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This procedure for when you install INTmk4 machine. And after follow step
by step on this procedure, you will get all accuracy sheet and parameter
sheet in the last 2 pages. Print this sheet and keep it in the machine
cabinet and send another copy to office for record.
This procedure for both Metric and Inch system, However some of
point in this procedure require to use Metric only because of avoid
confusion.
Each sheet give you a
for input value and a
for output.
Please read carefully each caution.
Rough Level
Original Parameter
inch
Chuck Width(SP face to Chuck face)
BA2
TR1
66535 0.00001inch
BA61
TR1
28 1.0um
BA97
BA97
TR1
TR2
BA19
TR1
264961 0.00001inch
BA62
TR1
586674 0.00001inch
-1314391 0.00001inch
0 0.00001inch
BA99
BA99
TR1
TR2
-1476157 0.00001inch
0 0.00001inch
BA109
TR2
0 0.00001inch
Height axis rotational center offset of the first rotary axis(Tool tip point control)
K124
1490152 0.1um
L5
1704666 0.00001inch
M5
X1
4550 0.1um
M5
-803900 0.1um
90600 0.1um
28490 0.1um
39194 0.1um
M16
M16
Y
X2
14711 0.1um
0 0.1um
M16
M16
M16
X1
Z1
Z2
RS11
0 0.1um
RS13
0 0.1um
Y-AXIS REVISION(B=180 )
RS16
RS12
0 0.1um
Y-AXIS REVISION(B=90)
0 0.1um
RS15
0 0.1um
Pitch:
Twist:
mm/M
mm/M
Level
Pitch
Twist
mm/M
mm/M
Tolerance
HD1
+/- 0.02
+/- 0.01
MID
+/- 0.01
+/- 0.005
HD2
0
0
Pitch:
Twist:
mm/M
mm/M
Level
Pitch
Twist
mm/M
mm/M
Tolerance
HD1
+/- 0.02
+/- 0.01
MID
+/- 0.01
+/- 0.005
HD2
0
0
1.7826 inch
C=
6.1 inch
0.0000 /
10
inch
0.0000 /
10
inch
0.0000 /
10
inch
Tailstock Check
A=
0 inch
B=
0 inch
C=
1 inch
C
B
Headstock #2 Check
A=
1.9665 inch
B=
1.9665 inch
C=
6 inch
Tolerance
B-side smaller than A-side
/
-0.0003
10
inch
You need
Turret Straightness
This form useable both for inch and metric.
inch *Please input "inch" or "mm"
Test Bar Length:
7
inch
Specify to + and - direction.
1,Y
-0.0005 inch
2,X
-0.0003 inch
B=0
B=180
6,Y
0.0005 inch
5,X
0.0007 inch
B=90
0
-0.0007
1,Y
2,X
3,Z
4,Y
5,X
6,Y
-0.0003
-0.0002
-0.0004
-0.0001
0.0004
0.0003
inch/4inch
inch/4inch
inch/4inch
inch/4inch
inch/4inch
inch/4inch
-0.0001 inch
3,Z
4,Y
0.0004
Tolerance
+/-
inch
BA62=Inch or Metric
*Ex: When you want to input "inch" value, please input "inch" if not "mm".
Data
7.874228
0.984426
9.548198
9.486078
788.924
951713.8
951766 0.00001inch
1000 1.0um
2417485 0.1um
D Test Bar
Mill SP
T
T= 7.874228 inch
D= 1.968852 inch
#1
#2
Machine pos.
Z=
-10.21627 inch
Distance move
Z=
Machine pos.
Z=
6.15961 inch
9.48608
#1
#2
Machine pos.
X(D)=
-37.9883 inch
X/2(r)= -18.99415
Distance move + L
X=
Machine pos.
X=
-5.1123 inch
X/2=
-2.55615
9.5482
789 1.0um
-52.2 0.00001inch
1789 1.0um
951714 0.00001inch
2417353 0.00001inch
* When you check this test, you need to find highest point
on the testbar by moving Y-axis. And after found the
position do not move Y-axis until check tip of testbar.
Tolerance
When finished this test, try this test again and if
you get a result with in 1~2um different(as much
smaller), it is OK, because there has no specified
tolerance.
These parameters offset the tip coordinates and the tool length on B-axis turn.
The settings differ between BA61 and BA62.
BA61The machine end is offset with actual axes travels according to B-axis turn angle.
BA62The value is automatically calculated on tool length measurement, but without machineend offset.
Integrex
100
inch
Machine Position
X
-44.1003 inch
Y
-0.0003 inch
-44.09892
Tolerance
100mm = 4"
+/-
0.0008 inch
M16
M16
Current Parameter
X
50040 0.1um
Y
24410 0.1um
New Parameter
50002 0.1um
24334 0.1um
INTE
INTE
INTE
INTE
100
200
300
400
X-axis target
mm
Radias Diameter
-390
-780
-560
-1120
-610
-1220
-610
-1220
Gage Block
Length
Gage Block
Chuck Width(BA2)
inch
Radias Diameter
-15.35
-30.7
-22.05
-44.1
-24.02
-48.04
-24.02
-48.04
Machine Position
Target
Z
-11.06797 inch
-11.06556 inch
Gage Block Length
3 inch
Chuck Width
BA2
40551 0.0001inch
Z-axis distance
BA19
276378 0.0001inch
Different between Turret face to Home position
BA62
951714 0.00001inch
M16
L5
Current Parameter
Z1
22797 0.1um
New Parameter
22185 0.1um
1406556 0.00001inch
*If machine has not standered KITAGAWA Chuck, You can not use this form unless you find correct Chuck width(BA2).
Y-axis Compansation
This form useable both for inch and metric.
Indicator inch *Please input "inch" or "mm"
Find center and set indicater "0" from HD1.
(If it is not make indicator "0" with home position, please check home position adjustment one more time.)
100mm = 4"
Move B-axis 90 degree touch same point which you setted indicater on B-axis 0 degree. And find
highest point.
100mm = 4"
100mm
Read indicator at
front side.
100mm = 4"
Set again indicator setting "0" with both front and back side, Then move B=180 and check center with HD2. (ex:
X=1120mm(44.1") Y=0mm(0"))
Indicate from front side and read "+/-" direction also.
Reading Indicater
-0.008 inch
Current Parameter
New Parameter
RS16
0 0.1um
-2032 0.1um
*Max input value on this parameter +/-500.
X
100mm = 4"
Yt
100mm = 4"
Yt
Current Parameter
New Parameter
RS11
0 0.1um
2032 0.1um
*Max input value on this parameter +/-1000.
This parameter effecteve when you select HD2 side.
*Note: After changing "X"(RS11), Please check "Yt"(RS16) again until X and Yt are "0".
Integrex
Machine
200
inch
M16
100
200
300
400
Machine Position
X2
-10.2397 inch
Target
-10.62000 inch
Current Parameter
X2
8046 0.1um
New Parameter
56344 0.1um
X2-axis target
mm
inch
Radias Diameter Radias Diameter
-205
-410
-8.07
-16.14
-135
-270
-5.31
-10.62
-215
-430
-8.46
-16.92
-215
-430
-8.46
-16.92
Target
-10.62000 inch
Current Parameter
New Parameter
RS13
-100 0.1um
-48868 0.1um
*Max input value on this parameter +/-1000.
This parameter effecteve when you select HD2 side.
*Since Lower turret does not has Y-axis, If you see different on Y-direction, you can only adjust by shim.
However, usually new machine does not required to grind shim because already adjustd at Factory.
So if you need to adjust Y-direction on new machine, you need to adjust by Level.
ATC Adjustment
This form useable both for inch and metric.
Set ATC alignment tool
Magazine
Taper Shaft
(3piece alignment tool)
Machine
inch
Mill Spindle
t
ZDirectio
Machine Position
X1
-0.001177 inch
Yt
-3.65171 inch
Ring
(3piece alignment tool)
Up/Dow
n
Directio
M5
M5
ATC Arm
Shaft
(3piece alignment tool)
New Parameter
X1
-149 0.1um
Yt
-927534 0.1um
Machine
inch
#2
#1
Tool OD
Orient 0
degree
#4
#3
Orient 180
degree
Orient 0
degree
Tool OD
Upper Turret
BA95
34.96 inch
Original BA95
#1
#2
0.00001inchNew BA95
-479.7816 inch
-548.6806 inch
3393900 0.00001inch
BA96
#3
#4
Original BA96
0.00001inchNew BA96
378.5863 inch
447.4895 inch
3394320 0.00001inch
Please set BA95,96 with new number before goint to next test.
BA97
#1
#2
Original BA97 -1314391
NEW BA97
-479.9562 inch
-514.7079 inch
-49733205 0.00001inch
BA99
#3
#4
NEW BA99
378.6094 inch
413.5769 inch
-39609315 0.00001inch
Lower Turret
Gage block
#5
3 inch
-7.37902 inch
Target
13.38 inch
New BA97
-49 0.00001inch
Gage block
0.622 inch
#6
14.56057 inch
#7 -12.05669 inch
New BA99
Target
27.64 inch
0.00001inch
-19.647975
27.64 20.3597
15.58331
-1558331
Model:
No
Installer:
Factory Setting
BA2
BA19
BA61
BA62
BA97
BA99
BA97
BA99
BA109
TR1
TR1
TR2
TR2
TR2
Serial:
Title:
Date:
Current Setting
66535
264961
28
586674
-1314391
-1476157
0
0
0
0.00001inch
0.00001inch
1.0um
0.00001inch
0.00001inch
0.00001inch
0.00001inch
0.00001inch
0.00001inch
BA2
BA19
BA61
BA62
BA97
BA99
BA97
BA99
BA109
TR1
TR1
TR2
TR2
TR2
40551
276378
1789
951714
########
########
-49
0
0.00001inch
0.00001inch
1.0um
0.00001inch
0.00001inch
0.00001inch
0.00001inch
0.00001inch
0.00001inch
K124
1490152 0.00001inch
K124
2417353 0.00001inch
L5
1704666 0.00001inch
L5
1406556 0.00001inch
M5
M5
M16
M16
M16
M16
M16
RS11
RS12
RS13
RS15
RS16
X1
Y
X1
Y
Z1
X2
Z2
4550
-803900
90600
14711
28490
0
39194
0.1um
0.1um
0.1um
0.1um
0.1um
0.1um
0.1um
M5
M5
M16
M16
M16
M16
M16
0
0
0
0
0
0.1um
0.1um
0.1um
0.1um
0.1um
RS11
RS12
RS13
RS15
RS16
X1
Y
X1
Y
Z1
X2
Z2
If you have any other parameters were changed, Please write down.
-149
-927534
50002
24334
22185
56344
0.1um
0.1um
0.1um
0.1um
0.1um
0.1um
0.1um
2032
-468
-48868
225
-2032
0.1um
0.1um
0.1um
0.1um
0.1um
Model:
Serial:
Title:
No
Installer:
Date:
Z1-axis Level
Check
Level
Pitch
Twist
HD1
-0.005
-0.005
MID
0
-0.005
HD2
0
0
mm/M
mm/M
PASS
PASS
Level
Pitch
Twist
HD1
-0.01
+0.005
MID
-0.005
0
HD2
0
0
mm/M
mm/M
PASS
PASS
Level
Pitch
Twist
HD1
+/- 0.02
+/- 0.01
MID
+/- 0.01
+/- 0.005
HD2
0
0
mm/M
mm/M
W-axis Level
Tolerance
C
B
A=
inch
1.7826 inch
B=
1.7826 inch
C=
6.1 inch
0.0000 /
PASS
10
inch
10
inch
Tailstock Check
C
B
A
B
A=
0 inch
B=
0 inch
C=
1 inch
0.0000 /
A
C
Headstock #2 Check
A=
1.9665 inch
B=
1.9665 inch
C=
6 inch
0.0000 /
10
inch
-0.0003
10
inch
Tolerance
/
Transfer Position
inch
Reading Indicator
0.0001 inch
Check
PASS
Tolerance
0.0004
inch
6,Y
B=0
2,X
5,X
B=90
B=180
1,Y
2,X
3,Z
4,Y
5,X
6,Y
-0.0003
-0.0002
-0.0004
-0.0001
0.0004
0.0003
inch/4inch
inch/4inch
inch/4inch
inch/4inch
inch/4inch
inch/4inch
Tolerance
3,Z
4,Y
+/- 0.0004
inch
PASS
Data
Section
03/20/2007 release Ver1.0
Description
04/05/2007 Ver1.01
Tooleye Adjustment
04/30/2007 Ver1.02
B-axis Rotation Center(BA61,62) 1, "mm" mode does not works correctly for BA61
Info from
Tac
Brandon Church(AT Service)
07/13/2007 Ver1.11
Tac
09/11/2007 Ver.1.12
Tac
Y-axis compensation
Tooleye Adjustment
Tac