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ANNEXTURE – 3 SHEET 1 OF 2

OFFSHORE EXPERIENCE DETAILS


NAME OF THE COMPANY : GLOBAL INDUTRIES ASIA PACIFIC PTE LTD
NAME OF THE PIPELAY BARGE : DLB-COMANCHE-DEEP SEA PIPELAYBARGE
PROJECT : CHEVRON INSTALLATION CAMPAIGN – 2009
LOCATION : GULF OF THAILAND - OFFSHORE
POSITION : SENIOR QA/QC-SUPERVISOR
PERIOD : 02.01.09 TO TILL DATE
: SUB-SEA COATED LINE PIPES & CWC PIPE LAYED - 77 KILO METERS, ALSO,
ITEMS INSPECTED / CERTIFIED INSTALLED JACKETS, BOATLANDINGS, DECKS, VENT BOOMS, RISERS, CONDUCTORS
AND HOOK-UPS.

SUB-SEA LAYED PIPE DETAILS : MATERIAL : API 5L X65, X52 & X42
PIPE DIA. : 20”, 16”, 10” & 6”
PIPE WALL THICKNESS : 19.05, 16, 12.7MM,
DISTANCE LAYED : 77 KM

JACKETS, BOATLANDINGS, DECKS, VENT BOOMS, RISERS, CONDUCTORS AND HOOK-


INSTALLED ITEMS
UPS.

STANDARD FOLLOWED : API – 1104, AWS D1.1, B31.3, B31.4, 31.8 & CLIENT SPEC.

NAME OF THE COMPANY : BECHTEL INTERNATIONAL INC.


NAME OF THE PIPELAY BARGE : AUDICIA-DEEP SEA PIPELAYBARGE
PROJECT : KGD6 - DEEP SEA GAS LINE
LOCATION : RELIANCE INDUSTRIES LTD - OFFSHORE
POSITION : SR. QA/QC-ENGINEER
PERIOD : 08.04.08 TO 17.09.08

ITEMS INSPECTED / CERTIFIED : SHORE PULL PIPELINE, SUB SEA PIPE LAY’S, PLET AND INSTALLATION OF PLEM,
JUMPER WITH CONNECTORS

SUB-SEA LAYED PIPE DETAILS : MATERIAL : API 5L X65


CWC.PIPE DIA. : 24”, 12” & 6”
PIPE WALL THICKNESS : 31.8, 25.4 & 12.7 MM
DISTANCE LAYED : 2. 385 KM
STANDARD FOLLOWED
: API – 1104, B31.8, B31.3 & DNV SPEC.
FOR THE ABOVE ITEMS

STANDARD FOLLOWED : API – 1104, AWS D1.1, B31.8 & DNV

NAME OF THE COMPANY


: GERMANISCHER LLOYD

NAME OF THE PIPELAY BARGE : VALENTINE MARITIME (GULF) LLC-DLB 600


: SPM-TERMINAL – GAPL,
PROJECT
CRUDE HANDLING SUB-SEA P/LINE & HEAVY LIFT WORKS
LOCATION : GUJARAT ADANI PORT,
POSITION : SR.OFFSHORE SURVEYOR / CERTIFYING AUTHORITY
PERIOD : 07.09.04 – 15.02.05,

ITEMS INSPECTED / CERTIFIED : SHORE PULL PIPELINE, SUB SEA PIPE Lay’s (CRUDE LINE: DIA.48" x 20.6,
CWC-THICKNESS.130, 110 & 95) AND INSTALLATION OF SPM, PLEM ETC

SUB-SEA LAYED PIPE DETAILS : MATERIAL & SIZE : API 5L X65, DIA.48” X 20.6 MM
DISTANCE LAYED : 8.63 KM

INSTALLED ITEMS BUOY DIA.12.5 M,


: SINGLE POINT
: CAPACITY: 3,00,000 DWT VESSEL
MOORING SYSTEM
WEIGHT OF SPM: 350 TONNES
ANCHOR CHAINS : DIA 3 ¾”, 6NOS, EACH 360 M LONG
SUB SEA HOSES : 2 NOS; FLOTING HOSES DIA.20”-2 NOS
PILES FOR ANCHOR
DIA.: 52”, 44”, 24” / LENGTH (M) : 23, 8, 19
(6NOS) & PLEM (4NOS) :
WT (MM) 35, 28, 25 / QTY: 2, 4, 4 NOS.
SIZE & QTY
PLEM : DIA.48” & 24”– 1 NO

STANDRAD FOLLOWED : API – 1104 & DNV

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SHEET 2 OF 2
: M/S. BRUNEI SHELL PETROLIUM / HORIZON MARINE CONST.LTD.
NAME OF THE COMPANY
AND GLOBAL INDUSTRIES, SOUTH EAST ASIA – OFFSHORE
NAME OF THE PIPELAY BARGE : HORIZON
PROJECT : SUB –SEA PIPELAY & HEAVY LIFT WORKS & CHEVRON INSTALLATION CAMP-09
LOCATION : BRUNEI OFFSHORE, EGRET AND BLOCK – 12, GULF OF THAILAND
POSITION : QA/QC-SUPERVISOR
PERIOD : 15.01.03 – 23.07.03
ITEMS INSPECTED : SUB-SEA CWC PIPE LAYED - 30 KILO METERS, INST.OF JACKETS, DECKS,
PLATFORMS, CONDUCTORS, RISERS & BOAT LANDINGS ETC. (DETAIL AS BELOW)
SUB-SEA LAYED PIPE DETAILS: : MATERIAL : API 5L X70 / X52
COATED PIPE DIA. : 20" , 16" & 10"
PIPE WALL THICKNESS : 19MM, 16MM & 12.7MM
DISTANCE LAYED : 25KM, 2.5 KM & 2.5K M
STANDARD API - 1104
INSTALLED JACKET DETAILS: : JACKET PIPE SIZE : DIA.52" X 52MM THK. (APPX.JACKET WT: 1200 T)
PILES SIZE & QTY : DIA.48" X 40MM THK. / 100 METER / 20 NOS.
INSTALLED DECKS SIZE DETAILS : HELI DECK : 1 NO (APPX. 10 M X 10 M)
(METERS):
PROCESS DECK : 2 NOS (APPX. 40 M X 40 METERS)
COND.GUIDE DECK : 1 NO (APPX. 8 M X 8 M)
CONDUCTORS – 7 NOS, RISERS – 6 : MATERIAL AND SIZES ARE ALMOST SAME AS ABOVE.
NOS AND BOAT LANDING – 1 NO :

MAJOR CLIENT DEALT WITH : M/S. BRUNEI SHELL PETROLEUM, BLNG & MSE - PETRONAS CARIGALI
NAME OF THE COMPANY : M/S. PTAS-ITS - BRUNEI
LOCATION : BRUNEI ONSHORE & OFFSHORE
PROJECT : PLATFORM - MAINTENANCE WORK (DETAIL AS BELOW)
POSITION : SENIOR INSPECTION ENGINEER - OFFSHORE
PERIOD : 28.02.05 – 08.03.08
EXECUTED & INSPECTED : OFFSHORE ON STREAM INSPECTION (UP STREAM & DOWN STREAM) AND
MAINTENANCE INSPECTION FOR PLANT VESSELS, COLUMNS, PIPINGS, PIPELINES,
ROTATING & STATIC EQUIPMENTS ETC. ALSO, SECTION REPLACE MENT, HOOK
UPS, EXTENSION OF PLATFORM / PIPING CONSTRUCTION AND MINOR REPAIR
WORKS ETC
SCOPE OF WORK : ROUTINE INSPECTION OF WALL THICKNESS MEASUREMENT FOR PIPING AND
EQUIPMENTS, VISUAL INSPECTION FOR LEAKS IF ANY, WELDING, NDT, VIBRATION
ANALYSIS, TIGHTENING & TENSIONING OF BOLT & NUTS AND PAINTING
INSPECTION ETC.IF ANY THING ABNORMAL, ACCORDINGLY WE WILL DO THE
RECTIFICATION WORK AND INSPECTIONS AS PER RECOMMENDED / APPROVED
PROCEDURES

MAJOR CLIENT DEALT WITH : M/S. DUBAI PETROLEUM COMPANY & QATAR GENERAL PETROLEUM COMPANY
NAME OF THE COMPANY : M/S. BLUE STAR ENGG.AND CONTRACTING CO. – BAHRAIN
LOCATION : BLUE FIELD – OFFSHORE
PROJECT : PLATFORM - MAINTENANCE WORK (DETAIL AS BELOW)
POSITION : SENIOR QC-INSPECTOR
PERIOD : 01.04.89 - 31.03.91
ITEMS INSPECTED / CERTIFIED : MAINTENANCE INSPECTION FOR PLANT VESSELS, COLUMNS, PIPINGS, PIPELINES,
ROTATING & STATIC EQUIPMENTS ETC. ALSO, SECTION REPLACE MENT, HOOK
UPS, EXTENSION OF PLATFORM / PIPING CONSTRUCTION AND MINOR REPAIR
WORKS ETC.
SCOPE OF WORK :
ROUTINE INSPECTION OF WALL THICKNESS MEASUREMENT FOR PIPING AND
EQUIPMENTS, VISUAL INSPECTION FOR LEAKS IF ANY, NDT, VIBRATION ANALYSIS,
TIGHTENING & TENSIONING OF BOLT & NUTS AND PAINTING INSPECTION ETC.IF
ANY THING ABNORMAL, ACCORDINGLY WE WILL DO THE RECTIFICATION WORK
AND INSPECTIONS AS PER RECOMMENDED / APPROVED PROCEDURES
NOTE:
ALL THE ABOVE ITEMS ARE INSPECTED / CERTIFIED FOR OFFSHORE OIL AND GAS COMPANIES. ((I.E) BRUNEI SHELL
PETROLEUM, IOCL / GAPL, DUBAI PETROLEUM COMPANY, QATAR GENERAL PETROLEUM COMPANY, ONGC, PETRONAS ETC.

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ANNEXTURE – 3 SCOPE OF WORK SHEET 1 OF 1

AS A HEAD OF INSPECTION / SR.QA/QC-ENGINEER, THE FOLLOWING QA/QC ACTIVITES WERE EXECUTED / INSPECTED
FOR EXPEDITIOUS COMPLETION.
 APPROVAL OF QA-MANUAL, INSPECTION & TEST PLAN, PROCEDURES AND WORK INSTRUCTIONS.

 IMPLEMENTATION OF HSE POLICIES & PROCEDURES.

 AUDITING & EVALUATION OF SUB-CONTRACTORS, VENDORS AND DEPT. OBJECTIVES ETC.

 APPROVAL OF KEY PERSONNEL CV’s, NDT & QCI’s.

 PRE-QUALIFICATION AND SELECTION OF MATERIAL SUPPLIER’S FOR PIPES, TUBES, FLANGES, VALVES,
FASTENERS, GASKETS, SPL.TOOLS & EQUIPMENTS ETC.

 PRE-QUALIFICATION AND SELECTION OF CONTRACTORS / SUB CONTRACTORS FOR SPECIALIZED PROCESS (I.E)
AUTO WELDING, HEAT TREATMENT, NDT INCLUDING AUT, PAINITNG/COATING, PILE DRIVING/MONITORING
COMPANIES, DIVING COMPANIES ETC.

 IDENTIFYING AND APPOINTING TPI’S & MARINE WARRENTY SURVEYORS (WHERE EVER APPLICABLE/REQUIRED)

 WITNESSING MATERIAL TESTING / VERIFYING CUSTOMER & CONTRACTORS SUPPLIED RAW MATERIALS AND
PRODUCTS

 COORDINATED WITH MATERIAL SUPPLIERS, TPI’S, SUB-CONTRACTORS AND VENDORS.

 VERIFICATION / REVIEW OF MATERIAL TEST CERTIFICATES, CONSUMABLE BATCH CERTIFICATES FOR WELDING,
NDT, COATING AND ANY OTHER SPECILAIZED MATERIALS ETC., AS PER CODE, STD, SPECIFICATION AND
DRAWING.

 VERIFICATION OF CALIBRATION CERTIFICATES FOR INSPECTION TOOLS, EQUIPMENTS & INSTRUMENTS

 WITNESSING PROCEDURE QUALIFICATION TESTS FOR RT, UT, MT & PT AND FJC /HDPUF ETC.

 APPROVAL OF WPS, PQR & WPQT’s

 IN-PROCESS INSPECTION FOR ALL QC-ACTIVITIES

 WITNESSING OF NDT (UT, RT, MT & PT) OF PARENT METAL & WELDMETALS

 INTERPRETATION OF RADIOGRAPHS

 INSPECTION, REPAIR AND TESTING OF WELDS, DRILLING TOOLS AND EQUIPMENTS ETC.

 VERIFICATION OF WELDER PERFOMANCE RATING RECORDS

 WITNESSING OF WRAPPING & HOLIDAY TESTING AS PER PROCEDURE

 WITNESSING OF CWC, HDPUF, PU & TLPE-LAYERS & TESTING.

 WITNESSING OF BUCKLE DETECTOR DIMENSION, BEFORE INSERSTION AND AFTER REMOVAL

 RANDOM WITNESSING OF BUCKLE DETECTOR LOAD & MONITORING

 TENSIONER / STINGER STRESS MONITORING

 VERIFICATION OF DIVERS REPORTS FOR TOUCH DOWN POINTS, SAG BENDS & OVER BENDS ETC.

 REVIEW & SIGN OF PREVIOUS DAY INSPECTION RECORDS

 CHECK OF PRE AND POST ROUTE SURVEY RECORDS

 VERIFICATION OF NCR’s, AS BUILT DRAWINGS & INSPECTION RECORDS (QA / QC - DATA DOSSIER)

 QA/QC-DEPT., ADMINISTRATIVE ACTIVITIES (I.E) MANPOWER PLANNING, INSPECTION STATUS/PLANNING,

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ARRANGEMENT OF LEAVE VACANCY REPLACEMENT, ARRANGEMENT OF SUBCONTRACTORS, INSPECTION
EQUIPMENT AND CLEARING, SUB - CONTRACTORS TIME SHEET/INVOICES, RELEASE FOR PRODUCT SHIPMENT
AND H/OVER OF MANUFACTURER INSPECTION RECORDS / DOSSIERS TO CUSTOMERS.
NOTE:
CERTIFING THE ABOVE QA/QC ACTIVITIES, AS PER THE REQUIREMENTS OF CONTRACT DOCUMENTS, PURCHASE ORDER,
CLIENT SPECIFICATION, DRAWINGS, CODES & STD’S.

ANNEX -2

SR. QA/QC-SUPERVISOR / ENGINEER / WELDING ENGINEER: FROM 07.01.88 TO 28.11.08

SCOPE OF WORK

 CONTRACT DOCUMENT REVIEW i.e., PURCHASE ORDER, CLIENT SPECIFICATION AND DRAWINGS.

 PREPARATION / REVIEW OF QA-MANUAL, QA - PLAN, PROCEDURES & INSPECTION AND TEST PLAN.

 PREPARATION / REVIEW OF WORK INSTRUCTION FOR EACH AND EVERY TYPE OF STAGE OF INSPECTION.
(NEW, REPAIR & MAINTENANCE JOBS)

 PREPARATION / REVIEW OF PROJECT SPECIFIC PAINTING / COATING PROCEDURES FOR ON-PLOT & OFF-PLOT PIPING
AND PIPELINES ETC.

 INSPECTION PLANNING & EXECUTIONS FOR MANUF.INDUSTRIES, NEW CONST. OIL & GAS PLANTS ETC.

 2ND & 3RD PARTY AUDITOR FOR ASME & ISO 9001-2000: MANUF.REP. / CERTIFIED LEAD AUDITOR.

 AUDITING & EVALUATION OF SUB-CONTRACTING COMPANY.

 CONTROLLING OF ENTIRE DEPT. ADMINISTRATIVE ACTIVITIES i.e., MANPOWER PLANNING, INSPECTION STATUS /
PLANNING, ARRANGEMENT OF LEAVE VACANCY REPLACEMENT ARRANGEMENT OF SUBCONTRACTORS, INSPECTION
EQUIPMENT AND CLEARING, SUB - CONTRACTORS TIME SHEET/INVOICES, RELEASE FOR PRODUCT SHIPMENT AND
H/OVER OF MANUFACTURER INSPECTION RECORDS / DOSSIERS TO CLIENT OR CUSTOMERS.

I AM EXECUTING / GUIDING THE FOLLOWING QA/QC ACTIVITIES WITH CO-ORDINATION OF MY ENGINEERS,


INSPECTORS FOR EXPEDITIOUS COMPLETION.
 RAW MATERIAL INSPECTION & MTC’S VERIFICATION.

 PMI - SPECTRO CHEMICAL ANALYSIS (IF REQUIRED).

 PREPARATION OF INSPECTION CHECK SHEET AND PUNCH LIST FOR OFF-PLOT PIPELINES, BOILERS, SKIDS, TURBINES,
STRUCTURES AND ON-PLOT PIPINGS ETC.

 WELDING INSPECTION (AS DETAILED BELOW),


PREPARATION OF WELDING PLAN (CS, LTCS, SS, DSS)

VERIFICATION / PREPARATION OF WPS & PQR’s

QUALIFICATION OF WELDERS AND WELDING OPERATORS

VERIFICATION OF WELDER PERFOMANCE RATING RECORDS

EDGE PREPARATION & FITUP INSPECTION AS PER WPS / DRG

IN - PROCESS INSPECTION FOR WELDING TO MAINTAIN HIGH QUALITY IN SS & DSS

NON - DESTRUCTIVE TESTING (UT, RT, MT, PT & VT) OF PARENT METAL & WELDMETALS

INTERPRETATION OF RADIOGRAPHS

REVIEW OF PWHT CHART & REPORTS

 PNEUMATIC, HALOGEN, VACCUM, HYDRAULIC TESTING, CP AS PER QAP & ITP REQUIREMENTS.

 INSPECTION OF BLASTING, PAINTING, COATING (3LPE, CWC, PU, HSS, HDPUF, CP AND HOLIDAY TESTING) ETC.

 PREPARATION / REVIEW OF GRE-BONDING PROCEDURE SPECIFICATION, QC-PLAN AND PROCEDURES ETC.

 INSPECTION OF GRE – PIPING / PIPELINES

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 FINAL INSPECTION OF PRODUCT RELEASE, DATA BOOK, PACKING AND DELIVERY

 ITEMS INSPECTED AT ONSHORE & OFFSHORE: INSTALLATION OF JACKETS, DECKS, PLATFORMS, RISERS SPM, PLEM,
COMPRESSORS, ONPLOT/OFFPLOT PIPINGS/PIPELINES (CS, LTCS, SS, DSS, GRP ETC.) SUB-SEA PIPELINES,
CONDUCTORS, CATHODIC PROTECTION AND GLYCOL REGENERATION VESSELS ETC,.

 EQUIPMENTS INSPECTED: CHEMICAL INJECTION SKID, BOILERS AND ACCESSORIES, PRESSURE VESSELS,
EVAPORATORS, AIR COOLERS, TURBINES, HEAT EXCHANGERS, AIR PREHEATERS CONDENSERS, SUPERHEATERS,
ECONOMIZERS, BUS BAR ASSEMBLY, AGITATORS, ANODE HANGERS AND GLYCOL VESSELS ETC.

 ROTATING EQUIPMENTS INSPECTED : BALL MILLS, KILNS, CENTRIFUGAL PUMPS, INDUSTRIAL BLOWERS, FANS,
COMPRESSORS, VALVES, MOTORS AND GEARS ETC.

 ONSHORE & OFFSHORE PLANTS INSPECTED : MAINTENANCE INSPECTION (ONSTREAM & SHUTDOWN) ACTIVITIES
EXECUTED & INSPECTED ON VESSELS, COLUMNS, PIPEING, PIPELINES, STATIC & ROTATING EQUIPMENTS ETC., TO
ENSURE INTERGRITY & RELIABILITY BASED ON RBI-METHODS.

ALL THE ABOVE ITEMS ARE INSPECTED / EXECUTED FOR OFFSHORE / ONSHORE OIL AND GAS COMPANY, REFINERY, SHIP
YARD, POWER PLANT, DESALINATION, & REBAR MILL ETC., AS PER CLIENT SPECIFICATION / QAP / ITP / CODE AND STDS.
(CONSTRUCTION OF OIL & GAS PLANT, POWER PLANT, DESALINATION PLANT, STEEL PLANT AND MANUFACTURING
INDUSTRY ETC.)

PREPARATION OF MANUFACTURER’S INSPECTION AND TEST RECORDS AS PER CONTRACT/ITP AND OFFER THEM TO M/s.
GERMANICHER LLOYDS, RWTUV, FMTUV, VELOSITUV, TRACTABLE, BECHTEL, MOODY INTERNATIONAL, KLOCKNER, ABB/FLAKT,
BV, ABS, VINCOTTE, IBR, ASME AUTHORIZED INSPECTORS & TO CLIENTS (i.e.) M/S BRUNEI SHELL PETROLEUM, MSE-CARIGALI,
DPC, QGPC, ADNOC, ADMA-OPCO, ADCO, ZADCO, GASCO, CBEME, FWFHL, SIDEM, SASAKURA, FISIA ITALIMPIANTI,
SNAMPROGETTI, TECHNIP, ABB-SAE SADELMI, KAOHSIUNG, ARAMCO, PDO, MANNESMANN DEMAG, NPCC, CCC, DEWA, ONGC,
MDL, UHDE, BHEL, ESSAR OIL, GAPL ETC.

ANNEX-1

PRODUCTION SUPERVISER / SITE INCHARGE FROM 13.06.84 TO 30.12.87

SCOPE OF WORK

 PREPARATION OF CUTTING PLAN FOR PLATES, TUBES, RODS, PIPES & STRUCTURAL ITEMS.

 WORK ALLOTMENT FOR WELDERS, FITTERS, FABRICATORS & MACHINE OPERATORS ETC.

 RECORD PREPARATION & MAINTENANCE OF PRODUCTION LOG BOOK.

 MOBILISATION OF TOOLS & TACKLES, MATERIALS STORE CORRESPONDENCE, TRANSPORT, INCLUSIVE OF MAINTAINING
OF SITE ACCOUNT AND PAYMENTS ETC.

 FOLLOW UP WORK IN PROGRESS & STAGE INSPECTION ETC.

 PREPARATION OF NDT REQUESTS & EXAMINATIONS SUCH AS RT, UT, MT, PT & VT.

 PREPARATION OF FINAL DOCUMENTATION FOR THIRD PARTY INSPECTION APPROVAL. APART FROM PRODUCTION AND
INSPECTION, I WAS ALSO ENGAGED IN DEVELOPING VARIOUS VENDORS FOR SUB CONTRACTING JOBS.

THIS IS FOR YOUR KIND INFORMATION & CONSIDERATION, TO PROVE MY ABILITY IN YOUR CONCERN.

THANKING YOU.
YOURS TRULY,

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K.RAJAGOPALAN

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