Professional Documents
Culture Documents
ACCESS PLATFORM
81 XE
OPERATORS MANUAL
THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND
UNDERSTOOD BY THE OPERATORS.
03 / 06 / 02
OBSERVATION
03 / 06 / 2002
First edition
26 / 02 / 2004
09 / 11 / 2004
23 / 06 / 2006
TABLE OF CONTENTS
1 - INSTRUCTIONS
1-1
1-3
1-4
1-4
1-6
1-8
1-9
PLATFORM IDENTIFICATION
1 - 11
1 - 12
2 - DESCRIPTION
2-1
CHARACTERISTICS
2-4
DIMENSIONS
2-6
2-8
2 - 12
2 - 21
RESCUE PROCEDURE
2 - 22
3 - MAINTENANCE
3-1
FILTER ELEMENT
3-3
LUBRICANTS
3-3
MAINTENANCE SCHEDULE
A : Every day or every 5 hours of operation
B : Every 50 hours of operation
C : Every 100 hours of operation
D : Occasional maintenance
3-5
3-6
3-9
3 - 10
3 - 11
4 - MAINTENANCE
HANDBOOK
4-1
1 - INSTRUCTIONS
1-1
The use of counterfeit parts or components not approved by the manufacturer may invalidate the terms of the
contractual guarantee and lead the manufacturer to withdraw his declaration of conformity.
BY USING ORIGINAL PARTS IN YOUR MAINTENANCE WORK,
YOU PROTECT
- Any user obtaining suppliers from elsewhere does so at his own risk.
YOURSELF
LEGALLY
- Any user who modifies his platform or has it altered by a service provider must take into
account that a new item of equipment is being thereby introduced on the market and must therefore assume responsibility for it.
- Any user who copies original parts or has them copied exposes himself to legal risks.
- The declaration of conformity is only binding on the manufacturer for the selected parts or
those developed under his control.
- The manufacturer lays down the practical maintenance conditions. The fact that the user does
not observe these creates no liability on the manufacturer.
YOU HAVE
THE BENEFIT OF
KNOW-HOW
ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS CONCESSIONAIRES.
Telephone the Parts Department to obtain a list of the network of dealers:
TEL: 02.40.09.10.21
1-3
GENERAL
INSTRUCTIONS
A INSTRUCTIONS MANUAL
- Carefully read and fully understand the instructions manual.
- The instructions manual must always be kept in the mobile platform, in the location provided and in the drivers usual
language.
- All operations or manuvres not described in the operator's manual are prohibited.
- Observe the safety instructions and the instructions written on the platform.
- Any plates or stickers that become illegible or damaged must be replaced.
1-4
C MAINTENANCE
- Any user who notices that his platform is not in good operating condition or that it does not comply with the safety
instructions must immediately notify his supervisor.
- It is forbidden for the driver to attempt to carry out any repairs or adjustments. He must keep his platform in a perfectly
clean condition if he is charged with this task.
- The safety devices must not be disconnected or bypassed.
- Perform daily servicing (See chapter : A - EVERY DAY OR EVERY 5 HOURS OF OPERATION in part 3 MAINTENANCE).
- For your safety and that of others, do not alter the structure or the settings of the different components of your platform
yourself.
. Hydraulic pressure
. Limit switch ratings
. Addition of extra equipment
The manufacturer is released from any liability in such cases.
- So that you can keep your mobile platform in a condition of conformity, we recommend that you have it
checked regularly by your agent or concessionaire, given that regular checking is a legally envisaged (please
refer to the upcoming legislation).
- Do not replace the batteries with lighter ones (this would compromise stability).
- Do not work on the hydraulic circuit without depressurising it first.
- Always wear safety goggles when charging the batteries.
- Do not charge batteries in an explosive environment.
1-5
DRIVING
INSTRUCTIONS
1-6
1-7
HANDLING
INSTRUCTIONS
- The platform may only be manoeuvred from the ground: ensure access is forbidden.
- The platforms cannot be used as cranes or lifts for the constant transport of materials or people, nor as jacks or
supports.
- When raising the platform, ensure that nothing or no one is impeding its travel and do not perform any false
manoeuvres.
- When working near to overhead electrical cables, ensure that there is adequate safety distance between the cables
and the platforms working area. Check the prevailing legislation.
You could be electrocuted or seriously hurt if you work or park the platform too close to electrical cables.
You are strongly advised to ensure that the safety rules on the site conform to the prevailing local
regulations regarding all types of work near to electrical cables.
- Do not attempt to accomplish operations beyond the platforms capabilities.
- Working over the heads of other people is forbidden.
- Ensure that the material loaded onto the platform (pipes, cables, containers, etc.) cannot escape and fall. Do not heap
such material up to the point that they must be stepped over.
- Do not use ladders or improvised constructions inside the platform to reach higher.
1-8
Do not work on the machine with the scissors extended without first blocking their descent using the maintenance
locks.
- Carefully read the instructions manual.
- Clean the platform, or at least the area concerned, before performing any work.
- Wear suitable clothing for maintaining the platform: avoid wearing jewellery and loose-hanging clothing. Tie up and
cover your hair if necessary
Ensure that consumable materials and replaced parts are disposed of in complete safety and in an ecological manner.
- Carry out any necessary repairs immediately, even minor repairs.
- Repair any leaks immediately, even minor ones.
- Do not attempt to loosen the connections, the hoses or a hydraulic component while the circuit is still pressurised.
Any manipulation or removal of the equalising valves that may be fitted to the jacks on your platform can prove
dangerous. An equalising valve should only be removed when the jack concerned is at rest and the hydraulic
circuit under residual pressure.
This operation should only be performed by approved personnel
- Disconnect the negative terminal (-) from the top of the battery before working on the electrical circuit or the platform
itself (e.g. welding).
- Do not lay metal items on the battery.
- The electric box may only be opened by authorised personnel.
- The periodic checks prescribed by the approved control departments are essential.
- Do not work on the hydraulic circuit without depressurising it first.
- Always wear safety goggles when charging the batteries.
- Do not charge batteries in an explosive environment.
1-9
B MAINTENANCE
- Clean away any trace of oil or grease from the platform.
- Clean the platform, or at least the area concerned, before performing any work.
- Do not clean with high-pressure equipment near to the electrical components.
If necessary, protect components liable to damage from penetration by water, steam or cleaning products and protect
the electrical components and connections in particular
- The platform must compulsorily be maintained and kept in a condition of conformity.
- Perform daily servicing (See chapter : A - EVERY DAY OR EVERY 5 HOURS OF OPERATION in part 3 MAINTENANCE).
1 - 10
PLATFORM IDENTIFICATION
MANUFACTURERS
- Type
- Serial No.
- Year of manufacture
1 - 11
Never use a new platform without carrying out the following checks:
LUBRICATION
- Check the different grease nipples and different levels. see chapter : SERVICE ENGINE SCHEDULE in part 3 MAINTENANCE and complete if necessary.
The machine is filled with lubricant at the factory to suit average climatic conditions, i.e. -15C to +35C. For more
severe use, before starting up the machine must be drained and refilled with lubricants suitable for the ambient
temperatures.
(if necessary, contact your agent or dealer for advice).
HYDRAULIC CIRCUIT
- Visually check that there are no leaks or sweating of oil on the connections, hoses, pipes and fittings. If necessary,
retighten or check the defective connections.
- Also check the oil level in the reservoir.
TYRES
- Make sure the wheelnuts are properly tightened (See chapter : B - EVERY 50 HOURS OF OPERATION in part 3 MAINTENANCE).
ELECTRICAL CIRCUIT
- Check the level and the density of the electrolyte in the battery.
- Check the various components in the electrical circuit and their fixings and connections.
IF NECESSARY, CONSULT YOUR AGENT OR DEALER.
1 - 12
2 - DESCRIPTION
2-1
2-2
2-3
CHARACTERISTICS
ELECTRIC
PUMP
- Supply
- Output
- Cubic capacity
- Pressure
ELECTRICAL
24 V
3.2 KW
4,8 cm3
200 bar +/- 10 bar
CIRCUIT
- Battery
- Charger
- Variator (Type)
FRONT /
REAR TYRES
DIMENSIONS
TYPE
LOAD PER
TYRE UNLOADED
16-5-11.1/4
Rubber tyre
425 kg
1130 kg
WHEAL
AREA OF GROUND
CONTACT FOR 1 WHEEL
94.5 cm2
7 DaNm
7 DaNm
GEARED MOTORS
- Motor
2-4
STAMPING
12 daN/cm2
81 XE
SPECIFICATIONS
- Use:
Indoors
- Capacity:
- Standard platform:
- Extension extended:
- Control system:
Electro-hydraulic
- Lifting system:
Single scissors
0.7 km/h
4 km/h
2.1 Km/h
29 s / 33 s
- Operating height
- Floor height:
- Height with guard rails folded
8093 mm
6093 mm
1917 mm
2298 x 790 mm
3290 x 790 mm
- Floor area:
- Extension retracted
- Extension extended:
2284 x 580 mm
3235 x 580 mm
1700 Kg
- No. of gears
- Handleadle gradient
25%
3,5% ou 2
0 km/h
VIBRATION
LEVEL
2-5
DIMENSIONS
81 XE
2-6
81 XE
6106
990
92
2280
100
2315
810
98
1056
2146
rails
1918 guard
folded
1839
2468
373
A
B
C
D
E
F
G
H
I
J
K
L
M
N
L
M
2-7
PLATFORM OPERATION
DESCRIPTION
- This machine is a mobile platform for lifting people. It consists of a working platform on a scissor lifting structure.
- MANITOU lifting platforms are solely for use for bringing people, and their tools and supplies (within the authorised
weight limit, please refer to the paragraph SPECIFICATIONS), to a desired working height.
- The lifting platform is equipped with a control station in the basket. From this, the operator can drive or move the
machine forwards or backwards. The operator can raise or lower the scissors and turn the platform right or left.
- The lifting platform is also equipped with a ground backup and maintenance station which can control all lifting
functions except travelling The base controls are only to be used in an emergency to bring the operator back to ground
level if he is incapable of doing this himself.
- The ground backup and maintenance station and the basket control station must be checked by the operator every day
to ensure that they work properly.
- The lifting platforms movements are powered by a hydraulic pump, operated by a battery-powered electric motor. The
hydraulic components are controlled by electro-valves actuated by contactors and the manipulator.
- The base or basket consoles controls are via changeover contactors and are either in Run or Stop mode.
- The lifting platform is a two-wheel drive machine driven by an electric motor on each wheel. The drive wheels have
spring-operated, hydraulically released brakes. These brakes tighten automatically as soon as the travelling
manipulator is returned to the neutral position.
- The lifting platform can lift up to the limit of its capacities (seer SPECIFICATIONS in this Chapter). Having a
maximum capacity load or less in the basket will still enable you to move in any position, provided that the machine on
ground with a slope of no more than 2.
GENERAL
- In the following pages, you will find all the information required for using the machine, including the platforms
operating, driving, parking, loading and transport instructions.
2-8
OPERATION
Do not raise the basket's platform if the machine is not on a flat, stable surface.
When starting up, set the battery cutout to the "ON" position (battery compartment).
Remember to set the selector switch to "Basket" before climbing into the basket.
BRAKING
WARNING
Activating the Emergency Stop button on the basket platform immediately engages the brakes, which risks causing
unexpected movement of the platform when the machine stops abruptly. When the machine is operating, hold on tightly and tie down any objects on the basket platform.
NB: For parking, the brake locks automatically when the console's control lever is in the central position (Neutral).
WARNING
Before lowering the platform, check that there is nothing under the extension.
LOWERING THE
PLATFORM S GUARDRAILS
Lift and fold back the front guard rail on the extension floor.
Lift the extension guard rails and fold them back.
Lift and swivel the rear guard rails.
Finshing by folding back the main guard rails.
Return to normal machine operating mode, carefully reinstalling the guardrails.
Reposition the basket console.
STOP PROCEDURE
When an operating period is finished, set the mobile platform to Transport position (basket lowered, extension retracted).
Park the machine on a level surface.
Stop the motor by engaging the Emergency Stop.
Carefully, get of the platform.
Cut off the circuit, using the battery cutout on the base console.
NB: The batteries will drain if the battery cutout is left in the "ON" position for a prolonged period. Always set the selector
switch to the "OFF" position when the machine is parked at the end of the working day.
2 - 10
SAFETY
12
SLOPE
11
OVERLOAD
15
When the platform has reached its authorized weight limit (see chapter :
CHARACTERISTICS) in the basket, a default code is displayed on the can 5*
(F 10) display. The overload LED at the basket console 12* flash regularly.
The beeper 15* in the basket sounds constantly. All movements are
prohibited for safety reasons.
* : the above references are the same as those used in the description
of these components in the following pages.
2 - 11
CONSOLE
MACHINE
NO. 506128
FROM
MACHINE
NO. 506129
3
4
9
8
2 - 12
A - BASE
CONSOLE
1. RAISE/LOWER
CONTROL
This governs the raising and lowering of the basket from the base console
when selector switch 2 is in the "BASE" position.
B
2
2. BASE/STOP/BASKET
SELECTOR SWITCH
Select "BASE" (position A) to control the raising of the basket using the
controls on the base. Select "BASKET" to control the machine's operation
using the basket console.
NB: A key is provided to lock the commutator.
NOTE:
The button must be held in low position (position A) to be able to move the basket.
3. EMERGENCY STOP
BUTTON
3
This switch cuts off all the machine's movements in the event of danger or
anomalies.
- Press the knob to cut off all movements.
- Turn the knob a quarter turn to the right to release (the switch will
automatically return to its initial position)
4. HOUR
TO
MACHINE
NO. 506128
5. CAN
FROM
DISPLAY
MACHINE
NO. 506129
2 - 13
Cumulative time
counter
in tenths
of anen
Horamtre
totalisateur
hour
Incrementing
dixime
d'heure
"incrmentation
when
the pump lorsque
is
la pompe est active"
started
BATTERY : 50 %
SERVICE : 11.0h
Battery
level
in % en
If %
0% charge, lifting
Niveau de
batterie
"Si 0 % de charge alors coupure de levage"
stops
Faults xxxxxxxx
!Fxx!
.
F1
F2
If a fault occurs,
Si
dfaut
designation
of the
Dsignation
du dfaut
fault code (Fxx)
code de la faute (Fxx)
SERVICE : 11.0h/J
P
5sec
F1
RESET SERVICE
000.0h/J
P
1sec
Remise
0 reset
de l'horamtre journalier
Daily
timer
F1
INPUTS
des entres
F2
M1 1 2 3 4 5 6 7 8 9 10
e 111010010 0
P
Status
the entries
in thematre
master module
Etat desofentres
du module
(E18/S6)
(E18/S6)
M1 11 12 13 14
e
0 1 1 0
F2
Status
the entries
in thematre
master module
Etat desofentres
du module
(E18/S6)
(continuation)
(E18/S6) (suite)
M1 15 16 17 18
e
0 0 7.2V 0
P
F2
Status
the entries
in thematre
master module
Etat desofentres
du module
(E18/S6) (suite),
avec visualisation
de of
(E18/S6)
(continuation)
and viewing
l'entre
analogique
17 (en
the
17analogue
entry
(in volts).
volts).
F2
Status
the entries
in the(E12/S3)
module (puptre),
Etat desofentres
du module
avec visualisation
de and
l'entre
analogique
(E12/S3)
(console)
viewing
of the88
(en % de la tension).
analogue entry (in % voltage)
F2
Status
the entries
in the(E12/S3)
module (suite),
Etat desofentres
du module
(E12/S3)
(continuation)
andanalogique
viewing of9
avec visualisation
de l'entre
(en 9%analogue
de la tension).
the
entry (in % voltage)
F2
Status
the outputs
in the
master
Etat desofsorties
du module
matre
(E18/S6),
avec visualisation
la viewing
sortie analogique
module
(E18/S6) de
and
of the 6 6
(en volts). output (in volts).
analogue
E10 1 2 3 4 5 6 7 8
e
0 1 0 1 0 1 0 38%
P
F2
E10 9 10 11 12
e
21% 00% 0 0
10
Menu principal de la
visualisation des sorties
OUTPUTS
P
11
F2
M1
s
12345 6
1 1 1 0 1 5.0V
P
12
E3 1 2 3 4 5 6 7 8 9 10
s 000000110 0
P
E10
s
Status
the outputs
in the
module (S10)
Etat desofsorties
du module
(S10),
with
position
(E3)
avecselector
position du
slecteur
(E3).
F2
13
123
010
F2
36
Menumenu
principal
la
Main
for de
viewing
Internal
visualisation des bits internes
bits
INTERNAL
FLAGS
P
F2
37
B1
0
Status
theinternes
masterdu
modules
internal
Etat desofbits
module matre
(E18/S6).
bits.(E18/S6)
P
F1
14
Main
for des
viewing
the
Menumenu
principal
diffrentes
rfrences
various
references
SOFTWARE
PART NUMBERS
P
F2
15
M1
W517700-XXX
PN : 50696445
P
2 - 14
16
F2
Program
number
recorded,
master
Numro du
programme
enregistr,
rfrence
du module(E18/S6)
matre (E18/S6)
module
reference
E3
PN : 50696441
Module
reference
(S10)
Rfrence
du module
(S10)
F2
17
E10
PN : 50696444
Module
reference
(E12/S3)
Rfrence
du module
(E12/S3)
F2
32
AF 2x16s
PN : 50696438
Display
module
reference
Rfrence
du module
afficheur
F2
33
AF 2x16p
PN : 50696439
Rfrence
du module
afficheur
Display
module
reference
F2
38
Main
fordes
speed
Menumenu
principal
paramtres
parameters
vitesses
CUSTOM
PARAMETERS
P
+
-
= increase
= incrmentation
= =Decrease
dcrmentation
39
F2
TRAC UP
P001
max
37%
F2
P
40
TRACUP
P002
Tacc
0,1s
F2
P
41
TRACUP
P003
Tdec
1,0s
F2
P
42
F2
P
43
F2
P
44
F2
P
45
F2
P
46
F2
P
47
F2
P
48
STEER LEFT
P010
Vmax
80%
F2
P
49
STEER LEFT
P011
Tacc
0,5s
F2
P
50
STEER LEFT
P012
Tdec
0,1s
F2
Parametering
to the left at
Paramtrage
deceleration time
P
51
LIFT
P013
Vmax
100%
P
2 - 15
F2
P
52
LIFT
P014
Tacc
1,3s
F2
P
53
LIFT
P015
Tdec
0,6s
F2
54
Menu principal des paramtres
Main menu for factory settings
usine.
FACTORY SETTINGS
P
55
F2
TO CONFIRM:
F2
5 sec
RECYCLE POWER
56
F2
The
first 2 numbers
les
2 premiers
chiffres
The
last 2 numbers
les
2 derniers
chiffres
18
KEY ? XXXX
(Manufacturers
code)
(code constructeur)
2 - 16
Confirmation
for resetting factory
Confirmation pour
settings.
remettre les paramtres usine.
6. "BATTERY
7 - SOUND
ALARM HORN
This sound alarm horn is activated by pressing button 14 (in the basket).
8 - OVERLOAD
SENSORS
9 - SLOPE
SENSOR
- This sensor checks the platforms inclination When the platform has
reached its max. authorized slope (See chapter : CHARACTERISTICS),
the buzzer ref. 33 is triggered intermittently and any "AGGRAVATING"
scissor elevation movement is blocked. The LED 11 on the platform is
lit.
If the buzzer does not sound and the LED does not light, immobilise the
platform and make the necessary repairs.
2 - 17
CONSOLE
17
16
18
12
19
11
13
10
14
15
2 - 18
B - BASKET
CONSOLE
10.RAISE / MOVE
COMMUTATOR SWITCH
10
A - COMMUTATOR IN POSITION A
- The control lever (10) moves the machine in translation mode
B - COMMUTATOR IN POSITION B
- The control lever (10) raises or lowers the scissors.
11. TILT
INDICATOR LIGHT
12
11
12. AVERTISSEUR
DE SURCHARGE
13. SPEED
13
14
NB: In the "Hare" position, the drive torque is lower than in the "Tortoise"
position.
14. SOUND
ALARM HORN
15. ALARM
BUZZER
15
16. EMERGENCY
STOP
16
This switch cuts off all the machines movements in the event of danger or an
anomaly.
- Press the knob to cut off all movements.
- Turn the knob a quarter turn to the right to release (the switch will automatically return to its initial position)
17. DIRECTION
COMMUTATOR
17
19
2 - 20
A
B
WORKING MODE
The access platform has two modes of displacements: the transport mode
and the working mode.
- Transport mode (below 2 m) : the scissors are folded. The access
platform arms are in low position. This mode is used to move at high speed
and go beyond the slope of the machine (See chapter :
CHARACTERISTICS).
- Working mode (below 2 m) : the scissors are folded. One or many arms
of the access platform are lifted or the telescope is gone out. In this mode,
the travelling are made with a small speed, the safeties for the slope and the
overload are activated..
2m
- Bring the platform to the work site.
- If necessary, load the material to be carried (arrange it so that it does not
inconvenience the operator and to avoid it falling). .
- Climb into the basket.
TRANSPORT MODE
When manoeuvring the platform (raising, rotating, etc.), look all around and
above you. Pay particular attention to any electric cables and other objects
that may be within the platform's operating area.
Fork emplacements
2 - 21
RESCUE PROCEDURE
IF THE OPERATOR BECOMES ILL
EMERGENCY
LOWERING PROCEDURE
The emergency lowering system is used to lower the platform in the event of a
power failure or a valve breaking down. This system is located on the rear righthand side of the machine and can be accessed via the window in the chassis.
P ROCEDURE
In the event of a power cut, the machine can be moved, using a winch or not,
over short distances at a speed not exceeding 8.0 km/h.
5
When the brakes are released and the machine is in free-wheel mode, there
is nothing to stop the movement of the machine.
Use chocks to prevent the machine from moving.
2-22
3 - MAINTENANCE
3-1
3-2
FILTER ELEMENT
DESIGNATION
1 - Hydraulic oil filter cartridge
REFERENCE
REPLACE AFTER
599004
100h
LUBRICANTS
COMPONENTS TO LUBRICATE
HYDRAULIC OIL RESERVOIR
CAPACITY
RECOMMENDATION
PACK
REFERENCE
13 Litres
20 L.
55 L.
209 L.
582297
546108
546109
Cartridge
400 Gr.
161589
Aerosol
719741
STEERING PIVOTS
SHELL Retinax HD
grease
Dry lubricant
3-3
3-4
MAINTENANCE SCHEDULE
A = ADJUST
C = CHECK
Ch = LOAD
D = DESCALE
G = GREASE
100
After
50 hours
hours
the first Day or
or 6
50
5 hours
or 1
months*
hours
year*
N = CLEAN
P = PURGE
R = REPLACE
V = EMPTY
PAGE
TRANSMISSION
Rear wheel reducer oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TYRES
Tightening wheelnuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condition of wheels and tyres . . . . . . . . . . . . . . . . . . . . . .
HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic return oil filter cartridge . . . . . . . . . . . . . . . . . . . .
Auxiliary hydraulic oil filter cartridge . . . . . . . . . . . . . . . . . .
Hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic circuit strainer . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turret motor brake reducer . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICITY
Battery charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Density of battery electrolyte . . . . . . . . . . . . . . . . . . . . . . .
Battery electrolyte level . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tightening electric power cables . . . . . . . . . . . . . . . . . . . .
Replace the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME
Access platform slew ring . . . . . . . . . . . . . . . . . . . . . . . . . .
Tightening screws on the turret slew ring . . . . . . . . . . . . . .
Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering pivots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scissor system slide rails . . . . . . . . . . . . . . . . . . . . . . . . . .
200
hours
or 2
years*
3-9
C
C**
R
3-10
V/R
N
3-7
3-10
3-10
3-6
3-6
3-8
3-8
3-9
3-12
C
Ch
C
C
C
3-9
3-7
LIFTING FRAME
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locking the telescope . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basket overload and rotation . . . . . . . . . . . . . . . . . . . . . . .
Tightening turret rotation motor bolts . . . . . . . . . . . . . . . . .
SAFETY COMPONENTS
Arm position sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slope sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESS PLATFORM
Change a wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attach a sling to the platform . . . . . . . . . . . . . . . . . . . . . . .
Transport the platform on a skid . . . . . . . . . . . . . . . . . . . . .
*: At the first period reached
**: Consult your dealer
3-5
C**
C**
C**
3-11
3-11
CHARGE
CHECK
A1/1
- When the display shows 100%, it means that the batteries are 100%
charged.
- When using the access platform, the percentage indicates the level of
charge of the batteries.
- When the batteries are discharged, the display shows 0% on model (Fig.
A1/1) and 20% on model (Fig. A1/2); be sure to recharge the batteries
before reaching this percentage, to avoid damaging the batteries.
A2 - BATTERIES
LOAD
- The platform is fitted with an electric charger 3 (Fig. A2/3) located in the
battery compartment.
A1/2
A2/1
A2/2
A2/3
3-6
A3 - SCISSOR
A3/1
CLEAN
A3/2
1
1
A4/1
A4/2
3-7
A5 - DENSITY
OF BATTERY ELECTROLYTE
A5
CHECK
The electrolytes density varies according to the temperature but a minimum
density of 1270 at 16C must be maintained.
1.240
1.250
1.260
In the hatched area (Fig. A5), the batteries are normally charged.
Below the hatched area, the batteries require to be recharged.
1.270
1.280
The density must not vary by 0.025 units from one battery element to another.
1.290
1.300
- Check the density of the electrolyte in each battery element using an acid
densimeter.
C -18 -10 0 10 20 30 40
F 0 14 32 50 68 86 104
A6
A6 - BATTERY
ELECTROLYTE LEVEL
CHECK
Check the electrolyte level in each battery element.
If the ambient operating temperature is high, check the level more frequently
than every 50 hours of operation.
- Open the battery covers.
- Remove cap 1 (Fig. A6) don each battery element.
- The level should be 1cm above the battery plates.
- If necessary, top up with clean distilled water, kept in a glass container.
- Clean and dry the caps 1 (Fig. A6) and replace them.
- Check the terminals and apply Vaseline to avoid oxidation.
3-8
B2 - STEERING PIVOT
GREASE
B2
Clean and grease the grease nipples 1 (Fig. B2) on the two wheel pivots
using grease (see "lubricants" chapter) and wipe off the surplus.
B3/1
B3/2
B3/3
B-
A1
MB+
3-9
D1
EMPTY
CLEAN
C2/1
CLEANING THE STRAINER
- Unscrew strainer 3 (fig C2/1) in the container, clean it using a jet of
compressed air.
- Replace the strainer in the container.
OIL FILLING
- Refit and tighten drain plug 1 (fig C1/1).
- Fill up with hydraulic oil (See chapter "LUBRICANTS") via the filler hole.
- The oil level should reach the middle of signal light 4 (fig C2/2).
C2/2
Dispose of the drained oil ecologically. Use a very clean container and funnel and clean the top of the oil can before filling.
C3/1
3 - 10
C4 - SLOPE
SENSOR
CHECK
C5 - OVERLOAD
SENSOR
CHECK
3 - 11
D - OCCASIONAL MAINTENANCE
D1 - BATTERIES
REPLACE
When the batteries must be replaced, it is essential that batteries of the same capacity and weight be used to ensure the
machines stability.
PRECAUTIONS : - Keep the battery very straight while it is lifted.
- Take care to distance the slings to avoid any short-circuit.
- Take care to position the battery correctly on the platform.
When installing new batteries, recharge them after 3 to 4 hours of use. Repeat 3 to 5 times.
3 - 12
4 - MAINTENANCE
HANDBOOK
4-1
MAINTENANCE HANDBOOK
- The maintenance handbook is provided by MANITOUs dealer when the machine is put into service.
- It accompanies the machine throughout the guarantee period and subsequently enables regular monitoring of the
maintenance conducted on the machine in accordance with MANITOUs recommendations.
- Maintaining the equipment ensures that it is available for use and its profitability.
- The MANITOU dealer can also propose maintenance programmes specially adapted to a variety of needs,
ensuring (through his own expertise and the use of MANITOU original replacement parts the equipments
maximum efficiency.
- We recommend that the maintenance handbook be carefully kept throughout the machine operating life and, in
particular, that it be handed over to the future owner it the machine is sold.
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
50 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
100 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
150 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
200 HOURS
DEALERS STAMP
REMARKS:
4-3
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
250 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
300 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
350 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
400 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
450 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
500 HOURS
DEALERS STAMP
REMARKS:
4-4
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
550 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
600 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
650 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
700 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
750 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
800 HOURS
DEALERS STAMP
REMARKS:
4-5
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
850 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
900 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
950 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
1000 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
1050 HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
1100 HOURS
DEALERS STAMP
REMARKS:
4-6
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
4-7
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
4-8
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
DATE
ACTUAL HOURS
ENGINEERS SIGNATURE
HOURS
DEALERS STAMP
REMARKS:
4-9