This document is a preventative maintenance checklist for the CS-3035 and SRDF-2 machines. It provides a schedule of maintenance tasks to complete on delivery, after 400,000 copies, 800,000 copies, 1,200,000 copies, and 1,600,000 copies for the CS-3035 and on delivery, after 100,000 copies, 200,000 copies, 300,000 copies, and 400,000 copies for the SRDF-2. The checklist includes cleaning, lubricating, adjusting, and replacing various parts such as rollers, pulleys, lenses, and assemblies.
This document is a preventative maintenance checklist for the CS-3035 and SRDF-2 machines. It provides a schedule of maintenance tasks to complete on delivery, after 400,000 copies, 800,000 copies, 1,200,000 copies, and 1,600,000 copies for the CS-3035 and on delivery, after 100,000 copies, 200,000 copies, 300,000 copies, and 400,000 copies for the SRDF-2. The checklist includes cleaning, lubricating, adjusting, and replacing various parts such as rollers, pulleys, lenses, and assemblies.
This document is a preventative maintenance checklist for the CS-3035 and SRDF-2 machines. It provides a schedule of maintenance tasks to complete on delivery, after 400,000 copies, 800,000 copies, 1,200,000 copies, and 1,600,000 copies for the CS-3035 and on delivery, after 100,000 copies, 200,000 copies, 300,000 copies, and 400,000 copies for the SRDF-2. The checklist includes cleaning, lubricating, adjusting, and replacing various parts such as rollers, pulleys, lenses, and assemblies.
LIST applies only to those machines that have This schedule supersedes all other Maintenance Schedules. been Maintained and Placed in Operating Subject to change without notice. Environments that meet COPYSTAR'S, a division of Kyocera Mita America, Inc., specifications. 10/01/03 8992FD55 PREVENTATIVE MAINTENANCE CHECK LIST CS-3035 MODEL: CS-3035
PAGE 1 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE INST = INSTALL NO. CHECK POINT
PART NO. REMARKS 1-0 * INSTALLATION * Follow Set-Up Procedure In the Service Manual. 1-1 Toner INST 370AB016 INSTALL AT INITIAL SET-UP. 2-0 * COVERS * 2-1 Contact Glass CL CL CL CL 35912010 Clean with Isopropyl Alcohol. 2-2 Original Holder Assembly CL CL CL CL CL 2AB00111 Clean with Isopropyl Alcohol. 2-3 Exterior Covers CL CL CL CL CL Clean with Furniture Polish. 3-0 * PAPER FEED SECTION * 3-1 Paper Feed Pulley (Cassettes) CL RE RE RE RE 2AR07220 Clean with Isopropyl Alcohol. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 2 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 3-2 Bypass Upper Pulley CL RE RE RE RE 61706770 Clean with Isopropyl Alcohol. 3-3 Separation Pulley CL RE RE RE RE 2AR07230 Clean with Isopropyl Alcohol. (Bypass Cassette) 3-4 Leading Edge Pulley CL RE RE RE RE 2AR07240 Clean with Isopropyl Alcohol. (Bypass Cassette) 3-5 Roller 2 Bypass Feed CL CL CL CL CL 2BL06540 Clean with Isopropyl Alcohol. 3-6 Roller 4 Bypass Feed CL CL CL CL CL 2BL06560 Clean with Isopropyl Alcohol. 3-7 Roller Regist L CL CL CL CL CL 2BL16021 Clean with Isopropyl Alcohol. 3-8 Pulley Feed CL CL CL CL CL 2BL16080 Clean with Isopropyl Alcohol. (Vertical, Transfer Conveying) 3-9 Roller A, B, C Feed CL CL CL CL CL 2BL06930 Clean with Isopropyl Alcohol. 2BL06080 2BL06090 PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 3 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 3-10 Right Roller Registration CL CL CL CL CL 2BL06270 Clean with Isopropyl Alcohol. 3-11 Registration Switch CL CL CL CL CL 2FG27110 Clean with Blower Brush. 3-12 Under Cleaner Registration RE RE RE RE 2BL07950 3-13 Guide Registration F RE RE RE RE 2BL16130 3-14 Parts, Registration Cleaner RE RE RE RE 2BL93450 4-0 * OPTICAL SECTION * 4-1 LK-700 Scanner Unit CL CL CL CL CL 2BL93140 Clean with Dry Clean Cloth. 4-2 ADF Contact Glass CL CL CL CL CL 2FG12020 Clean with Dry Clean Cloth. 4-3 Mirror A & B CL CL CL CL CL 2AV12150 Clean with Dry Clean Cloth. 2AV12160 4-4 Optical Lens CL CL CL CL CL Clean with Dry Clean Cloth. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 4 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 4-5 Scanner Reflector CL CL CL CL CL 2AV12110 Clean with Dry Clean Cloth. 4-6 Scanner Lamp CK/RE CK/RE CK/RE CK/RE 2AV12100 Replace if there is an Image Problem. 4-7 Optical Rail LU LU LU LU Lubricate with Scanner Rail Grease PG-40, P/N 84032165. 4-8 Original Detection Sensor CL CL CL CL CL 2C927090 Clean with Blower Brush, P/N 84029490. 5-0 * TRANSFER SECTION * 5-1 Transfer Assembly CL RE RE RE RE Clean with Dry Clean Cloth. 6-0 * DRUM SECTION * 6-1 Parts, Drum Assembly RE RE RE RE 2BJ 93020 7-0 * DEVELOPING SECTION * 7-1 Developing Assembly RE RE RE RE 2BJ 93010 PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 5 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 8-0 * FIXING SECTION * 8-1 Parts, Fixing Assembly 120 RE RE RE RE 2FG93030 8-2 Press Roller Claws RE RE RE RE 2BL20350 9-0 * EJECT SECTION * 9-1 Roller Exit CL CL CL CL CL 2BL21020 Clean with Isopropyl Alcohol. 9-2 Roller Feed Shift CL CL CL CL CL 2BL21030 Clean with Isopropyl Alcohol. 9-3 Pulley Exit B CL CL CL CL CL 2BL21450 Clean with Isopropyl Alcohol. 9-4 Pulley Feed Shift CL CL CL CL CL 2BL21330 Clean with Isopropyl Alcohol. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: CS-3035
PAGE 6 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 10-0 * AD-63* 10-1 Roller DU Feed Upper/Lower CL CL CL CL CL 2BL07020 Clean with Isopropyl Alcohol. 2BL07030 11-0 * J-1402 * 11-1 Eject Roller CL CL CL CL CL 3B620010 Clean with Isopropyl Alcohol. 11-2 Branch Pulley CL CL CL CL CL 3BN08100 Clean with Isopropyl Alcohol. 11-3 ADF Paper Feed Pad CL CL CL CL CL 35911350 Clean with Isopropyl Alcohol. 12-0 " OTHERS * Lubricate with Non-Fluid Oil, 12-1 All Gears LU LU LU LU P/N 89900905. Lubricate with Non-Fluid Oil, 12-2 All Bushings LU LU LU LU P/N 89900905. 13-0 * COPY QUALITY * CK/ADJ CK/ADJ CK/ADJ CK/ADJ CK/ADJ PREVENTATIVE MAINTENANCE SCHEDULE MODEL: SRDF-2
PAGE 7 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 1 0 0 K
C O U N T S
2 0 0 K
C O U N T S
3 0 0 K
C O U N T S
4 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * COVERS * 1-1 ADF Contact Glass CL CL CL CL CL 2AV12250 Clean with Dry Clean Cloth. 1-2 Exterior Covers CL CL CL CL CL Clean with Furniture Polish. 2-0 * ORIGINAL FEED SECTION * 2-1 Leading Edge Pulley CL RE RE RE RE 3BC07010 Clean with Isopropyl Alcohol. 2-2 Separation Pulley CL RE RE RE RE 3BC07020 Clean with Isopropyl Alcohol. 2-3 Registration Roller CL CL CL CL 3BC08050 Clean with Isopropyl Alcohol. 2-4 Front Pulley, Reading CL CL CL CL 3AL08480 Clean with Isopropyl Alcohol. 2-5 Pulley B, Registration CL CL CL CL 3BC08220 Clean with Isopropyl Alcohol. Clean with Blower Brush, 2-6 Feed Switch L CL CL CL CL CL 63227150 P/N 84029490. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: SRDF-2
PAGE 8 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 1 0 0 K
C O U N T S
2 0 0 K
C O U N T S
3 0 0 K
C O U N T S
4 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PAGE 11 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 2-0 * DF-75 * 2-1 Stack Tray A & B CL CL CL CL 5FG04130 Clean with Isopropyl Alcohol. 5FG04140 2-2 Main Tray CL CL CL CL 5FG04170 Clean with Isopropyl Alcohol. 2-3 Paper Feed Rollers CL CL CL CL 5FG11480 Clean with Isopropyl Alcohol. 5FG11430 2-4 Paddle RE 5FG12970 Replace at 1,000K Counts. 2-5 Static Eliminator RE 5FG10750 Replace at 1,000K Counts. 2-6 Staple Cartridge Unit RE RE RE RE 5FG11630 Replace at every 300K Counts. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: DF-78
PAGE 12 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * CONVEYING SECTION * 1-1 Filter CF Sensor CL CL CL CL CL 78706241 Clean with Isopropyl Alcohol. 1-2 Middle Tray LU LU LU LU LU 3B507010 Lubricate with Silicon Grease, P/N A0143010. 1-3 Upper/Lower Decurler CL CL CL CL CL 3B508130 Clean with Isopropyl Alcohol. 3B508140 1-4 Eject Roller CL CL CL CL CL 3B508180 Clean with Isopropyl Alcohol. 1-5 Loop Feed Pulley CL CL CL CL CL 63210170 Clean with Isopropyl Alcohol. 1-6 Feed Shift Roller CL CL CL CL CL 3BN08090 Clean with Isopropyl Alcohol. 1-7 Branch Pulley CL CL CL CL CL 3BN08100 Clean with Isopropyl Alcohol. 1-8 Pressure Roller CL CL CL CL CL 3BN08570 Clean with Isopropyl Alcohol. Clean with Blower Brush., 1-9 Sensors CL CL CL CL CL P/N 84029490. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: PF-70
PAGE 13 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * PAPER FEED SECTION * 1-1 Vertical Conveying Roller CL CL CL CL 2AR07420 Clean with Isopropyl Alcohol. 1-2 Feed Right Pulley CL CL CL CL 33906660 Clean with Isopropyl Alcohol. 1-3 Paper Feed Pulley CL RE RE RE RE 2AR07220 Clean with Isopropyl Alcohol. 1-4 Separation Pulley CL RE RE RE RE 2AR07230 Clean with Isopropyl Alcohol. 1-5 Leading Feed Pulley CL RE RE RE RE 2AR07240 Clean with Isopropyl Alcohol. PREVENTATIVE MAINTENANCE SCHEDULE MODEL: PF-75
PAGE 14 OF 14 REGULAR PERIODIC MAINTENANCE MAINTENANCE O N
D E L I V E R Y A T
U S E R
C A L L 4 0 0 K
C O U N T S
8 0 0 K
C O U N T S
1 , 2 0 0 K
C O U N T S
1 , 6 0 0 K
C O U N T S
CK = CHECK CL = CLEAN LU = LUBRICATION ADJ = ADJUST RE = REPLACE NO. CHECK POINT
PART NO. REMARKS 1-0 * PAPER FEED SECTION * 1-1 H-Pick Roller CL RE RE RE RE 5A707600 Clean with Isopropyl Alcohol. 1-2 Paper Feed Pulley CL RE RE RE RE 5FH06010 Clean with Isopropyl Alcohol. 1-3 Separation Pulley CL RE RE RE RE 5FH06020 Clean with Isopropyl Alcohol. 1-4 C-Pick Pulley CL RE RE RE RE 5A707580 Clean with Isopropyl Alcohol. Clean with Blower Brush., 1-5 TLP1241 CL CL CL CL 5AA09040 P/N 84029490. Clean with Blower Brush., 1-6 SNS-SPI-338 CL CL CL CL 5A707980 P/N 84029490. PREVENTATIVE MAINTENANCE SCHEDULE