JOB HAZARD ANALYSIS (Sample Analysis)

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JOB TITLE:
GRINDING CASTINGS
DATE OF ANALYSIS:
2/12/97
JOB LOATION:
GRINDER # 22
DEPART!ENT:
GRINDING
PERSON PERFOR!ING ANALYSIS:
JOHN DOE
TITLE:
GRINDING DEPT. SUPERVISOR
PROTETI"E !EAS#RES DETER!INATION FOR! O!PLETED: o YES o NO
E!PLOYEE(S) NOTIFIED OF HAZARDS: o YES o NO
STEP HAZARD A#SE PRE"ENTI"E !EAS#RE
1. Reach into right box and select casting Strike hand against rotating grinding wheel Box located inappropriately beneath wheel area Relocate box to side of wheel
2. Grasp casting, list and position Tear hand on corner of casters Corners of caster are sharp and nfinished Correct corner or re!ire se of glo"es
#. $sh casting against wheel and grind brr Strike hand against rotating grinding wheel %heel gard is too s&all for fnction Correct si'e of gard
%heel cold explode and in(re operator )ncorrectly installed grinding wheel Check rp& rating of wheel
Cracked or defecti"e wheel $roperly inspect wheel
*lying sparks+chips cold in(re operator or case fire ,xcessi"e grinding wheel friction with caster Re!ire wearing of protecti"e e!ip&ent
Re"iew fire pre"ention procedres
,nsre &achine gards are in place
Respirable dsts cold in(re operator -st fro& caster &etal and wheel &aterial $ro"ide local exhast syste& to &achine
$ro"ide respirator as last resort
Slee"es+loose clothing cold get caght in
&achine
.oose clothing too close to point/of/operation $ro"ide rbber bands to restrain clothing
0. $lace finished casting into box Strike hand against casting )nappropriate bild/p of co&pleted stock Re&o"e co&pleted stock rotinely
-rop casting on foot )nappropriate deli"ery height $ro"ide i&pro"ed container syste&
$ro"ide safety shoes as last resort
$ro"ide shin gards as last resort
1. Retrn to step 1
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