Complies to the MACHINES DIRECTIVE Standards: EN60204 1 , EN954 , EN12077 - 2

EMC according to the Heavy Industrial Environment category: EN50081 - 2 , EN50082 - 2

TROUBLESHOOTING TROUBLESHOOTING
MANUAL MANUAL
3B6 LOAD MOMENT INDICATOR (LMI) 3B6 LOAD MOMENT INDICATOR (LMI)
FOR FOR
MRT
MRT TELESCOPIC HANDLERS TELESCOPIC HANDLERS
Su stabilizzatori 360
0 1 2 3 4 5 6 7 8 9 10 11 29
0 0 5,7 6,7 7,9 9,1 10,3 11,5 12,8 14 15,2 16,6
1 1000 110 100 100 100 100 100 100 100 100 100
2 1001
3 4 5 5 5 4,5 4 3,2 3 2,8 2,8 2,4
4 4,5 5 5 5 4,5 4 3,2 3 2,8 2,8 2,4
5 5 4,5 4,5 4,5 4,5 4 3,2 3 2,8 2,8 2,4
6 5,5 4,2 4,2 4,2 4,2 3,7 3 3 2,8 2,8 2,4
7 6 4 4 4 4 3,5 3 2,8 2,8 2,65 2,3
8 6,5 4 4 4 3,2 2,8 2,8 2,55 2,5 2,3
9 7 3,2 3,2 3,2 3 2,8 2,4 2,4 2,3 2,2
10 7,5 3 3 3 2,8 2,4 2,2 2,2 2,15 2,1
11 8 2,8 2,8 2,8 2,8 2,2 2,2 2,1 2,05 1,95
12 8,5 2,4 2,4 2,4 2,2 2,1 2 1,9 1,8
13 9 2,4 2,4 2,4 2,2 1,9 1,9 1,8 1,7
14 9,5 2,1 2,1 2,1 2,1 1,9 1,8 1,7 1,6
15 10 2 2 2 2 1,8 1,65 1,6 1,55
16 10,5 1,65 1,65 1,65 1,65 1,6 1,5 1,45
17 11 1,6 1,6 1,6 1,5 1,45 1,45
18 11,5 1,4 1,4 1,4 1,4 1,4 1,4
19 12 1,35 1,35 1,35 1,35 1,35 1,35
20 12,5 1,2 1,2 1,2 1,2 1,2 1,2
21 13 1,15 1,15 1,15 1,15 1,15 1,15
22 13,5 1 1 1 1 1
23 14 0,95 0,95 0,95 0,95 0,95
24 14,5 0,85 0,85 0,85 0,85
25 15 0,8 0,8 0,8 0,8
26 15,5 0,8 0,8 0,8 0,8
27
28
29
2
2
-
0
1
-
0
2
U
p
-
g
r
a
d
e
PAGE
ACCESS PROCEDURES TO MACXxx 2,3,4
DESCRIPTION LMI COMPONENTS POSITIONING ON THE MACHINE 5
MAIN CONTROL UNIT CODE: UMMST01-2/XX 6
MAIN CONTROL UNIT GENERAL CHARACTERISTICS 7
MAIN CONTROL UNIT CONNECTIONS AND SIGNALS 8
BOOM LENGTH AND ANGLE SENSOR CODE : CIT-1PICW1/xx 9
BOOM LENGTH AND ANGLE SENSOR - DIMENSIONS AND WIRING 10
BOOM LENGTH AND ANGLE SENSOR - EXPLODED VIEW 11
PRESSURE TRANSDUCER CODE : Y11 4740-350 12
PRESSURE TRANSDUCER TECHNICAL SPECIFICATIONS 13
CONTROL PANEL CODE : IDR1-3/xx 14
CONTROL PANEL DIMENSIONS, CHARACTERISTICS, CABLE 15
DETECTION TROUBLESHOOTING 16
ALARM CODES AND ACTIONS TO TAKE 17,18,19
AUTO DIAGNOSTIC- Geometric data and load data 20
AUTO DIAGNOSTIC- Hydraulic pressures data 21
AUTO DIAGNOSTIC- Sensors digital signals 22
AUTO DIAGNOSTIC- Status of digital Inputs 23
AUTO DIAGNOSTIC- Status of digital Outputs 24
ALARM CODE 1 : MEMORY DATA NOT RELIABLE 25
ALARM CODE 2 : ANGLE READING < MINIMUM VALUE 26
ALARM CODE 3 : ANGLE READING > MAXIMUM VALUE 26
ALARM CODE 4 : EXTENSION READING < MINIMUM VALUE 27
ALARM CODE 5 : EXTENSION READING > MAXIMUM VALUE 27
CABLE REEL POWER SUPPLY VERIFYING 28
ANGLE POTENTIOMETER VERIFYING 29
BOOM LENGTH POTENTIOMETER VERIFYING 30
ALARM CODE 8 : MAIN CYLINDER (BOTTOM SIDE ) < MINIMUM VALUE 31
ALARM CODE 9 : MAIN CYLINDER (BOTTOM SIDE ) > MAXIMUM VALUE 32
ALARM CODE10 : MAIN CYLINDER (ROD SIDE ) < MINIMUM VALUE 33
ALARM CODE11 : MAIN CYLINDER (ROD SIDE ) > MAXIMUM VALUE 34
ALARM CODE18 : COMPENSATION CYLINDER (BOTTOM SIDE ) < MINIMUM VALUE 35
ALARM CODE19 : COMPENSATION CYLINDER (BOTTOM SIDE ) > MAXIMUM VALUE 36
ALARM CODE20 : COMPENSATION CYLINDER (ROD SIDE ) < MINIMUM VALUE 37
ALARM CODE21 : COMPENSATION CYLINDER (ROD SIDE ) > MAXIMUM VALUE 38
ACTION EPROM and EEPROM REPLACEMENT 39
POTENTIOMETERS ALIGNMENT 40
ANGLE AND EXTENSION SENSORS CALIBRATION - 1ST PASSWORD INTRODUCTION 41
ANGLE AND EXTENSION SENSORS CALIBRATION - LMI SELF-CALIBRATION 42
DATA DOWNLOADING ON E2PROM -SAVE FUNCTION 43
LANGUAGE/MEASURE SYSTEM SELECTION AND 2ND PASSWORD INTRODUCTION 43
DATA DOWNLOAD FROM LAP-TOP TO LMI 44
DATA DOWNLOAD FROM LMI TO PC AND FROM PC TO FLOPPY DISK 45
SYSTEM LAY-OUT AND CONNECTIONS 46
EXTERNAL WIRING 47
RECOMMENDED SPARE PARTS LIST 48
I
N
D
E
X
I
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D
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X
1
This system has been conceived and developed to offer different levels of functionality of access to
internal data, according to the actions to be done; the following description explains these several
levels.
Starting from the basic level (Operator) some access levels are available, identified by three different
PASSWORDS; the first one given to the Technical Service Department and possibly authorized
Dealers (for troubleshooting and sensors replacement), and the second one given to the MANITOU
Technical Service Department only (for refined calibration), and the third one exclusively to
Authorised programming personnel (for Load Table and Machine Parameters programming), due to
the danger of wrong handling.
1LEVEL:
OPERATOR:
Without needing a PASSWORD (also see OPERATOR MANUAL) all the working information of the machine
is available through system monitoring displayed by the display panel; starting from basic working data: lifted
load, max admitted load, outreach, working conditions, and tilting percentage.
By pressing the ENTER key it is possible to show other machine working data: boom angle and length.
By pressing ENTER again it will be possible to show the hydraulic pressure values at their 4 measuring
points,
(two on the main cylinder, and two on the compensation cylinder); Further pushing of the ENTER key gives
more information about transducers signals digital converted values, and about ON/OFF Inputs and Outputs.
The aim is to give to the Operator the possibility of reviewing these readings, allowing him to communicate
them to the Technical Assistance Department, giving relevant data, possibly avoiding a direct Service on
site.
The Operator can also find some information to solve easy faults in his OPERATOR MANUAL.
ACCESS PROCEDURES TO ACCESS PROCEDURES TO MACXxx MACXxx
LOAD MONITORING SYSTEM (LMI) LOAD MONITORING SYSTEM (LMI)
2
2 LEVEL: (1
st
PASSWORD) SENSORS REPLACEMENTS :
TECHNICAL ASSISTANCE DEPT. AND AUTHORIZED DEALERS
The second level corresponds to the information contained in this TROUBLE SHOOTING MANUAL,
where all details referred to system components are included (Main Unit, Transducers, Display Panel),
troubleshooting codes introduction, and the useful information to remove the problems without specific
tools (except a voltmeter).
For this level a 1st PASSWORD is given, allowing entry into all diagnostic functions and transducer
calibration (Angle and Length) in case of their replacement, without needing any PC or programming tool.
As far as Pressure Transducers are concerned, please note that they do not need any calibration, as they
are totally interchangeable.
3
5
Angle/length
transducers on
left side of the
boom
4 Pressure
Transducers on
lifting and
compensation
cylinders
Display:
into the cabin
Main unit:
into the cabin
LMI COMPONENTS POSITIONING ON THE MACHINE LMI COMPONENTS POSITIONING ON THE MACHINE
SYSTEM LAY-OUT AND CONNECTIONS at page 46
MAIN CONTROL UNIT MAIN CONTROL UNIT CODE: UMMST01 CODE: UMMST01- -2/XX 2/XX
UMMST01-2 Main Control Unit is equipped with
memories for Data and program storage not
erasable EPROM type or erasable EEPROM
type for calibration parameters storage.
INPUT/OUTPUT circuits are self-protected
against overloads and short circuits.
Power supply internal circuits are designed to
operate at low voltage and are provided with all
protection for harsh environments.
UMMST01-2 Main Control Unit is provided with
all EMC necessary components.
6
GENERAL CHARACTERISTICS
POWER SUPPLY
From vehicle battery :10-28 V
Current consumption, without loads : 0,35A
INPUT / OUTPUT
8 Digital Inputs
4+1 Digital Outputs
6 (+2) Analog Inputs
Watch Dog Dynamic Output : not used
Voltage working range : 10-28 VCC
Output Current : 2A
Analog Inputs Voltage : 0- 5V
2 Serial Links RS232 (panel and PC), CAN BUS (option)
Clock and Buffer Battery (option)
Epoxy Resin Coating
8 Kb E2prom for Data Recording (32Kb Option)
MECHANICAL CHARACTERISTICS
MECHANICAL DIMENSIONS
Case Dimension : 253 x 217 x 91 mm
Fixing holes : 226 x196 mm
VIBRATIONS
Continuous : 5gs from 20 to 400Hz Over 3 AXIS
Shock : 10gs
ENVIROMENTAL
Salt spray resistance over 48 Hours
TEMPERATURE
Working range :-30 -+70C
Storage range :-45 - +85C
7
MAIN CONTROL UNIT MAIN CONTROL UNIT
PC (LAPTOP)
CONNECTIONS
NOTE:
CODE DIODE PIN FUNCTION
DI0 D35 17 OUTRIGGERS
DI1 D39 18 FRONT
DI2 D43 19 1/2 OUTRIGGERS
DI3 D47 20 BASKET
DO0 D68 25 SHUT-DOWN
DO2 D77 27 WARNING
SHUT-DOWN WARNING
D35, D39, D43, D47, D51, D55, D59, D63 =RED LEDs
They show the INPUT status
ON = ACTIVE INPUT
CONNECTIONS CONNECTIONS and and SIGNALS SIGNALS
MAIN CONTROL UNIT MAIN CONTROL UNIT
8
EXTERNAL WIRING
See page 47
D2 = RED LED
When lit means
that +15V Voltage
is active
D1 = RED LED
When lit means
that +5V Voltage
is active
Note :
D1 and D2 must be
lit when the
system is ON
D68, D71, D74, D77 = RED LEDs
They show the OUTPUT status
ON = ACTIVE OUTPUT
EPROM : LOAD TABLES
AND PARAMETERS
EEPROM:
CALIBRATION DATA
BOOM LENGTH AND ANGLE SENSOR CODE : CIT BOOM LENGTH AND ANGLE SENSOR CODE : CIT- -1PICW1/ 1PICW1/xx xx
The boom and angle sensor is formed by a cable
reel with pulley on which a cable is wound; the
other end is attached to the boom head (or to the
first telescopic element in case of proportional
extension).
When extending the boom, the cable unwinds (max.
12 mt.) measuring the extension length signal
through a 10-turns servo potentiometer.
While using the machine, it is always necessary to
carefully survey the unwinding cable along the
boom, as it can be accidentally broken if it is
snagged or struck by external forces.
The replacement of this element has to be done by
Qualified Personnel only.
The angle sensor (inside the cable reel) detects the
absolute angle of the boom referred to the vertical
gravity reference thanks to a 1-turn servo-
potentiometer activated by a pendulum.
Analog signals from above potentiometers are used
by the LMI to compute the boom geometrical data.
9
OVERALL DIMENSION WIRING DIAGRAM
BOOM LENGTH AND ANGLE SENSOR BOOM LENGTH AND ANGLE SENSOR
10
8-1
6
6-1
2
7-2
7
7-1
8
12
1
4
10
9
5
5-1
11
3
BOOM LENGTH AND ANGLE SENSOR BOOM LENGTH AND ANGLE SENSOR
EXPLODED VIEW
11
Description
1 Case
2 Base
3 Circuit board
4 Step
5 Pinion
5-1 Shaft
6 Clutch
6-1 10-turns Potentiometer
7 1-turn Potentiometer
7-1 Pendulum
7-2 Bearing support
8 Pulley
8-1 Cap
9 Strain relief
10 Breather
11 Spring
12 Cable
The 4 Pressure transducers detect the pressure into the boom
lifting and compensation cylinders; typically 2 sensors are
required for measuring the differential pressure inside cylinders :
they must be installed on the two cylinder chambers to allow
differential pressure. By these values, weight computing is
achieved by the Main Control Unit.
These sensing devices detect the pressure by means of a
sensor, which transforms the measured pressure into a direct
voltage proportional to the pressure itself.
An on-board amplifier is included in the transducer itself.
Any replacement of these elements is very easy because they
are complete compatibility and must be done by Qualified
Personnel.
MECHANICAL DIMENSIONS
PRESSURE TRANSDUCER PRESSURE TRANSDUCER CODE : Y11 4740 CODE : Y11 4740- -350 350
12
PIN CONNECTIONS
INPUT DATA
Measuring ranges 350 bar
Overload ranges 800 bar
Max pressure 2000 bar
Parts in contact with oil Stainless steel ; Viton seal
OUTPUT DATA
Output Signal 0,5 ... 5,5V
Temperature compensation Max 0,15%/10K Typ.0,08%/10K
Accuracy Max 0,3%FS Typ.0,1%FS
Hysteresis Max 0,1%FS Typ.0,05%FS
Repeatability 0,05%FS
ENVIRONMENTAL CONDITIONS
Nominal temperature range -25 ...+85C
Operating temperature range -40 ...+85C
Storage temperature range -40 ... +100C
Fluid temperature range -40 ... +100C
OTHER DATA
Supply voltage 12 ...30V
Current consumption ca.15mA
Life expectancy 10
6
load cycle
Weight 145g.
TECHNICAL SPECIFICATIONS
PIN 3 Wires
1 +VB (15V)
2 Output signal 0,5 .. 5,5 V
3 GND
PRESSURE TRANSDUCER PRESSURE TRANSDUCER
13
CONTROL PANEL CODE : IDR1 CONTROL PANEL CODE : IDR1- -3/ 3/xx xx

2.2 4.0 6.1 11

Operating Mode Identification Symbols ( External automatic selections)
Equipment Identification symbols (Manually selected from the control panel)
Green/Amber/Red Lights showing working conditions( Safety/ Alarm/Shut
down)
Two rows alpha-numeric LCD display
showing working data
Symbols and letters related
to the display indications
4 Set-up keys
(key - and + are not
used in normal working
condition)
Icon representing the
machine and letters
related to geometric data.
14
CONTROL PANEL : DIMENSIONS, CHARACTERISTICS, CABLE CONTROL PANEL : DIMENSIONS, CHARACTERISTICS, CABLE
Power supply 8 - 24 V.
Temperature working range -20+ 70.
Microcontroller structure 16 bit.
Load typical accuracy 3,5%.
Outreach computing accuracy 1%.
Link to Main Control Unit RS-232/C
TECHNICAL CHARACTERISTICS
CONNECTING CABLE TO MAIN CONTROL UNIT
1 Pin plugs
2 Cable 4x0,5 sch
3 Thermo shrink sheath
4 6 pins male connector
5 Crimping pins
15
TROUBLESHOOTING TROUBLESHOOTING
The first step to check a fault is to identify the problem which occurred with the machine
Operator.
Thanks to the auto-diagnostic procedures, which are able to recognise transducer failures, cable
breaking and internal electronic faults,alarm codes are automatically shown on the display to the
Operator, allowing him a certain capability of repairing, and also to better inform the Technical
Assistance even remotely.
When an alarm occurs, the LMI puts itself in a safe condition (shut down) blocking the dangerous
movements and, at the same time, the display shows the alarm corresponding message on the
display upper row.
Depending on the message, the fault can be identified.
Alarm: 18
2.2 4.0 6.1 11
Alarm codes are listed in the following pages.
The list also includes some hints to help solve the problems and return to normal working
conditions.
16
ALARM CODES AND ACTIONS TO TAKE ALARM CODES AND ACTIONS TO TAKE
Length sensor 1 value
lower than the calibration
value
6
Verify that the cable or the connector wiring is not broken
If the alarm persists:
Verify the length transducer integrity
Reading of the boom
length sensor higher than
the maximum value
5
PAGE 27
and28,30,
40,41
7
Verify that the wiring and the connectors are not in short circuit
If the alarm persists:
Verify the length transducer integrity
Reading of the boom
length sensor lower than
the minimum value
4
PAGE 27
and
28,30,
40,41
Verify that the cable or the connector wiring is not open
If the alarm persists:
Verify the angle sensor integrity.
Angle sensor reading
higher than the
maximum value
3
PAGE 26
and 28,29,
40,41
Verify that the wiring and the connectors are not in short circuit.
If the alarm persists:
Verify the angle sensor integrity.
Angle sensor reading
lower than the minimum
value
2
PAGE 26
and
28,29,
40,41
Switch the system off and on.
If the alarm persists:
Verify that E2prom chip is fitted properly in its socket.
Re-enter data and save it again
Replace the E2PROM chip and recalibrate the machine
Memory data not reliable
1
PAGE 25
and
39,44
What to do Description
Alarm
code
17
Length sensor 2 value
lower than the calibration
value
N/A 15
N/A 14
N/A 13
N/A 12
Output hasnt been verify 16
Verify that the cable or the connector wiring is not open
If the alarm persists:
Verify the pressure transducer integrity
Reading pressure of the
main cylinder (rod side)
higher than the
maximum.
11
PAGE 34
N/A 17
Verify that the wiring and the connectors is not in short circuit
If the alarm persists:
Verify the pressure transducer integrity
Reading pressure of the
main cylinder (rod side)
lower than the minimum.
10
PAGE 33
Verify that the cable or the connector wiring is not open
If the alarm persists:
Verify the pressure transducer integrity
Reading pressure of the
main cylinder (bottom
side) higher than the
maximum.
9
PAGE 32
Verify that the cable or the connectors wiring is not in short circuit
If the alarm persists:
Verify the pressure transducer integrity
Reading pressure of the
main cylinder (bottom
side) lower than the
minimum.
8
PAGE 31
What to do Description
Alarm
codes
18
. Verify that the cable or the connector wiring is not open
If the alarm persists, please, contact MANITOU Technical Assistance :
. Verify the pressure transducer integrity.
Reading pressure of the
compensation cylinder (rod
side) higher than the
maximum.
21
PAGE 38
Verify that the cable or the connector wiring is not in short circuit
If the alarm persists, please, contact MANITOU Technical Assistance :
. Verify the pressure transducer integrity.
Reading pressure of the
compensation cylinder (rod
side) lower than the
minimum.
20
PAGE 37
Verify that the cable or the connector wiring is not open
If the alarm persists, please, contact MANITOU Technical Assistance :
. Verify the pressure transducer integrity.
Reading pressure of the
compensation cylinder
(bottom side) higher than
the maximum.
19
PAGE 36
Verify that the cable or the connector wiring is not in short circuit
If the alarm persists, please, contact MANITOU Technical Assistance :
Verify the pressure transducer integrity.
Reading pressure of the
compensation cylinder
(bottom side) lower than the
minimum.
18
PAGE 35
What to do Description
Alarm
codes
19
N/A 15
N/A 14
N/A 13
N/A 12
29
28
27
26
What to do Description
Alarm
codes
19
N/A
32
N/A
N/A
N/A
30
Stabiliser out fault Check related inputs (all related inputs must have the same status)
Check wiring
Check sensors
31 Stabiliser touch down fault Check related inputs (all related inputs must have the same status)
Check wiring
Check sensors
33
Angle fault
Check related inputs
Check wiring
Check sensors
Check related inputs
Check wiring
Check sensors
Telescope fault
19
Elongation sensor 2 reads
higher than maximum value.
37
Elongation sensor 2 reads
lower than minimum value.
36
Angle sensor 2 reads higher
than maximum value.
35
Check for short-circuit in the wiring or in wiring connector plugs
If the alarm persists, consult Authorised MANITOU Assistance to:
check for angle sensor default
Angle sensor 2 reads lower
than minimum value.
34
What to do Description
Alarm
codes
Check for short-circuit in the wiring or in wiring connector plugs
If the alarm persists, consult Authorised MANITOU Assistance to:
check for angle sensor default
Check for short-circuit in the wiring or in wiring connector plugs
If the alarm persists, consult Authorised MANITOU Assistance to:
check for elongation sensor default
Check for short-circuit in the wiring or in wiring connector plugs
If the alarm persists, consult Authorised MANITOU Assistance to:
check for elongation sensor default
These readings show on some pages the internal status of the system which is very useful when a fault occurs.
Starting from the main working data page press twice the ENTER button:
The display will show the first control page, giving
geometric data and main cylinder differential pressure summary.
This page is displayed for 30 seconds; after which, it returns to the normal working condition page.
The displayed parameters are as follows:
P : Main cylinder differential pressure in Bar;
W : Lifted load weight in Tonnes (Pounds/1000 if Imperial Measurement System is used);
M : Maximum admitted load in present position in Tonnes (Pounds/1000 if Imperial Measurement System is used)
A : Actual angle in Degrees:
L : Actual boom length in Meters (in Feet if Imperial Measurement System is used );
R : Radius from turret rotation centre in Meters (in Feet if Imperial Measurement System is used)
AUTO DIAGNOSTIC AUTO DIAGNOSTIC- - System internal working conditions monitoring System internal working conditions monitoring
Geometric data and load data
P100 W 5.0 M 5.0
A 60 L20.3 R15.1
20
By pressing the ENTER button again the display will show the second page showing:
individual hydraulic pressures summary :
This page is displayed for 30 seconds; after which , it returns to the normal working condition page.
The displayed parameters are as follows:
Upper row:
P : Main cylinder differential pressure in Bar;
L : Main cylinder bottom side pressure in Bar;
H : Main cylinder rod side pressure in Bar;
Lower row:
p : Compensation cylinder differential pressure in Bar;
l : Compensation cylinder bottom side pressure in Bar;
h :Compensation cylinder rod side pressure in Bar;
P100 L: 50 H: 40
p 0 l: 0 h: 0
AUTO DIAGNOSTIC AUTO DIAGNOSTIC- - System internal working conditions monitoring System internal working conditions monitoring
Hydraulic pressures data
21
Remark: hydraulic displayed pressures might have correct values and coherent to the use of the machine.
The effectiveness of these values can be evaluated only on the base of the Technical Engineer experience
and to his knowledge of the actual corresponding pressures into the cylinders
This page is displayed for 30 seconds; after which, it returns to the normal working condition page.
The displayed parameters are as follows:
1111 : Main cylinder bottom side pressure value in Bits; between 0 and 1023 (*)
2222 : Main cylinder rod side pressure value in Bits; between 0 and 1023 (*)
3333 : Angle value in Bits; between 0 and 1023 (*)
4444 : Boom Length value in Bits; between 0 and 1023 (*)
5555 : Compensation cylinder bottom side pressure value in Bits; between 0 and 1023 (*)
6666 : Compensation cylinder rod side pressure value in Bits; between 0 and 1023 (*)
By pressing once again the ENTER button the display will show the third page giving
pressure transducers and length/angle sensors digital signals corresponding to the actual measurements.
1111 2222 3333
4444 5555 6666
AUTO DIAGNOSTIC AUTO DIAGNOSTIC- - System internal working conditions monitoring System internal working conditions monitoring
Sensors Digital Signals
REMARK: These numerical readings follow the analog signals variations of the sensors.
Minimum and maximum limits exist and they have not to be exceeded, otherwise the relevant signal
is taken wrong by the system: THE MINIMUM VALUE IS 10, THE MAXIMUM VALUE IS 1010.
(*) = Due to 10bits A/D Converter
22
This page is displayed for 30 seconds; after which, it returns to the normal working condition page.
The displayed parameters are as follows:
Digital Inputs (I)
The upper row indicates the Input number, while the lower row indicates its status.
The symbol * means active Input, the symbol - means non active Input .
0 : Outriggers : * When they are on the ground and completely extended
1 : Turret rotation : * When in front position.
2 : Outriggers : * When they are on the ground but half extended.
3 : Basket : * When a basket is not fitted
4N : N/A
NOTE : The combination of the Inputs status automatically selects the proper Operating Mode (OM ) and the
corresponding load Table, depending on the machine model.
REMARK: This page has the aim to check the proper Inputs status from outside (micro-switches)
in the specific Machine positions.
See also Page 8 : LEDS ON MAIN BOARD
By pressing the ENTER button again, the display will show the fourth page giving
Inputs given by the micro-switches (Operating Mode OM ) status summary.
I 0 1 2 3 4567890123
* * - - ----------
AUTO DIAGNOSTIC AUTO DIAGNOSTIC - - System internal working conditions monitoring System internal working conditions monitoring
Status of Digital Inputs
23
This page is displayed for 30 seconds; after which ,it returns to the normal working condition page.
The displayed parameters are as follows:
Digital Outputs (O)
The upper row indicates the Output number, while the lower row indicates its status.
The symbol * means active Output, the symbol - means non active Output .
0 : Shut-off : * When the machine is working in safe or alarm conditions.
- When the machine gets in to a shut-down condition( 100%)
1 : N/A
2 : External alarm : * In Shut-down and alarm conditions, external buzzer is activated (>90%)
NOTE : The aim of this page is to check the correct Outputs status to the external system components
when an ALARM or SHUT-DOWN occurs.
See also Page 8 : LEDS ON MAIN BOARD
By pressing the ENTER button again, the display will show the fifth page giving
Outputs of the system status summary ( automatic signals ).
O 0 1 2 3 4567890123
* * - - ----------
AUTO DIAGNOSTIC AUTO DIAGNOSTIC - - System internal working conditions monitoring System internal working conditions monitoring
Status of Digital Outputs to outside
24
ALARM CODE 1 : MEMORY DATA NOT RELIABLE
CAUSE:
All the calibration data is stored in the EEPROM 24C65 .
Through the Check-sum equation, software continuously checks the comparison with the original
memorised value. When detecting a difference, the display will show the following message:
ALARM 1 = memory data not reliable.
ACTION TO TAKE:
1) Switch the system off and on.
2) Verify that the EEPROM chip is fitted properly in its socket
(see also page 39-EPROM and EEPROM REPLACEMENT).
3) Re-enter data and save again, switch off and on again.
(To load data from the PC, please refer to the
SAVING DATA TO A PC section-pages 44-45).
4) If the problem persists, replace the PC board making sure that
software/parameters installed correspond to the
machine characteristics.
EEPROM
25
ALARM CODE 2 : ANGLE TRANSDUCER READING
LOWER THAN THE MINIMUM VALUE
CAUSE:
The signal from the angle transducer to the main PC board is lower than the minimum programmed value.
This can be produced by a short-circuit in the electrical wiring, between the Main Unit and Sensor or the
sensor itself is faulty.
NOTE: The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
ACTION TO TAKE:
Verify the cable reel PC board has the correct power supply ( refer to CABLE REEL POWER SUPPLY
VERIFYING section - page 28 ).
Verify angle potentiometer (refer to ANGLE POTENTIOMETER VERIFYING section - page 29).
ALARM CODE 3 : ANGLE TRANSDUCER READING
HIGHER THAN THE MAXIMUM VALUE
CAUSE:
The signal from the angle transducer to the main PC board is higher than the maximum programmed value.
This can be produced by a break in the electrical wiring, between the Main Unit and Sensor or the sensor
itself is faulty.
NOTE: The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
ACTION TO TAKE:
Verify the cable reel PC board as the correct power supply ( refer to CABLE REEL POWER SUPPLY
VERIFYING section - page 28 ).
Verify angle potentiometer (refer to ANGLE POTENTIOMETER VERIFYING section - page 29).
26
ALARM CODE 4 : BOOM LENGTH TRANSDUCER READING
LOWER THAN THE MINIMUM VALUE
CAUSE:
The signal from the boom length transducer to the main PC board is lower than the minimum programmed
value.
This can be produced by a short-circuit in the electrical wiring, between the Main Unit and Sensor or the
sensor itself is faulty.
NOTE: The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
ACTION TO TAKE:
Verify the cable reel PC board has the correct power supply ( refer to CABLE REEL POWER SUPPLY
VERIFYING section - page 28 ).
Verify length potentiometer (refer to EXTENSION POTENTIOMETER VERIFYING section - page 30)
ALARM CODE 5 : BOOM LENGTH TRANSDUCER READING
HIGHER THAN THE MAXIMUM VALUE
CAUSE:
The signal from the boom length transducer to the main PC board is higher than the maximum
programmed value.
This can be produced by a short-circuit in the electrical wiring, between the Main Unit and Sensor or the
sensor itself is faulty.
NOTE: The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
ACTION TO TAKE:
Verify the cable reel PC board has the correct power supply ( refer to CABLE REEL POWER SUPPLY
VERIFYING section - page 28 ).
Verify length potentiometer (refer to EXTENSION POTENTIOMETER VERIFYING section - page 30)
27
Verify 5Volts between
1(+) and 2(GND)
on cable reel board
Verify the
Potentiometers
(**)
Verify on the Main PC board
5Volts between
7(+) and 8(GND)
FALSE
Cable break down.
Check the
cable-reel cable
Disconnect wires
7 and 8 from the
Main pc board and
Check for 5Vdc
Probably the cable is
in short circuit.
Check cable
Main pc board
Is faulty.
Replace it with
a new one (*)
TRUE
TRUE
FALSE TRUE
FALSE
+ GND
28
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
(**) REFER TO pages 29 and 30
CABLE REEL POWER SUPPLY VERIFYING CABLE REEL POWER SUPPLY VERIFYING
ANGLE POTENTIOMETER VERIFYING ANGLE POTENTIOMETER VERIFYING
Verify between
2(GND ) e 3 (+ )
+2,5Vcc +/- 5%
Angle potentiometer
broken (**)
Raise the boom slowly.
TRUE
Losses of Signal
The variation is continous
and linear
Verify on the Main PC board
the potentiometer signal on
8(GND) and 9(ADC2)
The Main PC board is faulty.
Proceed with the replacement
(*)
FALSE
Verify with a voltmeter that the
signal increases in a linear
and continous way.
.
The signal is
not correct
Problems on the Connection
Cable.Probably short circuited.
Check the cable
The signal
is correct
Put the machine boom at 0(horizontal).
Angle potentiometer
broken (**)
GND ADC2
29
(*) REFER ALSO TO EPROM and EEPROM MEMORIES
REPLACEMENT - page 39
(**) REFER ALSO TO POTENTIOMETERS ALIGNMENT
- page 40
BOOM LENGTH POTENTIOMETER VERIFYING BOOM LENGTH POTENTIOMETER VERIFYING
The machine boom must be completely retracted.
Voltage higher or
at 5V
Boom Length
potentiometer broken
(**)
Verify between
2(GND ) and 5 (+ )
a voltage of roughly +250mV
Boom Length
Potentiometer broken
(**)
Extend the Boom
TRUE
Losses of Signal
The variation is continous
and linear
Verify on the Main PC board
the potentiometer signal on
8(GND) and 12(ADC3)
The Main PC board is faulty.
Proceed with the replacement
(*)
FALSE
Verify with a voltmeter that the
signal increases in a linear
and continous way.
The signal is
not correct
Problems on the Connection
Cable.Probably short circuited.
Check the cable
The signal
is correct
Boom Length
potentiometer broken
(**)
GND ADC3
30
(*) REFER ALSO TO EPROM and EEPROM MEMORIES
REPLACEMENT - page 39
(**) REFER ALSO TO POTENTIOMETERS ALIGNMENT
- page 40
ALARM CODE 8 : MAIN CYLINDER (BOTTOM SIDE) READING
LOWER THAN THE MINIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
Verify on the Main
pc board that between
1(+) e 2(GND) there is a voltage
of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement(*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
PC board the voltage
on
2(GND) and 3(ADC0)
Value <0,5Vdc Value >0,5Vdc
The Main PC board
is faulty.Proceed
with the
replacement(*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
31
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
ALARM CODE 9 : MAIN CYLINDER (BOTTOM SIDE) READING
HIGHER THAN THE MAXIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a maximum
zone in order to check the sensor.
Verify on the Main
PC board that between
1(+) e 2(GND) there is a voltage
of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
PC board the voltage
on
2(GND) and 3(ADC0)
Value >5Vdc Value <5Vdc
The Main PC board
is faulty.Proceed
with the
replacement (*)
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
32
ALARM CODE 10: MAIN CYLINDER (ROD SIDE) READING LOWER
THAN THE MINIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
Verify on the Main
PC board that between
1(+) and 2(GND) there is a
voltage of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
pc board the voltage
on
2(GND) and 6(ADC1)
Value <0,5Vdc Value >0,5Vdc
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
33
ALARM CODE 11 : MAIN CYLINDER (ROD SIDE) READING HIGHER
THAN THE MAXIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
Verify on the Main
PC board that between
1(+) and 2(GND) there is a
Voltage of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement(*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
pc board the voltage
on
2(GND) and 6(ADC1)
Value >5Vdc Value <5Vdc
The Main PC board
is faulty.Proceed
with the
replacement (*)
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
34
ALARM CODE 18 : COMPENSATION CYLINDER (BOTTOM SIDE) READING
LOWER THAN THE MINIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor.
Verify on the Main
pc board that between
1(+) and 2(GND) there is a
Voltage of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
pc board the voltage
on
2(GND) and 15(ADC4)
Value <0,5Vdc Value >0,5Vdc
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
35
ALARM CODE 19 : COMPENSATION CYLINDER (BOTTOM SIDE) READING
HIGHER THAN THE MAXIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor
Verify on the Main
PC board that between
1(+) and 2(GND) there is a
Voltage of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
PC board the voltage
on
2(GND) and 15(ADC4)
Value >5Vdc Value <5Vdc
The Main PC board
is faulty.Proceed
with the
replacement (*)
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
36
ALARM CODE 20: MAIN CYLINDER (ROD SIDE) READING LOWER
THAN THE MINIMUM VALUE
NOTE:
The Main Unit Processor identifies below and abowe the signal range a minimum zone and a
maximum zone in order to check the sensor
Verify on the Main
PC board that between
1(+) and 2(GND) there is a
Voltage of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) and 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
pc board the voltage
on
2(GND) and 16(ADC5)
Value <0,5Vdc Value >0,5Vdc
The Main PC board
is faulty.Proceed
with the
replacement(*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
37
ALARM CODE 21 : COMPENSATION CYLINDER (ROD SIDE) READING HIGHER
THAN THE MAXIMUM VALUE
NOTE:
The Main Unit Processor identifies below and above the signal range a minimum zone and a
maximum zone in order to check the sensor
Verify on the Main
PC board that between
1(+) and 2(GND) there is a
Voltage of +15Vdc
TRUE FALSE
Disconnect wires on
1(+) e 2(GND) and
Verify a voltage of +15Vdc
TRUE FALSE
The Main PC board
is faulty.Proceed
with the
replacement (*)
Problems on the
Connection
Cable.Probably
short circuited.
Check the cable
Broken Pressure
Transducer.Proceed
With the
Replacement
Measure on the Main
pc board the voltage
on
2(GND) and 16(ADC5)
Value >5Vdc Value <5Vdc
The Main PC board
is faulty.Proceed
with the
replacement(*)
Broken Pressure
Transducer.Proceed
With the
Replacement
+ GND
(*) REFER ALSO TO EPROM and EEPROM MEMORIES REPLACEMENT - page 39
38
EPROM and EEPROM REPLACEMENT(*) EPROM and EEPROM REPLACEMENT(*)
The picture shows the EPROM storing main program
data and Load Tables, and EEPROM storing calibration
data, which has to be removed from the old to the new
PC board.
Remove the EPROM and EEPROM carefully
out of their sockets by means of electronic
components tweezers or suitable tools.
Insert the EPROM and EEPROM in their sockets on the new PC Board in the correct way, taking
care not to damage their pins, and referring to their reference mark.
39
(*) NOTE:
Where replacement of the
memories is required due to
failure of Main Control Unit, this
must be done avoiding .
EPROM
EEPROM
POTENTIOMETERS ALIGNMENT POTENTIOMETERS ALIGNMENT
Mechanical alignment of angle and extension sensors
Following the replacement of a potentiometer, even if this has been done carefully, it is recommended to
check its alignment.
The following procedure, if properly done, allows the total restoring of the machine behaviour without any
calibration operation.
XXXX XXXX AAAA
LLLL XXXX XXXX
After that press the ENTER key a number of times until the page showing
the readings of sensors digital values is displayed.
With regard to the angle setting, it is simply necessary to check that in
horizontal (=) positioning of the boom the reading of the sensor AAAA is
between 500 and 520 by rotating its body before fixing it, and that it
increases as the boom is raised.
For the extension after replacing the sensor adjust its screw to check that
reading on LLLL is about 50 and fix it.
Also, in case of cable replacement it is necessary to pre-tension
approximately 1 Mt. of cable-reel cable.
****
0.0 00.0 6.8 11
Switch on the machine without load and wait for a few seconds for the main
working data panel monitoring on the display as shown here.
After the replacement of the potentiometer it is recommended to verify the correspondence of values shown on the
display into a couple of known positions of the boom.
I.E.: boom IN and boom OUT, or Boom lower position (Min Angle) and Boom Upper Position (Max Angle) .
These displayed values must correspond to the values given by the Manufacturer for this specific model of the
machine.
40
To perform the self-calibration of sensors the 1st PASSWORD must be set.
The 2nd PASSWORD, which is reserved for the Manufacturer and to his Personnel authorised to modify the
programming, allows the refined calibration, selection of pre-programmed attachments tables and download of
new attachments tables.
The 1
st
PASSWORD code can be modified directly during calibration.
ANGLE AND EXTENSION SENSORS CALIBRATION ANGLE AND EXTENSION SENSORS CALIBRATION- -1st PASSWORD INTRODUCTION
****
0.0 00.0 6.8 11
On the display the main data page is shown as indicated here.
If the main unit is new, it might indicates the Alarm 1:before the machine
calibration allows normal procedures, but it should disappear at the first SAVE
function.
If other alarms occur, it is necessary to clear them before continuing.
*
Code: XXXX
Press some times the INDEX key to scroll the asterisk above the desired figure and
modify its value by means of + and - keys.
Confirm it and the following ones (PASSWORD) by ENTER.
The PASSWORD code is memorised into the EPROM together with the machine
data; its number must be known only by Authorised Personnel.
*
Code: 4477
At this point the page of 1
st
PASSWORD setting must show up as indicated here
If different page appears, this means that ENTER Key has been depressed too early
or too late: switch system off and re-start.
UM45_4x dd-mm-yy
MRT2145
Switch machine on and wait for a few seconds until the first starting page shows up
on display as indicated here
Quickly press once ENTER key.
41
ANGLE AND EXTENSION SENSORS CALIBRATION (LMI SELF ANGLE AND EXTENSION SENSORS CALIBRATION (LMI SELF- -CALIBRATION) CALIBRATION)
Sensors self calibration at closed machine conditions
A78 S20.3 W .0 Check that the values of angle and extension displayed are correct and retract the
boom verifying that the angle and extension readings are correct in all their
positions. Afterwards, if everything is correct, save the self calibration. For the
save function see following page 43.
A78 S20.3 W .0
13 Transd. Max
Totally raise and extend the boom making sure that the two cylinders for lifting and
extension are at the end of their stroke. In this condition the angle and extension
readings should correspond to the memorised ones. By means of + and - keys
look for the page indicated here. Press ENTER and, if required INDEX to confirm
the calibration at Machine open condition.
Sensors self calibration at open machine conditions
A00 S 6.8 W.0
12 Transd. Min
Position the machine with the boom totally retracted and at its lowest position
(min.angle).
By means of + and - keys look for the page indicated here
Press ENTER and INDEX to confirm the calibration at Machine closed condition.
Check that the displayed angle and extension values are correct.
Afterwards, proceed to self calibration of sensors at Open machine condition.
The second operation consists in the automatic self calibration of angle and extension sensors in boom
in IN/OUT and UP/DOWN conditions.
42
DATA DOWNLOADING ON E2PROM DATA DOWNLOADING ON E2PROM - - SAVE SAVE FUNCTION FUNCTION
Save In
Progress !
Press ENTER to activate the command.
A message will inform that the saving procedure is in progress.
DONE !
After that, the message indicated here will be shown.
Press INDEX to go back to main working data page.
OPTIONS
01 Save
By means of + and - keys, display page "01 Save.
After performing the self calibration procedure its data must be saved as indicated below.
43
LANGUAGE/MEASUREMENT SYSTEM SELECTION AND 2nd PASSWORD INTRODUCT LANGUAGE/MEASUREMENT SYSTEM SELECTION AND 2nd PASSWORD INTRODUCTION ION
CONFIGURATION
Eng.Unit 0
Press ENTER to activate the command.
At the origin the Metric System is set (Parameter = 1); to select Imperial system
set 0.
CONFIGURATION
Language 0
Press ENTER to activate the command.
4 languages are available. For their selections set the proper paramenters
between 0 and 3.
CONFIGURATION
PW2 XXXX
Press ENTER to activate the command.
Set the 2nd password in the place of XXXX
CONFIGURATION
32 Config.
By means of + and - keys look for the page indicated here
In this phase it also possible to select the message language, measurement system and to enter the
second password. Act as follows:
The following procedure is required when data memorised into the PC must be down-loaded into the LMI
memories.
Connect the cable (supplied by 3 B 6 ) to the RS232 door of the Lap-top, and its other end to the connection
inside the main control unit, fitting it at the place of the MS4 connector (see page 8).
Select prompt MSD on PC.
To start the program digit SAVE on the keyboard, and press ENTER.
The screen will show:
1 : SAVE DATA FROM TRUCK TO COMPUTER
2 : LOAD DATA FROM COMPUTER TO TRUCK
5 : PREPARE DISKETTE
6 : SHOW DATA
0 : EXIT
Scrolling on 2, the list of all the programs contained into the lap-top will show up.
I.E.:
PROGRAMS LIST
00 MRT2145.E14 18/09/2001 11:52 am
01 EM2145.E14 11/09/2001 02:59 pm
----
Select the index corresponding to the model of the required machine (00, 01, 02) and press ENTER.
The screen will show:
Page xxx of 512
This counter will increase from 0 to 512; after which all data will be down-loaded.
Press any key to continue.
(*) The memorised data detailed here are the ones memorised at the machine start-up
original programming, and stored on a Floppy-Disk that can even be transmitted by E-mail,
by MCI directly to the PC.
DATA DOWNLOAD FROM LAP DATA DOWNLOAD FROM LAP- -TOP TO LMI (*) TOP TO LMI (*)
44
Some other loading/down-loading functions from Lap-Top to LMI exist:
SELECTION 1 This function is needed to save data from LMI to PC.
When PC requires it, introduce the name of the File that must be saved (8 figures
maximum). After that press ENTER.
SELECTION 5 This function is needed to down-load data from PC on a Floppy-Disk.
Put a Floppy-Disk into the driver and press ENTER.
Dial the name of the File to be saved and press ENTER.
SELECTION 6 This function is needed to display the memorised file-data directly on the Lap-Top
screen, selecting the proper program.
SELECTION 0 This function is needed to exit the program .
45
DATA DOWNLOAD FROM LMI TO PC AND FROM PC TO FLOPPY DISK DATA DOWNLOAD FROM LMI TO PC AND FROM PC TO FLOPPY DISK
2
3
3
3
6
5
4
OM
1
2
1
2
T
4
6
5
7
1
8
SYSTEM LAY SYSTEM LAY- -OUT AND CONNECTIONS OUT AND CONNECTIONS
1 Main Unit
2 Pressure Transducers (4)
3 Length/Angle Sensor
4 Control Panel
5 Pressure Transducer Cable
6 Control Panel Cable
7 Power Supply and In/Outs cable
8 Length/Angle Sensor Cable
Power supply and
Inputs/Outputs
46
EXTERNAL WIRING EXTERNAL WIRING
47
MAIN CONTROL UNIT BOARD
See also : page 8 MAIN CONTROL UNIT page 9 BOOM ANGLE LENGTH SENSOR
page 13 PRESSURE TRANSDUCERS page 15 CONTROL PANEL
48
MAIN COMPONENTS
DESCRIPTION CODE
MAIN UNIT UMMST01-2/xx
CONTROL PANEL IDR1-3/xx
BOOM LENGTH/ANGLE SENSOR CIT-1PICW1/xx
PRESSURE TRANSDUCER Y1 4740-350
CONNECTING CABLE MAIN UNIT/CONTROL PANEL CV2 IDR1-3/xx
CONNECTING CABLE MAIN UNIT /BOOM LENGTH ANGLE CV1MMST1-1/xx
CONNECTING CABLE MAIN UNIT/PRESSURE TRANSDUCER CV2MMST1-1/xx
CABLE IN-OUT MAIN UNIT CV ARM7G1-7M
INTERNAL PARTS
DESCRIPTION CODE
ELECTRONIC BOARD FOR MAIN UNIT S U2MIC-5/xx
ELECTRONIC BOARD FOR CONTROL PANEL S IDR1/xx
ELECTRONIC BOARD FOR BOOM LENGTH/ANGLE SENSOR S CIT1PI/xx
ANGLE POTENTIOMETER Y11 PL310/1K
LENGTH POTENTIOMETER PT 534-2K
DRUM CABLE (17mt) CV 510.726
CABLE REEL MECHANISM WITHOUT INTERNAL
BOARD AND SENSORS GR CITMEC/xx
RECOMMENDED SPARE PARTS LIST RECOMMENDED SPARE PARTS LIST