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Gusmo
Dr. Tam
CHE 175B
Due on April 25
th
, 2012
1
Chemical Process Design Problem Set 1
Question 27 of chapter 10.
[1]
Stream data provided and energy balances above and below the Pinch.
Stream ID mC
p (kW/C)
T
in (C)
T
out (C)
Q
total (kW)
Q
op (kW)
Q
up (kW)
H1/S1 3 180 60 360 270 90
H2/S2 1 150 30 120 60 60
C1/S4 2 20 135 -230 -110 -120
C2/S3 5 80 140 -300 -300 0
a) Conduct the first law of heat analysis. If T
min
= 10C, sketch the temperature
interval diagram, cascade diagrams and find the minimum heating and cooling loads
and the pinch temperature.
The energy, as heat, balance between temperature ranges in which streams are
encompassed may be expressed as following:
,
As the convention proposed, the temperature difference (
,
=
And
,
=
The same reasoning is adopted for the region below the pinch, bearing in mind that
the heat transfer is guaranteed for the
,
=
,
,
, and the respective cumulative distribution.
=
,
=1
The same thinking is used for the cold side. However, the cold input has to be plugged
as a enthalpy increment at the first figure to account for its effect on the overall
energy balance.
HOT Side COLD Side
Interval
Temperature
(C)
(kW)
cum
(kW)
Temperature
(C)
(kW)
cum
(kW)
1
2
3
4
5
180 90 480 170 0 560
150 20 390 140 25 560
145 220 370 135 385 535
90 210 150 80 60 150
60 30 30 50 60 90
30 0 0 20 30 30
Gabriel S. Gusmo
Dr. Tam
CHE 175B
Due on April 25
th
, 2012
5
d) Using the temperature-enthalpy diagram, what would the heating and cooling loads
become if T
min
= 15C?
e) Optimize the heat exchange network at T
min
= 10C and show all work for matching
up of the streams in heat exchangers above and below the pinch point.
The optimization was fairly undertaken in item b, however, the heat-exchanger
network may be represented differently as follows. As a thermodynamic restriction in
order to avoid mathematical inconsistencies towards physical phenomena, the
connections between pinch streams through heat exchangers were made so that,
above the pinch,
<
1
+
1
)
1
Gabriel S. Gusmo
Dr. Tam
CHE 175B
Due on April 25
th
, 2012
7
Overall Heat Transfer Coefficient (W/mK)
for Hot and Cold Streams Combinations
Hot\Cold C1\S4 C2\S3 Cold Utility
H1\S1 80.00 133.33 285.71
H2\S2 75.00 120.00 230.77
Hot Utility 95.24 181.82 666.67
The heat transfer between fluid streams in one heat exchanger may be estimated by
Newtons Law of Cooling, given that convection is the main physical phenomena
encompassed and there is no phase transition or biphasic flow.
=
Where is the heat transfer, is the area of heat transfer, comprehends the
correction factor, which accounts for the efficiency of heat transfer and
refers to
the logarithmic mean temperature, which is given by the following equation.
=
,
,
,
,
,
,
,
,
The subsequent table tabulates the figures calculated from the previous equation and
the area resultant from these numbers. The correction factors value is usually around
0.8; this number will be used for the calculation. Furthermore, nothing is said with
regards to utility streams temperatures; they are going to be assumed as only to
satisfy the minimum temperature difference. For this special case, in which the
temperature difference between stream is equal on both sides of the heat exchanger,
the mean-log temperature value is the temperature difference or 10C.
HX
Hot Stream
Temperature (C)
Cold Stream
Temperature (C)
T
lm
(C)
Q
(kW)
U
(W/mK)
A
(m)
IN OUT IN OUT
1 180 90 86 140 15.63 270 133.33 129.52
2 135 95 85 125 10.00 80 95.24 84.00
3 150 120 80 95 47.10 30 75.00 8.49
4 120 90 80 86 19.61 30 120.00 12.75
5 90 60 35 80 16.37 90 80.00 68.72
6 90 60 20 25 51.49 30 75.00 7.77
7 70 40 30 60 10.00 30 230.77 13.00
Gabriel S. Gusmo
Dr. Tam
CHE 175B
Due on April 25
th
, 2012
8
References
I. Turton, R.; Bailie, R.C.; Whiting, W. B.; Shaeiwitz, J. A.; Anaysis, Synthesis and Design
of Chemical Processes 3
rd
ed.; 2010 by Prentice Hall PTR.
II. Mathcad 15.0 Copyright 2010 Parametric Technology Corporation.
III. Microsoft Excel 2010, Microsoft Corporation.
IV. Microsoft Visio 2010; 2010 Microsoft Corporation.