564 ............ D-5
58866336 .............B-5
..........................B-13
58869371 ........... E-43
58869389 ........... E-47
58873639 ...........C-93
..........................C-95
58874363 ........... E-43
.......................... E-47
58875196 .............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
58877705 ............ D-3
58879768 .............C-5
............................C-9
..........................C-13
..........................C-17
58879784 .......... A-57
......................... A-63
58879891 .........C-103
58880303 ............ D-7
........................... D-9
58880311 ............ D-7
........................... D-9
58880337 ........... E-43
.......................... E-47
58887225 ............ H-3
58887506 ...........C-65
..........................C-69
58891441 ...........C-35
58891938 ...........C-31
58891946 ...........C-31
58891953 ...........C-31
58891979 ...........C-27
58892019 ...........C-31
58892332 ........... E-21
58893231 .........C-105
58893603 .......... H-33
58844796

COMM.NO.

PAGE

........... E-47
...........A-91
..........................A-97
58895202 .............D-3
58896044 ...........H-33
58896218 .............H-9
..........................H-11
..........................H-13
58896580 ...........B-33
58898503 ............. E-9
58898677 ...........C-45
58901653 ...........H-19
..........................H-23
..........................H-27
..........................H-33
58909268 ...........C-57
58910514 ...........A-91
..........................A-97
58910522 ...........A-91
..........................A-97
58910530 ...........A-91
..........................A-97
58910589 ...........A-75
..........................A-79
..........................A-89
..........................A-95
58910597 ...........A-87
..........................A-91
..........................A-97
58910605 ...........A-91
..........................A-97
58910621 ...........A-91
..........................A-97
58910662 ...........A-87
..........................A-91
..........................A-97
58910670 ...........A-87
..........................A-91
..........................A-97
58910720 ...........A-77
..........................A-81
..........................A-93
..........................A-99
58910811 ...........A-87
..........................A-89
..........................A-91
..........................A-97
58910852 ...........A-91
..........................A-97
58911082 ........... E-45
.......................... E-49
58911801 ...........A-35
58911819 ...........A-25
..........................A-27
..........................A-31
58893801
58893868

SD-100C

COMM.NO.

PAGE

...........A-25
..........................A-27
..........................A-31
58911835 ...........A-35
58914656 .............A-7
58916537 ...........A-13
58916545 ...........A-13
58916578 ...........A-13
58916610 ...........A-13
58916685 ...........A-15
58916693 ...........A-15
58916727 ...........A-15
58916750 ...........A-15
58916768 ...........A-15
58916776 ...........A-15
58916784 ...........A-15
58916818 ...........A-15
58916826 ...........A-15
58916834 ...........A-15
58916842 ...........A-15
58916859 ...........A-15
58916891 ...........A-15
58916909 ...........A-15
58916925 ...........A-15
58916933 ...........A-15
58917014 ...........A-15
58917055 ...........A-15
58917063 ...........A-15
58917097 ...........A-15
58917105 ...........A-15
58917113 ...........A-15
58917147 ...........A-15
58917261 ............. E-5
.......................... E-13
.......................... E-17
58917295 ...........A-11
58917303 ...........A-11
58917345 ...........A-11
58917451 ...........A-11
58917527 ...........A-11
58917535 ............. E-9
.......................... E-13
.......................... E-17
58918558 ...........C-35
58918566 ...........C-35
58918590 ...........C-35
58920299 ...........C-91
58921495 ...........C-25
..........................C-33
58924333 ............. E-5
.......................... E-13
.......................... E-17
58927443 ...........A-59
..........................A-65
58927450 ...........A-85
58927476 ...........A-87
58911827

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-97
........... E-43
..........................E-47
58943614 .......... A-75
......................... A-79
58946724 .......... H-15
58947334 ...........C-11
..........................C-71
..........................C-77
58947342 ...........C-11
..........................C-71
..........................C-77
58948035 ........... E-21
58948357 .......... A-75
......................... A-79
58950932 ............ D-9
58951419 ........... E-51
58951690 ...........B-15
..........................B-17
..........................B-19
58954694 ............ H-9
......................... H-11
......................... H-13
58955923 ...........C-43
58963398 .......... A-75
......................... A-79
......................... A-89
......................... A-95
58963430 .......... A-75
......................... A-79
......................... A-89
......................... A-95
58963448 .......... A-75
......................... A-79
......................... A-89
......................... A-95
58965013 ...........C-61
58965377 .......... A-89
......................... A-95
..........................E-27
..........................E-29
..........................E-35
..........................E-37
58965542 ............ G-3
........................... G-5
58965690 ............ G-3
........................... G-5
58966086 .............C-5
............................C-9
..........................C-13
..........................C-17
58967514 .......... A-75
......................... A-79
......................... A-89
......................... A-95
58927492
58928870

COMM.NO.

PAGE

.......... A-75
......................... A-79
......................... A-89
......................... A-95
58967555 .......... A-75
......................... A-79
......................... A-89
......................... A-95
58967571 .......... A-75
......................... A-79
......................... A-89
......................... A-95
58974155 .......... A-13
......................... A-15
58977646 .............B-5
............................B-9
..........................B-13
58977653 .............B-5
............................B-9
..........................B-13
58977661 .............B-5
............................B-9
..........................B-13
58977703 .............B-5
............................B-9
..........................B-13
58977711 .............B-5
............................B-9
..........................B-13
58977729 .............B-5
............................B-9
..........................B-13
58977737 ...........B-11
58978784 ...........B-29
58978792 ...........B-29
58979964 ............ A-5
58994518 .......... H-35
58996232 .........C-103
58998139 ............ A-5
........................... A-7
58998147 ............ A-3
........................... A-5
........................... A-7
58999020 .......... A-49
58999624 ............ G-3
........................... G-5
59002956 .......... A-87
......................... A-89
......................... A-91
......................... A-95
......................... A-97
58967530

COMM.NO.

PAGE

...........A-83
..........................A-85
..........................A-87
..........................A-89
..........................A-91
..........................A-95
..........................A-97
59003434 .............B-5
............................B-9
..........................B-13
59003442 .............B-5
............................B-9
..........................B-13
59006163 .............D-3
59006205 .............G-3
............................G-5
59008482 ...........A-23
..........................A-35
59019919 .............D-3
59020040 .............G-3
............................G-5
59020271 ...........C-61
59021162 ...........C-55
59024208 ...........A-23
..........................A-35
59025783 ...........H-11
59027060 ...........B-33
59029637 ...........C-31
59034447 ...........C-31
..........................C-39
59034462 ...........C-25
59034470 ...........C-27
59039586 ...........H-31
59039685 .............H-9
..........................H-11
59040592 ...........A-53
59044966 ...........C-27
59051151 .............G-3
............................G-5
59051656 ...........A-17
..........................A-19
..........................A-21
59058008 ...........C-95
59058057 ...........A-23
..........................A-35
59067520 ...........C-31
59067538 ...........C-31
59068874 ...........C-23
59075358 ...........A-91
..........................A-97
59078899 .............A-9
..........................A-13
59079772 ...........A-15
59080309 ...........B-49
59086843 .............G-5
59086868 .............G-5
59002964

SD-100C

COMM.NO.

PAGE

.............G-5
........... E-19
.............G-3
............................G-5
59087999 .............G-3
............................G-5
59091900 ...........C-69
..........................C-75
..........................C-81
59093351 ...........C-87
..........................C-89
59095059 ...........C-39
59095067 ...........C-39
59095075 ...........C-33
59096461 ........... E-29
.......................... E-33
.......................... E-37
.......................... E-41
59097162 .............C-9
..........................C-13
..........................C-17
..........................C-57
59103598 ...........C-65
..........................C-71
..........................C-77
............................ E-3
.......................... E-11
.......................... E-15
.......................... E-19
59103804 .............B-5
............................B-9
..........................B-13
59103838 .............C-5
............................C-9
..........................C-13
..........................C-17
59104000 ............. E-9
.......................... E-13
.......................... E-17
59104406 .............C-5
............................C-9
..........................C-13
..........................C-15
..........................C-17
59104455 .........C-103
........................C-105
59104810 ...........C-49
59104976 ...........C-65
..........................C-71
..........................C-77
..........................C-93
59086876
59086983
59087569

X-5

NUMERICAL INDEX
COMM.NO.

PAGE

.............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
59108100 ............. E-7
..........................E-13
..........................E-17
59108605 ............. E-5
..........................E-13
..........................E-17
59108852 ...........C-87
..........................C-89
59108886 ...........C-15
59108969 ............ D-5
59109116 ........... E-13
..........................E-17
59111450 ........... E-13
..........................E-17
59114983 ...........C-89
59117333 ...........C-93
............................E-3
..........................E-11
..........................E-15
59117507 .......... A-41
59117655 ...........C-87
..........................C-89
59117739 ...........C-89
59117747 ...........C-49
59117838 ...........C-89
59117986 ........... E-17
59117994 ........... E-17
59118521 .........C-101
59118752 ............ H-9
......................... H-11
......................... H-13
59118778 ............ H-5
........................... H-7
59119933 ............. E-5
..........................E-13
59121426 .......... A-17
......................... A-19
......................... A-21
59121723 ............. E-7
..........................E-13
..........................E-17
59121756 ............. E-7
..........................E-13
..........................E-17
59106435

X-6

COMM.NO.

PAGE

........... E-43
.......................... E-45
.......................... E-47
.......................... E-49
59122531 ...........C-83
..........................C-89
59122549 ...........C-89
59122580 ............ H-3
59122606 ............ H-7
59122648 ............. E-9
.......................... E-13
.......................... E-17
59122770 .......... H-19
......................... H-23
......................... H-27
......................... H-33
59122960 ........... E-19
59122978 ........... E-19
59126946 ............. E-5
.......................... E-13
.......................... E-17
59127720 .............C-5
59127845 ...........C-87
..........................C-89
59127860 ........... E-19
59128108 ............ D-9
59128173 ............ D-3
59128181 ............ D-3
59128934 ...........C-43
59128942 ...........C-43
59128959 ...........C-43
59128991 ...........C-43
59132118 ............ G-3
........................... G-5
59133918 ...........C-83
..........................C-89
59137448 ...........C-59
59140657 ...........C-23
..........................C-37
59144394 .........C-101
59144428 ...........B-15
..........................B-19
59146043 .......... A-17
......................... A-19
......................... A-21
59147991 .......... A-89
......................... A-91
......................... A-97
59148007 .......... A-89
......................... A-91
......................... A-97
59153379 ............ G-3
........................... G-5
59154807 .......... A-83
......................... A-93
..........................C-83
59121798

COMM.NO.

PAGE

...........C-25
...........C-25
...........C-67
..........................C-73
..........................C-79
59157905 ...........A-69
59159095 ...........A-55
........................A-101
59159558 .............D-5
59160309 ...........C-67
..........................C-73
..........................C-79
59161257 ...........C-97
59162735 .............D-5
59163345 ...........A-55
59163758 .............A-3
............................A-5
............................A-7
59164251 .............C-9
..........................C-13
..........................C-17
59164970 ........... E-21
.......................... E-25
59165001 ............. E-9
.......................... E-13
.......................... E-17
59166595 .............A-3
............................A-7
59170381 ........... E-21
.......................... E-25
59171678 ...........A-49
..........................A-51
59171900 ...........H-35
59172882 ...........H-13
59173286 .............H-5
............................H-7
59176909 ...........C-89
59176917 .............C-3
............................C-7
..........................C-11
..........................C-15
59176925 .............C-3
............................C-7
..........................C-11
..........................C-15
59177030 ........... E-29
.......................... E-33
59177147 ........... E-27
.......................... E-29
.......................... E-31
.......................... E-33
59177170 .........C-107
........................C-109
59177220 .............D-5
59177915 ...........B-43
..........................B-45
59155176
59155192
59155564

SD-100C

COMM.NO.

PAGE

...........A-73
...........A-73
...........A-83
...........A-83
...........A-83
...........A-83
...........A-83
..........................A-85
59178566 ...........A-55
........................A-101
59178582 .........A-101
59178590 .........A-101
59178608 .........A-101
59178624 .........A-101
59178756 ...........A-69
59179051 .............A-7
59181735 ........... E-43
.......................... E-45
.......................... E-47
.......................... E-49
59184713 ...........A-53
59184721 ...........A-53
59184739 ...........A-53
59184747 ...........A-53
59185116 .............A-7
59185173 .............A-3
............................A-7
59185181 .............A-7
59186338 ...........C-85
..........................C-89
59186346 ...........A-33
..........................A-35
59190975 .............B-5
............................B-9
..........................B-13
59191080 ...........C-89
59193813 ...........B-49
59193839 ...........B-51
59193847 ...........B-49
..........................B-51
59195065 ...........C-89
59197749 ...........A-83
59197756 ...........A-83
59197855 ...........A-69
59197889 ...........A-69
59197897 ...........A-69
59197913 ...........A-69
59197921 ...........A-69
59197939 ...........A-55
........................A-101
59197947 ...........A-69
..........................A-71
59197996 ...........A-69
..........................A-73
59198010 ...........A-69
..........................A-73
59178111
59178277
59178426
59178434
59178459
59178467
59178491

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-73
.......... A-73
.......... A-73
.......... A-73
.......... A-73
.......... A-71
.......... A-55
.......... A-71
.......... A-71
.......... A-71
.......... A-73
............ A-3
........................... A-7
59206656 .......... A-83
......................... A-85
......................... A-87
......................... A-89
......................... A-91
......................... A-95
......................... A-97
59206664 .......... A-87
......................... A-91
......................... A-97
59206797 .........C-103
59207126 ............ A-7
59207605 .......... A-55
....................... A-101
59208157 .......... A-87
59208207 .......... A-75
......................... A-79
......................... A-81
......................... A-83
......................... A-89
......................... A-95
......................... A-99
59208223 .......... A-75
......................... A-77
......................... A-79
......................... A-81
......................... A-93
......................... A-99
59208231 .......... A-75
......................... A-77
......................... A-79
......................... A-81
......................... A-93
......................... A-99
59211714 ........... E-35
..........................E-39
59212555 .......... A-43
59214510 .......... A-39
59214577 .......... A-39
59215764 .......... A-89
......................... A-91
......................... A-95
......................... A-97
59198044
59198051
59198069
59198093
59198101
59198119
59198127
59198143
59198150
59198168
59198184
59201392

COMM.NO.

PAGE

...........C-11
..........................C-71
..........................C-77
59216309 ...........C-75
..........................C-81
59218172 ............ A-9
59218198 ............ A-9
59218214 ............ A-9
59218230 ............ A-9
59218248 ............ A-9
59218255 ............ A-9
59218263 ............ A-9
59218297 .......... A-13
59218305 .......... A-13
59218313 .......... A-11
......................... A-13
59218321 .......... A-11
59218339 .......... A-11
59218347 .......... A-11
59218354 .......... A-11
59218362 .......... A-11
59218370 .......... A-11
59218388 .......... A-11
59218396 .......... A-11
59218404 .......... A-11
59218420 .......... A-15
59218438 .......... A-15
59218446 .......... A-15
59218453 .......... A-15
59218461 .......... A-15
59218487 .......... A-15
59218495 .......... A-15
59218503 .......... A-15
59218511 .......... A-15
59218529 .......... A-15
59218677 ...........C-31
59218685 ...........C-31
59218693 ...........C-27
59219246 ...........C-97
59219253 ...........C-97
59219261 ...........C-97
59219279 ...........C-97
59219287 ...........C-97
59220210 .......... A-55
59220236 .......... A-75
......................... A-77
......................... A-79
......................... A-81
......................... A-89
......................... A-93
......................... A-95
......................... A-99
59220293 .......... A-95
......................... A-99
59220335 .......... A-73
59215780

COMM.NO.

PAGE

...........A-69
..........................A-73
59220350 ...........A-73
59220368 ...........A-73
59220475 ...........A-73
59220483 ...........A-73
59220517 ...........A-73
59220525 ...........A-71
59222356 ...........B-53
59225912 ...........A-51
59226084 ...........A-51
59226548 ...........C-97
59227876 .........C-103
59227884 .........C-103
59227892 .........C-105
59228379 ...........A-43
59229492 ...........C-59
59230003 ...........A-55
........................A-101
59230730 ...........A-71
59230748 ...........A-71
59231308 ...........B-31
59232579 .............C-5
............................C-9
..........................C-13
..........................C-17
59232587 ...........C-41
59232751 ...........B-11
59234518 ...........B-47
59235267 .........C-103
59241505 ...........B-49
..........................B-51
59241521 ...........B-51
59241539 ...........B-51
59241554 ...........B-49
59241562 ...........B-49
59241570 ...........B-47
..........................B-49
59241877 ...........B-47
59243030 .............A-9
59245209 ...........A-17
..........................A-19
..........................A-21
59245605 ...........A-69
59245613 ...........A-69
..........................A-71
59245621 ...........A-69
59245639 ...........A-69
59245647 ...........A-73
59245654 ...........A-73
59245662 ...........A-73
59245704 ...........A-71
59245753 ...........A-71
59245761 ...........A-71
59220343

SD-100C

COMM.NO.

PAGE

...........A-75
..........................A-79
..........................A-81
59245951 ...........A-73
59246033 ...........A-69
59246041 ...........A-73
59246058 ...........A-71
59246066 ...........A-69
59246074 ...........A-69
59246082 ...........A-69
..........................A-71
59246090 ...........A-69
..........................A-71
59246108 ...........A-69
..........................A-73
59246116 ...........A-73
59246124 ...........A-71
59246330 ...........A-73
59246579 ...........A-57
..........................A-63
59251009 ...........A-13
59251074 ...........A-15
59258319 ...........B-15
..........................B-19
59258681 ...........B-43
..........................B-45
59260315 ...........A-69
..........................A-71
59260323 ...........A-69
..........................A-71
59264093 .............A-5
59277251 ...........B-19
59277723 ...........B-23
59277756 ...........B-17
..........................B-19
59277764 ...........B-17
..........................B-27
59277772 ...........B-15
..........................B-19
59279596 ...........H-19
..........................H-23
..........................H-27
..........................H-33
59279604 .............H-5
............................H-7
59279620 .............H-5
............................H-7
59279653 ...........H-31
59280347 .............A-3
............................A-7
59281618 ...........A-79
..........................A-81
59281626 ...........A-95
..........................A-99
59284752 ...........A-85
..........................A-87
59245787

X-7

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-85
.......... A-87
.......... A-85
......................... A-87
59286252 ............ A-3
........................... A-7
59286336 .............C-9
..........................C-17
59286344 .............C-5
..........................C-13
59288340 ............ G-5
59290288 ............ A-5
59296632 ...........B-23
59298042 ...........B-23
59298323 ...........B-23
59298927 .............B-3
............................B-7
..........................B-11
59298935 .............B-3
............................B-7
..........................B-11
59305813 ...........C-19
..........................C-21
..........................C-23
59306522 .......... A-23
......................... A-35
59309104 .............C-3
............................C-7
..........................C-11
..........................C-15
59315242 ...........C-21
..........................C-23
59325720 .......... A-75
......................... A-79
......................... A-89
......................... A-95
59326827 ...........B-55
............................E-5
..........................E-13
..........................E-17
59327940 .......... A-43
......................... A-45
......................... A-47
59328146 ...........C-19
59328195 .......... A-57
......................... A-63
59329680 ...........B-29
59329904 ...........C-21
..........................C-23
59329979 ...........C-19
59331934 ...........C-83
59336818 .......... A-17
......................... A-19
......................... A-21
59284760
59284778
59284786

X-8

COMM.NO.

PAGE

.......... A-17
......................... A-19
......................... A-21
59336859 .......... A-21
59338517 .......... A-59
......................... A-75
......................... A-79
59340000 .......... A-51
59343236 ...........C-33
59343251 ...........C-33
59343269 ...........C-39
59344176 ...........C-57
59353797 ........... E-27
.......................... E-31
59356444 ...........C-39
59359836 .......... A-17
......................... A-19
......................... A-21
59360115 ...........C-31
..........................C-39
59360123 ...........C-39
59360305 ...........C-39
59360313 ...........C-39
59360347 ...........C-35
59360354 ...........C-27
..........................C-35
59360461 ...........C-35
59360487 ...........C-27
..........................C-35
59360495 ...........C-27
59360545 ...........C-35
59360552 ...........C-27
..........................C-31
..........................C-35
59360594 ...........C-27
59360610 ...........C-33
59360651 ...........C-33
59360735 ...........C-25
..........................C-33
59360776 ...........C-25
59366971 .......... A-59
......................... A-75
......................... A-79
59368837 ...........C-25
59368845 ...........C-25
59368886 ...........C-27
59370536 .......... D-11
59370544 .......... D-11
59370569 .......... D-11
59370700 .......... D-11
59370734 .......... D-11
59370742 .......... D-11
59370759 .......... D-11
59375964 ...........B-29
59384347 ...........C-39
59384669 ...........C-31
59336842

COMM.NO.

PAGE

...........C-27
...........C-27
...........A-91
..........................A-97
.......................... E-27
.......................... E-31
.......................... E-35
.......................... E-39
59395970 ...........C-31
59395996 ...........C-25
59396978 .............B-3
............................B-7
..........................B-11
59397059 ...........C-83
..........................C-89
..........................C-93
..........................C-95
59397489 ...........C-93
..........................C-95
59398206 .............B-3
............................B-7
..........................B-11
..........................B-53
59398214 .............B-3
............................B-7
..........................B-11
..........................B-53
59398222 .............B-3
............................B-7
..........................B-11
..........................B-53
59398230 .............B-7
..........................B-11
..........................B-53
59398925 .........C-107
........................C-109
59399162 ...........C-27
59399295 ...........C-33
59401232 ...........A-59
..........................A-65
59402248 ........... E-27
.......................... E-31
59417493 ...........C-73
..........................C-79
59422907 ...........A-17
..........................A-19
..........................A-21
59426155 ...........C-19
..........................C-29
59426924 ........... E-21
.......................... E-23
59429605 ........... E-43
.......................... E-47
59429639 ........... E-43
59384784
59386201
59388199

SD-100C

COMM.NO.

PAGE

...........A-43
..........................A-45
..........................A-47
59434001 ...........A-55
.......................... E-21
.......................... E-25
59434092 ...........A-75
..........................A-79
.......................... E-43
59434167 ...........A-85
59434183 ...........A-85
59434209 ...........A-55
.......................... E-21
.......................... E-25
59434217 ...........A-55
.......................... E-21
.......................... E-25
59436840 ...........A-55
59436865 ...........A-55
59436873 ...........A-55
59436931 ........... E-19
59437293 ........... E-43
.......................... E-47
59437590 ...........A-85
59442046 ...........C-87
..........................C-89
59443663 ........... E-43
.......................... E-47
59445528 ...........D-11
59445536 ...........D-11
59445544 ...........D-11
59445551 ...........D-11
59445643 ...........D-11
59445650 ...........D-11
59446138 ...........C-25
59452680 ...........H-19
..........................H-23
..........................H-27
..........................H-33
59461368 .............D-5
59465377 .............D-5
59465641 ...........C-61
59465658 ........... E-11
.......................... E-15
59465674 .............H-5
............................H-7
..........................H-19
..........................H-23
..........................H-27
..........................H-33
59483206 ........... E-43
.......................... E-47
59487058 ...........A-83
..........................A-93
59495036 ...........C-91
59433649

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-77
......................... A-81
......................... A-93
......................... A-99
59524447 ............ A-3
........................... A-5
........................... A-7
59537266 .......... A-51
..........................B-29
..........................E-27
..........................E-31
..........................E-39
59539569 .............C-5
............................C-9
..........................C-13
..........................C-17
59544213 ...........B-29
59545616 .......... A-55
......................... A-61
......................... A-67
59550301 ...........C-99
59564575 .......... A-77
......................... A-81
......................... A-93
......................... A-99
59565044 .......... A-23
..........................B-15
..........................B-19
..........................B-25
..........................B-27
..........................B-29
..........................B-55
59566307 ...........B-31
59566414 ...........B-31
59569004 ............ H-3
59580571 ...........C-19
..........................C-21
..........................C-23
59583302 .......... A-59
......................... A-65
......................... A-75
......................... A-79
59583450 ........... E-19
59583468 ........... E-19
59583500 .......... A-83
........................... D-3
........................... H-3
59583658 ........ A-103
59587196 ...........C-53
..........................C-57
59588418 ...........C-47
59594366 .......... H-33
59597765 ...........B-31
59600593 ...........B-17
..........................B-27
59604835 ...........C-47
59520080

COMM.NO.

PAGE

............ G-3
........................... G-5
59607853 ............ D-3
59607861 ............ D-3
59608570 ...........C-43
59613612 ...........B-15
..........................B-19
59617985 ...........C-19
..........................C-21
..........................C-23
59618579 .......... A-83
........................... D-3
........................... H-3
59634105 ........... E-29
.......................... E-33
.......................... E-37
.......................... E-41
59636738 .............C-5
59643114 ...........C-89
59646323 ...........C-99
59648394 .......... D-13
59650721 ...........C-99
59652057 .......... D-13
59652065 .......... D-13
59661413 ............. E-3
.......................... E-11
.......................... E-15
59662312 ...........C-47
59667287 ............ G-3
........................... G-5
59670554 .......... A-55
......................... A-59
......................... A-65
59674465 ...........B-31
59689927 ............ D-3
59698811 .......... A-17
......................... A-19
......................... A-21
59699207 ...........C-89
59704403 .......... A-83
......................... A-89
......................... A-93
......................... A-95
59704429 ...........C-89
59717702 ...........C-59
59717959 ........... E-27
.......................... E-31
.......................... E-35
.......................... E-39
59605915

COMM.NO.

PAGE

.............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
59728196 .............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
59731380 .............C-5
............................C-9
..........................C-13
..........................C-17
59743013 ...........A-23
..........................A-35
59744243 ...........H-19
..........................H-23
..........................H-27
59759753 ........... E-27
.......................... E-31
59762609 ...........B-29
59769356 ...........A-11
59778266 ...........A-15
59778332 ...........A-11
59785303 ...........A-17
..........................A-19
..........................A-21
59785519 ...........A-17
..........................A-19
..........................A-21
..........................C-31
59787879 ...........B-33
59790600 .............A-9
59790956 ...........A-11
59791483 ...........A-11
59791491 ...........A-11
59793588 .............A-9
..........................A-13
59793752 ...........A-11
59794115 ...........A-15
59794123 ...........A-15
59801886 ...........C-49
59803635 ...........A-15
59806372 .............D-9
59728170

SD-100C

COMM.NO.

PAGE

...........A-87
..........................A-91
..........................A-97
59810036 ...........C-99
59810531 .............H-3
59811018 ............. E-7
.......................... E-13
.......................... E-17
59813279 ........... E-13
.......................... E-17
59813329 ...........C-85
............................ E-5
.......................... E-13
.......................... E-17
59814889 .............A-5
............................A-7
59815068 ...........H-19
..........................H-23
..........................H-27
..........................H-33
59815431 .............D-7
............................D-9
59815449 .............D-7
............................D-9
59816447 ...........C-57
59816520 .............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-65
..........................C-69
..........................C-71
..........................C-75
..........................C-77
..........................C-81
59819292 .............C-3
............................C-7
..........................C-11
..........................C-15
59824250 ...........C-43
.......................... E-29
.......................... E-33
.......................... E-37
.......................... E-41
59824862 .............D-5
59826743 ........... E-29
.......................... E-33
.......................... E-37
.......................... E-41
59826768 ........... E-29
.......................... E-33
.......................... E-37
.......................... E-41
59849661 ...........A-61
..........................A-67
59850040 ...........H-33
59807941

X-9

NUMERICAL INDEX
COMM.NO.

PAGE

.........C-107
........................C-109
59854828 .......... A-89
......................... A-91
......................... A-95
......................... A-97
..........................E-27
..........................E-31
..........................E-35
..........................E-39
59854877 .......... A-89
......................... A-91
......................... A-95
......................... A-97
59854943 .......... A-91
......................... A-97
59856781 ...........C-15
59858662 .......... A-91
......................... A-97
59861872 .......... A-17
......................... A-19
......................... A-21
59862938 ............ D-7
........................... D-9
59866491 ...........C-83
59866970 .........C-107
........................C-109
59869917 .......... A-87
..........................C-49
59873984 ...........C-49
59888271 .......... A-17
......................... A-19
......................... A-21
59888602 ...........B-31
59895011 ........... E-27
..........................E-31
..........................E-35
..........................E-39
59899021 ...........C-27
59899641 .......... D-13
59901306 ...........C-97
..........................C-99
59902668 ...........B-51
59902676 ...........B-51
59902684 ...........B-47
..........................B-49
..........................B-51
59903732 .......... D-11
59917682 .......... A-15
59918573 .......... A-55
......................... A-87
59919761 ........ A-103
59919910 .......... D-11
59919944 .......... D-11
59919969 .......... D-11
59919985 .......... D-11
59854570

X - 10

COMM.NO.

PAGE

.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
.......... D-11
...........B-19
...........B-15
..........................B-19
..........................C-41
59922971 ............ A-7
59923003 ............ A-3
........................... A-7
59923102 ............ A-5
59929711 ............ A-3
........................... A-5
........................... A-7
59933622 .......... A-17
......................... A-19
......................... A-21
59935742 .......... A-55
59938373 .......... A-17
......................... A-19
......................... A-21
59941203 .......... A-17
......................... A-19
......................... A-21
59941682 .......... A-91
......................... A-97
.......................... E-45
.......................... E-49
59947507 ............ G-5
59949461 .......... A-17
......................... A-19
......................... A-21
59949511 .......... A-17
......................... A-19
......................... A-21
59951202 .......... A-47
59956706 ............ H-5
........................... H-7
59962332 .......... H-31
59965962 .......... A-91
......................... A-97
........................... D-7
........................... D-9
59920009
59920017
59920025
59920033
59920058
59920066
59920132
59920199
59920207
59920215
59920223
59920231
59920264
59920272
59920280
59920298
59922336
59922591

COMM.NO.

PAGE

.............C-5
............................C-9
..........................C-13
..........................C-17
59972224 ........... E-29
.......................... E-33
59972877 ...........A-17
..........................A-19
..........................A-21
..........................C-39
59973065 ........... E-29
.......................... E-33
59991992 ...........A-23
..........................A-35
59993881 .............A-5
..........................H-19
..........................H-23
..........................H-27
..........................H-33
59995126 ............. E-3
.......................... E-11
.......................... E-15
..........................H-19
..........................H-23
..........................H-27
..........................H-33
90502816 ...........A-15
90502915 ...........A-11
95055265 .............C-5
............................C-9
..........................C-13
..........................C-17
95073813 ........... E-45
.......................... E-49
95090106 ...........A-75
..........................A-77
..........................A-79
..........................A-81
..........................A-89
..........................A-93
..........................A-95
..........................A-99
..........................C-85
..........................C-89
95097879 .............C-5
............................C-9
..........................C-13
..........................C-17
95098679 .............B-5
............................B-9
..........................B-13
95175881 ...........B-45
95182705 ...........A-33
..........................A-37
59971457

SD-100C

COMM.NO.

PAGE

...........C-19
..........................C-21
..........................C-23
95200648 ...........A-17
..........................A-19
..........................A-21
95201547 .............B-5
............................B-9
..........................B-13
95208971 .............B-5
............................B-9
..........................B-13
95210258 ...........C-25
..........................C-33
95219770 ...........A-23
..........................A-35
95220893 ...........C-83
..........................C-91
95221024 ...........A-77
..........................A-81
..........................A-93
..........................A-99
95257341 ...........A-35
95264891 ...........B-17
95278008 ...........C-83
..........................C-89
95278966 ...........H-31
..........................H-33
95280186 ...........A-23
..........................A-37
95280194 ...........C-19
..........................C-41
95280541 ...........A-23
..........................A-35
95285946 ...........B-43
..........................B-45
..........................C-45
95286266 ...........C-83
..........................C-89
95286514 ...........C-87
..........................C-89
95301867 ...........A-87
..........................A-89
..........................A-91
..........................A-97
95302311 ...........A-77
..........................A-81
..........................A-93
..........................A-99
95302709 ...........C-83
95303335 .............D-5
95303350 ...........B-15
..........................B-19
95303368 .............B-5
............................B-9
..........................B-13
95188710

NUMERICAL INDEX
COMM.NO.

PAGE

.............C-5
............................C-9
..........................C-13
..........................C-17
95316956 .......... A-23
......................... A-35
95317426 .......... A-77
......................... A-81
......................... A-93
......................... A-99
95326609 ...........C-97
95329975 .......... A-23
......................... A-25
......................... A-27
......................... A-31
......................... A-35
..........................C-19
..........................C-21
..........................C-23
..........................C-61
..........................C-65
..........................C-71
..........................C-77
95356903 ...........B-43
95356960 ............ A-3
........................... A-5
........................... A-7
......................... A-35
..........................C-19
..........................C-21
..........................C-23
95356978 .......... A-33
......................... A-37
95357604 ...........C-53
95364048 .......... A-53
95364972 .......... H-11
95365078 .......... A-31
95365094 .......... A-35
95366001 ...........C-41
95368890 ...........C-45
95373973 .........C-101
........................C-107
........................C-109
..........................E-29
..........................E-33
..........................E-37
..........................E-41
..........................E-45
..........................E-49
95376133 ...........C-21
..........................C-23
..........................C-51
..........................C-53
95376323 ...........C-23
95378873 ...........C-93
..........................C-95
95309829

COMM.NO.

PAGE

.......... A-23
......................... A-35
95386587 .........C-107
........................C-109
.......................... E-27
.......................... E-31
.......................... E-35
.......................... E-39
95402806 .......... A-29
......................... A-35
95402830 ...........C-51
95403325 ...........C-51
95404414 ...........C-85
..........................C-89
95415667 .......... A-27
......................... A-35
........................... H-9
......................... H-11
......................... H-13
95415824 ...........B-33
95416285 ........... E-29
.......................... E-33
.......................... E-37
.......................... E-41
95424586 .......... A-55
......................... A-59
......................... A-65
..........................C-43
......................... D-15
............................ E-3
........................... H-3
95430534 .........C-109
95465266 ...........B-31
95465274 ...........B-31
95488250 .............B-5
............................B-9
..........................B-13
95526653 ...........C-89
95603163 ...........B-15
..........................B-19
95643383 ...........B-15
..........................B-19
95650339 ...........B-43
95653614 .......... A-29
......................... A-35
95699948 ...........C-47
95739306 .......... A-23
......................... A-33
......................... A-35
..........................C-19
..........................C-21
..........................C-23
95748562 .......... A-23
......................... A-35
95756219 ...........C-89
95758678 ...........B-31
95381158

COMM.NO.

PAGE

...........B-31
...........A-23
..........................A-35
95860052 ...........C-97
..........................C-99
95866687 .............A-3
............................A-7
..........................A-25
..........................A-27
..........................A-35
95919254 .............C-5
............................C-9
..........................C-13
..........................C-17
95919460 ...........H-19
..........................H-23
..........................H-27
..........................H-33
95919569 ...........B-29
95919775 ...........B-29
95919833 ...........B-29
95920377 ...........C-23
95920492 ........... E-19
95920534 ...........A-43
..........................A-45
..........................A-47
95921631 ...........C-55
95921722 ...........C-97
95922167 ...........A-43
..........................A-45
..........................A-47
95922175 .............B-5
............................B-9
..........................B-13
95922217 .............B-5
............................B-9
..........................B-13
95922225 ...........A-91
..........................A-97
95922241 ...........A-43
..........................A-45
..........................A-47
95922324 ...........C-89
.......................... E-23
95922332 ...........C-97
95922365 ...........C-93
95922381 .............A-5
95923025 ............. E-9
.......................... E-13
.......................... E-17
95923041 ...........C-23
95923090 ........... E-27
.......................... E-31
.......................... E-39
95923108 ...........C-57
95923223 ...........A-41
95758686
95829263

SD-100C

COMM.NO.

PAGE

...........A-51
...........C-23
..........................C-47
95923314 ...........A-53
..........................C-97
95923322 .........C-109
95924049 ...........C-99
95925921 ...........A-43
..........................A-45
..........................A-47
95931341 ............. E-9
.......................... E-13
.......................... E-17
95931366 ...........C-23
95931614 .............A-5
95932117 ............. E-9
.......................... E-13
.......................... E-17
95943346 ...........C-97
..........................C-99
95988721 .............A-3
............................A-7
95988739 ...........B-15
..........................B-19
95988796 .............C-5
............................C-9
..........................C-13
..........................C-17
96700927 ...........B-55
96701370 ...........A-59
..........................A-65
..........................A-83
............................C-5
............................C-9
..........................C-13
..........................C-15
............................ E-3
.......................... E-11
.......................... E-15
96701461 ...........C-19
..........................C-21
..........................C-93
..........................C-95
........................C-103
96701495 ...........C-61
..........................C-87
..........................C-93
..........................C-95
............................ E-3
.......................... E-11
.......................... E-15
96701503 ...........A-57
..........................A-63
95923272
95923298

X - 11

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-23
......................... A-35
......................... A-41
........................... D-3
96701552 ...........B-19
96701560 ............ A-3
........................... A-5
........................... A-7
......................... A-23
......................... A-35
......................... A-55
............................B-5
............................B-9
..........................B-13
..........................B-43
..........................B-45
96701578 .............B-3
............................B-7
..........................B-11
96701917 .............C-5
............................C-9
..........................C-11
..........................C-13
..........................C-15
..........................C-17
..........................C-71
..........................C-77
........................C-107
........................... D-5
..........................E-27
..........................E-31
..........................E-35
..........................E-39
........................... H-5
........................... H-7
......................... H-19
......................... H-23
......................... H-27
......................... H-33
96701958 .......... A-55
......................... A-61
......................... A-67
..........................C-69
..........................C-75
..........................C-81
..........................C-83
..........................C-89
........................... D-3
96701982 .......... A-87
96702261 ............ D-5
96701545

X - 12

COMM.NO.

PAGE

...........C-65
..........................C-71
..........................C-77
..........................C-83
..........................C-87
..........................C-89
........................... D-5
96702287 .......... A-49
......................... A-51
....................... A-103
..........................C-15
..........................C-85
..........................C-89
96702311 .......... A-39
..........................B-27
..........................C-85
..........................C-87
..........................C-89
96702329 ............ A-5
..........................B-15
..........................B-21
............................C-5
..........................C-13
..........................C-17
..........................C-21
96702394 .........C-103
96702402 .........C-103
96702428 .......... A-51
..........................B-23
96702436 ...........B-23
96702444 .......... A-23
......................... A-35
............................C-3
..........................C-11
..........................C-69
..........................C-75
..........................C-81
96702519 .......... A-83
......................... A-85
96702659 .......... A-59
......................... A-65
..........................C-41
............................ E-3
.......................... E-11
.......................... E-15
.......................... E-19
.......................... E-21
.......................... E-25
96702667 .............C-5
............................C-9
..........................C-13
..........................C-17
96702709 ...........B-27
96702733 ............ A-3
........................... A-7
..........................B-55
96702279

COMM.NO.

PAGE

...........B-15
..........................B-19
..........................B-27
..........................B-55
96702816 ........... E-21
96702824 ...........B-15
..........................B-19
..........................C-83
........................C-111
96702857 ...........A-23
..........................A-35
96702865 ...........D-15
96702881 ...........H-17
..........................H-21
..........................H-25
96703111 ...........B-19
..........................B-21
..........................B-25
96703657 ...........B-15
..........................B-21
..........................B-25
..........................B-27
..........................B-55
96703665 .............A-3
............................A-5
............................A-7
..........................A-23
..........................A-35
..........................A-55
............................B-3
............................B-7
..........................B-11
..........................B-55
96703681 ...........B-53
96703699 .............B-3
............................B-7
..........................B-11
96704176 ...........A-35
..........................A-55
..........................A-61
..........................A-67
............................ E-5
.......................... E-13
.......................... E-17
.......................... E-43
.......................... E-45
.......................... E-47
.......................... E-49
96704184 ...........A-39
..........................A-55
96704218 ...........C-93
96704226 ...........A-55
96702808

SD-100C

COMM.NO.

PAGE

...........A-71
............................C-7
..........................C-15
..........................C-93
..........................C-95
..........................C-99
........................C-103
............................D-3
............................ E-5
.......................... E-23
96704283 .............B-3
............................B-7
............................D-3
96704291 .............D-3
96704309 .............C-5
............................C-9
..........................C-13
..........................C-17
..........................H-17
..........................H-21
..........................H-25
96704317 .........A-103
96704358 .............C-3
..........................C-11
..........................C-15
96704408 ...........C-49
..........................C-73
..........................C-79
96704416 ...........C-49
..........................C-73
..........................C-79
............................ E-3
.......................... E-11
.......................... E-15
.......................... E-19
96704432 ...........C-63
............................D-7
............................D-9
96704440 ...........A-23
..........................A-35
96704481 ...........B-33
..........................B-53
96704531 .............C-3
..........................C-11
..........................C-57
..........................C-61
............................D-7
............................D-9
96704549 ...........B-15
..........................B-17
96704556 .............C-7
96704234

NUMERICAL INDEX
COMM.NO.

PAGE

.......... A-53
............................C-7
..........................C-15
..........................C-87
..........................C-89
........................... D-3
............................E-5
..........................E-11
..........................E-13
..........................E-15
..........................E-17
..........................E-23
96704580 ...........C-19
..........................C-21
96704598 .......... A-23
......................... A-35
......................... A-53
..........................C-19
..........................C-21
..........................C-87
..........................C-89
..........................C-91
..........................E-11
..........................E-15
..........................E-21
..........................E-25
96704606 ...........C-61
........................C-103
..........................E-19
96704614 .......... A-23
......................... A-37
..........................B-11
..........................C-61
........................C-107
..........................E-27
..........................E-31
..........................E-35
..........................E-39
96704622 .............B-3
............................B-7
96704630 .............C-5
............................C-9
..........................C-13
..........................C-17
96704663 ...........C-87
96704713 ...........C-57
96704739 .............C-3
............................C-7
96704564

COMM.NO.

PAGE

.......... A-49
......................... A-51
..........................B-53
..........................C-11
..........................C-15
..........................C-71
..........................C-77
............................ E-3
.......................... E-11
.......................... E-15
........................... H-5
........................... H-7
......................... H-19
......................... H-23
......................... H-27
......................... H-33
96704846 ........ A-103
............................C-3
............................C-5
............................C-7
............................C-9
..........................C-11
..........................C-13
..........................C-15
..........................C-17
..........................C-63
96704952 .............C-5
............................C-9
..........................C-13
..........................C-17
96705009 ...........C-41
96705033 .......... A-23
......................... A-37
..........................B-55
96705041 .......... A-73
......................... A-75
......................... A-79
......................... A-87
......................... A-89
......................... A-95
96705132 ............. E-3
.......................... E-11
.......................... E-15
96705140 .......... A-83
96705272 ...........B-11
..........................B-53
..........................C-57
96705314 .......... A-87
......................... A-91
......................... A-97
..........................C-11
..........................C-15
96705504 ...........B-15
96705546 ........... E-45
.......................... E-49
96704812

COMM.NO.

PAGE

.............D-3
............................H-3
96705587 .............C-5
............................C-9
..........................C-13
..........................C-15
96705637 ...........A-41
96705728 ...........A-71
96705736 ...........C-19
..........................C-21
96705751 ...........D-15
96705793 ...........A-71
.......................... E-21
.......................... E-25
96706817 ...........A-23
..........................A-35
96706825 ...........A-23
..........................A-35
96708078 .............D-7
96708300 .............A-3
............................A-7
96708425 ...........B-33
96711031 ...........B-15
..........................B-17
..........................B-19
96711478 ...........B-15
..........................B-19
96711510 ...........B-19
96711791 ...........A-39
96711825 ...........C-87
96711833 .............C-3
............................C-7
..........................C-11
..........................C-15
..........................C-83
..........................C-85
..........................C-89
..........................H-17
..........................H-21
..........................H-25
96711882 ...........B-15
..........................B-21
..........................B-27
96711965 ........... E-43
.......................... E-47
96712237 .............A-5
..........................A-37
..........................B-15
..........................B-21
96712252 ...........A-73
96712583 ...........C-11
..........................C-15
96714019 ...........B-33
96714399 .............D-5
96714407 ...........C-87
96714472 ...........C-99
96705553

SD-100C

COMM.NO.

PAGE

...........B-55
.............C-3
............................C-7
96715164 ...........B-53
96715354 ...........A-55
96715602 .............C-5
............................C-9
..........................C-13
..........................C-17
..........................C-61
96718663 .........A-103
96718671 .............B-3
............................B-7
..........................B-11
..........................B-43
..........................B-45
96719190 .............D-7
............................D-9
96719265 ...........C-87
96719786 ...........C-21
..........................C-23
96719885 ...........A-55
..........................A-61
..........................A-67
..........................C-19
96719992 ...........B-55
96720446 ...........B-43
..........................B-45
..........................B-53
96720990 ...........B-23
96721196 ...........A-23
..........................A-35
96726658 .............B-5
............................B-9
..........................B-13
96727011 ...........C-11
96727581 ...........A-37
96727896 ...........B-55
96728431 ...........H-29
96728704 ...........C-61
96728803 .............B-3
............................B-7
..........................B-11
96734546 ...........A-23
96736822 ...........B-15
..........................B-19
96737069 ...........B-15
..........................B-21
96738554 ...........C-19
..........................C-21
..........................D-15
.......................... E-11
.......................... E-15
96738562 .........C-103
............................ E-3
96738570 .........C-103
96714969
96715131

X - 13

NUMERICAL INDEX
COMM.NO.

PAGE

............ A-3
........................... A-7
......................... A-39
......................... A-41
..........................B-15
..........................B-25
..........................B-27
............................C-3
............................C-5
............................C-9
..........................C-11
..........................C-13
..........................C-17
..........................C-21
..........................C-61
..........................C-69
..........................C-75
..........................C-81
..........................C-85
..........................C-87
..........................C-89
..........................C-93
..........................C-95
............................E-3
96738612 ...........B-15
..........................B-19
............................C-5
............................C-9
..........................C-13
..........................C-17
96738620 .............B-3
............................B-7
..........................B-11
..........................B-33
..........................B-53
..........................B-55
96738646 ...........B-53
96739990 ...........B-15
..........................B-19
96740188 .........C-111
96740998 ...........B-43
..........................B-45
96741020 ............ D-5
96738596

X - 14

COMM.NO.

PAGE

.......... A-59
......................... A-65
......................... A-75
......................... A-79
......................... A-89
......................... A-95
..........................B-15
..........................B-19
............................C-3
............................C-7
............................C-9
..........................C-11
..........................C-13
..........................C-15
..........................C-21
..........................C-23
..........................C-61
..........................C-83
........................... D-7
............................ E-3
.......................... E-11
.......................... E-15
.......................... E-19
.......................... E-21
.......................... E-25
......................... H-29

96741038

COMM.NO.

PAGE

...........A-23
..........................A-37
..........................A-47
..........................A-49
..........................A-51
..........................A-91
..........................A-97
........................A-103
..........................B-15
..........................B-17
..........................B-23
..........................B-53
............................C-5
............................C-9
..........................C-11
..........................C-13
..........................C-15
..........................C-17
..........................C-57
..........................C-61
..........................C-65
..........................C-71
..........................C-77
..........................C-87
..........................C-89
............................D-5
.......................... E-27
.......................... E-31
.......................... E-35
.......................... E-39
............................H-5
............................H-7
..........................H-17
..........................H-19
..........................H-21
..........................H-23
..........................H-25
..........................H-27
..........................H-33

96741046

SD-100C

COMM.NO.

PAGE

...........A-23
..........................A-35
..........................A-53
............................C-7
..........................C-15
..........................C-19
..........................C-91
..........................C-93
..........................C-95
..........................C-99
............................D-3
............................ E-5
.......................... E-11
.......................... E-13
.......................... E-15
.......................... E-17
.......................... E-21
.......................... E-25
.......................... E-45
.......................... E-49
96741863 .............A-5
96743984 ...........H-29
96745104 ...........B-19
..........................B-27
..........................B-55
96741053

The warranty statement is provided within the manual kit shipped with the machine.

Ref. No. VOE21B9920177


CPN 43946078
Printed in USA 2007-12
Volvo, Shippensburg

English
CST

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