1) The document provides design details for a column base plate and connections subjected to compression and tension loads.
2) Key details include calculation of base plate thickness to resist bending moments from compression (27.55mm) and tension (64.89mm), and selection of bolts and welds to connect the base plate to the column.
3) Stiffener plates are designed to transfer load from the bolts to the column, and a shear key is designed to resist the factored shear load of 801kN.
1) The document provides design details for a column base plate and connections subjected to compression and tension loads.
2) Key details include calculation of base plate thickness to resist bending moments from compression (27.55mm) and tension (64.89mm), and selection of bolts and welds to connect the base plate to the column.
3) Stiffener plates are designed to transfer load from the bolts to the column, and a shear key is designed to resist the factored shear load of 801kN.
1) The document provides design details for a column base plate and connections subjected to compression and tension loads.
2) Key details include calculation of base plate thickness to resist bending moments from compression (27.55mm) and tension (64.89mm), and selection of bolts and welds to connect the base plate to the column.
3) Stiffener plates are designed to transfer load from the bolts to the column, and a shear key is designed to resist the factored shear load of 801kN.
Size of the column HD 500 X 492 92.5 b (1mm strip)
Factored loads: x y Max. compression 3980 KN Node: 8 465 650 Max. tension 1350 KN Node: 13 a (1mm strip) Max. shear 534 KN Node: 13 C/C = 450 For Compression Assume the base plate size as 550 x 650 mm 2 Concrete Grade, fck = 30 N/mm 2 Max. compression 3980 KN Hence base pressure -(w) 11.13 N/mm 2 < than 0.45times the strength of bedding material From Mukhanov's chart, Edge condition - Plate supported on three sides. a1 = 275 mm Checking whether panel acting as cantilever d1 = 232.5 mm (Length of free edge) a1/d1 > 0.5 Hence a1/d1 = 1.18 Cantilever moment M d = NOT APPLICABLE Hence coefficient = 0.1184 Hence moment on the base plate M d = 0.1184*11.13*232.5^2= 71234.8938 N-mm g mo = 1.1 Edge cantilever moment M d = 11.13X92.5X92.5 / 2= 47615.5313 N-mm f y = 250 N/mm2 Thickness of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 f u = 410 N/mm2 Assuming width of the plate b = 1 mm t reqd = 39.59 mm (From Compression only) Minimum thickness check as per cl. 7.4.3 t s = > t f t f = 72 mm = 14 mm a = 64.5 mm 72 mm b = 92.5 mm Check for weld size connecting base plate to Column t w = 45 mm Total length availble for welding along the periphery of column A = 75490 mm2 2x(421-72+465)-45 = 1583 mm Deducting length 10% for end return = 1424.7 mm Capcacity of 30 mm weld = 4.017 KN / mm g mw = 1.25 f wn = f u / 3 = 236.71 f wd = f wn / g mw = 189.37 Design force for weld = 5147 KN Required length of weld = 1281 mm < 1424.7 mm HENCE SAFE For Tension Support reaction = 1350 KN (Max Tension) Assume 8 Nos 56 dia H.D bolts Grade 4.6 (Bearing type bolt) Tension capacity of bolt T db = T nb / g mb (As per Cl. 10.3.5) g mb = 1.25 T nb = 0.9 f ub A n < f yb A sb (g mb / g m0 ) f yb = 240 N/mm 2 f ub = 400 N/mm 2 0.9 f ub A n = 709.35 KN Shank area of the bolt(A sb )= 2463.01 mm 2 (2.5 w (a 2 - 0.3 b 2 )g mo / f y Hence, ts = As per IS 800- 2007,Table 5 550 421 Hence O.K PROJECT DOCUMENT NO DATE TITLE DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE f yb A sb (g mb /g m0 )= 671.73 KN Net tensile area at the bottom of threads (A n )= 1970.408 mm^2 T nb = 671.73 KN ( Approx. 80 % of A sb ) Tension capacity of single bolt T db = 537.38 KN Tension capacity of single bolt as per RIL standards = 608 KN DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE Hence tension capacity of single bolt = 537.38 KN Tension/bolt (T b ) = 1350/8= 168.8 KN Hence O.K Diagonal distance from bolt centre to web = 263.69 mm Moment in the plate due to bolt tension= 168.75 x 1000 x 263.69 = 44497688 N-mm Assuming width of the plate= 232.5 mm Thickness of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 t reqd = 64.89 mm (From tension only) Hence provide thickness of base plate= 72 mm Round to 12 mm Shear capacity of bolt: V nsb = f u A n / 3 = 455046.2 N V dsb = 364.04 KN Bearing capacity of the bolt: V npb = 2.5 k b d t f u K b = Min (e / 3d o , p/ 3 d o - 0.25, f ub /f u , 1) e = 95.2 = 371952 N = 0.54 f u = 410 V dpb = 297.56 KN d o = 59 mm Shear capacity of single bolt as per RIL standards = 253 KN Therefore Shear capacity of single Bolt= 253 KN Hence O.K Check for combined shear and Tension: (Vsb / Vdb)^2 + (Tb / Tdb)^2 = 0.17 Vsb = 66.75 KN <1 Hence O.K Tb = 168.75 KN Design of stiffner plate x - Moment at the face of the column web -(for compression in the coulmn) 11.13*465/2*(550/2)^2/2= 97848351.56 N-mm Moment at face of stiffener (due to bolt tension) - 168750*450/2= 37968750 N-mm Assume plate thickness - 16 mm Height of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 = 366.8 mm Hence, Provide stiffner plate height as 100 mm Design of stiffner plate y - Moment at the face of the column flange - (for compression on column) 11.13*(465/4+92.5)*((550^2)/2= 351412359.4 N-mm Moment at face of stiffener (due to bolt tension) - 168750*(465-450)/2= C/C = 1265625 N-mm Height of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 = 695.12 mm Hence, Provide stiffner plate height as 100 mm Design for shear key - H (max) = 801 KN (1.2xShear capacity of the member, (AvXfy/(3X m0 )X1.2)) Shear key size 250 x 30 thk. cross Provide 250 mm deep shear key Z e of the section = 317000 mm 3 Z p of the section = 525000 mm 3 Z e /Z p = 0.6 udl on the shear key = 801000/250= 3204 N/mm Hence cantilever moment on the shear key (M)= 3204*250^2/2 = 100125000 N-mm = 100.13 KN-m Section classification as per Table- 2 of IS 800: 2007: d/t = 8.33 e = 1.86339 Plastic DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE Design bending strength M d = b b Z p f y /g mo For a Plastic section, b = 1 M d = 119.32 KN- m M < Md, Hence O.K Hence provide shear key size as 250x250x30 DESIGNED CHECKED SHEET Size of the column HE 400 84 b (1mm strip) Factored loads: x y Max. compression 1781 KN Node: 7 432 600 Max. tension 1020 KN Node: 11 a (1mm strip) Max. shear 430 KN Node: 11 C/C = 390 For Compression Assume the base plate size as 450 x 600 mm 2 Concrete Grade, fck = 30 N/mm 2 Max. compression 1781 KN Hence base pressure -(w) 6.60 N/mm 2 < than 0.45times the strength of bedding material From Mukhanov's chart, Edge condition - Plate supported on three sides. a1 = 225 mm Checking whether panel acting as cantilever d1 = 216 mm (Length of free edge) a1/d1 > 0.5 Hence a1/d1 = 1.04 Cantilever moment M d = NOT APPLICABLE Hence coefficient = 0.112 Hence moment on the base plate M d = 0.112*6.6*216^2= 34488.1152 N-mm g mo = 1.1 Edge cantilever moment M d = 6.6X84X84 / 2= 23284.8 N-mm f y = 250 N/mm2 Thickness of plate required = (5 M d g mo / b
fy) As per IS 800- 2007,Clause 8.2.1.2 f u = 410 N/mm2 Assuming width of the plate b = 1 mm t reqd = 27.55 mm (From Compression only) Minimum thickness check as per cl. 7.4.3 t s = > t f t f = 40 mm = 15 mm a = 71.5 mm 40 mm b = 84 mm Check for weld size connecting base plate to Column t w = 21 mm Total length availble for welding along the periphery of column A = 32600 mm2 2x(307-40+432)-21 = 1377 mm Deducting length 10% for end return = 1239.3 mm Capcacity of 30 mm weld = 4.017 KN / mm g mw = 1.25 f wn = f u / 3 = 236.71 f wd = f wn / g mw = 189.37 Design force for weld = 2223 KN Required length of weld = 553.4 mm < 1239.3 mm HENCE SAFE For Tension Support reaction = 1020 KN (Max Tension) Assume 4 Nos 48 dia H.D bolts Grade 4.6 (Bearing type bolt) Tension capacity of bolt T db = T nb / g mb (As per Cl. 10.3.5) g mb = 1.25 T nb = 0.9 f ub A n < f yb A sb (g mb / g m0 ) f yb = 240 N/mm 2 f ub = 400 N/mm 2 0.9 f ub A n = 521.15 KN Shank area of the bolt(A sb )= 1809.56 mm 2 Hence O.K PROJECT DOCUMENT NO DATE TITLE (2.5 w (a 2 - 0.3 b 2 )g mo / f y Hence, ts = As per IS 800- 2007,Table 5 450 307 DESIGNED CHECKED SHEET PROJECT DOCUMENT NO DATE TITLE f yb A sb (g mb /g m0 )= 493.52 KN Net tensile area at the bottom of threads (A n )= 1447.648 mm^2 T nb = 493.52 KN ( Approx. 80 % of A sb ) Tension capacity of single bolt T db = 394.82 KN Tension capacity of single bolt as per RIL standards = 441 KN