Professional Documents
Culture Documents
SATATION
TECHNICAL DIARY
210MW
NTPC
BOILER
AND
AUXILIARY
1.1 SPECIFICATIONS
1.1.1 TYPE Natural circulation , Dry Bottom , Tangentially fired , Balanced Draft ,
Radiant Reheat type with direct fired pulverised coal system.
1.1.5 ATTEMPERATOR
A) COAL
PRIMARY AIR
SECONDARY AIR
FLUE GAS
A. Air mmwc
Wind-box 115
APH 94
Air-duct 63
Aero-foil 25
Note: # If the Boiler water pH is not maintained in the prescribed limit, residual
Phosphate may be increased but upto 10 ppm only.
• Silica value in Boiler water should commensurate with the drum pressure.
i) 220vDC and 110vAC supply to FSSS panel estd.(crl 53 and tdr 10 are both on)
ii) Boiler Drum level normal(CR 169 is off)
iii) At least one ID and one FD fan running(CR 151 is off)
iv) Ignitor trip v/v proven closed(CR 263 is on)
v) Warm-up trip v/v proven closed(CR 279 is on)
vi) All Ignitors oil/air v/vs proven closed(CR12 is on)
vii) All WO and HO nozzle hydromotor v/vs proven closed(CR16 is on)
viii)All Pulv. are off(CR 26 is on)
ix) All RC Feeders are off (CR 28 is on)
x) All mills HAGs closed and CADs open , less than 5%(CR 43 is on)
xi) All Aux Sec. air dampers modulating to maintain adequate WB to furnace DP(CR 480
is on)
xii) All el. Flame scanners show “No Flame”(CR 22 is on)
xiii)No boiler trip command persisting(1CR 148 is off)
1.4 FANS
1.4.1 SPECIFICATIONS
II Capacity-5LPM Voltage-415v
Frequency-50C/S,3 Inlet vane control
Ph.
III Operating Press-2Kg/cm2 Speed-1380 RPM
II Capacity-5LPM Voltage-415v
Frequency-50C/S,3 Inlet Guide vane
Ph.
III Operating Press-2Kg/cm2 Speed-1425 RPM contol
i) No. & type of One drop hammer Type & no. Spiral hooks
rappers Per row for collecting approx one
Surface area of 57.6m2 dropHammer/
Two rows
ii) Rapper weight 4.9 kg. Rapper wt. 3 kg.
1.7.4 HOPPERS
C) AUX.CONTROL PANEL
i)Number 4
ii)Equipment controlled Geared motors for rapping mechanism, heating
elements om hoppers & shaft insulators.
iii) Location In the control room at ground level
D) MOTORS
E) HEATING ELEMENTS
i) HOPPERS
A) COAL BURNERS
B) IGNITORS
i) Type 6 eddy plate oil side ignitors air atomised
ii) NO. off 12 (4 per elevation)
iii) Location Elevation AB,CD,EF
iv) Capacity 0.5 millions k.cal./hour
v) Turn down ratio Nil
vi) Oil pr. At control cabinet 12.5 to 14 kg/cm2
vii) Oil firing rate 50 kg/hr/ignitor
viii) Atomising air quality Water free service
ix) Atomising air pr. 5.5 to 7 kg/cm2
x) Atomising air consumptio 14.5 Nm3 / hr/ ignitor-when off
xi) Combustion air quality 560 Nm3 / hr / ignitor
xii) Combustion air pr. At wind box 75 MMWC
MOTORS
i) Rating 340 kw
ii) Voltage 6.6 kv 3 phase
iii) Frequency 50 c/s
iv) RPM 990
v) Rated current 41.7 Amps
vi) No load current 15-16 Amps
MOTORS
i) Rating 7.5 kw
ii) Voltage 415v
iii) Current 15.5 Amps
iv) Speed 975 rpm
A) PUMP
I) No. of boiler 2 2
ii) Capacity 0-100 ltr./hr. 0-30 ltr./hr
iii) Type Horizontal Horizontal
reciprocating reciprocating
MOTOR
i) Rating 2.2 kw
ii) Voltage 415 v,50 c/s
iii) Speed 1430 rpm
iv) Current rating 4.8 amps.
1.13 ASH HANDLING SYSTEM
B) ASH PUMP:
C) ASH ANALYSIS
i) Silica 55.09-68.8 %
ii) Alumina 19.8-29.8 %
iii) Iron oxide 3.05-18.3 %
iv) Titanium oxide 10.0-2.05 %
v) Lime 1.1-2.1 %
vi) Magnesia 0.26-1.2 %
vii) Sulfuric acid hydrous 0.4-1.8 %
viii) Phosphoric Anhydride 0.19-0.28 %
ix) Alkalis 0.16-3.04 %
SUPPLIERS:
FOREIGN: Simon-Macawber Limited,
Shawlane Industrial Estate
Doncaster
South Yorkshire
DN2 4SE, UK
INDIGENOUS: Bakhtawar Singh Balkrishan & Co
"Beekay House"
L-8, Green Park extension
New Delhi - 110016.
DESIGN DATA:
Compressed air is required in the system for conveying and controls as below:
For primary system at 9.8 TPH per unit of 210 MW 8.82 m3/min
For Secondary system at 5.0 TPH per unit 10 m3/min
Total Air required for the complete system (8.82x2)+(10x2)=37.64
m3/min
Provided 4 Nos compressors with maximum 3 Nos working and 1 No as standby, each of
14.7 m3 capacity (FAD) delivering at 7 kg/cm2 (g)
1.15.5 AIR RECEIVERS:
SECONDARY SYSTEM:
1.15.6 DENSEVEYOR
Model 12/8
System : batch conveying 12 Ft3
Vessel capacity:
Pipe size 150 mm
Design Code BS5500 Class III
Safe working pressure 110 lb/in2 (7 kg/cm2)
Hydraulic test pressure 150 lb/in2 (10 kg/cm2 )
Type Screw
Model & Type SES-520 single stage
Capacity 520 cfm +/- 5%
Make Khosla Indair
Drive Motors NGEF
Discharge Pressure 7 kg/cm2
Speed 4500 RPM
Actual Quantity of free air compressed FAD 520 +/- 5% cfm
Volumetric efficiency 91%
Brake HP required at Comp.shaft at 105.0 HP
rated load
Motor Rating 130.0 HP
Type of bearings for rotors Cylindrical roller and 4 point
Bearings
Details of lubrication Oil flooded (forced feed)
Materials of construction:
Rotors EN-8
Gears EN-41B
Bearings Mfd.Std.
Frame and running gear (coupling) forged steel,
rubber – flexible
Shaft EN-8
Base plate MS
Type and size of suction and Butterfly suction valves -
discharge valve MS (CI body) DK-100 (4")
Details of special features After cooler and oil coolers
Total cooling water quantity 150 LPM
required at 360C
Cooling water out let temp. 100 C above inlet temp. Oil
cooler and after cooler.
Air Pressure drop through the after cooler/oil cooler 2-3 psi
Cooling water inlet/outlet size 1" & 3/4" BSP
Cooling water quantity required at 360 C 150 LPM
Air outlet temp. 100 C above cooling water
temp.
TURBINE
AND
AUXILIARIES
2.1 SPECIFICATION
2.1.1 TURBINE MAIN DATA
Rated Power 210MW
Rated Speed 3000 rpm
Rated Steam(Pressure) before ESV 130 Kg/cm2 abs
Rated Steam Temp. before ESV 5350 C
Rated Steam pressure Before IV 27 Kg/cm2 abs
Rated Steam temp. Before IV 5350 C
Rated Steam Flow 670 T/Hr
HPT Exhaust Pressure 27 Kg/cm2
HPT Exhaust Temperature 3270 C
Rated circulating water quantity 27000 M3
through condenser
Condenser back pressure 0.09 Kg/cm2
Critical Speed 1585,1881,2017&2489
Rated condenser cooling water inlet 240 C to 330 C
temperature
Rated condenser cooling water 1.0 to 1 Kg/cm2
pressure
Type of governing Hydro mechanical
Nozzle type governing
Type of turbine condensing, Tandom compound
Three cylinder, Horizontal
Nos. of bearing 5 Nos.( for turbine side only &
HPC front bearing
is combined thrust & journal bearing
Barring gear 3.4rpm, ac motor of 30kw, 730rpm, 50c/s,
415v, 220:1 Ratio
Location of anchor point of At the middle foundation frame of front
the turbine exhaust part of the L.P. Cylinder
i) SPEED GOVERNOR:
Directly coupled to turbine rotor through coupling & hydraulically coupled to
speed governor pilot block located front pedestal.
PURPOSE: To receive movement signals from follow pilot valve & gives
command to intermediate pilot valve to open or close the control valves.
PURPOSE: To limit the load raising beyond set point by limiting the
opening the control valve by speed governor.( its continuos operation is not
recommended.)
viii) DIFFERENTIATOR:
PURPOSE: It prevents undue speed rise in case of more than 50% load
through off which causes anticipatory closure of control valve of HPT and
IPT.
PURPOSE: When main steam pressure falls below 90% +/- 2% of rated
value it throttles the control valves & when main stem pressure falls to 70%,
completely closes the control valve.
PURPOSR: It consists of two centrifugal strikers which operates and trip the
turbine in case 11 to 12% of over speed by closing ESV, IV , HPT and IPT
control valve.
Capacity 200 Kw
Speed 1000 rpm
Voltage 6.6 KV,3 Ph, 50 C/s
Arrangement Horizontal
PUMP MOTOR
Type 150COAV ,BHEL Type 22F Q UE/O
(multistage, centrifugal oil
Pump, driven by motor) Power 25 Kw
Capacity 150 m3 /Hr,(2500 L/Min) Speed 960 rpm
Head 30 MWC Current 52 amps
No. of stages 2 Voltage 415 volts,3 Ph, 50
C/S
Arrangement Vertical
Impeller material Bronze
Min. oil pressure 0.6 Kg/cm2 For auto starting
BEARING
PUMP MOTOR
BEARING
PUMP MOTOR
LUBRICANTS
Type WH
KW 120
Voltage 440 volts
2.4.1 CONDENSER
PUMP MOTOR
2.5.1 L.P.HEATERS
FUNCTION
PUMP MOTOR
2.5.5 DEAERATOR
A) PUMP
B) MOTOR
PUMP
MOTOR
Output 55 KW
Speed 1487 rpm
Amps 96
Voltage 415 V
Make NGEF
(i) Provided to increase the rate of steam temperature rise and warm up the
HRH,CRH, IPT & transfer pipe lines ( at 60% MCR full pressure & temp. can
be obtained i.e. 60% capacity)
(ii) All the HP & LP BYPASS valves are hydraulically operated for which oilat
about 50 kg/cm2 is supplied by a separate oil supply unit.
S. No. If max metal temp of HPT If max metal temp is less than If max metal temp
casing is less than 1500C 1500C-3500C is more than 3500C
1 Speed from 0-500 rpm Speed from 0-500 rpm Speed from 0-1200
= 5 mts = 5 mts rpm
= 5 mts
2 Hold at 500 rpm =10 mts Hold at 500 rpm =5 mts for Hold at 1200 rpm
checking differential expansion, =5 mts for checking
bearing vib etc. differential
expansion, bearing
vib etc.
3 Speed from 500 rpm to From 1200 rpm to
1200 rpm @ 50 rpm = 14 3000 rpm = 5 mts
mts without any pause
4 Hold at 1200 rpm Raise the speed from 500 rpm
(Soaking)= 20 mts to 1200 rpm = 5 mts
5 Speed from 1200 rpm to
Hold for 3 mts for checking
3000 rpm =5 mts differential expansion, bearing
vib etc.
6 Hold at 3000 rpm Raise the speed from 1200 rpm
(Soaking)= 20-25 mts to 3000 rpm = 3 mts without
any pause
7 Hold the turbine at this speed
(3000 rpm) for checkings.
8 Total = 75 mts Toatl = 26 mts Total = 15 mts
GENERATOR
AND
AUXLIARIES
3.1 GENERATOR SPECIFICATION
3.1.1 GENERATOR MAIN DATA (at rated H2 pressure and cooling water
temperature)
3.1.6 REACTANCES
i) Field time constants with open circulated stator winding (Tdo) 7 secs
ii) Field time constants with three phase sort circuit 0.96 secs
current of stator winding(T’d3)
iii) ) Field time constants with two phase sort circuit 1.5 secs
current of stator winding(T’d2)
iv) Field time constants with one phase sort circuit
current of stator winding 1.73secs
v) Time constant of the aperiodic component for 3 phase short circuit(Ta3) 0.29 secs
vi) Time constant of the aperiodic component for 2 phase short circuit(Ta2) 0.24 secs
vii) Time constant of the aperiodic component for one phase short circuit(Ta1) 0.25 secs
viii) Time constant of the periodic component of the sub transient
current for 3 phase : 2 phase and 1 phase short circuit(T”d) 0.121 secs
The Static Excitation Equipment has been designed and manufactured for machine
having following technical details
3.3.1 SPECIFICATION
MOTOR MOTOR
i) Type: Squirrel cage induction i) Type: Compound wound self excited type
ii) Voltage: 415V+/- 10% ii) Rating: 26 KW
iii) Frequency: 3 Phase, 50c/s iii) Voltage: 220VDC+10% & -20%
iv) Rating: 15 KW/20 HP iv) Speed: 1800 or 2900 rpm
v) Speed: 1465 or 290 rpm v) Rated current: 139 Amp.
vi) Rated Current: 27 Amp. vi) Operation Speed: 70-80% of rated speed
3.3.4 SEAL OIL COOLER
PUMP
MOTOR
C. EXPANSION TANK
TRANSFORMER RATING
BUSHING CT
TRANSFORMER RATING
BUSHING CT
RATING
No. 2 / Unit
Make EMCO, Mumbai
Capacity 12500 KVA
Voltage HV / LV 15.75 / 6,9 KV
Current HV / LV 458.2 / 1045.8 Amp
No. of phases HV / LV 3/3
Type of cooling ON
Vector Group Dd0
Impedance 7.877/7.57 (UAT4A/4B)
Impedance 7.762/7.725 (UAT 5A/5B)
Frequency 50 Hz.
Tap Changer On Load
Max rise in oil temp above ambient 45 Deg C
Weight of core and winding 12000 Kg
Weight of Oil 6430 Kg
Total weight 27100 Kg
SECTION –IV
PROTECTION
AND
INTERLOCK
4.1 UNIT PROTECTIONS
PROTECTION
RELAYS
SETTINGS
5.1 RECOMMENDED SETTINS OF GENERATOR, GT & UATs
Make :Levelstart
Total no. of probes : 14
Range : 0-500 mmWCI
Drum Pressure :200 kg/cm2
Temperature : 4000 C
Power supply : Dual for odd & even set of
electrodes
Indication local and UCB for left & right side.
Make : L&T
Rating : 7.5 KW,415V 3Ph
Feeders :6 nos.
Features : Remote speed indication & facility
for auto control
Make : Masibus
Sensor : Inductive proximity switches
Indication : Digital speed indication in UCB for
each feeder
Alarm : An immediate alarm is given in
case of stoppage of the feeder in
UCB
Make : Siemens
Mode : Sieser
No. of points : 256
Time stamping : 1 msec
SECTION –VII
OFF-SITE
AUXLIARIES
7.1 SWITCHYARD
TRANSFORMER RATING
Make BHEL
MVA 31.5
Date Of First Charging 11-10-1982
Voltage Ratio HV/LV (kV) 220/7
Current HV/LV (Amps.) 82.67/2598.15
Phases 3
Frequency (Hz) 50
Vector Group Yd1
Type Of Cooling ON
Tap Changer Type OLTC
Impedance % 13.67
TRANSFORMER RATING
Make BHEL
MVA 63/43/20
Date Of First Charging 1973
Voltage Ratio HV/LV (kV) 220/6.9
Current HV/LV (Amps.) 163.3/1673
Phases 3
Frequency (Hz) 50
Vector Group Yd1
Type Of Cooling OFB
Tap Changer Type OLTC
Impedance % 16.75
TRANSFORMER RATING
Make BHEL
MVA 25
Date Of First Charging 15-06-1977
Voltage Ratio HV/LV (kV) 220/7
Current HV/LV (Amps.) 65.6/2062
Phases 3
Frequency (Hz) 50
Vector Group Yd1
Type Of Cooling ON/AB
Tap Changer Type OLTC
Impedance % 12.62
The arrangement in the 220KV switchyard comprises of a 220 KV double bus bar system
with a bus coupler and by pass bus. With this arrangement it is possible to take out any
one breaker on By Pass for maintenance without interruption of supply.
The two bus bras (Bus-I and Bus-II) should normally be kept coupled through the bus
coupler. The fixed distribution for bus differential protection should not normally be
disturbed.
For maintenance of a particular bus all feeders connected to the bus requiring
maintenance shall be transferred to the other bus by closing one bus isolator and opening
the other. The bus coupler shall be tripped in the last.
The Air Blast Circuit Breakers (ABCB) are of M/S BHEL and ABB make. The operating
pressures are 26 kg/ cm2and 31 kg/ cm2respectively and their lock-out pressures are 21
kg/ cm2and 27 kg/ cm2.
220 KV, single phase, 4 core current transformers are of M/S ABB and BHEL are in the
switchyard.
1ST Core used for Differential protection (Station transformer and Generator
Transformer)
Distance Protection (in case of feeders)
2nd Core used for Back up protection and local breaker back up protection
(LBB)
3rd Core used for Metering
th
4 Core used for Bus bar Differential Protection
In case of feeders, distance scheme covers phase to ground, phase to phase protection
with zone indications. In case of failure of main (distance protection), back up IDMT
type of relay trips the line. And if the protection relay comes and breaker fails to operate
due to control circuit or any other problem, LBB protection operates after 200 ms and
makes the 220KV Bus I or II dead (as the case may be). Similarly in case of 220 KV Bus
fault, all feeders of the faulty Bus trip and make the Bus dead through Bus bar
Differential protection.
In the Zone protection: -
1st Zone Instantaneous
2nd Zone 0.35 sec (delay)
rd
3 Zone 1.0 sec (delay)
7.1.9 INTERLOCKS
220KV BUS-I AND II (as the case may be) may become dead if any of the five unit
breakers is under trip position and its Bus and line Isolators are in closed position and the
air pressure drops to 16 kg/ cm2 (approx.)
There are 20 Bays in 220KV switchyard connected to 220KV Bus-I and Bus-II as per
following description:-
BUS-I
1 IP-I
2 Station I, III
3 Okhla-I
4 Ballabhgarh-I
5 Units-I, III, V
6 Jaipur
7 Mehrauli-I
BUS-II
1 IP-II
2 Station-II
3 Okhla-II
4 Ballabhgarh-II
5 Units-II, IV
6 Sahbabad
7 Mehrauli-II
By Pass Bay can be connected to either of these buses and bus coupler is used for
coupling both the buses.
Total Nos. 3
Jacket water pressure 4.2 kg/cm2 (Max.)
H.P. Cylinder outlet 1100 F to 1200 F
Water Temp
MOTOR
RECEIVER
Capacity 250C.F.
Working pressure 125 Psig
Test pressure 185 Psig
7.2.3 COMPRESSOR NO 3
RECEIVER
Capacity 10 M3.
Design pressure 9.2 kg/cm2
Test pressure 13.8 Kg/cm2
MOTOR
Capacity 132 KW
Voltage 415V+ 10%
RPM 1500
Amps 227
Make Siemens
7.2.4 PLANT AIR COMPRESSORS(ST-II & III)
No 2
Capacity 30 m3/min
Pressure 70 MWC
Make Kirlosker Pneumatic
MOTOR
Capacity 200 KW
Voltage 6.6 KV
RPM 988
Amps 23
Make Kirlosker
MOTOR
Capacity 100 KW
Voltage 415 Volts
Amps 173/177
Make Kirlosker Electric
Speed 1500 RPM
RECEIVER
Capacity 5 M3
Hydraulic Test Pressure 16.19 kg/cm2
Working Pressure 10.15 kg/cm2
MOTOR
Capacity 120 KW
Voltage 415 V
RPM 1000
Amps 212
Make Kirlosker
7.2.8 COMPRESSURE 3
MOTOR
Capacity 100KW
Voltage 415 V
RPM 1500
Amps 173
Make Kirlosker
Make Kirloskar
Type Induction Motor
Rating 6.6 KV,187 KW ,22Amp.
RPM 1485
No-V, VI 2
Make Kirloskar
Type Multistage Vertical Turbine Pump
Capacity 400 m3/Hr
Head 94.5 MWC
MOTOR
Make Kirloskar
Type Induction Motor (IP23/IC01)
Rating 6.6 KV,150 KW
RPM 1485
Make Worthigton
No 2
Type Multistage Vertical Turbine Pump
Capacity 500 m3/Hr
Head 94.5 MWC
MOTOR
Make Kirloskar
Type Induction Motor
Rating 6.6 KV,185 KW
RPM 1485
Make Kirloskar
Type DHR-35 Three Stage
Capacity 500 m3/Hr
Pressure 10 Kg/cm2
Engine Model Model NTA-855-F
Rating 132 Kw
7.3.5 LP FLUSH WATER PUMPS
No 3
Make Jyoti
Type B400 D3F 300, Multistage vertical turbine pump
Capacity 600 m3/Hr
Head 55 MWC
Speed 1440 RPM
MOTOR
Make Kirloskar,(CRW1)/Flowmore(CRW2,3)
No 3
Capacity 3500 m3/Hr
Head 20.5 MWC
MOTOR
Make Kirloskar.
Type Induction Motor
Rating 6.6 KV,280 KW
RPM 985
Make BSBK
Total no of screens 7 nos
Capacity 20000 cu mt /hr
Make Flowmore
Model D85
Capacity 1000 m3/hr
Pressure : 3.3 kg/cm2
Quantity 1.
Speed 800 RPM
Motor 194 KW
MOTOR
Capacity 194 KW
Voltage 415 V
RPM 1000
Amps 331
Make Siemens
Make Indure
Model D85D
Capacity: 1300 m3./hr
Pressure 5.0 kg/cm2
Quantity 3
MOTOR
Capacity 322 KW
Voltage 6.6 KV
RPM 991
Amps 35
Make Kirlosker
Quantity 2 nos.
Make Beacon Weir
Model SDC 200/200
Capacity 410 m3/hr
Pressure 8.0 kg/cm2
Motor 160KW/1485RPM/220Amp/NGEF
MOTOR
MOTORS
Make N.G.E.F.
Volts 415V
Current 130 amps
K.W. 75
Speed 1475 rpm
• One Diesel Engine is directly coupled with generator for producing power.
Diesel generator set is capable of supplying power to Barring gear motors of
unit I,II,III,& IV A.C. standby lub. oil pump & Hydrogen seal oil pump of unit
IV.There are 10 numbers of outgoing feeders panels for supplying power of
different motors and emergency lighting Boards when supply to any of feeder
panels fails signal impulse starts the diesel generator set automatically & it
supplies power through solenoid operated air circuit breaker provided in M.C.C.
• The control circuit is such that the set can be stopped only manually and also
this can be achieved only when the set is not supplying load to any of the feeder.
A provision is there to start the set manually. However, supplying of load to
the feeders will be automatic through the solenoid operated breakers.
10.6.1 SPECIFICATION
10.6.2 GENERATOR
No 2
Make Jyoti Ltd.
Rated output 250KVA
Power Factor/ Voltage 0.8/415
Frequency 50 Hz , 3 ph.
Insulation Class B
Speed 1500rpm
Current 348 Amps
Ratings CR Excitation 85V 50 Amp.
No. of space heaters One
Rated KW 200W
Rated Voltage 230V
ANION EXCHANGER
Description Alum Prep. Const. Head tank Lime Const. Head tank
Cum storage for Alum solution tank for lime
tank
Nos. off 2 1 1 1
Dimensions 12300x1200D 765Lx380Wx380H 16200 765Lx380Wx380H
x1480D
Concentratio 10% 10% 10% 10%
n of solution
High Speed 2 Nos. Nil 1 Nos. Nil
Mixture
7.7.4 CLARIFLOCULATOR
Nos. One
Size 168000 x 4000D
Capacity 400 m3/Hr.
7.7.6 CHLORINATOR
Nos. 2
Capacity 0.1 to 5.5 kg/cm2 (Max.)
Model Banaco Mark II
Type Press Gaseous Chlorinator
Capacity (0.1 – 5.5 ) kg/Hr
Operating Pressure/ 2.0 kg/cm2
Unit
Operating water 3m3/Hr.
Qty/Unit
7.7.7 TANKS
7.7.8
7.7.11
Nos. 2
Type Radial flow clarifloculator
Capacity 3200 m3/Hr./unit
Overload 20 % (Max.)
Size 54300 Dia x4915 Deep.
Nos. 2(one/unit)
Make Geo-Miller Private Ltd.
Detension Time 60 Secs.
Dia. 3.7 mts.
Gate 2/unit
Draining Service valve 150 DA.
Nos. 3/unit
Capacity/Tank Soln. (10 % strength ) to last for 8 Hrs.
operation while flow of 3200 m3/hr.
Motor 2 H.P
R.P.M. 1550
Gear base ratio 1:50
Nos 2 .
Capacity 1 Ton each
Type Gear operated travelling trolley are
fitted on monorails.
TANK 2/Unit
Type Semi Circular
Size 3.35(Dia.)x3.600L
Capacity 12 hrs. to dose 80% pure hydrated lime
slurry Of 10% strength at the rate of 35 ppm
to a normal flow of 3200 m3/hr.
PADDLES
Material M.S.
Type Rotation about horizontal axis
Motor 2 H.P., 1500r.p.m., gear ratio 1:
MOTOR
HP 30
Speed 1450 rpm
SR NO. FEATURES
1. Quantity (No.) Four
2. Type Vertical down flow.
3. Normal operating flow 55.00 m3/Hr
4. Operating Pressure 3.5 – 4.00 (kg/cm2)
5. Dimensions Dia x HOS 2200mm x 2650mm
6. Material of construction M.S.
7. Back wash Time 15-20 min. or till the effluent is
clear.
8. Max. allowable Pressure drop. 0.8-1.0 kg/cm2
9. Type of operation Manual.
7.7.21 DETAILS OF FILTER MEDIA IN ACF
Nos. 2
Make Tata Robins-Fraser Ltd.
Type Weighing Type with recording,
Side discharge
Total Time for Tripping 4 minutes (For 1 wagon)
Max.angle of rotation 1350 C (giving 450 angle at
Side of wagon )
Total Weight 125 tonnes
Capacity 85 tonnes
MOTOR
R.P.M. 1480
Amps 100
H.P. 75
Voltage 415V,50c/s, 3 Phase
Induction Motor.
(Power is transmitted through Traction type fluid coupling.)
MOTOR
Capacity 30KW/40 HP
Amps 52.5
RPM 960
MOTOR
Voltage 6.6KV
Amps 33.5
RPM 1490
Capacity 300KW
7.8.8
MOTOR SPECIFICATIONS
Speed 1440 rpm
Voltage 415 V
7.8.9 TRIPPER
MOTOR
Type 3 ph.Squirrel cage Induction Motor
Capacity 7.5 H.P.
(Traverse Drive)
Speed 1500rpm
Voltage 415 V
Telescopic Chute 5 H.P.
drive capacity
Quantity 2
Overall Length 11700 mm
Height 3500 mm
Width 1980 mm
1 STD – 08 ]
2 STD – 07 ]
3 STD – 06 ] M/s Fludomate make
4 STD - -5A ] (Conveyors)
5 FCU – 17.75 ]
6 FCU – 16.5 ] M/s Pembril Greaves make
7 FCU – 14.5 ] (Conveyors)
8 FCU – 12.75 ]
Total 6 Nos.
Make BEMLD155A-1
No. 2
Model KOMATSU S6D 155-4D
Diesel Engine
Rated RPM 2000
Rated Horse Power 320 HP
Maximum torque ( at about 1400 rpm) 144 KgM
Start system- starting motor 24 V, 11 KW
Equipment weight 5780 Kg
Maximum tilt 1000 mm
The fuel oil station in BTPS is located near the coal handling plant. In
conjunction with old receiving header which can unload six nos. oil tankers, another
header of 225M length has been installed in between two rail tracks. From each rail track
25 nos. of oil tankers can be unloaded at a time. For transferring the LDO from the
header to storage tank there are three transfer pumps each of 120m3 /hr. capacity.
7.10.2 STORAGE FACILITIES
Three light oil storage tanks of 2,000 m3 capacity each have been installed at the
back of the fuel oil pump house. Each tank is provided with immersion type steam heater
to keep the oil temp. at around 500 C in case of HFO unloading.
SPECIFICATION OF EQUIPMENT
MOTORS
Type/Make TEFC/Crompton
RPM 1000
Voltage 415 V, 3PH, 50 c/s
H.P. 100
Temp. rise over an ambient temp. of 650 C
450 C
FILTERS
No. off 4
Type Multi screw positive
displacement
Discharge pressure 25 kg/cm2
Capacity 250 lit/min.
MOTOR
No. off 1
Make AROTA
Capacity 40 m3/hr
MOTOR
No. off 2
Model No. PDE-45-4 GR-22 AU2
Capacity 250 Lit/min at 2 CST
Pressure 25 Kg/cm2
MOTOR
No. off 2
Type Multi screw positive
displacement , Horizontal
Make TUSHACO
Model No. PDHU-5-4
Capacity 250 lit/min.
Discharge pressure 25 kg/cm2
MOTOR
No. off 2
Type Multi screw positive
Displacement, Vertical
Make TUSHACO
Model No. PDH-60-SDEF
Capacity 250 lit/min.
Discharge pressure 25 kg/cm2
MOTOR