Pertanyaan :

a. Hitung LFS, SM dan IM Clinker

b. Berapa persen penyerapan coal pada produk Clinker dan komposisi kiln feed ketika masuk ke Kiln
c. Jika Feeding Kiln = 120 Ton/jam, dan pemakaian coal = 11,0 Ton/jam dengan Nett CV = 5953 Kcal/

F-Cao
1.01

SiO2
20.4

Al2O3
5.31

Fe2O3
3.08

Data clinker
CaO
64.62

F-Cao
0

SiO2
13

Al2O3
3.4

Fe2O3
2.01

Data Kiln Feed

CaO
41.71

Nett CV
5953
Fe2O3
2.59

Fine Coal - OPC

Hydrogen
4.79
Cao
63.67

MC
6.91

Residue
10.19
SiO2
23.59

Gross CV
6220
Al2O3
5.81

LSF = 100 (CaO - f.CaO) / 2.8 SiO2 + 1.65 Al2O3 + 0.35 Fe2O3
SM = SiO2 / (Al2O3 + Fe2O3)
IM = AM = Al2O3/ Fe2O3
Jawaban A : a. LSF
98.8257748
b. SM
2.43146603
c. IM = AM
1.72402597
Jawaban B :
Rumus LOI = (100 / (100-LOI)) * oksida %
Data Kiln Feed
SiO2
Al2O3
Fe2O3
CaO
MgO
13
3.4
2.01
41.71
2.46
20.35
5.32
3.15
65.29
3.85

Ash Batubara
Kiln Feed
Clinker

SiO2
23.59
20.35
20.61

Prinsipnya
Clinker = 100%
Ash Batubara = X
Maka Kiln Feed = 100%- X

Al2O3
5.81
5.32
5.36

Fe2O3
2.59
3.15
3.11

Contoh

SiO2
Al2O3
Fe2O3
8.006235819 7.69609452 6.56220801

Jawaban C :

CaO
63.67
65.29
65.28

MgO
1.5
3.85
3.69

Cao
C 100 = X Ca + (100-X) CF
X = ( C 100 - CF 100 ) / (Ca -Cf)
CaO
MgO
0.88037924 6.84696104

Specific Heat Consumption Clinker = (Nett CV X Konsumsi batubara ) / ( kiln feed X faktor kiln feed to
Faktor Kiln Feed = Berat Clinker / berat kiln fee
berat clinker =
43.344
berat clinker
76.656
Specific Heat Consumption Clinker =

100-6,686= %
Kiln feed yang jadi clinker

0.6388

854.2449384 Kcal/Kg

93.31%
(120-36,12)*93,31%
78.268428 ton

Fine coal belum jadi ash

ash = 9,68%

11 ton * 6,686% * 9,86%

0.072516356 ton

total yg jadi clinker =

78.34094436 ton
78340.94436 kg

Specific Heat Consumption Clinker =

er dan komposisi kiln feed ketika masuk ke Kiln (LOI Hilang)

al = 11,0 Ton/jam dengan Nett CV = 5953 Kcal/Kg coal, Hitung Specific Heat Consumtion Clinker
Data clinker
MgO
3.65

SO3
0.98

K2O
0.72

Na2O
0.23

Jumlah
100

Data Kiln Feed

MgO
2.46

SO3
0.64

K2O
0.44

Na2O
0.12
LOI KF

Jumlah
63.78
36.12

Dalam (XRF)

Fine Coal - OPC

Sulfur
0.77
MgO
1.5

ASH
9.68
SO3
0.81

VM
38.9
K2O
1.22

Na2O
0.83

Jumlah
100

Dalam (XRF)

SO3
0.64
1.00

K2O
0.44
0.69

Na2O
0.12
0.19

Jumlah
63.78
99.84

LOI KF

36.12

SO3
0.81
1.01
0.99

K2O
1.22
0.69
0.73

Na2O
0.83
0.19
0.23

Jumlah
100
99.85
100

SiO2
S 100 = X Sa + (100-X) SF

0 - CF 100 ) / (Ca -Cf)

SO3
K2O
Na2O
jumlah
9.17347866 7.75776058 6.56388694 53.48700481
rata-rata =
6.685875601

LOI Hilang

umsi batubara ) / ( kiln feed X faktor kiln feed to clinker)

eat Consumption Clinker =

(5953*11000)/78340,94436
835.871977 Kcal/kg

Komposisi
MC
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"
Total
total dengan MC
LSF
a
b
=

limestone
clay
iron sand

Raw Material
Batu Kapur Sandyclay Ironsand
5.14
0
5.95
4.95
61.03
24.42
0.84
11.98
4.73
0.45
5.59
46.42
49.76
3.58
4.5
40.5
10
1.32
2.39
1.23
6.41
1.11
6.59
14.84
100
100
100
105.4185
100 106.3264

0
13.09
3.39
2.04
42.7
34.85
2.48
1.45
100

SM
a
b
=

-3435.5828
18831.875
-6540.9611

82.34076
13.56196
4.09728
100

Separator Produk

a
b
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"

20.0965
3.31 total =
13.35329
2.510186
3.030599
41.64266
34.75829
2.397391
2.415751
100.1082

-1.8411
-18.6863
-98.8515
24.4065

Batu Kapur
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"
Total
total dengan MC

LSF
a
b
=

4.95
0.84
0.45
49.76
40.5
2.39
1.11
100
105.4185

5.22
0.89
0.47
52.46
42.69
2.52
1.17
105.4185

sandyclay Ironsand
61.03
25.9
11.98
5.03
5.59
49.36
3.58
4.78
10
1.4
1.23
6.82
6.59
15.78
100 109.1334

Ironsand
24.42
4.73
46.42
4.5
1.32
6.41
14.84
100
106.3264

SM
a
b
=

8539.6191
9002.3384
-1479.8458
a
b
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"

217.0766
228.8389
-27.1378

20.0965
3.31 total =
24.4065
limestone
82.34076
0.663906
clay
13.56196
48.23354
iron sand
4.09728
39.54795
100
2.360035
1.342687
100.7349
86.8024
279.6854
a((2,8sl+1,18al+0,65fl)lsf-100cl)+b((2,8sc+1,18ac+0,65fc)lsf-100cc)=100cp-lsf(2,8sp+1,18ap+0,65fp)
X [SM]
a((al+fl)SM-sl)+b((ac+fc)sm-sc)= sp-SM(ap+fp)

Komposisi
MC
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"
Total

LSF
a
b
=

limestone
clay
iron sand

Raw Material
Batu Kapur Sandyclay Ironsand
5.14
0
5.95
5.22
61.03
25.9
0.89
11.98
5.03
0.47
5.59
49.36
52.46
3.58
4.78
42.69
10
1.4
2.52
1.23
6.82
1.17
6.59
15.78
105.4185
100 109.1334

SM
a
b
=

-3621.3587
18831.875
-6936.7538

82.34076
13.56196
4.09728
100

a
b
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"

53.5649
0.061 total =
5.660897
0.978172
1.370714
51.53257
41.89763
2.597277
1.443508
105.4808

-1.9424
-18.6863
-105.18
54.6259

25.96
5.03
49.36
4.78
1.40
6.82
15.78
109.133417

Komposisi
MC
Si02
Al2O3
Fe2O3
Cao
IL
MgO
Lain"
Total
total dengan MC

Raw Material
Batu Kapur Sandyclay Ironsand
5.14
0
5.95
4.95
61.03
24.42
0.84
11.98
4.73
0.45
5.59
46.42
49.76
3.58
4.5
40.5
10
1.32
2.39
1.23
6.41
1.11
6.59
14.84
100
100
100
105.4185
100 106.3264

Separator Produk
0
13.09
3.39
2.04
42.7
34.85
2.48
1.45
100

X [LSF]
a((2,8sl+1,18al+0,65fl)lsf-100cl)+b((2,8sc+1,18ac+0,65fc)lsf-100cc)=100cp-lsf(2,8sp+1,18ap+0,65fp)
X [SM]
a((al+fl)SM-sl)+b((ac+fc)sm-sc)= sp-SM(ap+fp)