Compontent Locations

Circuit Number Chart

CIRCUIT
NUMBER
101
102
103
105
107
109
110
112
113
114
118
119
121
122
123
124
125
130
140
165
173

COLOR
RD
BU
VL
BR
WH
OR
GN
PU
OR
GN
GV
PK
YL
BU
WH
GN
OR
GN
BU
VL
YL

200
201
202
203
207

BK
BK
BK
BK
BK

301
302

BU
OR

304
306
308
310
311
321
322
326
327

WH
GN
YL
PU
WH
BR
GV
PU
PK

403
405
406

GN
GV
PU

407

PK

408
409
410
411

WH
OR
WH
PK

413
415
419
443
446
449
450
451
454

BR
GN
YL
YL
PU
BU
YL
BR
GN

POWER DISTRIBUTION CIRCUITS

BATTERV
HEAD LAMP
DOME/DASH/PARK/TAIL LAMP
KEV SWITCH
ENGINE SHUTDOWN CONTROL
ALTERNATOR OUTPUT (+) TERM.
WINDSHIELD WIPER SW. (REAR)
MAIN POWER RELAV OUTPUT
OPERATOR MONITOR PANEL
WARNING HORN (FORWARD)
WINDSHIELD WIPER SW. (FRONT)
WINDSHIELD WIPER SW. (REAR)
BACK UP ALARM/LAMP
AIR DRVER
GAUGES
HEATER/AIR CONDITIONER SW.
SUSPENSION FUSE TO SUSPENSION
INDICATOR LAMPS
LOCK UP FUSE TO CONTROL
START AID FEED
WORK/STOP LAMP
GROUND CIRCUITS
MAIN CHASSIS
OPERATOR MONITOR PANEL
TRANSMISSION CONTROL
CHASSIS DIAGNOSTIC
STARTER DIAGNOSTIC
MACHINE BASIC CIRCUITS
STARTER NO.1 SOL. TO RESISTOR
STARTER NO.1 TO DIAGNOSTIC!
RESISTOR TO DIAGNOSTIC
STARTER RELA V TO NO.1 OUTPUT
START RELAV TO NEUTRAL START SW.
MAIN POWER RELAV COIL
START AID SW. TO START AID SOL.
START AID SOL. TO TEMP SW.
BACK UP ALARM/LAMP
WARNING HORN (FORWARD)
KEV SWITCH "C" TERMINAL
SHUT DOWN SOL.
MONITORING CIRCUITS
ALTERNATOR (R) TERMINAL
OPERATOR MON PANEL OIL PRESS.
OPERATOR MON PANEL COOLANT
TEMP.
OPERATOR MON PANEL CONV/RET
OIL TEMP.
OPERATOR MON PANEL BRAKE PRESS.
OPERATOR MON PANEL NEUTRAL
OPERATOR MON PANEL FAULT ALARM
OPERATOR MON PANEL MASTER
FAULT LAMP
OPERATOR MON. PANEL FUEL PRESS.
OPERATOR MON PANEL TEST SW.
OPERATOR MON PANEL PARK BRAKE
POWER TRAIN TEMP GAUGE
BRAKE OIL TEMP SENDER
SPEEDO SENDER
TACOMETER SENDER(+)
TACOMETER SENDER(-)
RETARDER INDICATOR LAMP

SENR8192
January 1990

A - COMPONENTS IN OPERATOR COMPARTMENT

CIRCUIT
NUMBER
469
472
477
488
490
498

COLOR
GN
OR
VL
WH
GN
WH

500
501
502
503
504
505
506
507
513
515
516
517
521
522
537
539
540
572
573
589

BR
GN
OR
BR
YL
BU
PU
WH
OR
GV
GN
BU
VL
WH
GN
BU
WH
PU
GN
GN

602
604
605
606
610
811
614
619
624

WH
OR
YL
GV
OR
PU
PU
GN
YL

705

PK

706
709
710

BR
OR
GN

790
791
792
793
794
815
821
A789

WH
OR
BU
YL
GN
GN
YL
PK

A79O

WH

A791
A792
A793
A794
A982
B958

OR
BU
YL
GN
BR
GN'

IDENT
45
45
5
30
21
16
20
20
20
20
20
20
10
3
42
10
25
10
20
20
20
20
20
20
20
20
20
20
20
20
10
10
8
10
10
10
10
10
10
10
10
10
12
4
9
9
9
9
10
43
43
44
44
44

MONITORING CIRCUITS
FUEL LEVEL SENDER
SERVICE BRAKE INDICATOR LAMP
SPEEDO PROBE
AIR PRESS. SW. LINK
LOCK UP INDICATOR LAMP
DIFF LOCK INDICATOR LAMP
ACCESSORY CIRCUITS
WIPER - FRONT (PARK)
WIPER - FRONT (LOW)
WIPER - FRONT (HIGH)
WIPER - REAR (PARK)
WIPER - REAR (LOW)
WIPER - REAR (HIGH)
WASHER-FRONT
WASHER-REAR
AIR CONDITIONER COMPRESSOR
BLOWER MOTOR (HIGH)
BLOWER MOTOR (MEDIUM)
BLOWER MOTOR (LOW)
AIR COND. SW. TO REFRIGERANT SW.
AIR COND. COMPR. TO THERMO. SW.
TURN SIGNAL SW TO FLASHER
TURN SIGNAL INDICATOR BASIC/RIGHT
TURN SIGNAL INDICATOR BASIC/LEFT
RETARDER SOL. TO GROUND SW.
LOCK UP SW. TO RETARDER SW.
PRESS. SW. TO AIR COND. CLUTCH
LIGHTING CIRCUITS
DOME LAMP
STOP LAMP
TURN LAMP-LEFT
TURN LAMP - RIGHT
HEAD LAMP BASIC
HEAD LAMP HIGH
PARK/TAIL/DASH LAMP
HEAD LAMP-LOW
WORK LAMP
CONTROL CIRCUITS
TRANSMISSION LOCK UP CLUTCH
SOL. BASIC
TRANSMISSION RETARDER SW.
TRANSMISSION PICK UP POWER
TRANSMISSION SPEED PICK UP
SIGNAL
PARK BRAKE & SUSPENSION CONTROL
FRONT SUSPENSION
FRONT SUSPENSION
REAR SUSPENSION
REAR SUSPENSION
TRANSMISSION PRESSURE SENSOR
TRANSMISSION PRESSURE SENSOR
SERVICE BRAKE TO PARK BRAKE
INHIBIT SW.
SUSPENSION GROUND TO PARK
BRAKE INHIBIT
DOWN SOL FRONT
UP SOL. FRONT
DOWN SOL REAR
UP SOL. REAR
RETARDER SOL TO THROTTLE SW.
LOCK UP CLUTCH CONTROL TO
PRESS. SW.

44
9

SCHEMATIC COMPONENTS
ALARM - BACK UP (D30D)
ALARM - BACK UP (D25D/D350D)
ALARM-FAULT
ALTERNATOR
AUXILIARY START RECEPTACLE
BATTERIES
BREAKER - AIR CONDITIONER
BREAKER-ALTERNATOR
BREAKER - ENGINE SHUTDOWN
BREAKER-HEADLAMP
BREAKER - KEY
BREAKER-TURN/PARK
CONTROL - ENGINE SHUTDOWN
CONTROL - FRONT SUSPENSION
CONTROL - REAR SUSPENSION (D30D)
CONNECTOR-DIAGNOSTIC
DRYER - AIR
FLASHER
FUSE - AIR DRYER
FUSE - BACK UP ALARM
FUSE - DOME LIGHT
FUSE - FRONT WIPER
FUSE-HORN
FUSE-GAUGES
FUSE -INDICATOR LAMP
FUSE - OPERATOR MONITOR
FUSE-REARWlPER
FUSE - START AID
FUSE - RETARDER SOLENOID
FUSE - SUSPENSION CONTROL
GAUGE-CONVERTER TEMPERATURE
GROUND - DASH PANEL
HORN - WARNING
INDICATOR - DIFFERENTIAL LOCK
INDICATOR - HIGH BEAM
INDICATOR - LEFT TURN
INDICATOR - RETARDER
INDICATOR - RIGHT TURN
INDICATOR - SERVICE BRAKE
INDICATOR - TORQUE CONVERTER LOCK
LAMP - BRAKE AIR PRESSURE GAUGE
LAMP - BRAKE AIR PRESSURE GAUGE
LAMP-CAB
LAMP - DOME
LAMP - HIGH BEAM HEAD RH
LAMP - HIGH BEAM HEAD LH
LAMP - LOW BEAM HEAD RH
LAMP - LOW BEAM HEAD LH
LAMP - MASTER FAULT
LAMP - BACK UP (D30D)
LAMP - BACK UP (D25D/D350D)
LAMP - STOP/TAIL/TURN RH (D30D REAR)
LAMP - STOP/TAIL/TURN LH (D30D REAR)
LAMP - STOP/TAIL/TURN RH
(D30D/D300D REAR)
LAMP - STOP/TAIL/TURN LH
(D30D/D350D REAR)
LAMP - TURN/PARK RH (FRONT)

LOCATION IDENT SCHEMATIC COMPON ENTS

A-11
9
LAMP - TURN/PARK LH (FRONT)
A-12
10
METER-SPEEDO
C-5
10
METER - SERVICE HOUR
10
METER-TACHO
A-2
A-5
A
MOTOR - BLOWER
A-5
A
MOTOR - FRONT WASHER
D-4
A
MOTOR - FRONT WIPER
E-9
A
MOTOR - REAR WASHER
E-4
A
MOTOR - REAR WIPER
D-4
32
MOTOR-STARTER .
D-9
10
PANEL - OPERATOR MONITOR
D-4
38
PICK-UP - SPEEDOMETER
E-1
31
PICK-UP - TACHOMETER
F-12
20
RELAY-START
B -10
10
RELAY - MAIN POWER
F-9
A
RESISTOR - AIR CONDITIONER
E-11
40
RESISTOR
D-3
21
SENDER-CONVERTER TEMPERATURE
E-5
39
SOlENOID - AIR CONDITIONER CLUTCH
D-1
26
SOLENOID - FRONT SUSPENSION
E-1
28
SOLENOID - ENGINE SHUTDOWN
E-5
26
SOLENOID - REAR SUSPENSION
D-1
A
SOLENOID - START AID
E-1
1
SWITCH - BACK-UP ALARM
E-5
10
SWITCH - BLOWER
E-1
11
SWITCH - BRAKE AIR PRESSURE
E-5
11
SWITCH - BRAKE AIR PRESSURE
D-1
10
SWITCH - CAB LAMP
E-5
10
SWITCH - CONVERTER LOCK INDICATOR
E-1
31
SWITCH-CONVERTER TEMPERATURE
F-3
34
SWITCH - COOLANT TEMPERATURE
D-2
33
SWITCH - COOLANT TEMPERATURE
B-1
(ETHER INHIBIT)
F-4
36
SWITCH - DIFF LOCK
F-5
1
SWITCH - DIMMER
F-6
6
SWITCH - DISCONNECT
F-5
13
SWITCH-DOME LAMP
F-4
35
SWITCH - ENGINE OIL PRESSURE
F-5
22
SWITCH - FRONT BRAKE OVERSTROKE
F-6
10
SWITCH-FRONTWIPER
E-6
29
SWITCH-FUEL
F-6
2
SWITCH.FUEL LEVEL
B-8
10
SWITCH - HORN
B-1
10
SWITCH - KEY START
B-1
14
SWITCH - LOCK UP INDICATOR
C-1
10
SWITCH - OPERATOR MONITOR TEST
A-1
23
SWITCH - PARK BRAKE INDICATOR
C-1
19
SWITCH - PARK BRAKE INHIBIT
F-2
41
SWITCH - BRAKE OVERSTROKE (D350D)
A-11
41
SWITCH - BRAKE OVERSTROKE (D30D)
A-12
10
SWITCH-REAR WIPER
A-11
10
SWITCH - REFRIGERANT
B-11
15
SWITCH - RETARDER INDICATOR
10
SWITCH - RUNNING LAMP
A-12
11
SWITCH - TURN SIGNAL
10
SWITCH - START AID
B-12
18
SWITCH - STOP LAMP
A-1
A
THERMOSTAT

LOCATION
C-1
E-4
E-5
E-5
B-4
D-11
B-6
D-10
C-1
A-6
F-1
E - 11
A-3
D-9
D-4
B-5
A-6
C-11
B-3
F -12
A-2
F -12
B-2
C-3
B-5
B-2
C-2
F-1
D-10
E -11
A-4
A-4
D-11
C-2
A-4
B-1
A-3
E -10
E-8
A-3
A-2
F-8
E-3
D -10
F-3
F - 10
C-2
B -12
B-11
F-1
B-2
E.11
F-8
E-2
F-3
C-2
B-5

Tractor (Except Engine and Transmission)

4

26

21
14

23 24

10
9

25

D25D, D30D, D350D

Articulated Dump Trucks
Electrical System

8
20

13

16

22

12

11
10

15

13

1HK1-UP
3AJ1-UP
9RF1-UP

A
20

14
8
25

17

19

18

16

22

26

23
24

1990 Caterpillar
All Rights Reserved

D25D Trailer

Engine and Transmission - Right Side

41
28

27

29

43

43

43

30

40

45

44

44

45

44

D30D Trailer
41

37

32

31

42

43

42

43

43

39

38
36

Engine and Transmission - Left Side

33

34

35
45

44

45

44

44

D350D Trailer
46

47

43

41

37
38

36
45

C32108P1

C32109P1

44

44

45

44

Printed in U.S.A.

L31

L31
L

501-GN

BU-18
RD-18
BK-18

3
2
1

122-BU

3
2
1
D

446-PU
605-YL
606-GY
477-YL
449-BU
443-YL
472-OR
490-GN
498-WH
454-GN

L50

200-BK
454-GN
D

472-OR

L38
L43

109-OR-6
109-OR-10

FRONT BRAKE
OVERSTROKE SW
5U1452

498-WH

J
1
2
3

BU-18
RD-18
BK-18

709-OR
821-YL
815-GN

710-GN
202-BK
506-PU
MOTOR
FRONT
WASHER MOTOR
2U4570

60A
H

101-RD-6
101-RD
101-RD-14

4
6
2
5
10
3
8
1
7
9

122-BU
125-OR
709-OR
821-YL
815-GN
710-GN
705-PK
202-BK

709-OR
821-YL
815-GN
710-GN
705-PK
202-BK
506-PU
443-YL
507-WH
200-BK-14

101-RD-6
10
112-PU
F

H
H

15A

101-RD-14
101-RD-14

L44

112-PU

L25

L27

10
10

112-PU

10

112-PU
112-PU-14

10

101-RD
L29

507-WH

START
RELAY
9F3099

L34

101-RD

10
10

H
H
H
H
H

H
H

SUSPENSION CONTROL
CAB LAMP

MOTOR

109-OR-10
L10

H
306-GN
306-GN
304-WH

304-WH
304-WH-10

GAGES

L40

123-WH

OPERATOR MONITOR

113-OR

START AID

165-YL

112-PU-14

10A

112-PU

10A

112-PU

10A

112-PU

10A

H
H
H
H
H

BACK UP ALARM
121-YL
114-GN
101-RD
200-BK

200-BK

+24

G
-

451-BR
450-YL

F
614-PU
200-BK

477-YL
449-BU

FRONT WIPER

HORN

L42
L34
L33

112-PU-14
101-RD

L40

H
200-BK

REAR WIPER

110-GN

AIR DRYER

122-BU

INDICATOR LAMP

130-GN

RETARDER SOLENOID

140-BU

L34
L33

107-WH-14

L41

10A

15A

103-YL-14
103-YL

L34

L41

103-YL-14

10A

112-PU-10

L31

L36

L10

112-PU
112-PU-10

101-RD-14

140-BU

L6

L52

L27

L27

L28

101-RD-14
101-RD

101-RD
101-RD

L17

109-OR
109-OR-6
109-OR-6

CAB LAMP
5U5915

1
3
4
5
2
7
6
8

3
1
2
5
7
4
6

200-BK-14

103-YL

602-WH

200-BK

DOOR
LAMP SW
9D4068
321-BR

614-PU
604-OR
606-GY

605-YL
472-OR

125-OR
A790-WH
A793-YL
A794-GN

605-YL
472-OR
200-BK-14
614-PU
604-OR
606-GY
446-PU
321-BR

624-YL
200-BK-14
103-YL
501-GN
118-GY
500-BR
502-OR

614-PU
124-GN-14
614-PU
521-YL-14
522-WH-14
200-BK-14

L29

L18

L28

1
2

200-BK

REAR SUSPENSION
CONTROL
7U6062
U
125-OR
A790-WH
A793-YL
A794-GN

REAR BRAKE
OVERSTROKE SW
5U1452

OPERATOR STATION

200-BK-14

472-OR

1
5
4
3
2

WH
RD
BK

+ BATTERY
GROUND
DOWN SOLENOID
UP SOLENOID

3
1
2

602-WH
103-YL
200-BK
G

1
3
4
2

5
1
2
3
4
6

619-GN
611-PU-14
604-OR
A789-PK
408-WH
201-BK

3
1
4
2

611-PU-14
610-OR-14
173-YL
200-BK

R
RED
BLK
BLU
GRN
OR

409-OR
NOTE E

411-PK
E

L#

3
2
1

572-PU
490-GN
321-BR
310-PU
311-WH

10
9
2
8
3
1
7
5
6
4

L18

1
2

WH/RD-14
BLOWER
9G8693
L19

2
1
R

WH/RD-14

A789-PK
408-WH
201-BK

L15
BLOWER
9G8697
L3

L18

L18

408-WH

START AID
SOLENOID
9G4365

L21
310-PU
311-WH

1
2

201-BK

488-WH

521-YL-14
513-OR-14

HORN
LOW TONE
7T0969

REFRIGERANT
SWITCH
5V5698

522-WH-14
521-YL-14

322-GY
200-BK

200-BK-14
327-PK-14
322-GY
D
450-YL
451-BR
311-WH

L11

619-GN-14
611-PU-14

C
L16

207-BK
203-BK
302-OR
403-GN
201-BK
413-BR
406-PU
469-GN
405-GY

C
6
4
3
2
1
5

513-OR-14
521-YL-14
619-GN
611-PU-14
540-WH
200-BK-14
614-PU
322-GY

619-GN
611-PU-14
614-PU
540-WH
539-BU

4
8
1
2
3
6
7
5
C

200-BK
322-GY

C
200-BK-14
611-PU-14
539-BU
614-PU
619-GN
469-GN
201-BK

606-GY
614-PU
604-OR
200-BK

RH STOP/TAIL/TURN
LAMP
6U4358

11

W
TO
FRAME

10

TO ENG
BLOCK

619-GN-14

2OO-BK
539-BU
614-PU
469-GN
201-BK

200-BK-14

POS NEG

POS NEG

BK-00
P
C

203-BK
207-BK
C
L23

FRAME
GROUND

BK

C
T

COOLANT
TEMP SW
7X5988

COOLANT
TEMP SW
7N9785

C
FUEL SW
9W3187

TACHOMETER
ENGINE SPEED
PICK UP
7T6945
ENGINE OIL
PRESSURE SW
6T1546

405-GY
201-BK

109-OR-6

A
B
C
D
E
F
G
H
J
K
L
L
R
U
X
Y

7U6235
7U6162
7U6163
7U5148
7U6464
7U4739
7U5076
7U4738
7U6391
7U5174
7U5342
7U5345
7T8650
7U5344
7U6395
7U6396

00
00
00
03
00
02
02
01
00
00
00
01
01
01
01
01

B-2
B-2
B-2
B-3
C-3
D-1
B-7
D-5
F-11
B-12
B-12
B-12
C-5
B-11
F-12
F-12

07

A-2/A-6

A
B

WIRE AS.
W

9F4337
CABLE AS.

M
N
P
Q
S

7U5670
7U5415
7U5671
7U5416
7U3629

00
00
00
00
01

A-6
A-5
A-4
A-5
A-5

B
LOW BEAM
HEAD LAMP
5U5915

PARK-TURN
LAMP
2U4432

THIS SCHEMATIC IS FOR THE D25D,D30D, AND D350D

ARTICULATED DUMP TRUCKS (9X7091 CHG 00).

1
2
ALT

109-OR-6

BK-00
FRAME
GROUND

RD-00
BK-00

450-YL
451-BR

BK-00

1
2
3

DISCONNECT SW
7N0718

413-BR

12V BATTERY
9G4232

NOTE

BK-6

ALTERNATOR
5N5692
FUEL
LEVEL SW
9W2403

DC

BK-18

201-BK

ENGINE
SHUTDOWN
SOLENOID
6T4122

403-GN
406-PU
201-BK

12V BATTERY
9G4232

AUX START
RECEPTACLE
4N6579

200-BK-14
200-BK

LOC

HI BEAM
HEAD LAMP
6U0339

200-BK-14

201-BK
311-WH
200-BK

L22

L23

CHG

HARNESS AS.

B
2
1
3
4
5
6
7

BK-18

109-OR-6
304-WH-10
101-RD-6

STARTER
6N1889
BK-00

L23

12

200-BK-14
200-BK-14

201-BK

L22

101-RD-6
RD-00
RD-00

1
2

321-BR
200-BK

304-WH-10

BK-18
RD-18
BU-18

606-GY
614-PU
604-OR
200-BK

RH STOP/TAIL/TURN
LAMP
6U4358

MOTOR

BK-00

321-BR
200-BK

REVERSE
ALARM
3T1815

MTR BAT

301-BU

A
REVERSE
ALARM
3T1815

PART NO.

A
611-PU-14

327-PK-14
200-BK-14

IDENT

HORN
HIGH TONE
7T0970

L14

200-BK-14
200-BK-14

BK

200-BK

RESISTOR
6T2217

BK-6

REVERSE
LAMP
5U5915

200-BK

200-BK

200-BK-14
200-BK-14

REVERSE
LAMP
5U5915

101-OR-6

HI BEAM
HEAD LAMP
6U0339

200-BK-14

488-WH

614-PU
302-OR

2
1

BRAKE AIR
PRESSURE SW
9G8009

BK-18
BK-18

2 522-WH-14
1 513-OR-14
C

C
302-OR

LOW BEAM
HEAD LAMP
5U5915

200-BK-14

OPERATOR STATION

321-BR

619-GN-14

200-BK-14

321-BR

CIRCUIT GROUPING
DESIGNATION

PARK-TURN
LAMP
2U4432

BRAKE AIR
PRESSURE SW
9G8009

C
1
8
3
9
2
6
7
5
4

200-BK
540-WH
614-PU

L14

BU-18
RD-18
BK-18

L11

L18

200-BK-14

ATCH WIRE, CABLE,

COMPONENT

611-PU-14

L16

MOTOR

L22

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

C
3
2
1

A789-PK

A/C CLUTCH
SOLENOID
7U5517

BK-14

RESISTOR
9G1950

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

DIMMER SW
2H1855

619-GN-14
611-PU-14

STOP LAMP SW
2M9346

321-BR

MOTOR

515-GY-14

CIRCUIT NOT CONNECTED

E
200-BK

121-YL

L17

124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

BLOWER SW
6P3236

CIRCUIT CONNECTED

1
8
7
2
3
4
5
6

202-BK
573-GN

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

DASH
PANEL
GROUND

173-YL

L15

200-BK-14
515-GY-14

SYMBOL

OPERATOR STATION

BACK UP
ALARM SW
3T3132

L15

L17

200-BK-14
515-GY-14

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

604-OR

403-GN
302-OR
203-BK
207-BK
322-GY
327-PK-14
311-WH
310-PU
121-YL
539-BU
540-WH

1
2
3
BK-18
RD-18
BU-18

201-BK

BK-14

MOTOR H

ABBREV

THERMOSTAT
9P3498

OFF

ENGINE SHUTDOWN
CONTROL
9G9287

PARK BRAKE
INHIBIT SW
6T1546

201-BK

614-PU
200-BK-14

OR-18

F
1
2
3
4
5
6
7
8

202-BK
202-BK
573-GN

522-WH-14
200-BK-14

605-YL
604-OR
614-PU
200-BK

LH STOP/TAIL/TURN
LAMP
6U4358

L37

L21
201-BK
201-BK

201-BK

815-GN
710-GN
705-PK
709-OR
821-YL

200-BK
200-BK

L7

GN
GY
BR
OR

L7

L2

3
2
5
4
1

501-GN
118-GY
500-BR
502-OR

619-GN-14
611-PU-14

L11

408-WH
410-WH
409-OR

LOCK UP
PRESSURE SW
6T1546

RD
BK

L28

FRONT WIPER
MOTOR
6T6216

DOME
LAMP
8C9678

122-BU
125-OR
202-BK
540-WH

611-PU
610-OR-14

L13

OPERATOR STATION

410-WH
201-BK

200-BK

540-WH

140-BU
202-BK

F
1
2
3
8
9
5
6
7
4

L10

L2

201-BK
201-BK
201-BK
200-BK-14

L25

200-BK-14

200-BK-14
200-BK-14

605-YL
604-OR
614-PU
200-BK

LH STOP/TAIL/TURN
LAMP
6U4358

200-BK
REAR BRAKE
OVERSTROKE SW
5U1452

D30D REAR CHASSIS HARNESS

D350D ONLY

504-YL
110-GN
503-BR
505-BU
624-YL

D25D AND D350D

REAR CHASSIS HARNESS

472-OR

1
3
4
2

1
3
4
5
2
7
6
8

1
2
3
4

125-OR
A790-WH
A793-YL
A794-GN

1
2
3
4

504-YL
110-GN
503-BR
505-BU

624-YL

L52

1
3
4
2

RESET
OFF (KEY)
GROUND
ENG SOL
+ BATTERY

L2

537-GN

140-BU
200-BK
200-BK

L30

610-OR-14

YL-18
WH-18
BK-18
BU-18
RD-18

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

L8

L12

522-WH-14
124-GN-14
521-YL-14
200-BK-14
614-PU

GN
GY
BR
OR

5
6
2
3
1
4
7
F

L2

L30

L21

FAULT
ALARM
9G9813

200-BK-14

446-PU
321-BR

2
1

H MOTOR

709-OR
821-YL
815-GN
710-GN
705-PK
122-BU
125-OR
202-BK
202-BK

L21

614-PU

614-PU
REAR WIPER
MOTOR
6T6216

F 6
5
F

124-GN-14

L2

200-BK-14
200-BK
200-BK-14
103-YL

L51

3
2

FLASHER
8D6946
F

103-YL
103-YL

L10

L12
L17

L26
L25

539-BU
103-YL
200-BK-14
124-GN-14

L13

OPERATOR STATION

605-YL
606-GY

L54

L9

124-GN-14
140-BU

200-BK
572-PU
490-GN

L26

540-WH
540-WH
539-BU
539-BU

L6

306-GN
326-PU
200-BK
327-PK-14
107-WH-14

L37

L28

L25

L5

TURN
SIGNAL SW
9G5589

L8

L51
L26

L7

200-BK-14
200-BK
201-BK

L54

173-YL

L24

L3

201-BK

L13

L12

L8

200-BK
308-YL
107-WH-14
105-BR
306-GN

L10

610-OR-14

L24

F
326-PU
F
306-GN
F
105-BR

L19

L10

L29

C
S
B

PARK BRAKE
CONV TEMP
FUEL PR
FUEL LEVEL
ENG OIL PR
COOL TEMP
ALARM
NEUTRAL
BRAKE AIR
+BATTERY
LAMP
TEST SWITCH
ALTERNATOR
GROUND

OPERATOR
MONITOR
3T9100

308-YL

L2

L19

L13

415-GN
L5
L37

101-RD-14

A789-PK
604-OR
572-PU
490-GN
321-BR
201-BK
614-PU

4 1

L30
L31

L10

L24

614-PU

L19

101-RD-14
101-RD-14

15A

308-YL

130-GN
173-YL

L30
L31

MAIN POWER
RELAY
3T0376

L31

113-OR
140-BU
125-OR
122-BU

L7

L4

102-BU-14
103-YL-14
610-OR-14

L32

L3

19
7
13
14
5
6
10
9
8
1
11
15
3
2
4
16
17
18
12
20

L19

L35

419-YL
407-PK
413-BR
469-GN
405-GY
406-PU
410-WH
409-OR
408-WH
113-OR
411-PK
415-GN
403-GN
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

L2

L3
L7

AIR CONDITIONER
BREAKER
6N8589

112-PU-14
112-PU-14

L30
L31

L3
L7

HEADLAMP
BREAKER
6N8589

L33

L33

REAR
WASHER MOTOR
2U4570

L38

TURN/PARK
BREAKER
9G9487

L33

5
3
4
6
7
8
1
2

ENGINE
SHUTDOWN BREAKER
9G9487

118-GY

L41

200-BK
112-PU-14
101-RD

OFF
ON
ST

443-YL
606-GY
605-YL
446-PU
477-YL
449-BU
451-BR
450-YL
200-BK
200-BK-14
200-BK

L54

F
3
4
1
2

L4

D
1
2
8
5
6
4
3
7

START
AID SW
6T6066

L37

10A

F
573-GN
200-BK-14
201-BK
140-BU
403-GN
113-OR
411-PK
415-GN

KEY
START SW
9G7641

310-PU

L5

L19

L37

614-PU
200-BK

102-BU-14

L30

443-YL

L41

101-RD-14

CONVERTER
TEMP SENDER
6N5926

+24

200-BK

123-WH
165-YL

L37

125-OR

L35

200-BK

L5

L36

L26

200-BK-14

200-BK

200-BK

L32

173-YL

L34

L33
200-BK-14
200-BK

L38

201-BK
201-BK

L5

L5

112-PU-14
H

403-GN
140-BU
113-OR
122-BU
125-OR

123-WH

L54
L19

112-PU
200-BK
112-PU-14

L23

200-BK
200-BK-14

308-YL

L34

TORQUE
CONVERTER
LOCK
INDICATOR SW
6T1546 D
J

200-BK
200-BK

L19

J
200-BK-14

200-BK-14

112-PU

308-YL

KEY BREAKER
6N8589
105-BR
105-BR

490-GN

112-PU

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
614-PU
614-PU
446-PU

L43

ALT BREAKER
9S0174

L30

200-BK

310-PU

200-BK

109-OR-6

DIFF
LOCK SW
3T3133

3
2
1

200-BK

L44

507-WH

L38
L43

614-PU

L54

SPEEDOMETER
8C9806 (NOTE C)
8C9807 (NOTE F)

TACHOMETER
8C9839

L36
F

L28

RETARDER SW
6T1546

200-BK

506-PU
407-PK
A789-PK
122-BU
125-OR
490-GN
201-BK
498-WH
477-YL
449-BU

123-WH
123-WH
123-WH

123-WH

130-GN
498-WH

200-BK
200-BK
540-WH

614-PU
200-BK

GRD

L9

SERVICE
METER
6T7337

123-WH

L24

D350D STD
D25D ATT

705-PK
202-BK

L39

573-GN
201-BK
200-BK-14

449-BU
477-YL

SPEEDOMETER
SPEED PICKUP
9X5393

L47

F
614-PU

SEND

614-PU
540-WH

1
2

L48

443-YL

L6

200-BK-14
200-BK
201-BK
202-BK

L9
502-OR

L6

L38

306-GN
304-WH
306-GN
105-BR
105-BR
102-BU-14
107-WH-14
103-YL-14
103-YL
124-GN-14

201-BK

200-BK

539-BU
540-WH

F
IGN

200-BK-14
201-BK
200-BK-14
200-BK

B B

BRAKE AIR PRESSURE

GAGE LAMP
2U4086

D
8
2
6
9
1
7
5
4
3

J
J

AIR DRYER
8V0769

118-GY
118-GY

500-BR
506-PU

407-PK

1
2

L13

L48

MASTER
FAULT LAMP
7N1996

OPERATOR
MONITOR TEST SW
6T6066

200-BK
327-PK-14

123-WH

407-PK
201-BK

WH-18
BK-18

FRONT
WIPER SW
3T6655

540-WH
310-PU
200-BK
327-PK-14
614-PU

L9
L38

L38

CONVERTER
TEMP GAGE
4W2066

200-BK

L9

WP
1
2

200-BK

165-YL
123-WH
113-OR
173-YL
125-OR
122-BU
140-BU
130-GN
110-GN
118-GY

CONVERTER
TEMP SW
6T4044

A790-WH
A789-PK

130-GN

WP

RIGHT TURN
INDICATOR

611-PU-14

7
6
8
5
4
10
3
1
2
9

1
2
3

REAR
WIPER SW
3T6655

472-OR

490-GN
472-OR
454-GN
498-WH

L35

614-PU
614-PU

A790-WH
A789-PK

RUNNING
LAMP SW
8C9636

130-GN

L35

118-GY
110-GN

DIFFERENTIAL
LOCK INDICATOR

9
4
3
5
10
1
6
2
7
8

1
2
3

F
B B

130-GN
130-GN

614-PU
200-BK

L39

311-WH
302-OR
203-BK
207-BK
327-PK-14
121-YL
322-GY
539-BU
310-PU

BU-18
RD-18
BU-18

110-GN

310-PU
311-WH
302-OR
203-BK
207-BK
454-GN
498-WH
490-GN
472-OR

PARK BRAKE
INHIBIT SW
6T1546

1
419-YL
407-PK
140-BU

573-GN
200-BK
105-BR
308-YL
306-GN
107-WH-14

572-PU
604-OR
614-PU
321-BR
490-GN
A789-PK
201-BK

WITH D350D REPLACE

JUMPER WIRE AS.
WITH SWITCH AS.

L51

200-BK-14

L50

614-PU
614-PU

RETARDER
INDICATOR

5
6
7
3
4
1
2
8
9

L51

6
5

HI BEAM
INDICATOR

123-WH

L32

124-GN-14
614-PU

L52

605-YL
472-OR
614-PU
604-OR
606-GY
200-BK-14
125-OR
A790-WH
A793-YL
A794-GN

419-YL
140-BU
572-PU
604-OR
614-PU
472-OR
606-GY
605-YL
446-PU
321-BR

L1

610-OR-14

110-GN
503-BR
504-YL
505-BU
624-YL
103-YL
200-BK-14

1
5
7
8
9
6
2
3
4
10

1
9
10
4
5
6
2
3
7
8

140-BU
572-PU

407-PK
419-YL
140-BU

L47

L32

6
4
5
10
3
2
7
9
1
8

1
2

SERVICE BRAKE
INDICATOR

L39

610-OR-14
102-BU-14
103-YL-14

109-OR-6

BK-18
BK-18

L31

CAB
LAMP SW
6T3990

L47

101-RD-6

125-OR
A790-WH
A792-BU
A791-OR

311-WH
302-OR
203-BK
207-BK
310-PU

L48

TORQUE
CONVERTER LOCK
INDICATOR

173-YL

614-PU
322-GY
624-YL
507-WH
503-BR
504-YL
505-BU
327-PK-14
121-YL
310-PU

RETARDER
SOLENOID
7U2065
(NOTE D)
J

311-WH
302-OR
203-BK
207-BK
304-WH
105-BR
306-GN
101-RD
308-YL
109-OR
310-PU
112-PU

446-PU

PARK
BRAKE SW
6T1546

11
2
3
7
4
5
6
1
8
9
10
12
13
14
15
16
17
18
19
20

624-YL
322-GY
614-PU

304-WH-10

FRONT
SUSPENSION
CONTROL
7U6062

1
5
3
4
2

BU-18
RD-18
BK-18

624-YL

5
10
2
7
1
8
9
6
3
4

419-YL

J
+ BATTERY
GROUND
UP SOLENOID
DOWN SOLENOID

3
2
1

BRAKE AIR PRESSURE

GAGE LAMP
2U4086

506-PU
500-BR
501-GN
502-OR
118-GY
110-GN
103-YL
539-BU
200-BK-14
124-GN-14

201-BK

L42

614-PU
614-PU
614-PU
614-PU

2
3
1
4

LEFT TURN
INDICATOR

L42

101-RD
114-GN

DIAGNOSTIC
CONNECTOR

304-WH-10

2
L1

130-GN
454-GN

HORN SW
3T2357

A793-YL
A790-WH

109-OR-6
109-OR
109-OR-6

FRONT SUSPENSION
SOLENOID
7U0985

4
L1

A794-GN

OPERATOR STATION

X
A790-WH
A791-OR
A790-WH
A792-BU

OPERATOR STATION

3
2
4
1

L1

322-GY

A
B
C
D

L1

A790-WH
A794-GN
A790-WH
A793-YL

B
A
D
C

REAR SUSPENSION
SOLENOID
7U0985
NOTE C

10

11
Y

200-BK-14

12

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
AND THE XMSN SHIFTER IN NEUTRAL.
FUSES ARE 3K8782. FUSE HOLDERS ARE 4K5122. INDICATOR LAMPS
ARE 2U4791. GAGE LAMPS ARE 2U4806.
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: D350D ONLY
NOTE B: D25D ONLY
NOTE C: D30D ONLY
NOTE D: ATTACHMENT ON D25D
NOTE E: NEUTRAL START TERMINALS CONNECTED INSIDE HARNESS D
NOTE F: D25D AND D350D ONLY

D29884