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Wire Description

RD

102

RD

Wire
Color

BATTERY+

751

GN

CLUTCH 1 REVERSE

RUNNING LAMP PWR

752

YL

CLUTCH 2 FORWARD

Power Circuits

Component

Component Location
Schematic
Location
G-15, J-15

Machine
Location
2

104

YL

PRODUCT LINK PWR (SWITCHED)

754

BU

CLUTCH 3 FOURTH

Sensor - Lift Position

Schematic
Location
K-3

106

WH

LIFT/TILT POSITION SENSOR PWR

755

OR

CLUTCH 4 THIRD

Alternator

H-13

Sensor - Oil Pressure

A-14

109

RD

ALTERNATOR PWR

761

GY

LIFT POS SENSOR

Arc Suppressor

E-15

Sensor - Output Speed (Leading)

F-9

18
18

Component
Alarm - Backup

Component

Machine
Location
20

Fuel Injector Solenoid #1

110

RD

ENGINE ECM PWR (SWITCHED)

762

YL

BUCKET/TILT POS SW

0002

Fuel Injector Solenoid #2

Batteries

K-15

Sensor - Output Speed (Trailing)

F-9

112

PU

MAIN RELAY OUTPUT PWR

779

WH

QUICK COUPLER (ENGAGE SOL)

Breaker - ADEM III Control

B-8

Sensor - Transmission Lube Oil Temperature

E-7

0003

Fuel Injector Solenoid #3

114

RD

FORWARD HORN PWR

A701

GY

FUEL INJECTOR CYLINDER 1

Breaker - Alternator

A-8

Sensor - Transmission Oil Temperature

G-9

18

0004

Fuel Injector Solenoid #4

123

WH

AXLE OIL COOLER POWER

A702

PU

FUEL INJECTOR CYLINDER 2

Breaker - Hood Actuator

B-8

Sensor - Turbo Inlet Pressure

E-8

14

0005

Fuel Injector Solenoid #5

136

GN

SECONDARY STEERING PWR

A703

BR

FUEL INJECTOR CYLINDER 3

Breaker - Main

B-8

Sensor - Turbo Outlet Pressure

D-14

14

0006

Fuel Injector Solenoid #6

138

GN

PAYLOAD MONITOR SYSTEM PWR

A704

GN

FUEL INJECTOR CYLINDER 4

Breaker - Running Lamp

C-8

Solenoid - A/C Clutch

E-15

0041

ECM 8V DC Supply

150

OR

ENGINE ECM PWR (UNSWITCHED)

A705

BU

FUEL INJECOTR CYLINDER 5

Breaker - Unswitched Bus

B-8

Solenoid - Aux. Lift Prop

I-2

19

0042

Injector Actuation Control Valve

170

RD

PRODUCT LINK PWR (UNSWITCHED)

A706

GY

FUEL INJECTOR CYLINDER 6

Contol - Product Link

D-7

Solenoid - Aux. Lower Prop

J-2

19

174

RD

UNSWITCHED BUSS PWR

F713

OR

TURBO INLET PRESS SENSOR

Control - ADEM III

A-11

Solenoid - Axle Oil Cooler Clutch

I-12

16

175

RD

HOOD MOTOR PWR

F766

WH

DETENT ENABLE INTERLOCK

Control - Hood Raise/Lower

B-7

Solenoid - Dump Prop

J-2

19

Throttle Sensor

0094

Fuel Pressure Sensor

0100

Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

177

RD

MAIN CIRCUIT BREAKER PWR

G764

PK

PARKING BRAKE SW (ON)

Diode - Quick Coupler Enable

K-6

45

Solenoid - Grapple

199

RD

HOOD CONTROL PWR

H713

PK

LIFT PROPORTIONAL SOL

Diode - Quick Coupler Release

K-6

45

Solenoid - Injection Actuation Pressure

H714

OR

LOWER PROPORTIONAL SOL

Heater - Air Inlet

E-14

23

Injector Actuation Pressure Sensor

200

BK

MAIN CHASSIS GND

H716

WH

IMPLEMENT ECM SOLENOID RETURN

Motor - Front Washer

G-6

11

0168

Electrical Power Supply

201

BK

OPERATOR MONITOR GND

H717

BR

PILOT SOLENOID

Motor - Fuel Priming Pump

D-12

0172

Inlet Air Temperature Sensor

229

BK

ENGINE ECM GND

H718

GY

BUCKET TILT POSITION SENS (SIG)

Motor - Hood Actuator

A-15

Solenoid - Rackback Prop

J-3

19

0175

Engine Oil Temperature Sender

251

BK

PAYLOAD MONITOR SYSTEM GND

H746

YL

VARIABLE SPD FAN SOLENOID+

Motor - Rear Washer

G-6

11

Solenoid - Ride Control On

I-2, I-3

19

J-10

Solenoid - Variable Speed Fan

A-14

15

0190

Engine Speed Sensor

0248

Cat Data Link

Ground Circuits

A274

BK

J-2

20

D-14

23

Solenoid - Lift Prop

I-2

19

Solenoid - Lower Prop

I-2

19

Solenoid - On/Off Pilot

I-3

19

PRODUCT LINK ECM GND

H747

BR

VARIABLE SPD FAN SOLENOID-

Motor - Secondary Steering

Basic Machine Circuits

H795

PK

ENGINE ECM (SENSOR/SW RETURN)

Motor - Starter

G-12

10

Solenoids - Cylinder Head

C-15

22

E-14

22

Solenoids - Quick Coupler

J-6

19

J-15

12

Solenoids - Transmission Clutch

G-10

18

304

WH

STARTER SOL START TERMINAL

R746

PK

TURBO OUTLET PRESSURE SENSOR

Relay - Air Inlet Heater

306

GN

START RELAY COIL+

R747

GY

ATMOSPHERIC PRESSURE SENSOR

Relay - Backup Alarm

307

OR

KEY SW(START)

A893

OR

FUEL PRIMING PUMP MOTOR-

Relay - Main

A-8

Switch - A/C Pressure

E-15

308

YL

MAIN POWER RELAY COIL+

G826

BR

ADEM III FILTER SENSOR +5V

Relay - Secondary Steering

K-10

Switch - Axle Oil Cooler Temperature

J-13

29

321

BR

BACKUP ALARM

G827

BU

ADEM III FILTER SENSOR COMMON

Relay - Secondary Steering Intermediate

K-10

Switch - Brake Oil Pressure

K-7

24

322

GY

FORWARD HORN

G828

WH

SENSOR PRESSURE +5V

Relay - Start

A-9

Switch - Bucket Tilt Position

K-3

30

Check Programmable Parameters

326

RD

FUEL PRIMING PUMP

G829

GN

SENSOR PRESSURE COMMON

Sender - Coolant Temperature

B-14

Switch - Disconnect

B-15

25

0273

Turbo Outlet Pressure Sensor

397

OR

HOOD MOTOR LOWER

G833

PK

ENGINE TEMP SENSOR COMMON

Sender - Engine Oil Temperature

D-14

23

Switch - Fork Position

C-2

30

0274

Atmospheric Pressure Sensor

398

BU

HOOD MOTOR RAISE

G849

BR

ENGINE INJECTION ACTUATION PRESSURE

26

0253

Personality Module mismatch

0254

Electronic Control Module

0261

Engine Speed Sensor

0262

5 Volt Sensor Supply

0267

Engine Shutdown Switch

0268

0291

Engine Cooling Fan Solenoid

A300

GN

HOOD CONTROL LOWER

G850

BU

AIR INLET HEATER RELAY COIL+

0296

Transmission ECM

A301

WH

HOOD CONTROL RAISE

G853

BU

ENGINE INTAKE MANIFOLD AIR TEMP #2

0342

Camshaft Position Sensor

A307

GY

THROTTLE PEDAL POS SENS

G854

PK

INJ. ACTUATION PRESSURE CONT. VALVE

0562

Caterpillar Monitoring System

Monitoring Circuits

0617

Air Inlet Heater Relay

403

1582

Trans Lube Oil Temperature Sensor

416

1589

Turbo Inlet Air Pressure Sensor

Product Link ECM


(MID No. 122)
CID

Component

GN
OR

ALTERNATOR (R) TERMINAL


SEC STR PRESS SW (N/0)

G855

PU

IAP CONTROL VALVE COMMON

G856

WH

TDC PROBE+

G857

YL

TDC PROBE-

417

GY

PRIMARY STR PRESS SW (N/O)

J843

PU

ENGINE ECM ANALOG SENSOR RTN

419

YL

PARKING BRAKE SW (OFF)

J844

GY

ENGINE ECM ANALOG SENS 5VOLTS

426

BR

XMSN FILTER BYPASS SWITCH

900

PU

CLUTCH 5 SECOND

430

BU

AIR FILTER RESTRICTED IND

901

WH

CLUTCH 6 FIRST

432

PK

BRAKE OIL PRES SWITCH (ON)

944

OR

CAT DATA LINK+

Electrical Power Supply

442

GY

HYD TANK OIL TEMP SENSOR

945

BR

CAT DATA LINK-

0254

Electronic Control Module (Product Link)

443

YL

TC OUTLET TEMP SENSOR

953

GY

IMPLEMENT ECM SENSOR RTRN

0269

Sensor Power Supply

447

PK

FUEL LEVEL SENSOR

962

OR

TRANSMISSION ECM SENSOR RTRN

1251
Alternator R-Terminal Signal
The CID is a diagnostic code that indicates which component is faulty.

450

YL

ENGINE ECM (ENGINE SPD)

964

BU

FORK POSITION SELECT

453

PK

SEC STR PRESS SW (N/O)

975

WH

XMSN ECM SOLENOID/INDICATOR RTN

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

484

YL

PRIMARY STR PRESS SW (N/C)

976

OR

RIDE CONTROL ON SOLENOID

Event Codes For ADEM III ECM


Event Code

WH

HYD TANK OIL LEVEL SENS

E416

PU

LIFT CYL HEAD END PRESS SENSOR

E455

BR

HYDRAULIC FILTER BYPASS SW

WH

DIVIRTER SOLENOID

995

BU

COOLANT TEMPERATURE

A982

BR

ENGINE ECM THROTTLE/IND 8VOLTS

F411

GY

ENGINE OIL TEMPERATURE

C987

RD

AIR INLET HEATER RELAY COIL+

PK

PUMP DRIVE OIL TEMPERATURE

C990

YL

OIL FILTER MONIITOR

G479

WH

SERVICE ENGINE INDICATOR

C991

PK

FUEL PRESS SENSOR

G485

BU

FRONT AXLE OIL TEMP SW

E900

WH

XMSN OUTPUT SPD SENS LEADING+

G486

GN

REAR AXLE OIL TEMP SW

E901

GN

XMSN OUTPUT SPD SENS LEADING-

Accessory Circuits

E906

OR

XMSN OUTPUT SPD SENS TRAILING+

GY

XMSN OUTPUT SPD SENS TRAILING-

506

PU

FRONT WASHER PUMP+

E907

507

WH

REAR WASHER PUMP+

E908

BR

XMSN INPUT SPD SENSOR+

513

OR

A/C CLUTCH SOLENOID+

E909

WH

XMSN INPUT SPD SENSOR-

521

YL

A/C SELECT SW (A/C POSTION)

E919

YL

AUX LIFT PROPORTIONAL SOL

522

WH

A/C CLUTCH SOLENOID-

E920

BR

AUX LOWER PROPORTIONAL SOL

C529

GY

LIFT CYL HE PRESS SENS

E921

PK

RACKBACK PROPORTIONAL SOL

C530

BU

LIFT POSITION SENSOR

E922

GN

DUMP PROPORTIONAL SOL

E963

BK

CRANK RPM SENSORCRANK RPM SENSOR+

603

PK

ROTARY BEACON

E964

WH

604

OR

STOP LAMP

E965

BU

CAM RPM SENSOR-

E017

High Engine Coolant Temperature Warning

605

YL

LH TURN LAMPS

E966

YL

CAM RPM SENSOR+

E025

High Inlet Air Temperature Derate

606

GY

RH TURN LAMPS

K933

GN

OPERATOR MONITOR SENSOR PWR

E027

High Inlet Air Temperature Warning

608

GN

REAR FLOOD LAMPS

K977

PK

XMSN OIL TEMP SENSOR

611

PU

HEAD LAMP (HIGH)

L983

WH

FUEL INJECTOR RTN CYL 1-2

612

GY

BACKUP LAMP

L984

OR

FUEL INJECTOR RTN CYL 3-4

PU

LICENSE PLATE/RH TAIL/DASH LAMPS

L985

YL

FUEL INJECTOR RTN CYL 5-6

E096

High Fuel Pressure

615

YL

FORWARD CAB FLOOD LAMPS

N939

GN

RIDE CONTROL AUTO SOLENOID

E100

Low Engine Oil Pressure Warning

617

BR

LH TAIL/CLEARANCE LAMPS

P931

GN

GRAPPLE AUTO/MANUAL SW. #2

619

GN

FWD FLOOD/LO BEAM LAMPS

P976

BR

QUICK COUPLER RELEASE SOLENOID

R971

YL

XMSN LUBE OIL TEMP SENSOR

Inlet Air Restriction Warning

Control Circuits

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

XMSN ECM SENS/IND (+8VOLTS)

R974

OR

ETHER INJECT SWITCH

SEC STR RELAY COIL+

X918

PU

GND LEVEL SHUTDOWN SW (N/O)

728

BU

SEC STR INTER RELAY COIL+

X919

WH

GND LEVEL SHUTDOWN SW (N/C)

Sensor - Atmospheric Pressure

E-14

14

Switch - Hood Actuator

B-14

27

Sensor - Bucket Tilt Position

K-3

21

Switch - Hydraulic Filter Bypass

G-6

24

Sensor - Cam Speed Timing

A-14

15

Switch - Hydraulic Oil Level

G-6

17

Sensor - Crank Speed Timing

A-14

16

Switch - Lift Position

K-3

28

Sensor - Fuel Pressure

B-14

Switch - Park Brake Pressure

K-7

24

Sensor - Hydraulic Temperature

G-6

17

Switch - Primary Steering Pressure

J-9

Sensor - Injection Actuation Pressure

D-14

23

Switch - Rear Axle Oil Temperature

I-12

29

Sensor - Input Speed

G-9

18

Switch - Secondary Steering Pressure

J-9

Sensor - Lift Cylinder Head End Pressure

H-2

19

Switch - Transmission Filter Bypass

H-5

24

Component Description

122-5053
128-7991

Solenoid:
Solenoids:

130-9811

Senders:

138-2924

Solenoid:

147-5399
148-2350
152-5409
152-6761
152-8340

Solenoids:
Solenoid:
Solenoid:
Solenoid:
Solenoids:

157-8857

Sender:

163-0872
191-6587
3E-8575

Solenoid:
Sender:
Solenoids:

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

950G Series II and 962G Series II


Wheel Loader
IT62G Series II Integrated Toolcarrier
Electrical System
950G:
BAA1-UP
AYL1-UP
AYS1-UP
AXX1-UP

962G:
BAB1-UP
BAC1-UP
BAD1-UP
AXY1-UP

Low
A/C (High / Low) Pressure
High

Empty: 95 3.0
Full: 1.75 1.75
17.6 0.6
100
24.9 0.4

2013 Caterpillar, All Rights Reserved

Title

Form Number
185-5294

SENR4130

177-9953
207-1556

Consist:

Delco 50MT

SENR3581

Consist:

Nippondenso R7.5

SENR4975

ADEM III Control:

SENR9617

Product Link Control:

SEBU7351

2800 140 kPa


(406 20.3 psi)

Transmission Filter Bypass Pressure

Contact position at the contacts of the harness connector.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

45

15 16

19

18

23 22
4

34

32

26
33

29

CONN 1 Aux. Start Receptacle


CONN 2
CONN 3
CONN 4
CONN 5 Timing / Calibration Probe
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20

35

10

31

21

30

20

27
17

CONN 21
14

23

7
32

22
4
12

25

16
1

31

27

45
17

29

CONN 22
CONN 23
CONN 24
CONN 25
CONN 26

34
30

20

24

18

13
5

33

10

15

28

35

19

21

11

9
26

CONN 27
CONN 28

CONN 30
CONN 31

Normally Open

Normally Closed
Normally Open
Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B Normally Open
A-C Normally Closed
Normally Open

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

Connector Number

28

Contact Position

1750 200 kPa


(254 29 psi)

Receptacle
Pin or Socket Number

Connector Location

24

170 55 kPa
(25 8 psi)

138 28kPa
89 20kPa
(20 4 psi)
(12.9 2.9 psi)
65 3.0C
58C Min
155-8998
Axle Oil Cooler Temperature
(149 37.4F)
(136.4F Min)
125 3.0C
117C MIN
Front Axle Oil Temperature
155-8999
( 257 37.4F)
Rear Axle Oil Temperature
(242.6F MIN)
8270 kPa MAX
6890 345 kPa
174-4312
Park Brake Pressure
(1200 psi MAX)
(1000 50 psi)
10700 kPa MAX
8960 537 kPa
175-3244
Brake Oil Pressure
(1552 psi MAX)
(1300 78 psi)
1200 kPa MAX
700 100 kPa
Primary Steering Pressure
3E-6450
Secondary Steering Pressure
(174.0 psi MAX)
(102 14.5 psi)
86 - 103 kPa
110 - 138 kPa
7X-8549
Hydraulic Filter Bypass Pressure
(16 - 20 psi)
(12.5 - 15)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with
decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).

117-7773

Related Electrical Service Manuals

275 kPa
(40 psi)

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

325-AG135 PK-14

8.15 0.6
5.0 0.3
9.4 5.0
32.6 1.6
32.6 1.6

Deactuate

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

AG-C4
111-7898

CONN 29

Actuate

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Plug

Off Machine Switch Specification


Function

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

IT62G:
AYA1-UP

E = Located around hydraulic oil tank.


F = Located around pilot manifold.

7.75 1.0

At room temperature unless otherwise noted.

Part No.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

D = Located around relay panel.

1000

A/C Clutch
Engine Oil Temperature
Quick Coupler

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

10.1
1.06 0.05

Fuel Level

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Part Number: for Connector Plug

Resistance (Ohms)

Injection Actuation Pressure


Cylinder Head 1 - 6
Coolant Temperature
Intake Manifold Air Temperature
Torque Converter Temperature
Dump Prop
Lower Prop
Aux Lower Prop
Rackback Prop
Lift Prop
Aux Lift Prop
Transmission Clutch
Variable Speed Fan
Axle Oil Cooler Clutch
On / Off Pilot
Ride Control

Circuit Breaker
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

A = Located inside of cab.


B = Located inside of right console.

Resistor, Sender and Solenoid Specifications

114-5333

Electric Starting Motor:

27

11

GN

The FMI is a diagnostic code that indicates what type of failure has occurred.

Alternator:

B-14

OR

Part No.

Data valid but above normal operational range.

Switch - Ground Level Shutdown

13

727

Failure Description

12

709

Failure Mode Identifiers (FMI)


FMI No.

F-7

14

614

E272

Sender - Torque Converter Temperature

Low Fuel Pressure Warning

Engine Overspeed Warning

H-2
D-12

25

E053

E190

Switch - Front Axle Oil Temperature


Switch - Fuel Priming Pump

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Volume 1 of 2: Chassis

High Engine Coolant Temperature Derate

Low Engine Oil Pressure Derate

13
14

Level
Symbol

Symbols and Definitions

G =Located under platform.

E015

E039

K-7
B-14

Temperature
Symbol

C = Located inside of left console.

G454

Lighting Circuits

Condition

987

Sender - Fuel Level


Sender - Intake Manifold Air Temperature

Pressure
Symbol

Check Part Numbers in the Parts Manuals for your Specific Machine.
Machine locations are repeated for components located close together.

0168

496

Symbols

Control Circuits cont.

0001

0091

Harness And Wire Electrical Schematic Symbols

RENR4324-04
September 2013

Description

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
CONN 37
CONN 38

Schematic
Location

Machine
Location

B-15
G-14
E-14
C-14
B-14
I-12
I-12
I-12
D-11
I-10
K-9
J-7
D-8
A-7
G-7
C-5
D-5
E-5
F-5
F-5
C-4, D-4,
G-4, J-5
G-3, K-4
C-3, G-3, K-4
B-2, F-3, I-4
B-2, E-3, H-4
B-2, H-4
C-1, D-2,
D-3, K-1, K-2
B-1, D-2,
D-3, K-2
B-1, D-2,
D-3, K-2
C-3, D-2, K-2
B-1, D-2,
D-3, J-2
B-1, D-2,
C-3, J-2
B-1, F-3, J-2
F-3, G-2
E-2, F-3, G-2
F-1
F-2
B-1, D-3

1
12
3
22
8
6
6
3
8
6
9
35
32
4
31
32
32
32
32
32
33
34
34
19
19
35
34
34
34
20
20
20

20
34
20
34
34
34
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

(Dimensions: 39 inches x 28 inches)

101

Wire
Number

Description

30 Page,

CID

Wire
Color

RENR4324-04 VOL 1 of 2

Component Identifiers (CID)


Module Identifier (MID)
ADEM III ECM
(MID No. 036)

Wire
Number

86

87
87a

85

3
1
2
5

175-AW11 RD-16
321-AW14 BR-18
975-AW12 WH-18
612-AW28 GY-18
612-AW26 GY-18
612-AW27 GY-18

BACKUP ALARM 1
123-6449

AW-C2
3E3364

AW-C3
1552269

BK-18
BK-18

1
2

975-AW13 WH-18
321-AW15 BR-18

614-AW24 PU-18

RH COMBINATION LAMP
144-6837

200-AW2 BK-14
200-AW1 BK-14
608-AW7 GN-14
604-AW4 OR-18
614-AW8 PU-18
YL-18
GY-18
BR-18
RD-16

BK-14
BK-14
BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18
RD-16

200-CJ54
200-CJ44
200-CJ56
200-CJ43
200-CJ48
200-CJ63
200-CJ50

BK-18
BK-18
BK-18
BK-14
BK-18
BK-14
BK-18

CONN 11

S
T
G

A
B
C

TURN

T
G

1
2

T
AXLE OIL COOLER TEMP SWITCH
155-8998

BACKUP

B
G

1
2

604-AW22 OR-18
200-AW16 BK-18
614-AW25 PU-18

AW-C9
1552269

AP-C1
CA-C4
CA-C2
3E3364
3E3364
1552269
1
1
200-AP1 BK-18
200-CA1 BK-18
2
2
G454-AP2 PK-18
G454-CA2 PK-18

1
2
3
4

CA-C3
1552269
1
G486-CA3 GN-18
2
201-CA4 BK-18

BK-18
BK-18

612-AW27 GY-18

AXLE OIL COOLER CLUTCH


152-5409

BK-18
BK-18

CBL-NN1 RD-00

CJ-C19
CJ-C35 EP-C1
3E3370
1552267 1552267
A
A
200-EP1 BK-18
200-CJ101 BK-18
B
B
779-EP2 WH-18
779-CJ122 WH-18
C
C
P976-EP3 BR-18
P976-CJ10 BR-18

CBL-NN1 RD-00

MOTOR

CV-C4
1552267
A
962-CV15 OR-18
B
417-CV14 GY-18
C
484-CV13 YL-18

PUMP GP (177-2921)
CBL-PP1 BK-00

CV-C5
1552267
A
962-CV12 OR-18
B
416-CV11 OR-18
C
453-CV8 PK-18

SECONDARY STEERING GROUND


LEFT HAND FRAME

PRIMARY STEERING PRESS SW


3E-6450
BK-16
RD-16
BU-16

CJ-C22
3E3376
G454-CJ125 PK-18
200-CJ106 BK-18
G486-CJ85 GN-18
201-CJ74 BK-18

EP-C3
1552269
1
779-EP9 WH-18
2
200-EP6 BK-18

779-EP8 WH-18
779-EP9 WH-18

CONN 7

AR-C1
AR-C2
CJ-C24
CJ-C23
1552269
3E3364
3E3364
1552269
1
1
1
123-CJ104 WH-18
123-AR1 WH-18
2
2
2
G454-AR2 PK-18
G454-CJ125 PK-18

CONN 8

304-CH35 WH-8

LH STOP TAIL PARK LAMP


135-0426
CJ-C33
1552267
A
S RD-18
C
T WH-18
B
BK-18

101-CH40 RD-4

614-CJ119 PU-18
614-CJ118 PU-18
606-CJ49 GY-18
200-CJ63 BK-14
605-CJ55 YL-18
617-CJ59 BR-18
200-CJ44 BK-18
200-CJ50 BK-18
200-CJ48 BK-18
200-CJ43 BK-14
200-CJ56 BK-18
321-CJ94 BR-18
975-CJ51 WH-18
200-CJ54 BK-18

EP-C4
1552272
P976-EP11 BR-18
200-EP4 BK-18
200-EP7 BK-18
779-EP8 WH-18

603-J1 PK-14

QC ENGAGE DIODE
189-3158

1
2
3
4

CONN 2

LICENSE PLATE LAMP HARNESS COSA GERMAN ROADING


LICENSE PLATE LAMP 2
125-4439
614-CU6 PU-18
200-CU5 BK-18

CONN 2

Y-C1
1552269
1
608-Y1 GN-14
2
200-Y2 BK-14

OR-14
WH-18
GN-18
BU-14
BK-18
BK-18
RD-10
RD-4
WH-8
RD-4

LH REAR CAB FLOODLAMP


176-0780

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECT TO TERMINALS
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH/CCS
186-0623
LOC K2

BACKUP ALARM
123-6449

RD-18
OR-14
BU-14
GN-18
WH-18

CJ-C37
3E3364
1
2

101-CJ88
109-CJ87
200-CJ120
110-CJ89
201-CJ73
304-CJ75

BK-18
BK-18
PK-18

RD-4
RD-4
BK-18
RD-10
BK-18
WH-8

ONE STUD FOR EACH CIRCUIT


200,615,608(ATTACH),603(ATTACH)

BEACON
128-6983

Y-C2
1552269
1
615-Y5 YL-14
2
200-Y6 BK-14

LH FRONT CAB FLOODLAMP


176-0780

Y-C3
1552269
1
615-Y7 YL-14
2
200-Y8 BK-14

LH FRONT CAB FLOODLAMP 2


176-0780

Y-C4
1552269
1
615-Y9 YL-14
2
200-Y10 BK-14

608-Y1 GN-14
608-Y3 GN-14

Y-C5
1552269
1
615-Y11 YL-14
2
200-Y12 BK-14

Y-C6
1552269
1
608-Y3 GN-14
2
200-Y4 BK-14

RH FRONT CAB FLOODLAMP


176-0780

200-CJ108
200-CJ101
200-CJ120
200-CJ128

RH FRONT CAB FLOODLAMP 2


176-0780

200-CJ111 BK-14
200-CJ109 BK-18
200-CJ112 BK-14

BK-14
BK-18
BK-18
BK-14

AC-C1
1552269
1
615-AC1 YL-14
2
200-AC2 BK-14

BK-10

615-AC1 YL-14
615-AC3 YL-14

LH FRONT CAB FLOODLAMP 3


176-0780

AC-C2
1552269
1
615-AC3 YL-14
2
200-AC4 BK-14

CJ-C15
1552269
1
426-CJ65 BR-18
2
201-CJ96 BK-18

RH FRONT CAB FLOODLAMP 3


176-0780

MTR BAT

101-CH40 RD-4
101-CH44 RD-4

TWISTED WIRES - NOTE A


CLUTCH 1 REV
147-5399

MOTOR

CLUTCH 2 FWD
147-5399

CLUTCH 3 4TH
147-5399

STARTER GROUND
LEFT HAND ENGINE

AT-C5
3E3364

LEFT SIDE ENGINE

INPUT SPEED SENSOR


193-2550

AT-C4
3E3364

AT-C2
3E3364
975-AT25
754-AT8
975-AT21
752-AT4
975-AT24
751-AT3
755-AT12
975-AT22
900-AT13
975-AT23
901-AT14
975-AT26

1
2

AT-C8
3E3364

WH-18
WH-18

WH-18
WH-18

1
2

AT-C7
3E3364

WH-18
BU-18
WH-18
YL-18
WH-18
GN-18
OR-18
WH-18
PU-18
WH-18
WH-18
WH-18

A
B
C

BK-18
WH-18

1
2

CLUTCH 5 2ND
147-5399

AT-C13
1552269

BK-18
WH-18

1
2
3
4
5
6
7
8
9
10
11
12

200-CJ109 BK-18
201-CJ80 BK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ105 BR-18
K933-CJ84 GN-18

709-AT2 OR-18
962-AT1 OR-18
K977-AT16 PK-18

E908-AT7 BR-18
E909-AT11 WH-18

975-AT21 WH-18
975-AT22 WH-18
975-AT23 WH-18
975-AT24 WH-18
975-AT25 WH-18
975-AT26 WH-18

OUTPUT SPEED SENSOR (TRAILING)


193-2550

CJ-C10
3E5179

AT-C14
1552267

OR-18
BK-18
WH-18

+V
GROUND
SIGNAL

XSMN OIL TEMP SENSOR


118-7226

CBL-RR1 BK-00

CBL-JJ1 BK-00
200-CH45 BK-4

AN-C3
1552252
200-AN1 BK-18
201-AN2 BK-18
442-AN3 GY-18
496-AN4 WH-18
506-AN5 PU-18
507-AN6 WH-18
E455-AN11 BR-16
K933-AN12 GN-18

AN-C4
7T5957
506-AN5 PU-18
200-AN9 BK-18

AN-C5
7T5957
507-AN6 WH-18
200-AN10 BK-18

507-AN6 WH-18
200-AN1 BK-18

K933-AN12 GN-18

1
2

MOTOR

496-AN4 WH-18
201-AN2 BK-18

GN-18
YL-18
BU-18
OR-18
PU-18
WH-18

1
2

MOTOR

OR-18
BK-18
WH-18

201-AN8 BK-18

1
2

GN-18
GN-18

CH-C7
CH-C9
1552269
3E3364
1
1
521-CH5 YL-18
2
2
522-CH24 WH-18

+V
GROUND
SIGNAL

BK-18
WH-18

OUTPUT SPEED SNSR (LEADING)


193-2550

CLUTCH 6 1ST
147-5399

1
2

HYD FILTER BYPASS SW


7X-8549

E901-AT9 GN-18
E900-AT5 WH-18

1
2

SIGNAL
GROUND

522-AH7 WH-18

1
2

R971-CH17 YL-18
J843-CH26 PU-18
F713-CH3 OR-18
J843-CH27 PU-18
J844-CH1 GY-18

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

TURBO INLET PRESSURE SENSOR


194-6722

TRANSMISSION CONTROL CIRCUIT

K933-CJ84 GN-18
307-CJ127 OR-18
E416-CJ92 PU-18
976-CJ91 OR-18
N939-CJ83 GN-18
P931-CJ124 GN-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ78 BK-18
201-CJ80 BK-18
251-CJ23 BK-18
953-CJ24 GY-18
442-CJ9 GY-18
322-CJ25 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
201-CJ96 BK-18
617-CJ72 BR-18
619-CJ3 GN-14
762-CJ36 YL-18

TORQ CONV TEMP SENDER


130-9811

SIGNAL
GROUND

XSMN LUBE OIL TEMP SENSOR


130-9811

A
B
C

CH-C15
3E3370

ENGINE CONTROL CIRCUIT

TURBO OUTLET PRESS SENSOR


194-6723

CAT DATA LINK


IMPLEMENT CONTROL CIRCUIT

NG-C11
3E3370
A
G828-NG30 WH-18
B
G829-NG34 GN-18
C
R747-NG4 GY-18

OR-18
YL-18
GN-18

PAYLOAD CONTROL CIRCUIT

FUEL PRIMING PUMP


162-2211

MOM

OR-18
YL-18
GN-18

+V
GROUND
SIGNAL

A
B
C

RD-18
BK-18
WH-18

CH-C16
3E3364

AX-C1
3E3364

AX-C3
1552267
B
200-AX1 BK-18
C
A
A893-AX3 OR-18

SYMBOL

109-CH39 RD-4
403-CH43 GN-18
522-CH24 WH-18
521-CH5 YL-18

1
2

GPS ANTENNA

CIRCUIT CONNECTED

CH-C3
1552269
1
326-CH23 RD-18
2
200-CH37 BK-18

VHF ANTENNA
CH-C17
3E3382

CIRCUIT NOT CONNECTED


170-CH49 RD-18
104-CH50 YL-18
A274-CH48 BK-18
403-CH42 GN-18
944-CH4 OR-18
945-CH47 BR-18

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CONN 9

FUEL PRIMING SYSTEM

CH-C18
1552273
1
2
3
4
5
6

MC-C1
1552273
1
2
3
4
5
6

170-MC1
104-MC2
A274-MC3
403-MC4
944-MC5
945-MC6

170-MC1 RD-18
A274-MC3 BK-18

RD-18
YL-18
BK-18
GN-18
OR-18
BR-18

403-MC4 GN-18
104-MC2 YL-18

CONN 13

CONNECTOR
H#

944-MC5 OR-18
945-MC6 BR-18

CIRCUIT GROUPING DESIGNATION

NG-C3
1552269
G854-NG27 PK-18
G855-NG28 PU-18

ATCH WIRE, CABLE, COMPONENT


TWISTED WIRES - NOTE A

SPLICE

TWISTED WIRES - NOTE A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

MC-C2
7X6222

1
2

H746-CH20 YL-18
H747-CH21 BR-18

14

12

101-AF4 RD-14
101-AF3 RD-14
101-AF2 RD-12
101-AF1 RD-14
150-CH6 OR-18

110-CJ89 RD-10

199-CJ17
617-CJ59
605-CJ55
614-CJ60
321-CJ94
606-CJ49
604-CJ68
975-CJ51
201-CJ73
608-CJ67
123-CJ104
G486-CJ85
201-CJ74

PRODUCT LINK ECM


153-2325

MAIN BREAKER
9S-4693
80A

177-CN1 RD-4
109-CJ87 RD-4

ALTERNATOR BREAKER
9S-4693

BK-14
BK-14
BK-14
BK-10

CJ-C16
1552273
OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

1
2
3
4
5
6

304-CJ75 WH-8
101-CJ88 RD-4

ENGINE CONTROL BREAKER


6T-3643
101-CJ88 RD-4

229-CH30
229-CH31
229-CH32
229-CH41

KEY ON +24 VOLTS

- BATTERY
THROTTLE PEDAL POSITION

- BATTERY

- BATTERY

VARIABLE SPD FAN CONTROL+ BATTERY


+ BATTERY

+ BATTERY

GROUND LEVEL SHUTDOWN SW (N/0)

TACH OUTPUT

TRANS LUBE OIL TEMPERATURE

TURBO INLET PRESSURE

UNSWITCHED BUSS BREAKER (CAB)


6T-3644

1
2

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

ECM MOUNT
BOLT

177-KK1 RD-8
CJ-C2
1552269
BK-18
BK-18

CJ-C18
1552269
308-CJ99 YL-18

110-CJ89 RD-10
102-CJ100 RD-14
109-CJ87 RD-4
174-CJ97 RD-12
200-CJ98 BK-18
308-CJ86 YL-18
975-CJ79 WH-18
306-CJ93 GN-18
200-CJ107 BK-18
112-CJ110 PU-4

101-CJ88
109-CJ87
110-CJ89
200-CJ107
200-CJ108
200-CJ98
304-CJ75

RD-4
RD-4
RD-10
BK-18
BK-14
BK-18
WH-8

397-CJ30
398-CJ18
A300-CJ14
A301-CJ16

OR-14
BU-14
GN-18
WH-18

102-CJ100 RD-14
112-CJ110 PU-4
174-CJ97 RD-12
306-CJ93 GN-18
308-CJ86 YL-18
975-CJ79 WH-18

177-CN1 RD-4
308-CJ86 YL-18
200-CJ98 BK-18

1
2

1
2

CJ-C3
3E3364 CONN 14
308-CJ103 YL-18
200-CJ107 BK-18

MAIN RELAY
167-0138

112-CJ110 PU-4

306-CJ93 GN-18
975-CJ79 WH-18

ET-C1
1552269
308-ET1 YL-18
200-ET2 BK-18

1
2

CONN 14
MAIN RELAY 2
159-9108

JAPAN

POWER DISTRIBUTION PANEL

10

962-AT1
709-AT2
751-AT3
752-AT4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

OR-18
OR-18
GN-18
YL-18

OR-18
BR-18
BU-18
GN-18

PU-18
WH-18
WH-18
PK-18

CJ-C4
9X7147

975-CJ51 WH-18
975-CJ79 WH-18
975-CJ77 WH-18
975-CJ76 WH-18

RD-18
BR-18
YL-18
PU-18
BR-18
GY-18
OR-18
WH-18
BK-18
GN-14
WH-18
GN-18
BK-18

419-CJ7 YL-18
432-CJ8 PK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ105 BR-18
G764-CJ15 PK-18
K933-CJ84 GN-18
484-CJ41 YL-18

975-CJ62 WH-18

962-CJ6 OR-18
962-CJ64 OR-18
962-CJ81 OR-18
605-CJ55 YL-18
605-CJ66 YL-18
606-CJ49 GY-18
606-CJ69 GY-18
617-CJ59 BR-18
617-CJ72 BR-18
201-CJ71 BK-18
201-CJ80 BK-18
201-CJ82 BK-18
201-CJ78 BK-18
201-CJ73 BK-18
201-CJ74 BK-18
201-CJ96 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

728-CJ26 BU-18
307-CJ127 OR-18
962-CJ6 OR-18

605-CJ57 YL-18
606-CJ58 GY-18

H718-CJ19
106-CJ20
114-CJ21
138-CJ22
251-CJ23
953-CJ24
322-CJ25

GY-18
WH-18
RD-18
GN-18
BK-18
GY-18
GY-18

976-CJ91
C529-CJ28
C530-CJ29
E416-CJ92
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34
G485-CJ35
G486-CJ85
H713-CJ37
H714-CJ38

OR-18
GY-18
BU-18
PU-18
YL-18
BR-18
PK-18
GN-18
BU-18
GN-18
PK-18
OR-18

727-CJ40 GN-18

453-CJ27
123-CJ104
201-CJ42
417-CJ52
447-CJ102
H716-CJ45
H717-CJ46
N939-CJ83

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PK-18
WH-18
BK-18
GY-18
PK-18
WH-14
BR-18
GN-18

416-CJ39 OR-18
102-CJ100 RD-14
199-CJ17
306-CJ93
308-CJ86
P976-CJ10

RD-18
GN-18
YL-18
BR-18

779-CJ122 WH-18
P931-CJ124 GN-18
136-CJ53 GN-18
321-CJ94 BR-18
604-CJ68 OR-18
605-CJ57 YL-18
606-CJ58 GY-18
608-CJ67 GN-14
614-CJ60 PU-18
617-CJ61 BR-18
975-CJ62 WH-18
F766-CJ47
762-CJ36
761-CJ121
964-CJ113

WH-18
YL-18
GY-18
BU-18

426-CJ65 BR-18
201-CJ42 BK-18

403-CH46 GN-18
521-CH5 YL-18
522-CH24 WH-18
150-CH6 OR-18
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18
H795-CH11 PK-18
R974-CH12 OR-18
430-CH13 BU-18
G479-CH15 WH-18
443-CH28 YL-18
G850-CH14 BU-18
104-CH50 YL-18
170-CH49 RD-18
A274-CH48 BK-18
945-CH47 BR-18
944-CH4 OR-18

YL-18
RD-18
OR-18
BR-18
BK-18

WIRING HARNESS NUMBERS


IDENT

PART NUMBER

CHG

A
G
H
J
K
L
M
N
P
R
N
U
Y
AC
AE
AG
AH
AJ
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CA
CH
CH
CJ
CR
CP
CU

228-2873
166-3534
228-2873
119-8984
218-3791
141-3886
141-3885
215-1882
210-1959
115-5777
215-1883
6C-7158
194-4205
197-4840
147-2765
219-0605
211-0255
191-2914
147-2763
217-2997
183-3896
209-8699
157-7317
193-1602
190-3785
213-7866
210-1958
213-6469
209-8441
200-0837
216-4955
215-3750
209-8697
115-0817
200-0835
154-8498

00
00
00
01
01
01
01
00
00
00
00
00
01
01
00
00
00
01
01
00
02
00
01
01
00
00
00
00
01
01
01
02
00
04
01
02

LOC
G-2
K-1
G-2
E-5
D-2
E-2
E-2
L-1
F-2
F-2
L-1
F-1
D-5
C-5
I-3
J-4
F-17
L-2
K-2
C-4
L-2
A-6
I-14
I-15
H-9
E-3
F-2
K-17
D-14
I-13
C-7
C-7
B-6
I-18
H-2
I-18

CONNECTS TO C-C2
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (I-18)

H716-AE13 WH-18
H716-AE17 WH-18
H716-AE15 WH-18
H716-AE16 WH-18
H713-AE4 PK-18
H717-AE7 BR-18
E919-AE8 YL-18
E922-AE11 GN-18
E921-AE10 PK-18
H714-AE5 OR-18
E920-AE9 BR-18
975-AE2 WH-18
976-AE3 OR-18

RD-18
BK-18

NOTE
(JAPAN ROADING) LH FRONT CHASSIS LIGHTS
GRAPPLE (ATCH)
(JAPAN ROADING) RH FRONT CHASSIS LIGHTS
BEACON (ATCH)
BUCKET/FORK KICKOUT
(COSA ROADING) LH FRONT CHASSIS LIGHTS
(COSA ROADING) RH FRONT CHASSIS LIGHTS
(NACD ROADING) RH FRONT CHASSIS LIGHTS
(COSA) LH FRONT CHASSIS LIGHTS
(COSA) BUCKET MARKER LIGHTS
(NACD ROADING) LH FRONT CHASSIS LIGHTS
(COSA) BUCKET MARKER LIGHTS
CAB FLOOD LAMPS (ATCH)
CAB FLOOD LAMPS (STD)
EH IMPLEMENT MANIFOLD
FRONT CHASSIS
AIR CONDITIONING COMPRESSOR
BUCKET TILT POSITION PROXIMITY SWITCH
RIDE CONTROL (ATCH)
IT FRONT CHASSIS
TILT POSITION SENSOR
HYDRAULIC TANK
AXLE OIL COOLER TEMP SWITCH
AXLE OIL COOLER CLUTCH
TRANSMISSION
(JAPAN) FORWARD HORN
(COSA) RH FRONT CHASSIS LIGHTS
(JAPAN) MAIN CHASSIS
FUEL PRIMING PUMP
REAR AXLE OIL TEMPERATURE MONITORING
ENGINE APPLICATION
(JAPAN MED DUTY STARTER) ENGINE APPLICATION
(NACD) MAIN CHASSIS
(COSA) LICENSE PLATE LAMP (GERMAN ROADING)
FRONT AXLE TEMP MONITORING
(COSA) LICENSE PLATE LAMPS (ITALIAN ROADING)

CONN 30
N-C3
3E3364
619-N5 GN-14
200-N3 BK-14

GN-16
BK-16
PU-16
YL-16
GY-16

RH FRONT TURN LAMP


3E-6466

CONN 32

A
B
C
GRAPPLE SOLENOID
170-9061

RH HI LO TURN LAMP
105-4850

N-C1
1552273

N-C2
3E3364
1
606-N1 GY-14
2
200-N2 BK-14

611-N6
200-N4
619-N5
614-N7
606-N1

CONN 31
611-N6 PU-14
614-N7 PU-14

PU-14
BK-14
GN-14
PU-14
GY-14

5
4
2
6
3
1

GN-16
BK-16
PU-16
YL-16
GY-16

CONN 32

NACD LIGHTING (ROADING)

BK-18
BK-18

AK-C2
1552269
1
975-AK3 WH-18
2
976-AK2 OR-18

975-AK3 WH-18
976-AK2 OR-18

AUX LOWER PROP SOL


138-2924

AE-C2
1552269

AE-C11
3E3364
AE-C3
1552269

H716-AE14 WH-18
E922-AE11 GN-18

AE-C4
1552269

H716-AE13 WH-18
E920-AE9 BR-18

E919-AE8 YL-18
H716-AE16 WH-18

H714-AE5 OR-18
H716-AE12 WH-18

H713-AE4 PK-18
H716-AE17 WH-18

H717-AE7 BR-18
H716-AE18 WH-18

LOWER PROP SOL


138-2924

LIFT PROP SOL


138-2924

RIDE CONTROL SOLENOID


152-8340
BK-18
BK-18

RIDE CONTROL SOL


152-8340

1
2
3
4

BK-18
BK-18

USED ON E/H MACHINES

USED ON PILOT MACHINES EQUIPPED WITH RIDE CONTROL


AG-C22
1552272

AUX LIFT PROP SOL


138-2924

AE-C16
AE-C13
3E3364
1552269
1
975-AE2 WH-18
2
976-AE3 OR-18

AG-C23
3E3376
GN-18
BK-18
PU-18
GY-18

AE-C10
3E3364

AE-C6
1552269

AE-C5
1552269

AE-C7
1552269

ON OFF PILOT SOL


152-6761

ER-C1
1552272
1
138-ER1 GN-18
2
251-ER2 BK-18
3
4
C529-ER3 GY-18

ER-C2
3E3367

OR-18
BK-18
WH-18

A
B
C

138-ER1 GN-18
251-ER2 BK-18
C529-ER3 GY-18

+24V
GROUND
SIGNAL

LIFT CYL HEAD END PRESS SENSOR


124-4672

AG-C21
1552273
1
2
3
4
5
6

200-AG48 BK-18
987-AG54 WH-18

H
FRONT AXLE OIL TEMP SW
155-8999

CP-C2
1552269
1
G485-CP1 BU-18
2
201-CP2 BK-18

BK-18
BK-18
T

NACD FRONT FRAME

F766-EC4 WH-18

F766-EC17 WH-18
F766-EC41 WH-18

251-EC9 BK-18

251-EC42 BK-18
251-EC43 BK-18

106-EC47 WH-18
106-EC46 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

EC-C1
9X0141
114-EC44 RD-18
138-EC2 GN-18
106-EC3 WH-18
F766-EC4 WH-18
201-EC5 BK-18
G485-EC6 BU-18
200-EC7 BK-14
200-EC8 BK-14
251-EC9 BK-18
953-EC10 GY-18
322-EC59 GY-18
779-EC12 WH-18
C529-EC13 GY-18
H718-EC14 GY-18
P976-EC15 BR-18
N939-EC16 GN-18
C530-EC18 BU-18
605-EC19 YL-18
606-EC20 GY-18
611-EC21 PU-14
614-EC22 PU-18
617-EC23 BR-18
987-EC24 WH-18
P931-EC25 GN-18
964-EC26 BU-18
E416-EC27 PU-18
619-EC28 GN-14
H713-EC29 PK-18
H714-EC30 OR-18
H716-EC31 WH-14
H717-EC32 BR-18
762-EC33 YL-18
E919-EC34 YL-18
E920-EC35 BR-18
761-EC36 GY-18
E921-EC37 PK-18
E922-EC38 GN-18
975-EC39 WH-18
976-EC40 OR-18

200-EC7 BK-14

200-EC48 BK-18
200-EC49 BK-18
200-EC61 BK-14

200-EC8 BK-14

200-EC50 BK-18
200-EC60 BK-14
200-EC51 BK-18

606-EC20 GY-18
611-EC21 PU-14
619-EC28 GN-14

606-EC52 GY-18
606-EC53 GY-18

762-EC33
F766-EC17
964-EC26
200-EC50

EC-C8
3E3376
YL-18
WH-18
BU-18
BK-18

619-EC57 GN-14
619-EC56 GN-14

CONNECTS TO C-C3
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (I-14)

CONNECTS TO C-C1
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (G-14)

1
2
3
4
5
6

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

619-EC56 GN-14
EC-C15
EC-C14
3E3364
1552269
1
200-EC51 BK-18
CONN
2
P931-EC25 GN-18
EC-C16
3E5179

L-C1
3E3382
1
605-L6
2
200-L5
3
617-L4
4
611-L3
5
606-L2
6
619-L1

CONN 34

P976-EC15
200-EC48
779-EC12
987-EC24

1
2

200-AV5 BK-14

L-C2
3E3379

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

611-L3
200-L5
619-L1
617-L4
605-L6

PU-14
BK-14
GN-14
BR-18
YL-18

611-L3
200-L9
619-L1
617-L7
605-L8

CONN 35

PU-14
BK-14
GN-14
BR-18
YL-14

L-C4
1552272
BR-18
GY-18
YL-14
BK-14

L-C3
3E3376
1
2
3
4

LH HI LO TURN LAMP COSA


105-4849
5
4
2
6
3
1

1
2
3
4

GN-16
BK-16
PU-16
YL-16
GY-16

U-C1
3E3376
617-U1
606-U2
605-U3
200-U4

BR-18
GY-18
YL-14
BK-14

CONN 37

33

617-U1
606-U2
605-U3
200-U4

U-C2
6C7157
BR-18
GY-18
YL-14
BK-14

R-C1
1155776
617-R1 BR-18
54
58R
58L
31
200-R4 BK-14

617-R5
617-R6
606-R2
605-R3
200-R7
200-R8

BR-18
BR-18
GY-18
YL-14
BK-14
BK-14

TO BUCKET POSITION LAMPS


TERMINATE AND CONNECT WIRES
AS APPROPRIATE

CONN 24

1
2
3
4
5
6

EC-C19
1552272
1
2
3
4

CONN 25

M-C2
3E3379

M-C1
3E3379
606-M5 GY-18
200-M4 BK-14
614-M3 PU-18
611-M2 PU-14

611-M2
200-M4
619-M1
614-M3
606-M5

619-M1 GN-14

PU-14
BK-14
GN-14
PU-18
GY-18

RH HI LO TURN LAMP COSA


105-4850
5
4
2
6
3
1

GN-16
BK-16
PU-16
YL-16
GY-16

CONN 35

EC-C21
1552273
1
2
3
4
5
6

EC-C22
3E3364
1
G485-EC6 BU-18
2
201-EC5 BK-18

617-L11
606-L2
605-L12
200-L10

606-L2 GY-18

EC-C17
1552252
1
2
3
4
5
6
7
8
9
10
11
12

H713-EC29 PK-18
H716-EC31 WH-14
H717-EC32 BR-18
975-EC39 WH-18
976-EC40 OR-18
E919-EC34 YL-18
E920-EC35 BR-18
E921-EC37 PK-18
E922-EC38 GN-18
H714-EC30 OR-18

THE COSA FRONT FRAME HARNESS IS THE SAME AS


THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
DIFFERENCES IN THE LIGHTING PACKAGES AND THE
SINGLE FORWARD HORN THAT ARE SHOWN HERE.
TWO LIGHTING PACKAGES ARE AVAILABLE TO COSA: COSA
STANDARD AND COSA ROADING. EITHER PACKAGE WILL
CONNECT TO CONNECTORS EC-C12 AND EC-C13

AV-C3
3E3364

AV-C4
1552269
619-AV3 GN-14

1
2
3
4
5
6

606-EC53 GY-18
200-EC60 BK-14
614-EC22 PU-18
611-EC55 PU-14

EC-C20
3E3382
BR-18
BK-18
WH-18
WH-18

1
2

200-AV4 BK-18

EC-C13
3E3382

COSA LIGHTING (ROADING)

CONN 26

COSA FRONT FRAME


CONN 21

CONN 17

AV-C2
1552269

AV-C1
1552273
606-AV1 GY-18
200-AV2 BK-14

1
2
3
4
5
6

CONN 34
EC-C12
1552273

605-EC19
200-EC61
617-EC23
611-EC54
606-EC52
619-EC57

P-C2 P-C3
1552269
3E3364
1
605-P4 YL-18
2
200-P5 BK-18

619-P1 GN-14

COSA LIGHTING (STANDARD)

EC-C10
1552269
1
322-EC59 GY-18
2
114-EC44 RD-18

EC-C18
3E3376
138-EC2 GN-18
251-EC43 BK-18
E416-EC27 PU-18
C529-EC13 GY-18

CONN 18

CONN 35

P-C4
1552269
1
619-P1 GN-14
2
200-P2 BK-14

P-C1
3E3382
605-P4 YL-18
200-P3 BK-14

CONN 23

611-EC54 PU-14
611-EC55 PU-14

114-EC44 RD-18
138-EC2 GN-18
201-EC5 BK-18
322-EC59 GY-18
605-EC19 YL-18
614-EC22 PU-18
617-EC23 BR-18
761-EC36 GY-18
762-EC33 YL-18
779-EC12 WH-18
953-EC10 GY-18
964-EC26 BU-18
975-EC39 WH-18
976-EC40 OR-18
987-EC24 WH-18
C529-EC13 GY-18
C530-EC18 BU-18
E416-EC27 PU-18
E919-EC34 YL-18
E920-EC35 BR-18
E921-EC37 PK-18
E922-EC38 GN-18
G485-EC6 BU-18
H713-EC29 PK-18
H714-EC30 OR-18
H716-EC31 WH-14
H717-EC32 BR-18
H718-EC14 GY-18
N939-EC16 GN-18
P931-EC25 GN-18
P976-EC15 BR-18

22

EC-C9
1552272
1
2
3
4

1
2
3
4
5
6

CONN 34

EC-C6
EC-C7
1552267
3E3370
A
106-EC46 WH-18
B
953-EC10 GY-18
CONN
C
H718-EC14 GY-18

N939-EC16 GN-18

EG-C10
EG-C9
1552267
3E3370
A
611-EG12 PU-14
B
617-EG19 BR-18
CONN
C

EG-C11
9X0141
1
114-EG9 RD-18
2
3
4
5
6
114-EG11 RD-18
7
200-EG7 BK-14
114-EG9 RD-18
114-EG21 RD-18
8
200-EG3 BK-14
9
322-EG5 GY-18
10
322-EG4 GY-18
322-EG6 GY-18
11
322-EG4 GY-18
12
611-EG10 PU-14
13
611-EG17 PU-14
611-EG12 PU-14
14
15
619-EG13 GN-14
16
619-EG20 GN-14
619-EG14 GN-14
17
18
200-EG1 BK-14
19
605-EG15 YL-18
200-EG3 BK-14
200-EG8 BK-14
20
606-EG16 GY-18
200-EG2 BK-14
21
611-EG17 PU-14
22
614-EG18 PU-18
200-EG7 BK-14
23
617-EG19 BR-18
605-EG15 YL-18
24
606-EG16 GY-18
25
614-EG18 PU-18
26
617-EG19 BR-18
27
28
619-EG20 GN-14
29
30
31
THE JAPAN FRONT FRAME HARNESS IS THE SAME AS
32
THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
33
DIFFERENCES IN THE LIGHTING PACKAGES AND THE
34
FORWARD HORN THAT ARE SHOWN HERE.
35
TWO LIGHTING PACKAGES ARE AVAILABLE TO JAPAN: JAPAN
36
STANDARD AND JAPAN ROADING. EITHER PACKAGE WILL
37
38
CONNECT TO EG-C1, EG-C2, EG-C3, EG-C4,
39
EG-C5 AND EG-C10
40

27

EG-C2
1552269
1
2

619-EG13 GN-14
200-EG8 BK-14
EG-C3
1552269

1
2

605-EG15 YL-18
200-EG1 BK-14

CONN 27

CONN 29
CONN 28

EG-C6
AU-C1
1552269
3E3364
1
322-EG6 GY-18
322-AU2 GY-18
2
114-EG11 RD-18
114-AU1 RD-18

CONN 38

EG-C5
1552269
1
606-EG16 GY-18
2
200-EG2 BK-14

1
2
EG-C1
1552267

CONN 28

A-C3
3E3364
1
605-A8 YL-14
2
200-A5 BK-14

CONN 31

H-C3
3E3364
1
605-H2 YL-14
2
200-H4 BK-14

CONN 30

H-C1
3E3364
1
619-H5 GN-14
2
200-H8 BK-14
H-C4
3E3370
A
611-H3 PU-14
B
617-H1 BR-14
C

CONN 32

CONN 30

A-C2
4Y4217
619-A2 GN-14
611-A3 PU-14
200-A4 BK-14
200-A5 BK-14

LH HI LOW BEAM HEADLAMP 1


4Y-4580

200-A6 BK-14

GY-18
PU-18

605-A8 YL-14
617-A1 BR-14

T
C

LH TURN CLEARANCE LAMP 1


4Y-3580

200-A7 BK-14

D
GY-18
PU-18

605-H2 YL-14
617-H1 BR-14
200-H8 BK-14
200-H4 BK-14

T
C

RH TURN CLEARANCE LAMP 1


4Y-3263

200-H6 BK-14
H-C2
4Y4217

619-H5 GN-14
611-H3 PU-14
200-H7 BK-14

RH HI LOW BEAM HEADLAMP 1


4Y-4580

JAPAN LIGHTING (ROADING)

EG-C12
3E3370
A
B
C

611-EG10 PU-14
614-EG18 PU-18

CONN 29

CONN 31

EG-C4
1552269

A-C4
3E3370
611-A3 PU-14
617-A1 BR-14

A-C1
3E3364
1
619-A2 GN-14
2
200-A4 BK-14

FORWARD HORN
4Y-7882

EG-C7
EG-C8
1552269
3E3364
1
322-EG5 GY-18
2
114-EG21 RD-18

619-EG14 GN-14
200-EG7 BK-14

A
B
C

CONN 32

JAPAN FRONT FRAME


CONN 21
AL-C1
9X0141

CH-C1
1835784
326-CH23 RD-18
450-CH18 YL-18

403-CH42 GN-18
104-CH50
170-CH49
944-CH4
945-CH47
A274-CH48

CONNECTS TO C-C26
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (J-14)

CJ-C6
9X0141

617-CJ61 BR-18

150-CH6 OR-18
521-CH5 YL-18
430-CH13 BU-18
522-CH24 WH-18
A307-CH9 GY-18
403-CH46 GN-18
450-CH18 YL-18
326-CH23 RD-18
944-CH7 OR-18
945-CH8 BR-18
A982-CH10 BR-18
G479-CH15 WH-18
G850-CH14 BU-18
H795-CH11 PK-18
R974-CH12 OR-18
443-CH28 YL-18

CONN 20

CONN 19
1
2
3
4
5
6
7

174-CJ97 RD-12

308-CJ86 YL-18

MOTOR LOWER
LOWER HOOD
GROUND
MOTOR RAISE
+28V
RAISE HOOD

ARC SUPPRESSOR DIODE


189-3158

BK-18
BK-18
STRAP AS

229-CH32 BK-14
A307-CH9 GY-18

229-CH31 BK-14

403-CH43 GN-18
403-CH42 GN-18
403-CH46 GN-18
H795-CH22 PK-18
H795-CH11 PK-18
H795-CH2 PK-18
450-CH18 YL-18
150-CH6 OR-18
945-CH8 BR-18
G850-CH14 BU-18
944-CH7 OR-18
G479-CH15 WH-18
430-CH13 BU-18
A307-CH9 GY-18
A982-CH10 BR-18
R974-CH12 OR-18
229-CH30 BK-14

110-CH36 RD-14

H747-CH21 BR-18
110-CH34 RD-14
110-CH33 RD-14

522-CH24 WH-18
326-CH23 RD-18
521-CH5 YL-18

J843-CH26 PU-18
J843-CH27 PU-18
F713-CH3 OR-18
443-CH28 YL-18
J843-CH38 PU-18

H746-CH20 YL-18

450-CH18 YL-18

X918-CH19 PU-18

201-CH29 BK-18
R971-CH17 YL-18
J844-CH1 GY-18

X918-CH19 PU-18

110-CH36 RD-14
110-CH25 RD-10
110-CH34 RD-14
110-CH33 RD-14
229-CH41 BK-10

430-CH13 BU-18
G850-CH14 BU-18
G479-CH15 WH-18

H795-CH22 PK-18
R971-CH17 YL-18

R974-CH12 OR-18
X919-CH16 WH-18

F713-CH3 OR-18

944-CH7 OR-18
945-CH8 BR-18

GY-18
PU-18
BR-18
PK-18
J844-CH1
J843-CH38
A982-CH10
H795-CH2

200-CJ126 BK-18
614-CJ70 PU-18
200-CJ120 BK-18
200-CJ108 BK-14
200-CJ128 BK-14

397-CJ30 OR-14
200-CJ108 BK-14
A301-CJ16 WH-18
A300-CJ14 GN-18
398-CJ18 BU-14
175-CJ95 RD-14

174-CJ97 RD-12

START RELAY
125-1302

11

GY-18
YL-18
OR-18
OR-18
GN-18
WH-18
GN-18
BU-18
PK-18

HOOD RAISE/LOWER MOTOR CONTROL


149-2612

BUSS BAR 7V-9275

ENGINE ECM
240-5307

13

CAT DATA LINK HIGH


CAT DATA LINK LOW

397-CJ30
A300-CJ14
200-CJ108
398-CJ18
175-CJ95
A301-CJ16

175-CJ95 RD-14

80A

RIGHT SIDE ENGINE

15

417-CJ52
484-CJ41
416-CJ39
962-CJ81
136-CJ53
975-CJ76
727-CJ40
728-CJ26
453-CJ27

102-CJ100 RD-14

HOOD ACTUATOR BREAKER


9H-1958

15A

CH-C2
1607689
J1

AT-C10
7X6222

611-CJ2 PU-14
987-CJ123 WH-18
619-CJ3 GN-14

608-CJ67 GN-14
322-CJ25 GY-18
E455-CJ105 BR-18
432-CJ8 PK-18
442-CJ9 GY-18
779-CJ122 WH-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
199-CJ17 RD-18
123-CJ104 WH-18
611-CJ2 PU-14
619-CJ3 GN-14
727-CJ40 GN-18
P976-CJ10 BR-18
C529-CJ28 GY-18

RUNNING LAMP BREAKER


3T-2662

20A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
CAT DATA LINK HIGH
CAT DATA LINK LOW

INJECTION ACTUATION SOL +


INJECTION ACTUATION SOL -

CRANKSHAFT RPM
CRANKSHAFT RPM

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

CAMSHAFT RPM
CAMSHAFT RPM

X919-CH16 WH-18

403-CH43 GN-18
521-CH5 YL-18
522-CH24 WH-18
326-CH23 RD-18
109-CH39 RD-4
200-CH37 BK-18

H747-CH21 BR-18
H746-CH20 YL-18

L985-NG47 YL-18

G854-NG27 PK-18
G855-NG28 PU-18

E966-NG25 YL-18
E965-NG26 BU-18

A705-NG23 BU-18
A706-NG24 GY-18

E964-NG21 WH-18
E963-NG22 BK-18

L983-NG19 WH-18
L984-NG20 OR-18
L985-NG47 YL-18

F411-NG45 GY-18
G853-NG12 BU-18
A701-NG13 GY-18
A702-NG14 PU-18
A703-NG15 BR-18
A704-NG16 GN-18
R746-NG17 PK-18
G826-NG56 BR-18
G827-NG57 BU-18

995-NG10 BU-18

G849-NG9 BR-18

G856-NG6 WH-18
G857-NG7 YL-18
C990-NG8 YL-18

G833-NG5 PK-18

R747-NG4 GY-18

C991-NG51 PK-18

15A

304-CJ75 WH-8

VARIABLE SPEED FAN SOL


148-2350

ALTERNATOR R TERM INPUT


KEYSWITCH INPUT

OR-18
YL-18
GY-18
GN-18
OR-18
PU-18
GN-18
GN-18
BR-18
OR-18
OR-18
YL-18
WH-14
BR-18
BR-18
PK-18
BU-18
GY-18
GY-18
OR-18
GN-18
PK-18
WH-18
RD-14
WH-18

K933-CJ84 GN-18
614-CJ60 PU-18
P931-CJ124 GN-18
F766-CJ47 WH-18
447-CJ102 PK-18
G764-CJ15 PK-18
453-CJ27 PK-18
419-CJ7 YL-18
728-CJ26 BU-18
C530-CJ29 BU-18
426-CJ65 BR-18
114-CJ21 RD-18
174-CJ97 RD-12
136-CJ53 GN-18
138-CJ22 GN-18
964-CJ113 BU-18
112-CJ110 PU-4
762-CJ36 YL-18
251-CJ23 BK-18
953-CJ24 GY-18

102-CJ100 RD-14
112-CJ110 PU-4
174-CJ97 RD-12
306-CJ93 GN-18
308-CJ86 YL-18
975-CJ79 WH-18

L985-NG40 YL-18
L985-NG39 YL-18

L983-NG36 WH-18
L983-NG35 WH-18
L983-NG19 WH-18

L984-NG38 OR-18
L984-NG37 OR-18
L984-NG20 OR-18

G826-NG53 BR-18
G826-NG18 BR-18
G826-NG56 BR-18

G833-NG42 PK-18
G833-NG43 PK-18
G833-NG44 PK-18
G833-NG5 PK-18

G829-NG32 GN-18
G829-NG34 GN-18
G829-NG33 GN-18
G829-NG2 GN-18

G828-NG30 WH-18
G828-NG29 WH-18
G828-NG31 WH-18

G827-NG48 BU-18
G827-NG54 BU-18

RD-18
GY-18
BR-18
PK-18
PU-18
BU-18
C987-NG46
F411-NG45
G849-NG9
G854-NG27
G855-NG28
G850-NG3

G827-NG57 BU-18

G828-NG1 WH-18

INJECTOR 1&2 COMMON


INJECTOR 3&4 COMMON
INJECTOR 5&6 COMMON

START AID SWITCH


GROUND LEVEL SHUTDOWN SW (N/C)

TOOL BOX

SENSOR +5V
SENSOR/SENDER COMMON
THROTTLE SENSOR/LED IND +8V
THROTTLE SENSOR/SWITCH RETURN

CH-C14
155-2269

OIL TEMPERATURE
INTAKE AIR TEMP
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
TURBO OUTLET PRESSURE
PRESS SENSOR SUPPLY +5V
PRESS SENSOR RETURN -

OIL PRESSURE SENSOR


194-6725

COOLANT TEMPERATURE

BK-18
RD-18
WH-18

INJECTION ACTUATION PRESSURE

1
2
3
4

TDC SERV PROBE


TDC SERV PROBE
OIL PRESSURE

1
3

GROUND LEVEL SHUTDOWN SW


158-6634

CJ-C5
1552272
X918-CJ5 PU-18
H795-CJ4 PK-18
X919-CJ1 WH-18

J2

ANALOG TEMPERATURE SENDER COMMON

BK-18
RD-18
WH-18

NG-C5
1112416
BK-18
A
E965-NG26 BU-18
BK-18
B
E966-NG25 YL-18
CRANK SPEED TIMING SENSOR
109-7195
NG-C15
3E3370
+5V OR-18 A
G826-NG18 BR-18
GROUND YL-18 B
G827-NG48 BU-18
SIGNAL GN-18 C
C990-NG8 YL-18

NG-C1
1607690

FUEL PRESSURE

A
B
C

A301-CJ16 WH-18
199-CJ17 RD-18
A300-CJ14 GN-18

TWISTED WIRES - NOTE A

ATMOSPHERIC PRESSURE

HOOD ACTUATOR SW
146-0240

G850-NG3 BU-18

BK

AIH RELAY +24 VOLTS 2AMP

C987-NG46 RD-18

MOTOR

TWISTED WIRES - NOTE A

+ BATTERY
GROUND

PRODUCT LINK ATTACHMENT

20A

AIR FILTER RESTRICTED LED INDICATOR


AIR INLET HEATER LED INDICATOR
SERVICE INTERVAL LED INDICATOR

NG-C6
1552269
1
995-NG10 BU-18
SIGNAL
2
G833-NG42 PK-18
GROUND
COOLANT TEMP SENDER
130-9811
NG-C4
1003320
A
E963-NG22 BK-18
SIGNAL
B
E964-NG21 WH-18
GROUND
CAM SPEED TIMING SENSOR
109-7194

HOOD ACTUATOR MOTOR


161-4002

CJ-C21
1552267

BU-18
YL-18
GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
PK-18
GY-18
BU-18
PK-18

NG-C7
1552269
1
G853-NG12 BU-18
SIGNAL
2
G833-NG43 PK-18
GROUND
INTAKE MAN AIR TEMP SENDER
130-9811

AIH RELAY -

398-CJ18 BU-14

NG-C10
1552269
G856-NG6 WH-18
G857-NG7 YL-18

G828-NG1 WH-18
G829-NG2 GN-18

RD

CJ-C20
1297163

1
2

CONN 5

RIGHT FRAME GROUND

CJ-C17
1297164
1

NG-C17
3E3370
G826-NG53 BR-18
G827-NG54 BU-18
C991-NG51 PK-18

995-NG10
C990-NG8
A701-NG13
A702-NG14
A703-NG15
A704-NG16
A705-NG23
A706-NG24
R746-NG17
R747-NG4
G853-NG12
C991-NG51

NG-C14
3E3364

AUXILLARY START RECEPTACLE


CABLES JR1 AND JR2 ARE NOT
SERVICED SEPERATELY

397-CJ30 OR-14

A
B
C

OR-18
YL-18
GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

JR-C1
1932189

SENSOR

E963-NG22 BK-18
E964-NG21 WH-18

CONN 4

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

TWISTED WIRES - NOTE A

CBL-JR1 RD-00

CONN 1

NG-C9
3E5179
A701-NG13
A702-NG14
A703-NG15
A704-NG16
A705-NG23
A706-NG24
L985-NG40
L985-NG39
L984-NG38
L984-NG37
L983-NG36
L983-NG35

PRESS SENSOR SUPPLY +5V


PRESS SENSOR RETURN -

1
2
3
4
5
6
7
8
9
10
11
12

E966-NG25 YL-18
E965-NG26 BU-18

CX-C6
1552252
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16

G856-NG6 WH-18
G857-NG7 YL-18

A701-CX601
A702-CX602
A703-CX603
A704-CX604
A705-CX605
A706-CX606
L985-CX702
L985-CX608
L984-CX402
L984-CX610
L983-CX202
L983-CX612

TIMING CAL
PROBE

CBL-JR2 BK-00

DISCONNECT SW
7N-0718

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

TWISTED WIRES - NOTE A

FUEL PRESSURE
194-6725
+V
GROUND
SIGNAL

CBL-HH1 BK-00

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

VARIABLE SPD FAN CONTROL+

CX-C7
1539693

CX-C5
1539693

ENGINE INJECTOR HARNESS

CBL-GG1 BK-00

ABBREV
CYL HEAD
SOL 6
128-7991

A706-CX606 GY-16
L985-CX702 YL-16

CX-C4
1539693
A705-CX605 BU-16
L985-CX608 YL-16

CX-C3
1539693

CYL HEAD
SOL 5
128-7991

A704-CX604 GN-16
L984-CX402 OR-16

CX-C2
1539693
A702-CX602 PU-16
L983-CX202 WH-16

A701-CX601 GY-16
L983-CX612 WH-16

CX-C1
1539693

CYL HEAD
SOL 4
128-7991

CYL HEAD
SOL 3
128-7991

A703-CX603 BR-16
L984-CX610 OR-16

CYL HEAD
SOL 2
128-7991

416-CJ39
484-CJ41
417-CJ52
N939-CJ83
976-CJ91
E416-CJ92
G486-CJ85
306-CJ93
321-CJ94
307-CJ127
604-CJ68
E919-CJ31
H716-CJ45
E920-CJ32
H717-CJ46
E921-CJ33
G485-CJ35
761-CJ121
H718-CJ19
H714-CJ38
E922-CJ34
H713-CJ37
106-CJ20
102-CJ100
987-CJ123

200-CJ101 BK-18
419-CJ7 YL-18
201-CJ82 BK-18
962-CJ64 OR-18
432-CJ8 PK-18
447-CJ102 PK-18
201-CJ71 BK-18
G764-CJ15 PK-18
779-CJ122 WH-18
P976-CJ10 BR-18

DESCRIPTION

BLADE, SPADE, RING OR SCREW


TERMINAL

CYL HEAD
SOL 1
128-7991

H716-AE21 WH-14

AK-C1
1552252

138-AG2
251-AG31
E416-AG56
C529-AG12

1
2

AG-C30
3E3370
A
B
C

AE-C1
1552269

H716-AE15 WH-18
E921-AE10 PK-18

CONN 24

CONN 21

CJ-C11
8N1533

200-CJ128 BK-14
200-CJ108 BK-14
200-CJ120 BK-18
614-CJ70 PU-18

HIGHWAYS

AX-C2
1552269
A893-AX3 OR-18
326-AX2 RD-18

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

NG-C13
3E3370
G828-NG31 WH-18
G829-NG32 GN-18
G849-NG9 BR-18

1
2

INJECTION ACTUATION PRESS SOL


122-5053

2
1

MOTOR

FUEL PRIMING PUMP SW


165-5970

NG-C18
1779641
1
F411-NG45 GY-18
2
G833-NG44 PK-18

INJECTION ACTUATION PRESS SENS


194-6726

VHF GPS ANTENNA


207-6797

OTHER COLOR DESCRIPTIONS

NG-C12
3E3370
A
G828-NG29 WH-18
B
G829-NG33 GN-18
C
R746-NG17 PK-18

BK-18
BK-18

ENGINE OIL TEMP SENDER


191-6587

TURN SIGNAL / WIPER WASHER CIRCUIT

ATMOSPHERIC PRESS SENSOR


194-6722

+5V
GROUND
SIGNAL

H716-AE18 WH-18
H716-AE14 WH-18
H716-AE12 WH-18

H716-AE6 WH-14

CONN 24

1
2
3
4
5
6
7
8
9
10
11
12

5
4
2
6
3
1

CONN 25

112-CJ110 PU-4

964-CJ113 BU-18
975-CJ77 WH-18
426-CJ65 BR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
761-CJ121 GY-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
F766-CJ47 WH-18
E455-CJ105 BR-18
987-CJ123 WH-18

MONITOR CIRCUIT

AIR INLET HEATER RELAY


125-1302

AIR INLET HEATER GND


ENGINE GROUND

1
2

DUMP PROP SOL


138-2924

EC-C5
EC-C4
3E3370
1552267
A
106-EC47 WH-18
B
251-EC42 BK-18
C
C530-EC18 BU-18

900-AT13
901-AT14
975-AT15
K977-AT16

CH-C13
1552269

START AID CIRCUIT

NG-C2
1552269
1
C987-NG46 RD-18
2
G850-NG3 BU-18

OR-18
YL-18
GN-18

619-AG17 GN-14

E907-AT10 GY-18
E909-AT11 WH-18
755-AT12 OR-18

AT-C1
1552269

STARTING CIRCUIT
101-CH44 RD-4

+5V
GROUND
SIGNAL

619-AG46 GN-14
619-AG45 GN-14
138-AG2 GN-18
201-AG5 BK-18
605-AG15 YL-18
606-AG16 GY-18
614-AG58 PU-18
617-AG59 BR-18
761-AG25 GY-18
762-AG22 YL-18
953-AG10 GY-18
975-AG28 WH-18
976-AG29 OR-18
987-AG54 WH-18
C529-AG12 GY-18
C530-AG14 BU-18
E416-AG56 PU-18
E919-AG23 YL-18
E920-AG24 BR-18
E921-AG26 PK-18
E922-AG27 GN-18
G485-AG6 BU-18
H713-AG18 PK-18
H714-AG19 OR-18
H716-AG20 WH-14
H717-AG21 BR-18
H718-AG13 GY-18
N939-AG51 GN-18
P931-AG53 GN-18

RH FRONT FLOOD
176-0780
AG-C15
3E3364

AG-C14
1552269

CONN 31
606-AG16 GY-18
200-AG37 BK-18

CONN 26

E906-AT6
E908-AT7
754-AT8
E901-AT9

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

AIR INLET HEATER


145-1550

322-AG43 GY-18
322-AG44 GY-18

HYD OIL LEVEL SW


123-2993

E907-AT10 GY-18
E906-AT6 OR-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

STRAP AS.

322-AG11 GY-18

AG-C2
AG-C20 AE-C12
3E5179
1552252 1552252
1
1
H713-AG18 PK-18
H713-AE4 PK-18
2
2
H716-AG20 WH-14
H716-AE6 WH-14
3
3
H717-AG21 BR-18
H717-AE7 BR-18
4
4
975-AE2 WH-18
975-AG28 WH-18
5
5
976-AG29 OR-18
976-AE3 OR-18
6
6
E919-AG23 YL-18
E919-AE8 YL-18
7
7
E920-AG24 BR-18
E920-AE9 BR-18
8
8
E921-AG26 PK-18
E921-AE10 PK-18
9
9
E922-AG27 GN-18
E922-AE11 GN-18
10
10
H714-AG19 OR-18
H714-AE5 OR-18
11
11
12
12
N939-AG51 GN-18

HYD TEMP SENSOR


118-7226

AT-C9
1552269

GROUND CIRCUIT

CONN 3

CBL-FF1 OR-6

200-AG8 BK-14

E900-AT5 WH-18

WIRE GROUP COLOR DESCRIPTIONS

BK-18
BK-18

200-AG7 BK-14

106-AG35 WH-18
106-AG34 WH-18
200-AG48 BK-18
200-AG42 BK-18
200-AG38 BK-14
200-AG37 BK-18
200-AG41 BK-18
200-AG39 BK-18
200-AG40 BK-14
200-AG52 BK-18

REAR WASHER PUMP


7T-8890

BK-18
BK-18

E455-AN11 BR-16

HEATER AND AIR CONDITIONER CIRCUIT

30 Page,

(Dimensions: 39 inches x 28 inches)

AC CLUTCH SOL
163-0872

AH-C3
1552269
1
513-AH4 OR-18
2
522-AH6 WH-18

1
2

RACKBACK PROP SOL


138-2924

FRONT WASHER PUMP


7T-8890

AN-C2
1552269

975-AT15 WH-18
751-AT3
752-AT4
754-AT8
755-AT12
900-AT13
901-AT14

1
2

A
B
C

201-AN7 BK-18

442-AN3 GY-18

A/C PRESSURE SWITCH IS NORMALLY OPEN


BEFORE REFRIGERANT CHARGE

ARC SUPPRESSOR
189-3158

106-AG3 WH-18

PU-14
BK-14
GN-14
BR-14
YL-14

CONN 33

106-EC3 WH-18

CONN 15

443-CH28 YL-18
201-CH29 BK-18

AH-C2
1552269
1
513-AH3 OR-18
2
522-AH5 WH-18

114-AG1 RD-18

T-C2
3E3364
619-T5 GN-14
200-T6 BK-14

611-T1
200-T7
619-T5
617-T2
605-T3

RH FORWARD HORN
163-1201

619-AG45 GN-14
200-AG38 BK-14

200-AG39 BK-18
322-AG43 GY-18
322-AG44 GY-18
605-AG15 YL-18
606-AG16 GY-18
619-AG45 GN-14
619-AG46 GN-14
P931-AG53 GN-18
614-AG58 PU-18
617-AG59 BR-18
611-AG55 PU-14
611-AG60 PU-14

AN-C1
1552267

CH-C5
1552269

BK-18
BK-18

+V
SIGNAL
GROUND

CP-C1
AG-C13
1552269
3E3364
1
G485-AG6 BU-18
G485-CP1 BU-18
2
201-AG5 BK-18
201-CP2 BK-18

TWISTED WIRES - NOTE A

2 3

251-AG30 BK-18
251-AG31 BK-18
114-AG32 RD-18
114-AG33 RD-18

BK-18
BK-18

TRANSMISSION

251-AG9 BK-18

1
2

LH HI LO TURN LAMP
105-4849

T-C1
1552273

CONN 29

AG-C19 G-C2
G-C1
AG-C11
1552269
3E3364 3E3364
1552269
1
1
1
200-AG52 BK-18
200-G1 BK-16
2
2
2
P931-AG53 GN-18
P931-G2 GN-18

XMSN FILTER BYPASS SWITCH


117-7773

506-AN5 PU-18

CJ-C30
1552269
321-CJ94 BR-18
975-CJ51 WH-18

AH-C4
3E3364

F766-AG36 WH-18
F766-AG4 WH-18

TWO LIGHTING PACKAGES ARE AVAILABLE TO NACD:


NACD STANDARD AND NACD ROADING. EITHER
PACKAGE WILL CONNECT TO CONNECTORS AG-C4 AG-C5,
AG-C14, AG-C16 AG-C27 AND AG-C29

304-CH35 WH-8

CLUTCH 4 3RD
147-5399

AH-C1
1552269
1
513-AH2 OR-18
2
521-AH1 YL-18

F766-AG50 WH-18

T-C4 CONN 28
3E3364
605-T3 YL-14
200-T4 BK-14

AG-C16

611-AG60 PU-14
614-AG58 PU-18

AG-C7
3E3382

CBL-AA1 RD-00
STARTER
207-1556
(168-8125 MED DUTY JAPAN)

AT-C6
3E3364

AC PRESS SW
114-5333

611-AG60 PU-14
611-AG55 PU-14

CAB LIGHT HARNESS (ATTACHMENT)

RD-4
RD-4

RD-18
BU-18
BK-18

LH FRONT FLOOD
176-0780

T-C3
3E3370
611-T1 PU-14
617-T2 BR-14

1
2

CONN 30 1552269

RD-18
RD-18
BK-14
BK-18
BK-18
BK-14

RH REAR CAB FLOODLAMP


176-0780

RD-10

BUCKET/TILT POSITION SWITCH


176-5459

LH TURN SIGNAL
3E-6466

LH FORWARD HORN
174-7875

AG-C17
1552269
1
322-AG43 GY-18
2
114-AG32 RD-18

USED ON PILOT MACHINES

CBL-CC1 RD-00

CJ-C25
1552269
1
608-CJ116 GN-14
2
200-CJ43 BK-14

BK-18
BK-18

PU-18
WH-18

RD
BK

CJ-C1
AG-C1
9X1343
9X0141
1
114-AG1 RD-18
114-CJ21 RD-18
2
138-CJ22 GN-18
138-AG2 GN-18
3
106-AG3 WH-18
106-CJ20 WH-18
4
F766-CJ47 WH-18
F766-AG50 WH-18
5
201-CJ78 BK-18
201-AG5 BK-18
6
G485-CJ35 BU-18
G485-AG6 BU-18
7
200-AG7 BK-14
200-CJ111 BK-14
8
200-CJ112 BK-14
200-AG8 BK-14
9
251-AG9 BK-18
251-CJ23 BK-18
10
953-AG10 GY-18
953-CJ24 GY-18
11
322-AG11 GY-18
322-CJ25 GY-18
12
13
C529-AG12 GY-18
C529-CJ28 GY-18
14
H718-CJ19 GY-18
H718-AG13 GY-18
15
16
N939-CJ83 GN-18
N939-AG51 GN-18
17
307-CJ127 OR-18
18
C530-AG14 BU-18
C530-CJ29 BU-18
19
605-CJ66 YL-18
605-AG15 YL-18
20
606-CJ69 GY-18
606-AG16 GY-18
21
611-AG57 PU-14
611-CJ2 PU-14
22
614-AG58 PU-18
614-CJ70 PU-18
23
617-AG59 BR-18
617-CJ72 BR-18
24
987-CJ123 WH-18
987-AG54 WH-18
25
P931-AG53 GN-18
P931-CJ124 GN-18
26
964-CJ113 BU-18
27
E416-CJ92 PU-18
E416-AG56 PU-18
28
619-AG17 GN-14
619-CJ3 GN-14
29
H713-AG18 PK-18
H713-CJ37 PK-18
30
H714-AG19 OR-18
H714-CJ38 OR-18
31
H716-AG20 WH-14
H716-CJ45 WH-14
32
H717-AG21 BR-18
H717-CJ46 BR-18
33
762-AG22 YL-18
762-CJ36 YL-18
34
E919-AG23 YL-18
E919-CJ31 YL-18
35
E920-AG24 BR-18
E920-CJ32 BR-18
36
761-AG25 GY-18
761-CJ121 GY-18
37
E921-AG26 PK-18
E921-CJ33 PK-18
38
E922-AG27 GN-18
E922-CJ34 GN-18
39
975-AG28 WH-18
975-CJ77 WH-18
40
976-AG29 OR-18
976-CJ91 OR-18
K933-CJ84 GN-18
E455-CJ105 BR-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
201-CJ80 BK-18
200-CJ109 BK-18
426-CJ65 BR-18
201-CJ96 BK-18

106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ96 BK-18
201-CJ80 BK-18
201-CJ78 BK-18
251-CJ23 BK-18
307-CJ127 OR-18
322-CJ25 GY-18
426-CJ65 BR-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ3 GN-14
761-CJ121 GY-18
762-CJ36 YL-18
953-CJ24 GY-18
964-CJ113 BU-18
975-CJ77 WH-18
976-CJ91 OR-18
987-CJ123 WH-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E416-CJ92 PU-18
E455-CJ105 BR-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
F766-CJ47 WH-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
K933-CJ84 GN-18
N939-CJ83 GN-18
P931-CJ124 GN-18

615-Y9 YL-14
615-Y5 YL-14
615-Y7 YL-14
615-Y11 YL-14

200-AJ3 BK-18

1
2

AG-C3
1552269
1
322-AG44 GY-18
2
114-AG33 RD-18

+V
GROUND
SIGNAL

RD-18
BK-18

EC-C2
EC-C3
1552267
3E3370
A
200-EC49 BK-18
B
F766-EC41 WH-18
C
761-EC36 GY-18

RH STOP TAIL PARK LAMP


135-0426
CJ-C8
1552267
A
S RD-18
604-CJ115 OR-18
C
T WH-18
614-CJ119 PU-18
B
BK-18
200-CJ44 BK-18
RH REAR FLOODLAMP
172-9973

611-AG57 PU-14

(S1) ENERGIZE TO ENGAGE IMPLEMENT

CAB LIGHT HARNESS (STANDARD)

1
2

229-CJ90 BK-10
X918-CJ5 PU-18

BK-14
BK-18
BR-18
PU-18
BK-18
BK-18
WH-18
BK-18
GN-14
RD-18
GY-18
YL-18
BR-18
OR-18
PU-18
GN-18
WH-18
BK-14

200-AC2 BK-14
200-AC4 BK-14

H795-CJ4 PK-18
X918-CJ5 PU-18
X919-CJ1 WH-18
CBL-GG1 BK-00
CBL-JR1 RD-00

RH REAR TURN LAMP


CJ-C27
CJ-C26
162-2073
3E3364
1552269
1
BK-18
606-CJ49 GY-18
2
BK-18
200-CJ48 BK-18

229-CH41

WH-8

200-CJ108
200-CJ126
321-CJ94
614-CJ70
200-CJ120
201-CJ74
123-CJ104
201-CJ73
608-CJ67
199-CJ17
606-CJ49
605-CJ55
617-CJ59
604-CJ68
614-CJ60
G486-CJ85
975-CJ51
200-CJ128

200-Y2 BK-14
200-Y4 BK-14
200-Y8 BK-14
200-Y6 BK-14
200-Y12 BK-14
200-Y10 BK-14

200-CH45 BK-4

199-CJ17
397-CJ30
398-CJ18
A300-CJ14
A301-CJ16

CJ-C29
CJ-C28
CU-C1 3E3364
1552269
3E3364
1
614-CJ118 PU-18
1
614-CU1 PU-18
2
200-CJ50 BK-18
2
200-CU2 BK-18

LICENSE PLATE LAMP 1


125-4439

403-CH43 GN-18

114-AG32
114-AG33
200-AG40
200-AG37
200-AG52
200-AG38

QUICK COUPLER SOLENOIDS


3E-8575

BEACON ATTACHMENT HARNESS


397-CJ30
A301-CJ16
A300-CJ14
398-CJ18
200-CJ107
200-CJ98
110-CJ89
109-CJ87
304-CJ75
101-CJ88

AJ-C1
3E3370
A
F766-AJ1 WH-18
B
762-AJ2 YL-18
C
200-AJ3 BK-18

CONN 23

(S2) ENERGIZE TO RELEASE IMPLEMENT

200-J2 BK-14

H795-CJ4 PK-18
X919-CJ1 WH-18

WH-18
WH-18

1
2

109-CH39 RD-4

110-CH25

WH-18
WH-18

CR-C1
3E3364

ALT

109-CH39
101-CH40

H795-CH22 PK-18
X918-CH19 PU-18
X919-CH16 WH-18

ENGINE
MACHINE
CH-C4 CJ-C7
8N1518 8N1517
1
WH-8
304-CJ75
2
3
4
5
6
7
8
PU-18
X918-CJ5
9
10
WH-18
X919-CJ1
11
12
13
14
15
BK-18
201-CJ73
16
BK-18
200-CJ120
17
PK-18
H795-CJ4
18
19
RD-4
109-CJ87
20
RD-4
101-CJ88
21
22
RD-10
110-CJ89
23
24
BK-10
229-CJ90
25

1
2

LICENSE PLATE LAMP HARNESS COSA ITALIAN ROADING


614-CR1 PU-18
200-CR2 BK-18

ALTERNATOR
185-5294 65A
(177-9953 80A JAPAN)

201-CH29
200-CH37
H795-CH22

WH-18
WH-18

CJ-C32
1552269
605-CJ55 YL-18
200-CJ54 BK-18

109-CH39 RD-4

608-CJ67 GN-14
614-CJ60 PU-18
614-CJ70 PU-18

RD-4
RD-10
BK-18
BK-18
BK-10

1
2

1
2

109-CH39
110-CH25
200-CH37
201-CH29
229-CH41

604-CJ68 OR-18

WH-18
WH-18

CJ-C31
3E3364

RD-18
BK-18

604-CJ115 OR-18
604-CJ114 OR-18
608-CJ116 GN-14
608-CJ117 GN-14

1
2

LH REAR TURN LAMP


162-2073

X919-CH16

604-CJ114 OR-18
617-CJ59 BR-18
200-CJ56 BK-18

OR-18
BK-18
BU-18

A
B
C

A
B
C

AG-C4
1552269

CONN 29
619-AG46 GN-14
200-AG40 BK-14

P976-EP11 BR-18
P976-EP10 BR-18

P976-EP3 BR-18

J-C1
1552269
1
603-J1 PK-14
2
200-J2 BK-14

AJ-C2
1552272
762-AJ2 YL-18
F766-AJ1 WH-18

1
2

AG-C29
1552267

SECONDARY STEERING PRESS SW


3E-6450
BK-16
RD-16
BU-16

200-CJ128 BK-14
201-CJ74 BK-18
123-CJ104 WH-18
200-CJ98 BK-18
200-CJ107 BK-18
975-CJ51 WH-18
608-CJ67 GN-14
397-CJ30 OR-14
200-CJ126 BK-18
199-CJ17 RD-18
A301-CJ16 WH-18
398-CJ18 BU-14
A300-CJ14 GN-18
605-CJ55 YL-18
G486-CJ85 GN-18
606-CJ49 GY-18
617-CJ59 BR-18
604-CJ68 OR-18
614-CJ70 PU-18
321-CJ94 BR-18
614-CJ60 PU-18
X919-CJ1 WH-18
229-CJ90 BK-10
X918-CJ5 PU-18
H795-CJ4 PK-18

X918-CH19

RENR4324-04 VOL 1 of 2

779-EP2 WH-18

QC RELEASE DIODE
189-3158

CONN 21

608-CJ117 GN-14
200-CJ63 BK-14

AM-C2
1552267
106-AM1 WH-18
953-AM3 GY-18
H718-AM2 GY-18

CONN 27

CONN 27
AG-C6
3E3364

AG-C5
1552269

605-AG15 YL-18
200-AG39 BK-18

AG-C28
3E3370
A
B
C

CONN 28

LIFT POSITION SENSOR


169-0417
+24V
USED ON PILOT MACHINES WITH PCS
GROUND
AND E/H MACHINES
SIGNAL

BUCKET/TILT POSITION SENSOR


169-0417

AG-C26
AG-C24
1552272
3E3376
1
1
762-AG22 YL-18
2
2
F766-AG36 WH-18
3
3
4
4
200-AG41 BK-18

BK-14
BK-18
BK-18
BK-18
BK-10

304-CH35

LICENSE PLATE LAMP 3


125-4439

EP-C2
1552269
1
P976-EP10 BR-18
2
200-EP5 BK-18

200-EP5 BK-18
200-EP4 BK-18
200-EP7 BK-18
200-EP6 BK-18

200-EP1 BK-18

CONN 12

CONN 10

LH REAR FLOODLAMP
CJ-C34
172-9973
1552269
1
2

OR-18
BK-18
WH-18

AG-C27
1552267
611-AG55 PU-14
617-AG59 BR-18

USED ON PILOT MACHINES AND


PILOT MACHINES WITH PCS

USED ON E/H MACHINES

T
REAR AXLE OIL TEMP SWITCH
155-8999

606-AW6 GY-18

AW-C10
3E3364

CA-C1
1552272

AG-C12
AG-C10
1552267
3E3370
A
106-AG35 WH-18
B
251-AG30 BK-18
C
C530-AG14 BU-18

GROUND
+ BATTERY
SOLENOID

CONN 22

200-CJ106 BK-18

CONN 6

BK-18
RD-18
PK/WH-18

AG-C18
AG-C25 AM-C1
1552267
3E3370 3E3370
A
A
106-AM1 WH-18
106-AG34 WH-18
B
B
953-AG10 GY-18
953-AM3 GY-18
C
C
H718-AM2 GY-18
H718-AG13 GY-18

PK-18
BK-18

200-CV7 BK-18
200-CV6 BK-18

SECONDARY STEERING MOTOR


183-6967

200-CJ128
200-CJ126
200-CJ98
200-CJ107
229-CJ90

AP-C2
1552269
1
2

BK-18
BK-18

AW-C13
1552267

JAPAN ROADING

FUEL LEVEL SENDER


157-8857

CJ-C14
1552269
1
447-CJ102 PK-18
2
201-CJ71 BK-18

SECONDARY STEERING ATTACHMENT

FRAME GND

THE JAPAN MAIN CHASSIS HARNESS IS THE SAME AS


THE NACD AND COSA MAIN CHASSIS HARNESS
EXCEPT FOR THE ADDITION OF THE
LEFT AND RIGHT BACKUP LIGHTS AND THE BACKUP ALARM RELAY
AND ASSOCIATED WIRING THAT IS SHOWN HERE

608-AW20 GN-14
200-AW17 BK-14

YL-18

STOP/TAIL

200-AW1
200-AW2
321-AW3
604-AW4
605-AW5
606-AW6
608-AW7
614-AW8
617-AW9
975-AW10
175-AW11

BK-18
BK-18
BK-18
BK-14
BK-14
BK-18
BK-18

A
B
C

201-CJ82 BK-18
432-CJ8 PK-18

LIFT POSITION SWITCH


3E-7844

AG-C8
AG-C9
1552267
3E3370
A
200-AG42 BK-18
B
F766-AG4 WH-18
C
761-AG25 GY-18

ARC SUPPRESSOR 1
106-8704

CBL-MM1 RD-00
200-CJ48
200-CJ50
200-CJ54
200-CJ63
200-CJ43
200-CJ56
200-CJ44

962-CV12 OR-18
962-CV15 OR-18

CV-C1
1552269
1
727-CV10 GN-18
2
200-CV7 BK-18

BRAKE OIL PRESS SW


175-3244
BK-16
SHOWN WITH
RD-16
BRAKE OFF
BU-16

LEFT HAND FRAME

RH REAR FLOODLAMP 2
AW-C5
176-0780
1552269
1
2
LICENSE PLATE LAMP
5A-3808

321-AW3 BR-18

CBL-JJ1 BK-00

AW-C1
4Y6136

975-AW10 WH-18

CBL-GG1 BK-00

30

608-AW21 GN-14
200-AW19 BK-14

CBL-CC1 RD-00

BACKUP ALARM RELAY


4Y-6135

975-AW12 WH-18
975-AW13 WH-18
321-AW14 BR-18
321-AW15 BR-18
200-AW16 BK-18
200-AW17 BK-14
200-AW18 BK-18
200-AW19 BK-14
608-AW20 GN-14
608-AW21 GN-14
604-AW22 OR-18
604-AW23 OR-18
614-AW24 PU-18
614-AW25 PU-18
605-AW5
606-AW6
617-AW9
175-AW11

727-CV2 GN-18
727-CV10 GN-18

CJ-C36
1552267

1
2

LH REAR FLOODLAMP 2
AW-C4
176-0780
1552269
1
2

612-AW26 GY-18

85

136-CV3 GN-18
728-CV5 BU-18
975-CV4 WH-18
727-CV9 GN-18

PARK BRAKE PRESS SW


174-4312
BK-16
SHOWN WITH
RD-16
BRAKE ON
BU-16

1
2

AW-C11
3E3364

BK-18
BK-14
BK-18
BK-18

1
2

200-CJ56
200-CJ43
200-CJ44
200-CJ50

B
G

BK-18
BK-18
BK-18
BK-18

BACKUP

605-AW5 YL-18

86

SECONDARY STEERING RELAY


183-6970

200-CJ107
200-CJ54
200-CJ48
200-CJ126

1
2

200-CJ128 BK-14
200-CJ106 BK-18
200-CJ63 BK-14
200-CJ98 BK-18

T
G

AW-C7
1552269

200-CJ98 BK-18
200-CJ106 BK-18
200-CJ43 BK-14
200-CJ63 BK-14
200-CJ56 BK-18
200-CJ107 BK-18
200-CJ48 BK-18
200-CJ126 BK-18
200-CJ50 BK-18
200-CJ54 BK-18
200-CJ44 BK-18
229-CJ90 BK-10
200-CJ128 BK-14

TURN

604-AW23 OR-18
200-AW18 BK-18
617-AW9 BR-18

229-CJ90 BK-10

A
B
C

CBL-JR1 RD-00
CBL-AA1 RD-00

STOP/TAIL

LEFT HAND FRAME

AW-C12
1552267

87
87a

1
5
2
4

1
2

STARTER GND

PU-18
WH-18
RD-18
WH-18
BR-18
GN-18
BU-14
YL-18
GY-18
OR-14
BR-18
GN-14
OR-18
PU-18
PU-18
WH-18
PK-18

CJ-C12
CV-C2 CJ-C13
1552252
3E5179 3E5179
1
1
136-CJ53 GN-18
136-CV3 GN-18
2
2
3
3
727-CV2 GN-18
727-CJ40 GN-18
4
4
975-CV4 WH-18
975-CJ76 WH-18
5
5
728-CJ26 BU-18
728-CV5 BU-18
6
6
7
7
200-CJ126 BK-18
200-CV6 BK-18
8
8
453-CJ27 PK-18
453-CV8 PK-18
9
9
416-CJ39 OR-18
416-CV11 OR-18
10
10
484-CJ41 YL-18
484-CV13 YL-18
11
11
417-CJ52 GY-18
417-CV14 GY-18
12
12
962-CV16 OR-18
962-CJ81 OR-18

CV-C3
9X1054

1
2

CBL-JJ1 BK-00

S
T
G

CJ-C9
1552267
A
962-CJ64 OR-18
B
419-CJ7 YL-18
C
G764-CJ15 PK-18

1
2

X918-CJ5
X919-CJ1
199-CJ17
A301-CJ16
321-CJ94
A300-CJ14
398-CJ18
605-CJ55
606-CJ49
397-CJ30
617-CJ59
608-CJ67
604-CJ68
614-CJ70
614-CJ60
975-CJ51
H795-CJ4

CBL-CC1 RD-00

CBL-AA1 RD-00

LH COMBINATION LAMP
144-6838

1
2

30

CBL-GG1 BK-00

SEC STEER INTERMEDIATE RELAY


3E-5239

CBL-MM1 RD-00

CBL-MM1 RD-00

12V BATTERY 2
115-2422

12V BATTERY 1
115-2422

CBL-JR1 RD-00

IF THE MACHINE IS EQUIPPED WITH EITHER


A SECONDARY STEERING SYSTEM OR AN
AUXILLARY START RECEPTACLE, CABLE AA1
WILL BE REPLACED BY CABLE WW1 AND THE
JUNCTION BLOCK WILL BE ADDED

POS NEG

1
2

POS NEG

10

BLOCK AS
8C-6358

CBL-WW1 RD-00

CBL-EE1 RD-00

11

BK-18
BK-18

CBL-WW1 RD-00

12

13

14

727-CV1 GN-18

15

CONN 16
TWISTED WIRES - NOTE A

CONNECTS TO C-C35
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (F-14)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

114-AL1 RD-18
138-AL2 GN-18
106-AL3 WH-18
F766-AL4 WH-18
201-AL5 BK-18
G485-AL6 BU-18
200-AL7 BK-14
200-AL8 BK-14
251-AL9 BK-18

611-AL43 PU-14

322-AL10 GY-18

200-AL7 BK-14

F766-AL4 WH-18
251-AL9 BK-18
114-AL1 RD-18

C529-AL12 GY-18
N939-AL14 GN-18
C530-AL15
605-AL16
606-AL17
611-AL43
614-AL44
617-AL45
987-AL18
P931-AL19
964-AL20
E416-AL21
619-AL22

BU-18
YL-18
GY-18
PU-14
PU-18
BR-18
WH-18
GN-18
BU-18
PU-18
GN-14

762-AL23 YL-18
761-AL24 GY-18
975-AL25 WH-18
976-AL26 OR-18

200-AL8 BK-14
322-AL10 GY-18
619-AL22 GN-14

611-AL46 PU-14
611-AL47 PU-14
F766-AL28 WH-18
F766-AL27 WH-18
251-AL30 BK-18
251-AL29 BK-18
114-AL31 RD-18
200-AL33 BK-18
200-AL34 BK-18
200-AL36 BK-18
200-AL37 BK-18
200-AL38 BK-18
200-AL39 BK-14
200-AL40 BK-18
322-AL42 GY-18
619-AL13 GN-14

106-AL3 WH-18
138-AL2 GN-18
201-AL5 BK-18
606-AL17 GY-18
605-AL16 YL-18
614-AL44 PU-18
617-AL45 BR-18
761-AL24 GY-18
762-AL23 YL-18
964-AL20 BU-18
975-AL25 WH-18
976-AL26 OR-18
987-AL18 WH-18
C529-AL12 GY-18
C530-AL15 BU-18
E416-AL21 PU-18
G485-AL6 BU-18
N939-AL14 GN-18
P931-AL19 GN-18

762-AL23
F766-AL27
964-AL20
200-AL37

106-AL3 WH-18
114-AL31 RD-18

PART NUMBER

CHG

CV
CX
EC
EG
EL
EN
EP
ER
ET
NG
MC

190-5101
153-8920
211-3426
213-2019
213-2424
213-2424
225-6706
136-1877
160-5599
195-7336
201-6787

02
02
00
00
00
00
00
02
00
00
00

LOC

200-AL38 BK-18
251-AL29 BK-18
322-AL42
605-AL16
606-AL17
611-AL47
611-AL46
614-AL44
617-AL45
619-AL13

SECONDARY STEERING
FUEL INJECTOR
(COSA) FRONT CHASSIS
(JAPAN) FRONT CHASSIS
(JAPAN) LH FRONT CHASSIS LIGHTS
(JAPAN) RH FRONT CHASSIS LIGHTS
QUICK COUPLER (ATCH)
PCS LIFT CYLINDER PRESS SENSOR (ATCH)
(JAPAN) MAIN RELAY
ENGINE
PRODUCT LINK (ATCH)

G-14
G-14
B-11
G-14
A-11
L-18
E-17
L-18
B-18
G-14
G-14
A-11
L-16
L-11
L-11
G-14
L-18

BATTERY TO STARTER
BATTERY TO STARTER
BREAKER
JUNCTION BLOCK TO STARTER (ATCH)
MAIN RELAY TO MAIN BREAKER
BATTERY+ TO BATTERYAIR INLET HEATER ELEMENT TO RELAY
BATTERY- TO DISCONNECT SWITCH
DISCONNECT SWITCH TO FRAME GROUND
STARTER TO FRAME GROUND
(JAPAN) STARTER TO FRAME GROUND (ATCH STARTER)
MAIN RELAY TO START RELAY
JUNCTION BLOCK TO SECONDARY STEERING RELAY (ATCH)
SECONDARY STEERING RELAY TO MOTOR (ATCH)
SECONDARY STEERING TO FRAME GROUND
STARTER TO ENGINE GROUND
BATTERY TO JUNCTION BLOCK (ATCH)

GY-18
YL-18
GY-18
PU-14
PU-14
PU-18
BR-18
GN-14

761-AL24 GY-18
C530-AL15 BU-18
F766-AL28 WH-18
P931-AL19 GN-18
138-AL2 GN-18
200-AL33 BK-18
201-AL5 BK-18
251-AL30 BK-18
975-AL25 WH-18
976-AL26 OR-18
987-AL18 WH-18
C529-AL12 GY-18
E416-AL21 PU-18
G485-AL6 BU-18
N939-AL14 GN-18

K-C2
1552272
762-K1 YL-18
F766-K7 WH-18
964-K9 BU-18
200-K6 BK-18

CONN 23

762-K1 YL-18
964-K9 BU-18
F766-K2 WH-18
F766-K7 WH-18
F766-K8 WH-18
200-K5 BK-18
200-K6 BK-18
200-K4 BK-18

K-C1
3E3370
A
F766-K2 WH-18
B
762-K1 YL-18
C
200-K4 BK-18

K-C3
3E3370
A
F766-K8 WH-18
B
964-K9 BU-18
C
200-K5 BK-18

975-AL25 WH-18
976-AL26 OR-18

N939-AL14 GN-18
AL-C9
3E3376
138-AL2 GN-18
251-AL30 BK-18
E416-AL21 PU-18
C529-AL12 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

987-AL18 WH-18

RD-18
BU-18
BK-18

+V
SIGNAL
GROUND

FORK POSITION SWITCH


176-5459
RD-18
PK/BK-18
BK-18

+ BATTERY
SOLENOID
GROUND

1
2
3
4

AL-C8
1552267
A
200-AL34 BK-18
B
F766-AL28 WH-18
C
761-AL24 GY-18

AL-C26
AL-C25
3E3370
1552267
A
611-AL46 PU-14
B
CONN
617-AL45 BR-18
C

AL-C4
1552269
1
619-AL13 GN-14
2
200-AL39 BK-14

CONN 24

1
2
3
4
5
6

THE IT62G FRONT FRAME HARNESS IS THE SAME AS


THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
ADDITION OF THE FORK POSITION SWITCH AND THE
REMOVAL OF THE EH WIRES

CONN 26

28

CONN 38

AL-C14
AL-C15
1552269
3E3364
1
606-AL17 GY-18
CONN
2
200-AL36 BK-18

AL-C21
1552273

27

CONN 29

AL-C3
1552269
1
322-AL42 GY-18
2
114-AL31 RD-18

CONN 25

AL-C12
AL-C10
1552267
3E3370
A
106-AL3 WH-18
B
251-AL29 BK-18
C
C530-AL15 BU-18

AL-C5
AL-C6
1552269
3E3364
1
605-AL16 YL-18
CONN
2
200-AL38 BK-18

AL-C22
1552272

AL-C7
3E3382
200-AL33 BK-18

176-5459

AL-C20
1552252

AL-C2
3E5179

AL-C13
3E3364
1
G485-AL6 BU-18
2
201-AL5 BK-18

NOTE

L-10
C-17
F-3
H-3
H-2
H-2
K-7
H-3
A-10
A-15
A-8

1
2
3
4

200-AL34 BK-18
200-AL39 BK-14
200-AL36 BK-18
200-AL40 BK-18

WIRING HARNESS NUMBERS (CONTINUED)


IDENT

AL-C18
3E3376
YL-18
WH-18
BU-18
BK-18

AL-C24
AL-C23
3E3370
1552267
A
611-AL47 PU-14
B
CONN
614-AL44 PU-18
C
AL-C19
AL-C11
3E3364
1552269
1
200-AL40 BK-18
CONN
2
P931-AL19 GN-18

31

B
32

33

IT62G FRONT FRAME

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST


1 TURN PER 25 MILLIMETERS.

CABLE/WIRE ASSEMBLIES
AA1
AA1
AF1
CC1
CN1
EE1
FF1
GG1
HH1
JJ1
JJ1
KK1
MM1
NN1
PP1
RR1
WW1

5V-3889
127-5068
190-5103
202-2024
190-5102
116-0080
179-9355
200-2349
112-4428
212-3684
216-3067
201-3399
201-7290
183-6971
128-8527
8Y-9603
200-2350

00
00
00
00
00
01
00
00
01
00
00
02
00
00
00
01
00

THIS SCHEMATIC IS FOR THE 950G SERIES II AND 962G SERIES II WHEEL LOADER, A
AND IT62G SERIES II INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM
VOLUME 1 of 2: CHASSIS
MEDIA NUMBER: RENR4324-04
SCHEMATIC PART NUMBER: 186-4147, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0177

Torque Converter Oil Temperature Sensor

0248

Data Link

0263

Sensor Power Supply

0271

Action Alarm

0324

Action Lamp

0427

Temp Sensor (Front Axle Oil)

0428

Temp Sensor (Rear Axle Oil)

0600

Hydraulic Oil Temperature Sensor

0819

Display Data Link

0821

Display Power Supply

0826

Temp Sensor (Torque Converter Oil)

0830

Brake Oil Temperature Sensor

Payload Control System


(MID No. 074)
CID

Component

0168

Electrical System Voltage

0254

Payload Electronic Control Module

0350

Lift Linkage Position Sensor

0364

Head End Lift Cylinder Pressure Sensor

0769

Rod End Lift Cylinder Pressure Sensor

0817

Internal Backup Battery

0820

Keypad Data Link

Transmission Control
(MID No. 081)
CID

Component

0041

+8 Volts Sensor Supply

0149

Ride Control Solenoid 2

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0268

Programmable Parameters

0363

Ride Control Solenoid 1

0367

Ride Control Switch

0368

Transmission Auto/Manual Switch

0444

Start Relay

0562

Cat Monitoring System

0585

Tranmission Output Speed Sensor 1

0621

Downshift Switch

0622

Upshift Switch

0623

Directional Switch

0627

Parking Brake Pressure Switch

0650

Harness Code

0668

Transmission Shift Lever

0672

Torque Converter Output Speed Sensor

0673

Speed Sensor (Transmission Output 2)

0793

Pressure Switch (Primary Steering)

0794

Pressure Switch (Secondary Steering)

0795

Secondary Steering Intermediate Relay

1327

Position Sensor (Left Brake Pedal)

1401

Transmission Clutch 1 Solenoid

1402

Transmission Clutch 2 Solenoid

1403

Transmission Clutch 3 Solenoid

1404

Transmission Clutch 4 Solenoid

1405

Transmission Clutch 5 Solenoid

1406

Transmission Clutch 6 Solenoid

1521

Variable Speed Control Switch

1639

Machine Security System (MSS)

0168

Voltage Above Normal


Cat Data Link Error

0817

Real Time Clock Not Running

1391

MSS Output Driver #1

1392

MSS Output Driver #2

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

RD
YL
RD
WH
BU
PU
OR
RD
PK
GY
RD
RD
RD
WH
GN
PK
OR
PK
BU
RD
BR
RD
OR
YL
BU
GN
GN
RD
BU
PK
RD
OR
WH
GN
RD
RD
WH
RD

200
201
250
251
290
291
A273
A274
A275

BK
BK
BK
BK
BK
BK
BK
BK
BK

306
307
308
320
321
322
326
A307

Theft Deterrent Module


(MID No. 124)
0248

102
104
105
106
108
112
113
114
115
118
120
121
122
123
124
126
127
128
129
130
131
132
133
134
135
136
138
139
142
144
147
150
164
168
170
174
188
199

GN
OR
YL
OR
BR
GY
RD
GY

403
410
411
413
416
417
419
426
430
432
436
442
443
447
450
453
484
496
C413
C414
E455
G479
G480
G485
G486

GN
WH
PK
BR
OR
GY
YL
BR
BU
PK
OR
GY
YL
PK
YL
PK
YL
WH
YL
BU
BR
WH
GN
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
515
516
517
518
521
522
537
538
539

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
GY
GN
BU
OR
YL
WH
GN
BR
BU

Description
Power Circuits
Running/Hazard Lamps
MSS/Product Link
Key Sw
Lift/Tilt Sensor Power
Seat Power
Main Power Rly Output
Cat Mon System
Warning Horn (Forward)
Voltage Conv 24V Radio
Front/Rear Wiper Washer
Voltage Conv Memory
Back Alarm To Lamp
Dome Lamps
Axle Oil Cooler
A/C
Xmsn ECM
Front Cab Floodlights
Detent Pwr
Start Aid
Stop Lamp/Backup Alarm
Turn Signal Flasher
Center Dash Indicator Panel
LH/RH Dash Indicator Panel
Rear Machine Floods
12V Accessory
Secondary Steer
PCS
LH Tail/Clearance Lamps
Fourth Function Grapple
Beacon Pwr
ECAP Pwr
Engine ECM Power (+)
Xmsn ECM/LH Brake Pedal Sensor
Quick Coupler
Product Link (Unswitched)
Unswitched Buss
PCS ECM
Hood Control
Ground Circuits
Main Chassis
Cat Mon System
Payload Mon - Customer GND
Payload Mon - System GND
Service Mode Service
Service Mode Clear
Transmission ECM GND
Product Link GND
MSS GND
Basic Machine Circuits
Starter Relay Coil +
Key SW To Neutral Start SW
Main Power Relay Coil
Horn Relay Coil To SW
Backup Alarm 24V
Warning Horn (Forward)
Key SW "C" (Off) Terminal
Throttle Position Sensor
Monitoring Circuits
Alternator (R) Term.
Action Alarm
Action Indicator Lamp
Fuel Pressure Indicator
Secondary Steer SW
Primary Steer SW
Parking Brake SW (Off)
XMSN Filter Bypass Indicator
Air Filter Restricted Indicator
Brake Oil Pressure Indicator
XMSN Filter Bypassed Indicator
Hyd Oil Tank Temp Gage
TC Outlet Temp Sensor
Fuel Level Sensor
Engine Speed (RPM) from ADEM
Secondary Steering Pressure SW (N/C)
Primary Steering Pressure SW (N/C)
Hyd Tank Oil Level Sensor
Cat Mon Sys Display Data
Cat Mon Sys Display Load
Hydraulic Oil Filter Bypass SW
Service Engine Indicator
Fuel Level/Temp Indicator
Front Axle Oil Temp SW
Rear Axle Oil Temp SW
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Front Washer Pump +V
Rear Washer Pump +V
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Hazard Flasher To SW
A/C SW (Select Position)
A/C Clutch Solenoid -V
Turn Signal Indicators
Hazard Indicator
Turn Signal Indicator Basic/Right

Wire
Number
540
550
567
A513
A523
A524
A525
A541
C529
C530
603
604
605
606
608
610
611
614
615
617
619
633
646
647
661
662
663
691
700
709
720
727
728
751
752
754
755
761
762
779
E701
E702
E707
E708
E735
F766
F781
G728
G746
G750
G755
G760
G761
G762
G763
G764
G766
G767
G768
G787
G788
H730
H795
818
819
F846
G836
G850
900
901
910
944
945
951
961
962
964
973
975
976
977
987
A982
E900
E901
E906
E907
E908
E909
E955
K933
K977
N939
P910
P916
P931
P976
R974
T901
T902
X972
X973
X974

Wire
Description
Color
Accessory Circuits (continued)
WH
Turn Signal Indicator Left
GY
HVAC Blower
WH
HVAC Blower On
PK
DC/DC Converter Memory Output
PU
Blend Door (Low Side)
BR
Blend Door (Low Side)
GN
Blend Door (High Side)
PU
Turn Signal Indicators
GY
Lift Press Sensor
BU
Lift Position Sensor
Lighting Circuits
PK
Rotary Beacon
OR
Stop Lamp
YL
Turn Lamp - Left
GY
Turn Lamp - Right
GN
Flood Lamp - Rear
OR
Running Lamp Dimmer
PU
Head Lamp Hi
PU
Park/Tail/Dash/Lamp
YL
Forward Cab Floodlamps
BR
Tail/Clearance Lamps - Left
GN
Forward Flood/Lo Beam Lamps
BU
Bucket Lamps
OR
Forward Cab Floodlamps
GN
Rear Floodlamps
GN
Dimmer Tachometer Lamp
YL
Dimmer Speedometer Lamp
GY
Dimmer Gage Lamps
GY
Turn Signal Flasher Pwr
Control Circuits
PK
Implement Interlock
OR
XMSN ECM Sensor Power Supply
PU
Neutralizer Override SW
GN
Secondary Steer Relay Coil +V
BU
Secondary Steer Intermediate Relay
GN
Clutch 1 Solenoid (Reverse)
YL
Clutch 2 Solenoid (Forward)
BU
Clutch 3 Solenoid 4th
OR
Clutch 4 Solenoid 3rd
GY
Lift Position Detent Solenoid
YL
Bucket/Fork Position Select SW
WH
Quick Coupler Engage Sol
PK
Auto Ride Control Indicator
OR
Ride Control On Indicator
GN
PCS Display +V
PK
PCS Display Clock
PU
Operator SW In
WH
Implement Detent Interlock
BR
Downshift SW (N.O..)
YL
Kickout SW
WH
LH Pedal Position Sensor Signal
BU
XMSN Forward SW
GY
XMSN Reverse SW
WH
Upshift SW (NO) (HMU 2nd Gear)
YL
Downshift SW (NC) (HMU 3rd Gear)
BR
Downshift SW (NO) (HMU 4th Gear)
PU
Neutral SW
PK
Park Brake SW (On)
GN
Ride Control SW (Auto)
WH
Ride Control SW (On)
GN
Upshift SW (NC) (HMU 1st Gear)
GN
FNR Forward SW
YL
FNR Reverse SW
PK
Auto/Man (Auto 1-4)
PK
Engine ECM (Sensor/SW Return)
BR
Serial Data (Transmit)
GY
Serial Data (Receive)
PU
MSS LED Source Driver
WH
MSS LED Source Driver
BU
Inlet Air Heater Indicator
PU
Clutch 5 Solenoid 2nd
WH
Clutch 6 Solenoid 1st
YL
Neutralizer Disable Indicator
OR
CAT Data Link +
BR
CAT Data Link PK
MSS LED Return
BR
Tilt Position Detent Solenoid
OR
Transmission ECM GND
BU
Fork Position Select
BR
Auto/Man (Manual)
WH
XMSN ECM Solenoid Return
OR
Upshift SW (NC)
YL
Auto/Man (Auto 4)
WH
Fourth Function Select SW
BR Engine ECM Throttle Position Sensor +V
WH
XMSN Output SPD +
GN
XMSN Output SPD OR
XMSN Output SPD Trail +
GY
XMSN Output SPD Trail BR
XMSN Input SPD +
WH
XMSN Input SPD OR
PCS Keypad Data
GN
Operator Monitor Sensor PWR
PK
XMSN Oil Temperature
GN
Ride Control Off Solenoid
BR
Secondary Steer Test Solenoid
OR
FNR Neutral SW
GN
Grapple Enable SW
BR
Quick Coupler Release Solenoid
OR
Start Aid SW
YL
MSS Exciter Coil In
PK
MSS Exciter Coil Out
GN
Variable Shift Control (Max)
BU
Variable Shift Control (Mid)
BR
Variable Shift Control (Min)

Machine
Location

Alarm - Action

C-7

Alarm - Quick Coupler

A-1

Arc Suppressor

B-7

Assembly - Handle Fnr Downshift

Component

Schematic
Location

Machine
Location

Resistor 2

F-7

42

Sensor - Left Hand Brake Pedal

D-1

43

Sensor - Throttle Position

C-1

43

D-4

Solenoid - Auxillary

D-4

Component

Breaker - HVAC

A-7

Solenoid - Float

D-4

Breaker - Seat

A-7

Solenoid - Lift Positioner

D-4

Compressor - Seat

D-5

37

Solenoid - Tilt Positioner

D-4

Control - Dimmer

B-7

Switch - A/C Selector

B-4

Control - EMS III

B-5

Switch - Auto / Manual Select

B-3

Control - Machine Security System

C-7

Switch - Beacon

E-1

Control - Payload Control System

A-5

38

Switch - Blower Speed Select

B-4

Control - Transmission

E-8

39

Switch - Bucket / Fork Select

B-2

Converter - Voltage (10A)

C-7

Switch - Dimmer

D-1

Converter - Voltage (20A)

C-7

Switch - Down Shift

D-4

Diodes - Turn Signal

B-7

Switch - EMS Mode Select

B-4

Flasher - 24V

B-7

Switch - Ether Injection

C-2

Fuse Block

A-7

Switch - Forward Horn

D-2

Gauge - Quad

E-1

Switch - Forward Horn 2

C-4

Ground - Cab 1

B-6

Switch - Fourth Function Select

C-3

Ground - Cab 2

A-6

Switch - Front Intermittent Wiper/Washer

B-3

Ground - Cab 4

F-8

40

Switch - Grapple Ejector

C-3

Ground - Dash

E-2

Switch - Hazard Lamp

E-1

Ground - Engine End Frame

F-8

40

Switch - Implement Detent Override Limit

C-4

Ground - Upper Cab

A-2

41

Switch - Key Start

C-2

Indicator - Center Dash

E-1

Switch - Kickout On/Off

B-2

Indicator - Left Hand Panel

F-1

Switch - Neutralizer Override

B-2

Indicator - Right Hand Panel

E-1

Switch - Quick Coupler

B-1

Keypad - Payload Control System

A-5

38

Switch - Rear Wiper/Washer

B-3

Lighter - Cigar

D-1

43

Switch - Ride Control

B-2

Motor - Blend Door Actuator

F-7

42

Switch - Running Lamp

E-1

Motor - Blower

F-7

42

Switch - Secondary Steering Test

B-2

Motor - Front Wiper

D-1

Switch - Stop Lamp

D-1

43

Motor - Rear Wiper

E-6

Switch - Temperature Select

B-3

Outlet - 12V Accessory

C-2

43

Switch - Transmission Gear Selector

D-1

Relay - Forward Cab Floodlamp

B-7

Switch - Turn Signal

D-1

Relay - Forward Horn

B-7

Switch - Variable Shift Control

B-3

Relay - Rear Floodlamp

B-7

Tachometer/ Speedometer

E-1

Resistor - Blower Motor Speed

F-7

42

Thermostat

E-7

42

Resistor 1

F-7

42

Related Electrical Service Manuals


Title

Form Number

Caterpillar Monitoring System

SENR1394

Pressure
Symbol

Schematic
Location

Machine
Location

CONN 16

B-8

32

CONN 17

B-8

32

CONN 18

C-8

32

CONN 19

C-8

32

CONN 20

D-8

32

CONN 39

C-7

CONN 40

C-7

CONN 41 Service Mode Plug

C-7

CONN 42

C-5

CONN 43

D-5

CONN 44 Customer Data Connection

A-5

Machine Security System

RENR2462

Payload Control System

SENR6614

CONN 46

Transmission Control System

RENR2105

CONN 47
CONN 48

D-2

CONN 49

D-2

CONN 50 Service Tool Connector

C-1

CONN 51

D-1

43

CONN 52

D-1

43

CONN 45

Flow
Symbol

Circuit Breaker
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

950G Series II and 962G Series II


Wheel Loader
IT62G Series II Integrated Toolcarrier
Electrical System
950G:
BAA1-UP
AYL1-UP
AYS1-UP
AXX1-UP

962G:
BAB1-UP
BAC1-UP
BAD1-UP
AXY1-UP

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

IT62G:
AYA1-UP

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Check Part Numbers in the Parts Manuals for your Specific Machine.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

Machine locations are repeated for components located close together.


A = Operator Compartment - Dash Console

L-C12
3E-5179

Part Number: for Connector Plug

B = Operator Compartment - Overhead Console


C = Operator Compartment - Relay / Fuse Panel

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

D = Operator Compartment - Implement Pod


Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

Volume 2 of 2: Cab
2013 Caterpillar, All Rights Reserved

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

9G-1950

Resistance (Ohms)
Overall: 2.0 0.1
Tap: 1.0 .05

Resistor: Blower Motor Speed


Auxillary

40
42

A
37

152-6480

Solenoids:

Tilt Positioner

85.3 5.0

Lift Positioner
Float

43
At room temperature unless otherwise noted.

32

41
39

38

Monitoring System Service Modes


Service Mode

41

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Charging System Display

A
32 42 39
37

D
43

40

Monitoring System Operator Modes


Operator Mode

Number

Service Meter

Tachometer

Engine Oil Pressure

3
4

F-6

42

Scrolling (Diagnostic)

C-2

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Odometer - Machine Travel Distance

A-4

Temperature
Symbol

Symbols and Definitions

Connector Location
Connector Number

Symbols

Component Location
Schematic
Location

38

The FMI is a diagnostic code that indicates what type of failure has occurred.

Harness And Wire Electrical Schematic Symbols

RENR4324-04
September 2013

(Dimensions: 39 inches x 28 inches)

Component
Fuel Level Sender

Wire
Color

30 Page,

CID
0096

Wire Description
Wire
Number

RENR4324-04 VOL 2 of 2

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

A273-C119 BK-18
A273-C35 BK-18
A273-C15 BK-18

18
19
20
21
22
23
24
25
26
27
28

973-C160 BR-18
G750-C161 BU-18
977-C162 YL-18
700-C24 PK-18

29
30
31
32
33

720-C164 PU-18
H730-C163 PK-18
419-C283 YL-18
P910-C166 BR-18
453-C141 PK-18
X972-C153 GN-18
307-C122 OR-18

34
35
36
37
38
39
40

755-C63 OR-18
901-C66 WH-18
975-C70 WH-18
G746-C13 WH-18
F781-C38 BR-18
484-C142 YL-18
754-C109 BU-18
900-C110 PU-18

1
2
3
4
5
6
7
8
9

417-C146 GY-18
416-C147 OR-18
709-C34 OR-18
G948-C265 BR-18
E901-C112 GN-18

10
11
12
13
14
15
16
17

K977-C113 PK-18
F766-C249 WH-18
E900-C114 WH-18

18
19
20
21

413-C33 BR-18
E909-C115 WH-18

22
23
24

E906-C116 OR-18

25
26
27

436-C47 OR-18
E908-C117 BR-18

28
29
30

E907-C118 GY-18

31
32

135-F9 BU-18

A
B

D
E

200-C111 BK-12

200-F16 BK-18
A524-F8 BR-18

RESISTOR 1
62K

F-C2
1552273

WH/RD-14

MOTOR

200-F15 BK-18
200-F1 BK-14
200-F16 BK-18
200-F2 BK-18
135-F19 BU-18
135-F9 BU-18

200-F1 BK-14
515-F7 GY-14

BK-14

516-F4 GN-14

TWISTED WIRE

515-F7 GY-14

515-F18 GY-14
550-F12 GY-14

200-F11 BK-14
135-F13 BU-18

508-C87 PU-18
509-C272 WH-18

C-C21
1552252
1
2
3
4
5
6
7
8
9
10

200-C111 BK-12
603-C184 PK-18
608-C81 GN-14
608-C185 GN-14
615-C217 YL-14

122-C240 RD-18

RD-16

200-C106 BK-18

WH-16

BK-16

DASH

WIRE GROUP COLOR DESCRIPTIONS

517-F3 BU-14

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

THERMOSTAT
3E-5464

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

200-F2 BK-18
522-F10 WH-18

C-C8
1552273

L
H

GND

MOTOR
T
P

B+

GN-16

504-C179 YL-18

4
1

BK-16

GY-16

BR-16

OR-16

TRANSMISSION CONTROL CIRCUIT


MONITOR CIRCUIT

MACHINE SECURITY CONTROL CIRCUIT

200-C175 BK-18
118-C190 GY-18
503-C180 BR-18
505-C170 BU-18

REAR WIPER MOTOR


155-5789

C-C78
1552264

TURN SIGNAL / WIPER WASHER CIRCUIT


IMPLEMENT CONTROL CIRCUIT

C-C23
1552269

102-C69 RD-14
135-C238 BU-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C368 OR-18
962-C31 OR-18
A307-C129 GY-18
A982-C130 BR-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G850-C29 BU-18
H795-C131 PK-18
R974-C132 OR-18

200-C189 BK-18
200-C327 BK-18
200-C331 BK-18
200-C328 BK-18
200-C373
200-C332 BK-18
200-C336 BK-18
200-C333 BK-18
200-C335 BK-18
200-C337 BK-18
200-C338 BK-18
200-C339 BK-18

5
6
7

611-C32 PU-14
987-C45 WH-18
619-C40 GN-14
174-C2 RD-12
C-C3
9X7148

1
2
3
4
5
6
7

8
9
10
11
12
13
14
15
16

CONN 18

CONNECT TO CJ-C4
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

17

603-C184 PK-18
604-C78 OR-18
608-C185 GN-14
608-C81 GN-14
611-C32 PU-14
617-C83 BR-18
619-C40 GN-14
700-C24 PK-18
709-C34 OR-18
720-C164 PU-18
727-C206 GN-18
728-C133 BU-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
761-C60 GY-18
762-C23 YL-18
779-C50 WH-18

728-C133 BU-18
962-C4 OR-18
419-C283 YL-18
432-C6 PK-18
442-C7 GY-18
496-C9 WH-18
506-C10 PU-18
507-C11 WH-18
E455-C12 BR-18
G764-C140 PK-18
K933-C226 GN-18
484-C142 YL-18

18
19
20
21
22
23
24
25
26
27
28
29
30

106-C3 WH-18
114-C41 RD-18
138-C20 GN-18
251-C67 BK-18

900-C110 PU-18
901-C66 WH-18
910-C15 YL-18
944-C127 OR-18
944-C282 OR-18
944-C330 OR-18
945-C108 BR-18
945-C128 BR-18
945-C364 BR-18
964-C36 BU-18
973-C160 BR-18
976-C139 OR-18
977-C162 YL-18
987-C45 WH-18

322-C39 GY-18
976-C139 OR-18
C529-C48 GY-18
C530-C49 BU-18

31
32
33
34
35
36
37

G485-C55 BU-18
G486-C56 GN-18

A273-C119 BK-18
A274-C275 BK-18
A307-C129 GY-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
A982-C130 BR-18

38
39
40

727-C206 GN-18
C-C1
9X1343

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

CONN 17

CONNECT TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

34
35
36
37
38
39
40

E455-C12 BR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18

N939-C135 GN-18
416-C147 OR-18
102-C69 RD-14

F781-C38 BR-18
F766-C249 WH-18
G479-C192 WH-18
G480-C169 GN-18
G485-C55 BU-18
G486-C56 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G764-C140 PK-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
G850-C29 BU-18

129-C71 BU-18
199-C72 RD-18
306-C134 GN-18
308-C74 YL-18
P976-C77 BR-18
779-C50 WH-18
P931-C101 GN-18
136-C75 GN-18
321-C148 BR-18
604-C78 OR-18
605-C79 YL-18
606-C80 GY-18
608-C81 GN-14
614-C82 PU-18
617-C83 BR-18
975-C167 WH-18

H730-C163 PK-18
H795-C131 PK-18
K933-C226 GN-18
K977-C113 PK-18

F766-C249 WH-18
762-C23 YL-18
761-C60 GY-18
964-C36 BU-18

N939-C135 GN-18

2
3
4
5
6
7
8
9
10
11
12

CONN 16

CONNECTS TO CH-C1
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

150-C126 OR-18
944-C127 OR-18
945-C128 BR-18
A307-C129 GY-18
A982-C130 BR-18
H795-C131 PK-18
R974-C132 OR-18
430-C191 BU-18
G479-C192 WH-18
443-C18 YL-18

135-C171 BU-18

35
36
37
38
39
40

ECM MOUNT
BOLT

EH-C2
3E5179

EH-C1
1506766

+V
GROUND

3
5

TIRIS INTERFACE SIGNAL

T901-EH12 YL-18

7
9
11
13

PANEL B
AND UPPER CAB

18

LED RETURN
KEYSWITCH INPUT
ALTERNATOR R TERM INPUT

951-EH11 PK-18
104-EH3 YL-18
403-EH2 GN-18

19
24
26
29
31
40

CAT DATA LINK HIGH


CAT DATA LINK LOW

45
47

606-C80 GY-18

T902-EH13 PK-18

TIRIS GROUND RETURN

53
58

LED SOURCING DRIVER


LED SOURCING DRIVER

60
62
64

F846-EH10 PU-18
G836-EH9 WH-18

614-C82 PU-18

G850-C29 BU-18
104-C222 YL-18
170-C86 RD-18
A274-C275 BK-18
945-C364 BR-18
944-C330 OR-18

615-C217 YL-14
615-C218 YL-18
615-C219 YL-14
962-C58 OR-18
962-C44 OR-18
962-C368 OR-18
962-C31 OR-18
962-C30 OR-18
962-C59 OR-18
975-C53 WH-18
975-C22 WH-18
975-C27 WH-18
975-C46 WH-18
975-C54 WH-18
975-C70 WH-18
G948-C25 BR-18
G948-C168 BR-18

962-C4 OR-18
962-C120 OR-18
975-C167 WH-18
975-C121 WH-18

G948-C265 BR-18

2
3
4

C-C27
1552252

951-C229 PK-18
A275-C216 BK-18
403-C210 GN-18
104-C260 YL-18
945-C138 BR-18
944-C145 OR-18
105-C246 RD-18
T902-C261 PK-18
T901-C263 YL-18
G836-C273 WH-18
F846-C264 PU-18

10

10

11

11

12

12

120-C235 RD-18
115-C227 PK-18
200-C177 BK-18
A513-C187 PK-18
135-C259 BU-18
200-C173 BK-18

1
2
3
4
5
6

C-C9
1552269

70

ACTION ALARM
3E-6328

BK-18

BK-18

C-C4
1552272

EH-C3
1552269

T901-EH12 YL-18
T902-EH13 PK-18

CONN 41

EH-C4
1552269
1

WH-18

BK-18

121-EJ1 RD-12
200-EJ8 BK-12
142-EJ3 BU-12

68

MACHINE SECURITY SYSTEM ECM


156-6155

WH-18
BK-18

SERVICE
MODE
PLUG

410-C242 WH-18
201-C224 BK-18
C-C11
1965330

290-C16 BK-18
291-C100 BK-18
E735-C284 PU-18
201-C102 BK-18

1
2
3
4

C-C28
1552273

C-C24
3E3382

T901-EH8 YL-18
T902-EH7 PK-18

TURN IND
BUCKET IND
WARNING LAMPS
+V TURN SIG
+V HAZARD
GROUND

MSS FERRITE FILTER


222-3870

518-C200 OR-18
537-C361 GN-18
691-C107 GY-18
A541-C196 PU-18
633-C198 BU-18
200-C213 BK-18

1
2
3
4
5
6

24V FLASHER
217-8166
C-C17
3E3364

TWISTED WIRES

ARC SUPPRESSOR
189-3158

C-C12
1552269

691-C107 GY-18
131-C266 BR-18

1
2

C-C45
3E3376

C-C34
1552272

606-C88 GY-18
538-C362 BR-18

TURN SIG DIODES


172-9200

2
3

605-C90 YL-18

FUSE PANEL/
ELECTRICAL INSTALLATION

C-C16
1552273
GROUND
LIGHTS
+ BATTERY
SPEEDOMETER LAMP
TACHOMETER LAMP
GAGE LAMP

200-C214 BK-18
614-C92 PU-18
113-C262 OR-18
662-C201 YL-18
661-C233 GN-18
663-C197 GY-18

1
2
3
4
5
6

DIMMER CONTROL
103-5526

FORWARD HORN RELAY


3E-5239
30

86
85

87
87a

FORWARD CAB FLOODLAMP RELAY


3E-5239
30

87
87a

86
85

120-C235 RD-18
130-C76 RD-18
130-C5 RD-18
139-C277 RD-18
121-C232 RD-12

32

2
3
4
5
6
7
8

RD

RD

11
12

RD

RD

ELECTRO-MAGNET 109-1739 (4)

RD

RD

4
5
6
7
8
9
10

H766-G8 YL-16

9
10

11

IMPL DETENT OVERRIDE LIMIT SW


7X-1886

700-G14 PK-16

11

H766-E10 YL-16
700-E11 PK-16

E-C2
3E5179

2
1

12

975-E7 WH-18
761-E8 GY-18
975-E9 WH-18
H766-E10 YL-16
700-E11 PK-16
320-E12 OR-18
200-E13 BK-18
614-E14 PU-18
200-E15 BK-18
142-E16 BU-18
987-E17 WH-18
P931-E18 GN-18

E-C5
1552269

320-E12 OR-18
200-E13 BK-18

142-E16 BU-18

CONN 42

G-C5
1552269
1

BK-18

BK-18

PANEL B
UPPER CAB

614-E21 PU-18
614-E14 PU-18
200-E15 BK-18

12

320-G15 OR-18
200-G16 BK-18

FORWARD HORN SW 2
170-1821

614-E21 PU-18
ATTACHMENT ON IT62GII MACHINES
4TH FUNCTION SELECT SW
220-8357

GRAPPLE/LOG EJECTOR SW
220-8356

987-E17 WH-18

E-C4
3E7996

E-C3
3E7996

200-E22 BK-18
142-E23 BU-18

5
2
4

10A

26

10A

10A

10A

20A

10A

10A

144-C194 PK-18
150-C126 OR-18
123-C95 WH-18
168-C68 GN-18
126-C21 PK-18
126-C37 PK-18

12

10A

10A

10A

10A

10A

10A

10A

10A

10A

25

147-C73 RD-18

23

170-C86 RD-18

21

132-C344 RD-18
138-C14 GN-18
138-C20 GN-18
138-C43 GN-18

19
17

113-C245 OR-18
113-C262 OR-18
164-C231 WH-18
164-C281 WH-18
164-C280 WH-18
133-C343 OR-18
133-C285 OR-18

15
13

10A

11

15A

538-C363 BR-18
539-C377 BU-18
540-C378 WH-18
610-C369 OR-14
H795-C358 PK-18

10A

15A

REAR CAB/REAR MACHINE FLOODLAMPS

10A

10A

10A

NEUTRAL OVERRIDE/GEAR SELECT

102-C69 RD-14
105-C195 RD-18
115-C221 PK-18
126-C21 PK-18
131-C84 BR-18
135-C238 BU-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
200-C327 BK-18
200-C328 BK-18
200-C189 BK-18
200-C373 BK-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
603-C184 PK-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
617-C83 BR-18
646-C207 OR-18
647-C236 GN-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
962-C31 OR-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G787-C51 GN-18
G788-C193 YL-18
G836-C273 WH-18
H795-C131 PK-18
P916-C319 OR-18
R974-C132 OR-18
T901-C263 YL-18
T902-C261 PK-18

411-C243 PK-18
538-C363 BR-18
611-C367 PU-18

BK
BK
BK
BK
BK
BK

2
3
5
6

+24 VOLTS
GROUND
DIMMER CONTROL
ACTION LAMP
HAZARDS
HIGH BEAMS

RH INDICATOR PANEL
202-9803

133-C285 OR-18
200-C338 BK-18

430-C191 BU-18
G850-C29 BU-18
G479-C192 WH-18

+24 VOLTS
GROUND
DIMMER CONTROL
AIR FILTER RESTRICTED
AIR INLET HEATER ON
SERVICE INTERVAL
NOT USED
NOT USED
NOT USED
RH TURN SIGNAL
NOT USED
BUCKET TURN INDICATOR

2
3
5
6
7
8

ROADING
PARK
OFF

WORK1
WORK2

539-C377 BU-18

10

633-C198 BU-18

12

HAZARD LAMP SW
219-9536

538-C363 BR-18
538-C362 BR-18

518-C200 OR-18

11

ATTACHEMENT RADIO
103-8525

C-C82
3E3388
WH/BK

WH

BK

LEFT SPKR LEFT SPKR +


GROUND
NC
+ BATTERY (MEM)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

YL

RD

GY/BK
GY

HEATER ELEMENT
198-6571

G750-BU
G755-GY

G768-GN
G760-WH
G761-YL

PANEL LAMP 6
7N-5876
C-C71
3T3158

BK-16
GY-16
BR-16

OR-16

GN-16

GND

MOTOR H
T
B+

W-C1
3E3370

610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

A
B
C

DIMMER SW
NOTE:FOR JAPAN ROADING
2H-1855

CONN 52

6
5

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.
C-C88
1552267

X-C1
3E3370

610-C369 OR-14
619-C40 GN-14
611-C366 PU-14

200-X1 BK-14

B
C

FOURTH GEAR

G763-PU

NEUTRAL

C-C58
1552272
2

BK-18

3
4

C-C75
1552267

164-C231 WH-18
962-C368 OR-18
G746-C13 WH-18

THIRD GEAR
UNUSED

G762-BR

1
2

G787-GN
G788-YL

FWD SW IP
REV SW IP

3
4

P916-OR

NEUT SW IP

202-BK

FOR REMOTE FNR


REMOVE THE WIRE AS
CONNECT C-C89 IN
PLACE OF THE WIRE AS
AND INSTALL THE
APPROPRIATE CONTROL
HANDLE IN THE
IMPLEMENT POD
(LOCATION D-5)

GND

101-9161
WIRE AS

RD-18

BK-18

YL-18

LH BRAKE PEDAL SENSOR


214-4863
+V
RETURN
SIGNAL

T-C1
1552269
1
2

130-T2 RD-18
604-T1 OR-18

STOP LAMP SW
105-6117

CONN 51

LH BRAKE PEDAL(178-3186)

C-C77
1552267

A982-C130 BR-18
H795-C358 PK-18
A307-C129 GY-18

614-C321 PU-18
200-C317 BK-18

C-C76
3E3364

130-C5 RD-18
604-C78 OR-18

ETHER INJECTION SW
219-9529
A

RD-18

BK-18

YL-18

+8V
RETURN
SIGNAL
THROTTLE POSITION SENSOR
209-7949

2
MOM

C-C87
3E7996

R974-C132 OR-18
200-C189 BK-18

C-C74
3E3370

C-C67
1552267

P931-E18 GN-18

BU-18

SEC GEAR

12

YL-18

FIRST GEAR

11

H795-C131 PK-18
H795-C358 PK-18

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

FWD
REVERSE

10

614-C93 PU-18

WH-18

UNUSED

CONN 48

GN-18

GROUND
UNUSED
+ BATTERY

126-PK

C-C89
3E3376

FRONT WIPER MOTOR


189-8622

G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

BK-18

TURN SIGNAL SW
134-9569

539-AY2 BU-18
540-AY3 WH-18

G762-C159 BR-18
G763-C150 PU-18

OR-18

200-C332 BK-18
118-C237 GY-18
500-C252 BR-18
502-C253 OR-18

XMSN GEAR SELECTOR


201-0212

PANEL LAMP 3
7N-5876
C-C69
3T3158

QUAD GAGE
166-6928
1

FORWARD HORN SW
2T-3360

BU-18

C-C70
3T3158

A541-AY6 PU-18
537-AY1 GN-18

YL-18

501-C257 GN-18

605-AY4 YL-18

G750-C161 BU-18
G755-C151 GY-18
G768-C152 GN-18
G760-C156 WH-18
G761-C158 YL-18

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

C-C10
1552273

12 VOLT CIGAR LIGHTER 198-6570


1

202-BK

WH-18

663-C345 GY-18
200-C331 BK-18
663-C346 GY-18
200-C335 BK-18

ANTENA

GN-18

PANEL LAMP 7
7N-5876

200-C318 BK-18

C-C85
1552252

C-C15
1552273

962-C31 OR-18
320-C208 OR-18
126-C21 PK-18

BK-18

C-C68
3T3158

E707-C356 GN-18
201-C347 BK-18
E708-C354 PK-18
C413-C350 YL-18
C414-C352 BU-18

537-AY1 GN-18
539-AY2 BU-18
540-AY3 WH-18
605-AY4 YL-18
606-AY5 GY-18
A541-AY6 PU-18

OR-18

661-C233 GN-18
200-C333 BK-18
662-C201 YL-18
200-C336 BK-18

C-C90
7T5957

PANEL LAMP 4
7N-5876

BEACON SW
219-9522

TACH SPEEDOMETER
192-7049

C-C14
1552273

E707-C355 GN-18
201-C348 BK-18
E708-C359 PK-18
C413-C351 YL-18
C414-C353 BU-18

C-C79
3E7996

CONN 49

RD-18

GN-18

BK-18

C-C56
1552272

GREEN

R
1

YL-16

PU-16

OR-16
BR-16

C-C48
1552269

KEY START SW
110-7887

OFF
ON
ST

S
B

C-C55
3E3364
1

MACHINE SECURITY SYSTEM ANTENNA


206-5208

BK-18

135-C238 BU-18
135-C376 BU-18
200-C328 BK-18

MACHINE SECURITY SYSTEM LED


165-5655

RED

BK-18

A-C1
9W1951

A-C2
3E3382
1
2
3
4
5

CONN 47

147-A1 RD-18
200-A2 BK-18

944-A3 OR-18
945-A4 BR-18

SERVICE
TOOL CONNECTOR

B
C
E
F

CAP PART NUMBER


8C-6354

G
H

12 VOLT ACCESSORY OUTLET


117-2311

1
2

C-C72
7T5957

CONN 50
135-C376 BU-18

DASH

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

105-C195 RD-18
108-C241 BU-14
113-C245 OR-18
115-C221 PK-18
118-C237 GY-18
118-C202 GY-14
122-C240 RD-18
122-C225 RD-18
124-C239 GN-14
126-C37 PK-18
126-C21 PK-18

PANEL B

410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18

105-C195 RD-18
108-C241 BU-14
113-C245 OR-18
115-C221 PK-18
118-C202 GY-14
118-C237 GY-18
122-C240 RD-18
122-C225 RD-18
124-C239 GN-14
126-C21 PK-18
126-C37 PK-18

944-C28 OR-18
944-C143 OR-18
944-C144 OR-18
945-C17 BR-18
945-C137 BR-18
945-C136 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
F846-C264 PU-18

130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
139-C277 RD-18
142-C26 BU-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
168-C68 GN-18
200-C212 BK-18

G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

200-C177 BK-18
200-C211 BK-18
200-C173 BK-18
200-C214 BK-18
200-C220 BK-18
200-C213 BK-18
200-C172 BK-12
201-C102 BK-18
201-C224 BK-18
290-C16 BK-18
291-C100 BK-18

518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

DASH

108-C241 BU-14
122-C240 RD-18
142-C26 BU-18
200-C97 BK-18
200-C99 BK-18
200-C204 BK-14
IMPLEMENT POD

201-C205 BK-18
201-C347 BK-18
201-C348 BK-18
201-C65 BK-18
201-C224 BK-18
201-C102 BK-18
A275-C216 BK-18
A274-C275 BK-18
A273-C119 BK-18

410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18

251-C67 BK-18

251-C62 BK-18

CAB GROUND 1

944-C143 OR-18
944-C28 OR-18
944-C144 OR-18
945-C137 BR-18
945-C17 BR-18
945-C136 BR-18
951-C229 PK-18
A275-C216 BK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18

200-C173 BK-18
200-C175 BK-18
200-C176 BK-14
200-C172 BK-12
200-C211 BK-18
200-C214 BK-18
200-C212 BK-18
200-C213 BK-18
200-C220 BK-18
200-C177 BK-18

G836-C273 WH-18
F846-C264 PU-18
T901-C263 YL-18
T902-C261 PK-18

200-C313 BK-18
200-C314 BK-18
200-C276 BK-18
200-C315 BK-18
200-C97 BK-18
200-C204 BK-14

200-C99 BK-18
200-C228 BK-14

H766-C19 YL-18
962-C320 OR-18
961-C57 BR-18

113-C245 OR-18
118-C202 GY-14
122-C225 RD-18
124-C239 GN-14
126-C37 PK-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
168-C68 GN-18
200-C276 BK-18
200-C314 BK-18
200-C315 BK-18
200-C313 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
944-C143 OR-18
944-C144 OR-18
945-C137 BR-18
945-C136 BR-18
E735-C284 PU-18

+ BATTERY
GROUND
UNUSED
ACTION ALARM
CAT DATA LINK HIGH
UNUSED
UNUSED
UNUSED
FUEL LEVEL SENSOR
HYD TEMP SENSOR
UNUSED
UNUSED
ACTION LAMP
CAT DATA LINK LOW
MODULE LOAD
UNUSED
UNUSED
OPERATOR SW INPUT
FRONT AXLE OIL TEMP SW
BRK OIL PRESS
REAR AXLE OIL TEMP SW
UNUSED
SERVICE
8 VOLT SENSOR SUPPLY
MODULE CLOCK
UNUSED
UNUSED
TORQUE CONV OUTLET TEMP
HYD OIL LEVEL
ALTERNATOR R-TERMINAL
UNUSED
XMSN FILTER BYPASS SW
CLEAR
CLUSTER +V
MODULE DATA
UNUSED
UNUSED
UNUSED
HYD FILTER BYPASS SW
UNUSED

113-C245 OR-18
201-C104 BK-18

1
2
3

410-C242 WH-18
944-C143 OR-18

4
5
6
7
8

447-C64 PK-18
442-C7 GY-18

9
10
11
12

411-C243 PK-18
945-C137 BR-18
C414-C244 BU-18

13
14
15
16
17

E735-C287 PU-18
G485-C55 BU-18
432-C6 PK-18
G486-C56 GN-18

18
19
20
21
22

290-C16 BK-18
K933-C226 GN-18
E708-C247 PK-18

23
24
25
26
27

443-C18 YL-18
496-C9 WH-18
403-C215 GN-18

28
29
30
31

426-C85 BR-18
291-C100 BK-18
E707-C250 GN-18
C413-C251 YL-18

32
33
34
35
36

567-C174 WH-14

A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

567-C178 WH-14

6
C

521-C124 YL-18

A/C

118-C322 GY-18
118-C357 GY-18
200-C316 BK-18
502-C253 OR-18
501-C257 GN-18
500-C252 BR-18
506-C10 PU-18

C-C43
3E7996

HVAC BLOWER SPEED SELECT SW


219-9523
A
HIGH

3
MED 4

BK-14

BR-14

RD-16

RD-16

BK-16

WH-16

YL-16

BU-16

BR-16

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

118-C323 GY-18
118-C342 GY-18
200-C314 BK-18
505-C170 BU-18
504-C179 YL-18
503-C180 BR-18
507-C11 WH-18

H
1

RD-16

RD-16

C-C57
1552273

B B

962-C278 OR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

3
4

WH-16

YL-16

BU-16

BR-16

P W

962-C380 OR-18
973-C160 BR-18
977-C162 YL-18
H730-C163 PK-18

BK-16

BK-16

BK-16

BK-16

MID

2
3
4

EE-JUMPER WH-16

ECONOMY

VARIABLE SHIFT CONTROL SW


185-6335

BK-16

BK-16

BK-16

BK-16

3
4

AUTO 4

961-C57 BR-18
614-C293 PU-18
614-C294 PU-18
200-C307 BK-18
200-C306 BK-18

AUTO 1-4

5
6

AUTO MANUAL SW
185-6335

1
3

CONNECTOR

A
B

H#

3
MOM

ATCH WIRE, CABLE, COMPONENT

SPLICE

C-C65
3E7996

BLADE, SPADE, RING OR SCREW


TERMINAL

C-C49
3E7996

EMS MODE SELECT SW


220-8358
614-C296 PU-18
614-C295 PU-18
200-C304 BK-18
200-C305 BK-18
E735-C284 PU-18

A
B

201-C205 BK-18

RIDE CONTROL SW
219-9531

614-C294 PU-18
614-C295 PU-18
200-C306 BK-18
200-C305 BK-18

ON

1
3

OFF

MOM

C-C50
3E7996

6
AUTO

201-C104
BK-18
E735-C287 PU-18

C-C60
3E7996

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

A
B

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SEC STR TEST SW


219-9528

NEUTRALIZER OVERRIDE SW
219-9530

ABBREV

3
2

MOM

C-C62
3E7996

5
6
MOM

C-C64
3E7996

37
38

E455-C12 BR-18

39
40

EMS III ECM


154-7443
AA-JUMPER BK-18
PANEL B
UPPER CAB

N-C1
7X6222

LIFT POS SENS


LIFT PRESS SENS
GROUND
CAT DATA LINK HIGH
CAT DATA LINK LOW
UNUSED
+24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX OUT
UNUSED
RX IN
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
+24V SUPPLY
KEYPAD DATA

CAB GROUND 2

200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18
A273-C119 BK-18
A274-C275 BK-18

PANEL LAMP
7N-5876

C530-N9 BU-18
C529-N8 GY-18
251-N6 BK-18
944-N1 OR-18
945-N2 BR-18

20
13
2
19
15
16

138-N5 GN-18
138-N11 GN-18

1
24
18
12
5

818-N12 BR-18

9
3

819-N13 GY-18
250-N14 BK-18

4
8
10

138-N5 GN-18
200-N4 BK-18
251-N6 BK-18
138-N11 GN-18
C529-N8 GY-18
C530-N9 BU-18
614-N3 PU-18
944-N1 OR-18
945-N2 BR-18

N-C3
3E5136
E
D
A
C

CUSTOMER
DATA
CONNECTION

22

10

10

11

11

12

RIDE CONTROL SW IT62


223-8981

C-C40
1552252

138-C43 GN-18
200-C315 BK-18
251-C62 BK-18
138-C14 GN-18
C529-C48 GY-18
C530-C49 BU-18
614-C300 PU-18
944-C144 OR-18
945-C136 BR-18

OFF 1

6
17
21
7
14

251-N15 BK-18
188-N16 WH-18
E955-N17 OR-18

TWISTED
WIRES

N-C2
1552267
A
B
C

188-N16 WH-18
251-N15 BK-18
E955-N17 OR-18

614-N3 PU-18
200-N4 BK-18

142-C26 BU-18

15A

108-C241 BU-14

15A

3
4
5

C-C7
1552269

CONNECT TO G766-C154 GN-18

P976-C271 BR-18
200-C274 BK-18

6
AUTO

C-C19
3E-3364

QUICK COUPLER ALARM


132-1829

BK-18

BK-18

HARNESS ASSEMBLIES
IDENT PART NUMBER CHG LOC NOTE
A
C
E
F
G
N
T
W
AY
EH
EJ

197-4845
265-3290
228-6088
192-2823
228-6087
188-1421
146-1892
121-8039
154-4563
223-3913
187-5409

00
00
00
00
00
02
01
01
01
00
01

C-1
D-8
D-4
F-6
D-5
A-5
D-1
D-1
D-2
C-7
C-7

SERVICE TOOL
MAIN CAB
IMPLEMENT POD (IT62GII)
HVAC
IMPLEMENT POD
PAYLOAD CONTROL SYSTEM (ATTACHMENT)
LH PEDAL STOP LAMP SWITCH
DIMMER SWITCH (JAPAN)
TURN SIGNAL SWITCH
MACHINE SECURITY SYSTEM (ATTACHMENT)
20 AMP VOLTAGE CONVERTER (ATTACHMENT)

WIRE ASSEMBLIES
AA
CC
EE
X

174-1965 01 B-2 IT62 RIDE CONTROL SWITCH JUMPER


159-4580 00 B-2 KICKOUT ON/OFF SWITCH JUMPER
159-4580 00 B-2 BUCKET/FORK SELECT SWITCH JUMPER
121-8038 02 D-1 DIMMER SWITCH JUMPER

DASHED FONT INDICATES AN ATTACHMENT COMPONENT


OR HARNESS
COMPONENTS IN THE FOLLOWING SYSTEMS
ARE NOT OFFERED WITH OROPS CABS:
HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

FOR CHASSIS/ENGINE DIAGRAMS SEE:


950GII/962GII/IT62GII 186-4147
966GII/972GII
180-7893

122-C225 RD-18
200-C105 BK-18

FUSE PANEL/ELECTRICAL
INSTALLATION AND CAB GROUND

124-C239 GN-14

HVAC BREAKER
6T-3643

511-C254 BR-18
512-C248 GN-18

+
-

THIS SCHEMATIC IS FOR THE 950G SERIES II AND 962G SERIES II WHEEL LOADER,
AND IT62G SERIES II INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM

RH REAR SPEAKER
6T-7695
RH DOME LAMP
3E-6389

C-C18
1552267

CHASSIS, TRANSMISSION ECM


HVAC UNIT, UPPER CAB

DASH

RD-16

WH-16

BK-16

VOLUME 2 of 2: CAB
MEDIA NUMBER: RENR4324-04
SCHEMATIC PART NUMBER: 186-0696, CHANGE: 03, VERSION: -

200-C106 BK-18
200-C105 BK-18
200-C111 BK-12

UPPER CAB GROUND

200-C105 BK-18
200-C111 BK-12
200-C106 BK-18

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

FUSE PANEL/ELECTRICAL INSTALLATION

CONNECT TO
962-C278 OR-18 AND
962-C325 OR-18

12

CONN 45

JUMPER WIRE AND TWO POSITION SWITCH INSTALLED


ON IT62 MACHINES WITH RIDE CONTROL
TO INSTALL THE JUMPER WIRE REMOVE
G766 GN-18 FROM POSTION 2 OF THE
SWITCH CONNECTOR AND 962 OR-18
FROM POSITION 3 OF THE SWITCH CONNECTOR
INSTALL THE JUMPER BETWEEN
G766 GN-18 AND 962 OR-18 AND
INSULATE WITH ELECTRICAL TAPE

23

PCS KEYPAD
149-3253

N-C5
3T3158

C-C41
3E5179

CONN 44

11

PCS ECM
165-4077
+V DISPLAY
GROUND
DATA

N-C4
3E5179

CIRCUIT GROUPING DESIGNATION

MOM 1

LOCK
2

C-C61
3E7996

C-C59
3E7996

517-C183 BU-14

LOW

200-C310 BK-18
962-C223 OR-18

1
3

QUICK COUPLER SW
219-9541

614-C289 PU-18
614-C288 PU-18
200-C311 BK-18
200-C312 BK-18

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

SWITCH IS AN ATCH ON 950GII AND 962GII


NOT USED ON IT62GII MACHINES

KICKOUT ON/OFF SW
219-9535

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

CC-JUMPER WH-16
200-C309 BK-18
614-C291 PU-18

200-C308 BK-18
614-C292 PU-18

BUCKET/FORK SELECT SW
219-9526
200-C308 BK-18
200-C307 BK-18

MANUAL
2

JUMPER WIRE INSTALLED (IN PLACE OF


SWITCH) BETWEEN CONTACTS 1 AND 2
ON ALL MACHINES EXCEPT INTEGRATED TOOL
CARRIERS, SWITCH IS STANDARD ON IT62GII

JUMPER WIRE INSTALLED (IN PLACE OF


SWITCH) BETWEEN CONTACTS 1 AND 2
ON ALL MACHINES EXCEPT INTEGRATED TOOL
CARRIERS, SWITCH IS STANDARD ON IT62GII

POWER

C-C54
1552273

516-C182 GN-14

5
C

RD-14

C-C53
1552264

FRONT INTER WIPER WASHER SW


110-7886

515-C181 GY-14

C-C52
1552264

567-C230 WH-14
614-C297 PU-18
614-C296 PU-18
200-C303 BK-18
200-C304 BK-18

944-C143 OR-18
945-C137 BR-18
113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C226 GN-18

CIRCUIT NOT CONNECTED


HVAC TEMPERATURE SELECT POT
127-4540

C-C51
1552267

614-C298 PU-18
614-C297 PU-18
200-C302 BK-18
200-C303 BK-18
567-C178 WH-14

TWISTED
WIRES

124-C234 GN-14
124-C239 GN-14
614-C298 PU-18
614-C299 PU-18
200-C302 BK-18
200-C301 BK-18

C-C42
8T9834

HEAT

DESCRIPTION
CIRCUIT CONNECTED

REAR WIPER WASHER SW


112-6174

124-C234 GN-14

105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
200-C228 BK-14
201-C348 BK-18
201-C347 BK-18

SYMBOL

HEAT A/C SELECT SW


219-9521

614-C300 PU-18
614-C299 PU-18
200-C301 BK-18

130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
139-C277 RD-18
142-C26 BU-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
168-C68 GN-18
290-C16 BK-18
291-C100 BK-18

SEAT BREAKER (ATCH)


6T-3643

F846-C264 PU-18
G836-C273 WH-18
951-C229 PK-18

112-C1 PU-4
112-C269 PU-14

CENTER DASH IND


202-9805
1

129-C71 BU-18

4TH FUNCTION/GRAPPLE

112-C270 PU-14

537-C360 GN-18
539-C377 BU-18
540-C378 WH-18
605-C91 YL-18
606-C89 GY-18
A541-C196 PU-18

147-C73 RD-18
200-C327 BK-18
944-C28 OR-18
945-C17 BR-18

SWITCHED BUS

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

12

134-C268 YL-14

ETHER INJECTION

10A

200-C176 BK-14
200-C175 BK-18
201-C65 BK-18
251-C67 BK-18
A273-C119 BK-18
A274-C275 BK-18

PU-14

AY-C1
3E3382

C-C84
3E3382

C-C47
1552273

136-C203 GN-18
136-C75 GN-18

SECONDARY STEERING

10A

130-C5 RD-18
130-C76 RD-18
139-C277 RD-18
144-C194 PK-18
150-C126 OR-18
168-C68 GN-18

B3

606-AY5 GY-18
C-C83
1552273

T902-C261 PK-18
T901-C263 YL-18

127-C267 OR-14

FRONT CAB FLOODLAMPS

10A

104-C222 YL-18
106-C3 WH-18
115-C221 PK-18
118-C237 GY-18
118-C202 GY-14
118-C190 GY-18
122-C225 RD-18
122-C240 RD-18
123-C95 WH-18
126-C37 PK-18
126-C21 PK-18

GN-14

135-C375 BU-18
135-C376 BU-18
200-C373 BK-18
200-C374 BK-18

TWISTED
WIRES

131-C266 BR-18
131-C84 BR-18

TURN SIGNALS/(FWD/REAR FLOOD RELAYS)

10A

C-C30
1886253

199-C72 RD-18

LH/RH DASH INDICATOR PANELS

QUICK COUPLER

27

TRANSMISSION ECM/LH BRAKE PEDAL SENSOR

AXLE OIL COOLERS

114-C41 RD-18
114-C42 RD-18

EMS ECM/(QUAD GAGE/SPD/TACH BACKLIGHTS)

ENGINE ECM ADEMIII

29

PAYLOAD CONTROL SYSTEM

BEACON

105-C246 RD-18
105-C195 RD-18

CENTER DASH INDICATOR PANEL

MSS/PRODUCT LINK

10

31

PRODUCT LINK
10A

LIFT POS SENSOR

104-C222 YL-18
104-C260 YL-18

104-C260 YL-18
115-C227 PK-18
115-C103 PK-18
120-C235 RD-18
121-C232 RD-12

174-C2 RD-12

10A

FRONT/REAR WIPER/WASH

14

ECAP

SPARE

106-C3 WH-18

HOOD ACTUATOR

VOLTAGE CONVERT0R/24V RADIO

18

322-C39 GY-18
114-C42 RD-18
320-C209 OR-18
200-C211 BK-18

10A

VOLTAGE CONVERTER MEMORY (ATTACHMENT)

20

104-C260 YL-18
115-C227 PK-18
115-C103 PK-18
120-C235 RD-18
121-C232 RD-12

C-C13
9X1054
1

10A

SPARE

115-C227 PK-18
115-C103 PK-18
115-C221 PK-18
118-C202 GY-14
118-C237 GY-18
118-C190 GY-18

HORN

LH TAIL AND CLEARANCE LAMPS

22

10A

STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

24

85

KEY START SW/MSS

VOLTAGE CONVERTER MEMORY (STANDARD)

28

86

134-C268 YL-14
647-C236 GN-18
200-C220 BK-18
608-C185 GN-14

951-C229 PK-18
A275-C216 BK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
F846-C264 PU-18

B2
4

C-C81
1552264

944-C144 OR-18
944-C143 OR-18
944-C330 OR-18
944-C282 OR-18
944-C127 OR-18
944-C28 OR-18

320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18

PK-14

512-C248 GN-18
508-C87 PU-18
200-C374 BK-18
115-C221 PK-18
A513-C187 PK-18
135-C375 BU-18
509-C272 WH-18
511-C254 BR-18

945-C138 BR-18
944-C145 OR-18

201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18

GY-14

STEERING GROUP

945-C128 BR-18
945-C108 BR-18
945-C364 BR-18
945-C17 BR-18
945-C137 BR-18
945-C136 BR-18

104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C259 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C280 WH-18
164-C281 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
944-C330 OR-18
944-C282 OR-18
944-C127 OR-18
945-C128 BR-18
945-C364 BR-18
945-C108 BR-18
A273-C119 BK-18
A274-C275 BK-18

YL-14

603-C184 PK-18
614-C371 PU-18
614-C321 PU-18
200-C317 BK-18

308-C74 YL-18
326-C199 RD-18
307-C122 OR-18
105-C195 RD-18

105-C195 RD-18
108-C241 BU-14
112-C1 PU-4
113-C245 OR-18
114-C41 RD-18
124-C239 GN-14
129-C71 BU-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
135-C259 BU-18
136-C75 GN-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
138-C20 GN-18
142-C26 BU-18
147-C73 RD-18
164-C231 WH-18
164-C281 WH-18
164-C280 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C173 BK-18
200-C177 BK-18
200-C220 BK-18
200-C213 BK-18
200-C212 BK-18
200-C211 BK-18
200-C172 BK-12
200-C214 BK-18

BR-14

144-C194 PK-18

TWISTED WIRES

G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

127-C267 OR-14
646-C207 OR-18
200-C212 BK-18
615-C219 YL-14

DOME LAMPS

30

C-C29
9X1054

C-C5
9X1054

UNSWITCHED BUS
122-C240 RD-18
122-C225 RD-18

16

975-G10 WH-18
761-G11 GY-18
975-G12 WH-18
H766-G8 YL-16
700-G14 PK-16
320-G15 OR-18
200-G16 BK-18

RD

10

987-E17 WH-18
P931-E18 GN-18

10A VOLTAGE CONVERTER


209-0381

66

606-C88 GY-18
606-C89 GY-18
614-C98 PU-18
614-C94 PU-18
614-C92 PU-18
614-C93 PU-18

G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

G-C2
3E5179

LIFT
POSITIONER
ELECTRO-MAGNET
FLOAT
ELECTRO-MAGNET

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

52

320-C209 OR-18
320-C208 OR-18
320-C96 OR-18

605-C90 YL-18
605-C91 YL-18

12

RD

1552273

944-EH5 OR-18
945-EH4 BR-18

42

87
87a

605-C79 YL-18

11

CONN 40 C-C22

30

403-C215 GN-18
403-C210 GN-18

REAR FLOODLAMP RELAY


3E-5239

403-C123 GN-18

10

G-C4
1552264

975-G1 WH-18
G948-G13 BR-18
961-G3 BR-18
975-G2 WH-18
975-G10 WH-18
761-G11 GY-18
G948-G17 BR-18
975-G12 WH-18

115-C103 PK-18

C-C25
3E5179

951-EH11 PK-18
A275-EH1 BK-18
403-EH2 GN-18
104-EH3 YL-18
945-EH4 BR-18
944-EH5 OR-18
105-EH6 RD-18
T902-EH7 PK-18
T901-EH8 YL-18
G836-EH9 WH-18
F846-EH10 PU-18

105-EH6 RD-18
A275-EH14 BK-18

135-C259 BU-18
135-C238 BU-18

34

TWISTED WIRE

STRAP AS.

X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

326-C199 RD-18
450-C149 YL-18
403-C123 GN-18
521-C124 YL-18
522-C125 WH-18

A275-EH1 BK-18
A275-EH14 BK-18

R974-C132 OR-18

130-C76 RD-18

DASH

508-C87 PU-18
509-C272 WH-18

C-C39
1552273
1

12V BATTERY OUT


GROUND
12V SWITCHED OUTPUT

P910-C166 BR-18
P931-C101 GN-18
P976-C77 BR-18

426-C85 BR-18

C-C35
1835785
1

104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
129-C71 BU-18
123-C95 WH-18
130-C76 RD-18
135-C259 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C281 WH-18
164-C280 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C176 BK-14
200-C175 BK-18
201-C65 BK-18
251-C67 BK-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
944-C330 OR-18
944-C127 OR-18
944-C282 OR-18
945-C128 BR-18
945-C108 BR-18
945-C364 BR-18
A274-C275 BK-18
A273-C119 BK-18

TWISTED WIRES

11

C-C80
3E7996

EJ-C2
1779654

TWISTED WIRE

C529-C48 GY-18
C530-C49 BU-18

453-C141 PK-18
123-C95 WH-18
201-C65 BK-18
417-C146 GY-18
447-C64 PK-18

IMPLEMENT
POD

C-C38
3E3382

UNUSED
+24V SWITCHED IN
UNUSED
UNUSED
UNUSED
UNUSED

102-C69 RD-14
537-C361 GN-18
537-C360 GN-18
614-C371 PU-18

200-C311 BK-18
614-C290 PU-18

503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
522-C125 WH-18

20A CONVERTER
184-3579

CONNECTIONS FOR COMMUNICATIONS RADIO

BU-14

962-C324 OR-18
962-C379 OR-18
136-C203 GN-18

112-C1 PU-4

CONN 39

200-C172 BK-12
121-C232 RD-12

142 BU IS A 12 VOLT CIRCUIT


121 RD IS A 24 VOLT CIRCUIT

PILOT VALVE GROUP


152-6480
IMPLEMENT DETENTS

OR-14

962-C223 OR-18

200-EJ8 BK-12

AUXILLARY
ELECTRO-MAGNET
TILT
POSITIONER
ELECTRO-MAGNET

102-C69 RD-14
115-C221 PK-18
131-C84 BR-18
139-C277 RD-18
144-C194 PK-18
200-C373 BK-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C363 BR-18
538-C362 BR-18
603-C184 PK-18
610-C369 OR-14
617-C83 BR-18
646-C207 OR-18
647-C236 GN-18
A513-C187 PK-18
537-C360 GN-18
135-C376 BU-18
614-C321 PU-18
200-C317 BK-18

720-C164 PU-18

10

126-C37 PK-18

CONN 19

CONNECT TO CJ-C11
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

C-C2
8N1532

121-EJ4 RD-12
200-EJ9 BK-12

102-C365 RD-14
614-C370 PU-18

964-C36 BU-18
762-C23 YL-18
H766-C19 YL-18
200-C308 BK-18
614-C292 PU-18
200-C309 BK-18
614-C291 PU-18

24

C-C44
1552253

RUNNING LAMP SW
108-3320

538-C363 BR-18
539-C377 BU-18
540-C378 WH-18
610-C369 OR-14
H795-C358 PK-18

964-C36 BU-18
762-C23 YL-18

23

900-C110 PU-18
901-C66 WH-18
975-C121 WH-18
K977-C113 PK-18

307-C122 OR-18
102-C69 RD-14
105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
135-C238 BU-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
201-C347 BK-18
201-C348 BK-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
411-C243 PK-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
962-C31 OR-18
962-C368 OR-18
A307-C129 GY-18
A513-C187 PK-18
A541-C196 PU-18
A982-C130 BR-18
E701-C256 PK-18
E702-C255 OR-18
F846-C264 PU-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G787-C51 GN-18
G788-C193 YL-18
G836-C273 WH-18
G850-C29 BU-18
H795-C131 PK-18
P916-C319 OR-18
R974-C132 OR-18
T901-C263 YL-18
T902-C261 PK-18

518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18
411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
511-C254 BR-18
512-C248 GN-18
C413-C251 YL-18
C414-C244 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18

E708-C354 PK-18
E708-C359 PK-18

E708-C247 PK-18

E701-C256 PK-18
G767-C155 WH-18
G766-C154 GN-18
E702-C255 OR-18

22

E707-C356 GN-18
E707-C355 GN-18

E707-C250 GN-18

962-C324 OR-18

(Dimensions: 39 inches x 28 inches)

21

975-C53 WH-18
761-C60 GY-18
975-C54 WH-18
H766-C19 YL-18
700-C24 PK-18
320-C96 OR-18
200-C97 BK-18
614-C98 PU-18
200-C99 BK-18
142-C26 BU-18
987-C45 WH-18
P931-C101 GN-18

975-E4 WH-18
975-E6 WH-18
961-E5 BR-18
962-E3 OR-18
F781-E2 BR-18
962-E1 OR-18
G787-E24 GN-18
G788-E25 YL-18
P916-E26 OR-18
G948-E19 BR-18
G948-E20 BR-18

FUSE PANEL/ELECTRICAL
INSTALLATION, CAB GROUND

C414-C352 BU-18
C414-C353 BU-18

962-C278 OR-18
962-C325 OR-18

20

E907-C118 GY-18
E909-C115 WH-18
755-C63 OR-18

EJ-C1
1779641

200-C97 BK-18
200-C99 BK-18
H766-C19 YL-18
961-C57 BR-18
962-C320 OR-18

EJ-C4
1779649
1

975-E4 WH-18
G948-E19 BR-18
961-E5 BR-18
975-E6 WH-18
975-E7 WH-18
761-E8 GY-18
G948-E20 BR-18
975-E9 WH-18

C414-C244 BU-18

961-C57 BR-18

19

C-C37
1779641

512-C248 GN-18

18

C-C20
1779646

E-C6
1552264

HANDLE ASSEMBLY FNR DNSHIFT


208-6097
ATTACHMENT
E-C1
1907612

975-G1 WH-18
975-G2 WH-18
961-G3 BR-18
962-G4 OR-18
F781-G5 BR-18
962-G6 OR-18
G787-G7 GN-18
G788-C8 YL-18
P916-G9 OR-18
G948-G13 BR-18
G948-G17 BR-18

122-C225 RD-18
200-C111 BK-12
200-C106 BK-18
511-C254 BR-18

17

EJ-C5
1779654

142-EJ7 BU-12
121-EJ5 RD-12
200-EJ11 BK-12

HANDLE ASSEMBLY (158-8863)

G-C1
1907612

C-C36
1552252

THE YL-18 WIRE IS NOT USED


TAPE BACK

C413-C350 YL-18
C413-C351 YL-18

962-C223 OR-18
126-C37 PK-18
136-C203 GN-18
168-C68 GN-18
200-C313 BK-18
614-C94 PU-18
H766-C19 YL-18
720-C164 PU-18
727-C206 GN-18
779-C50 WH-18
961-C57 BR-18
962-C379 OR-18
964-C36 BU-18
E701-C256 PK-18
E702-C255 OR-18
G766-C154 GN-18
G767-C155 WH-18
P910-C166 BR-18
P976-C77 BR-18
200-C276 BK-18
762-C23 YL-18
200-C316 BK-18

16

BK-20
RD-20
WH-20
BU-20
PU-20
GY-20

DOWN SHIFT SW
158-5626

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
C413-C251 YL-18
C414-C244 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18

15

413-C33 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
426-C85 BR-18
430-C191 BU-18
432-C6 PK-18
436-C47 OR-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
496-C9 WH-18

975-C22 WH-18
975-C27 WH-18
961-C57 BR-18
962-C44 OR-18
F781-C38 BR-18
962-C320 OR-18
G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18
G948-C25 BR-18
G948-C168 BR-18

FUSE PANEL/ELECTRICAL
INSTALLATION, CAB GROUND

X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
962-C278 OR-18

14

118-C342 GY-18
118-C323 GY-18
200-C314 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
507-C11 WH-18
962-C380 OR-18
973-C160 BR-18
977-C162 YL-18
H730-C163 PK-18

13

142-EJ10 BU-12
121-EJ2 RD-12
200-EJ6 BK-12

142-EJ3 BU-12
121-EJ1 RD-12

118-C357 GY-18
118-C322 GY-18
200-C316 BK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
506-C10 PU-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

12

EJ-C3
1779649

EJ-C6
1779654

BR-18

CONN 43

C-C32
1552253

108-C241 BU-14
122-C240 RD-18
142-C26 BU-18
200-C204 BK-14

YL-18

122-C225 RD-18
113-C245 OR-18
118-C202 GY-14
124-C239 GN-14
126-C37 PK-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
200-C276 BK-18
200-C315 BK-18
200-C314 BK-18
200-C313 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
H766-C19 YL-18
944-C144 OR-18
944-C143 OR-18
945-C136 BR-18
945-C137 BR-18
961-C57 BR-18
962-C320 OR-18
E735-C284 PU-18

11

E906-C116 OR-18
E908-C117 BR-18
754-C109 BU-18
E901-C112 GN-18

FUSE PANEL/ELECTRICAL INSTALLATION

113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
944-C143 OR-18
945-C137 BR-18
C414-C244 BU-18
C413-C251 YL-18
G485-C55 BU-18
G486-C56 GN-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
K933-C226 GN-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
E735-C284 PU-18

10

E900-C114 WH-18

CHASSIS, XMSN ECM


HVAC AND UPPER CAB

DASH

509-C272 WH-18
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

975-C54 WH-18
975-C53 WH-18
975-C27 WH-18
975-C22 WH-18
320-C96 OR-18
614-C98 PU-18
700-C24 PK-18
761-C60 GY-18
962-C44 OR-18
987-C45 WH-18
F781-C38 BR-18
P931-C101 GN-18
G948-C25 BR-18
G948-C168 BR-18

614-C300 PU-18
124-C239 GN-14
201-C205 BK-18

UPPER CAB
AND HVAC UNIT

962-G6 OR-18
962-G4 OR-18
F781-G5 BR-18
G787-G7 GN-18
P916-G9 OR-18
G788-C8 YL-18

122-C240 RD-18
200-C111 BK-12
200-C106 BK-18
508-C87 PU-18

BK-18

C413-C251 YL-18

113-C245 OR-18
124-C239 GN-14
126-C37 PK-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
200-C313 BK-18
200-C314 BK-18
200-C315 BK-18
200-C276 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
614-C94 PU-18
H766-C19 YL-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
944-C143 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
961-C57 BR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C413-C251 YL-18
C414-C244 BU-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18
E735-C284 PU-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

200-C106 BK-18
200-C111 BK-12
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

962-E1 OR-18
962-E3 OR-18
F781-E2 BR-18
G787-E24 GN-18
P916-E26 OR-18
G788-E25 YL-18

E735-C287 PU-18

CONN 20
CONNECT TO AT-C10
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

306-C134 GN-18
307-C122 OR-18
308-C74 YL-18
321-C148 BR-18
322-C39 GY-18
326-C199 RD-18

E-C7
1552273
G-C3
1552273

663-C346 GY-18
663-C345 GY-18

663-C197 GY-18

105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
200-C228 BK-14
201-C347 BK-18
201-C348 BK-18

IMPLEMENT POD (IT62GII)

IMPLEMENT POD

611-C366 PU-14
611-C367 PU-18

611-C32 PU-14

508-C87 PU-18
509-C272 WH-18
G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

IMPLEMENT
POD

118-C202 GY-14

30 Page,

RENR4324-04 VOL 2 of 2

962-C120 OR-18
709-C34 OR-18
751-C61 GN-18
752-C52 YL-18

SEAT COMPRESSOR
174-3624

138-C43 GN-18
138-C14 GN-18
200-C315 BK-18
251-C62 BK-18
944-C144 OR-18
945-C136 BR-18
C529-C48 GY-18
C530-C49 BU-18

962-C380 OR-18
962-C379 OR-18
962-C223 OR-18
118-C342 GY-18
118-C357 GY-18
118-C322 GY-18
118-C323 GY-18

OR-16
BK-16

962-C320 OR-18
962-C30 OR-18

200-C106 BK-18
200-C111 BK-12
200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18

102-C69 RD-14
135-C238 BU-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C31 OR-18
962-C368 OR-18
A307-C129 GY-18
A982-C130 BR-18
G480-C169 GN-18
G746-C13 WH-18
G479-C192 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G850-C29 BU-18
H795-C131 PK-18
R974-C132 OR-18
975-C53 WH-18
975-C27 WH-18
975-C54 WH-18
975-C22 WH-18
320-C96 OR-18
614-C98 PU-18
700-C24 PK-18
761-C60 GY-18
962-C44 OR-18
987-C45 WH-18
F781-C38 BR-18
P931-C101 GN-18
G948-C25 BR-18
G948-C168 BR-18
200-C111 BK-12
200-C106 BK-18
403-C215 GN-18
426-C85 BR-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
432-C6 PK-18
496-C9 WH-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
962-C30 OR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

108-C241 BU-14
200-C204 BK-14

MOTOR

201-C104 BK-18

102-C69 RD-14
104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C280 WH-18
164-C281 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

C-C91
3E3364

403-C215 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
521-C124 YL-18
517-C183 BU-14
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
962-C30 OR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
200-C106 BK-18
200-C111 BK-12

118-C237 GY-18
130-C5 RD-18
133-C343 OR-18
132-C344 RD-18
133-C285 OR-18
164-C231 WH-18
200-C337 BK-18
200-C338 BK-18
200-C339 BK-18
200-C335 BK-18
200-C333 BK-18
200-C331 BK-18
200-C336 BK-18
200-C332 BK-18
201-C348 BK-18
201-C347 BK-18
411-C243 PK-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
604-C78 OR-18
611-C366 PU-14
611-C367 PU-18
615-C218 YL-18
619-C40 GN-14
661-C233 GN-18
662-C201 YL-18
663-C345 GY-18
663-C346 GY-18
633-C198 BU-18
910-C279 YL-18
962-C368 OR-18
A307-C129 GY-18
A982-C130 BR-18
C413-C350 YL-18
C413-C351 YL-18
C414-C352 BU-18
C414-C353 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C355 GN-18
E707-C356 GN-18
E708-C359 PK-18
E708-C354 PK-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G850-C29 BU-18

HIGHWAYS

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

C-C26
9X0145

131-C84 BR-18
102-C365 RD-14
139-C277 RD-18
646-C207 OR-18
617-C83 BR-18
610-C369 OR-14
647-C236 GN-18
614-C370 PU-18

CAT DATA LINK

DASH GROUND

164-C281 WH-18
164-C280 WH-18
307-C122 OR-18
413-C33 BR-18
436-C47 OR-18
700-C24 PK-18
720-C164 PU-18
910-C15 YL-18
944-C282 OR-18
945-C108 BR-18
973-C160 BR-18
977-C162 YL-18
A273-C119 BK-18
F781-C38 BR-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
G948-C265 BR-18
H730-C163 PK-18
P910-C166 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

132-C344 RD-18
200-C339 BK-18

HEATER AND AIR CONDITIONER CIRCUIT

OTHER COLOR DESCRIPTIONS

306-C134 GN-18
321-C148 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
728-C133 BU-18
709-C34 OR-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
900-C110 PU-18
901-C66 WH-18
962-C58 OR-18
962-C59 OR-18
975-C46 WH-18
975-C70 WH-18
976-C139 OR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18
G764-C140 PK-18
K977-C113 PK-18
N939-C135 GN-18
F766-C249 WH-18
522-C125 WH-18
608-C81 GN-14
615-C217 YL-14

+24 VOLTS
GROUND
DIMMER CONTROL
LH TURN SIGNAL
NOT USED
RIDE CONTROL ON
FLOOD LAMPS
NEUTRALIZER OVERRIDE
RIDE CONTROL AUTO
XMSN FILTER BYPASS
FUEL LEVEL LOW
FUEL PRESSURE

B1

ENGINE CONTROL CIRCUIT

C-C33
3E6287
J2

118-C190 GY-18
135-C171 BU-18
200-C106 BK-18
200-C175 BK-18
200-C176 BK-14
200-C111 BK-12
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
603-C184 PK-18
608-C185 GN-14
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

C-C63
1552273

START AID CIRCUIT

G480-C169 GN-18

40

540-C378 WH-18

STARTING CIRCUIT

HVAC UNIT

321-C148 BR-18
450-C149 YL-18

39

VOLTAGE CONVERTER OUTPUT CIRCUIT

35

38

LH INDICATOR PANEL
202-9804

133-C343 OR-18
200-C337 BK-18

E702-C255 OR-18
615-C218 YL-18
910-C279 YL-18
E701-C256 PK-18
436-C47 OR-18
G480-C169 GN-18
413-C33 BR-18

GROUND CIRCUIT

PAYLOAD CONTROL CIRCUIT

37

ANTENNA 1
(AM/FM RADIO)
9U-2331

C-C46
1552252

34
36

ANTENNA
(C.B. RADIO)
9U-2332

CABLE AS. 124-4883

CABLE AS. 124-4884

200-C228 BK-14

CABLE AS. 124-4885

12

33

TRANSMISSION ECM
172-9389

608-C185 GN-14
608-C81 GN-14

LH DOME LAMP
3E-6389

C-C6
1552267

135-C171 BU-18
A525-C258 GN-18
A524-C188 BR-18
A523-C186 PU-18
517-C183 BU-14
516-C182 GN-14
515-C181 GY-14
200-C176 BK-14
522-C125 WH-18

516-F4 GN-14
517-F3 BU-14
522-F10 WH-18
A524-F8 BR-18

515-F17 GY-14

603-C184 PK-18

LH REAR SPEAKER
6T-7695

+
-

11

515-F5 GY-14

515-F18 GY-14
515-F17 GY-14

BLOWER MOTOR DIODE


BLOWER MOTOR DIODE
TC
FUSE
133-9012

RESISTOR
9G-1950

164-C280 WH-18
164-C281 WH-18
307-C122 OR-18
413-C33 BR-18
436-C47 OR-18
700-C24 PK-18
720-C164 PU-18
910-C15 YL-18
944-C282 OR-18
945-C108 BR-18
973-C160 BR-18
977-C162 YL-18
A273-C119 BK-18
F781-C38 BR-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
H730-C163 PK-18
P910-C166 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
G948-C265 BR-18

135-F13 BU-18
A525-F14 GN-18
A524-F8 BR-18
A523-F6 PU-18
517-F3 BU-14
516-F4 GN-14
515-F5 GY-14
200-F11 BK-14
522-F10 WH-18

RESISTOR 2
33K

F-C4
3E3360

CONN 46

F-C1
3E5179

A523-F6 PU-18
BLOWER MOTOR
174-1497

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECTING TO TERMINALS
ON THE CHASSIS AND ENGINE DIAGRAMS
FOR PART NUMBERS
SEE THE TITLE BLOCK

615-C217 YL-14

A525-F14 GN-18

135-F19 BU-18

614-C321 PU-18
200-C317 BK-18
135-C376 BU-18

17

P976-C271 BR-18
P976-C77 BR-18
779-C50 WH-18

16

P976-C271 BR-18
P976-C77 BR-18
779-C50 WH-18

15

HVAC UNIT
BLEND DOOR ACTUATOR MOTOR
177-6727

614-C371 PU-18
200-C318 BK-18

14

168-C68 GN-18
614-C94 PU-18

13

306-C134 GN-18
321-C148 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
709-C34 OR-18
728-C133 BU-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
900-C110 PU-18
901-C66 WH-18
962-C58 OR-18
962-C59 OR-18
975-C70 WH-18
975-C46 WH-18
976-C139 OR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18
G764-C140 PK-18
K977-C113 PK-18
N939-C135 GN-18
F766-C249 WH-18

200-C313 BK-18

12

168-C68 GN-18
614-C94 PU-18

11

CAB GROUND 4

200-C313 BK-18

10

727-C206 GN-18
P910-C166 BR-18

200-C276 BK-18
200-C316 BK-18

614-C289 PU-18

ENG END FRAME GND

200-C111 BK-12
200-C106 BK-18
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

522-C125 WH-18
608-C81 GN-14
615-C217 YL-14

CLUTCH 4 (3RD GEAR)


CLUTCH 6 (1ST GEAR)
SOLENOID/INDICATOR RETURN
LH BRAKE PEDAL POSITION SENSOR
DOWNSHIFT SWITCH (N/O)
PRIMARY STEERING PRESS SWITCH (N/C)
CLUTCH 3 (4TH GEAR)
CLUTCH 5 (2ND GEAR)
UNUSED
PRIMARY STEERING PRESS SWITCH (N/O)
SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR SUPPLY +8 VOLTS
AUX/FLOAT IMPLEMENT DETENTS
XMSN OUTPUT SPEED UNUSED
UNUSED
UNUSED
XMSN OIL TEMPERATURE
LIFT/TILT IMPLEMENT DETENTS
XMSN OUTPUT SPEED +
UNUSED
FUEL PRESSURE INDICATOR
XMSN INPUT SPEED UNUSED
XMSN OUTPUT SPD TRAIL +
UNUSED
UNUSED
XMSN FILTER INDICATOR
XMSN INPUT SPEED +
UNUSED
XMSN OUTPUT SPD TRAIL UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BACKUP ALARM (+24 VOLTS)
ENGINE SPEED (RPM) FROM ADEM
UNUSED
FUEL LEVEL LOW INDICATOR

164-C281 WH-18
A273-C15 BK-18
945-C108 BR-18
728-C133 BU-18
A273-C35 BK-18
164-C280 WH-18
975-C46 WH-18
306-C134 GN-18
944-C282 OR-18
910-C279 YL-18
752-C52 YL-18
N939-C135 GN-18
G763-C150 PU-18
G755-C151 GY-18
962-C58 OR-18
962-C59 OR-18
751-C61 GN-18
976-C139 OR-18
G768-C152 GN-18
X974-C165 BR-18
G766-C154 GN-18
G767-C155 WH-18
G760-C156 WH-18
X973-C157 BU-18
G761-C158 YL-18
G762-C159 BR-18
G764-C140 PK-18

STRAP AS.
8X-5802

C-C31
1010205
J1

BATTERY
GROUND
CAT DATA LINK (CDL-)
SECONDARY STEERING INTERMEDIATE RELAY
GROUND
BATTERY
SOLENOID AND INDICATOR RETURN
START RELAY COIL+
CAT DATA LINK (CDL+)
NEUTRALIZER DISABLE INDICATOR+
CLUTCH 2 SOLENOID (FORWARD)
RIDE CONTROL SOLENOID 2
NEUTRAL SWITCH
REVERSE SWITCH
SENSOR/SWITCH RETURN
SENSOR/SWITCH RETURN
CLUTCH 1 SOLENOID (REVERSE)
RIDE CONTROL SOLENOID 1
1ST GEAR SWITCH
VARIABLE SHIFT CONTROL (ECONOMY)
RIDE CONTROL SWITCH (AUTO)
RIDE CONTROL SWITCH (ON)
2ND GEAR SWITCH
VARIABLE SHIFT CONTROL (MID)
3RD GEAR SWITCH
4TH GEAR SWITCH
PARK BRAKE SWITCH (ON)
UNUSED
AUTO/MANUAL SWITCH (MAN)
FORWARD SWITCH
AUTO/MAN SW (AUTO 4)
IMPLEMENT DETENT ENABLE
UNUSED
NEUTRALIZER OVERRIDE SWITCH (M0M)
AUTO/MAN SWITCH (AUTO 1-4)
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH (MOM)
SECONDARY STEERING PRESS SWITCH (N/C)
VARIABLE SHIFT CONTROL (POWER)
KEY SWITCH (START)

118-C190 GY-18
135-C171 BU-18
200-C176 BK-14
200-C175 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
522-C125 WH-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

ECM MOUNT BOLT

118-C190 GY-18
135-C171 BU-18
200-C106 BK-18
200-C176 BK-14
200-C175 BK-18
200-C111 BK-12
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
603-C184 PK-18
608-C185 GN-14
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

STRAP
ASSEMBLY