| - Name of project: Desalination Plant & Water Treatment | TEC/NTPL/MS 04 T=CTON Plant (TAS) Tuticorin DATE: 01/04/11 _=_=_— Client/Consultant: NTPL /MECON __ _ METHOD STATEMENT FOR MSRL PUDDLE PIPE & PLATE 1, OBJECITVE: To Fabricate the Puddle Pipe & Flanges with the specified material as per Tender Specification at manufacture shop. 2. SCOPE: The scope of work includes carrying out the Fabrication of Puddle Pipe & Flange as per Tender Specifications. 3. MATERIALS: 1. MS Pipes of approved make up to 200 NB shall be purchased from vendors with the Material test Certificates. 2. Pipes above 200 NB shall be fabricated from plates of thickness equal or higher than pipe requirement. The plates of approved make shall be purchased from vendors with the material test Certificates. 3. MS Flanges shall be purchased from the vendors with the materials test Certificates. 4, PROCEDURE: 1. The list of MSRL Puddle Pipe and the Puddle pipe drawing No.NTPL-TEC-TAS- M-282 Rev (0) is furnished. 2. The Puddle Pipe shall be fabricated based on the approved Mechanical GA drawings of water retaining structure and puddle pipe & flange details drawing. 3. The fabrication work of the puddle shall be carried out as per attached QAP at vendor shop. 4. The Rubber lining of thickness 3mm shall be carried out as per specification at manufacture workshop. 5. The fabricated Puddle Pipe & Flange material shall be dispatched to site after final inspection as per the attached QAP. A PREPARED x, CHECKED BY Wale za 16 f b MS PLATE << re =n see es I 9 . ) Il o| on Desertption [gr Rares FTA HE TAS Potable water Tank (NTPC WEE” TAS” Ma) Ja elec ay ft BSSSeea laneaseg |esaaee essueee feesssHes leoewonn ESSgees SSSee SREESSS SSSESHSS [BBE sseeees [SSSSSs [RESSESE ESSRSHES SSSESSESES BS . ec NLC-TAMILNADU POWER LIMITED err tires MECON UNITED TECTON ENGINEERING & le | CONSTRUCTION LLC ‘2X500 MW TUTICORIN THERMAL POWER PROJECT o TPL-TEC-TAS baseFORM No. 20(DQM) F-09 REV.0 CONTRACTOR Mis. Tecton Engg & Construction (I) P. Lid - See ee amiladu Power Limi CX ORDER No, & DATE eee aan ee ‘Tuticorin Thermal Power Project (2 x SOOMW) STRUCTURAL & MECHANICAL SUB-CONTRACTOR | Mis. Rahycon Engineers & Contractors EQUIPMENT PACKAGE No. TAS =e _ ORDER No. & DATE PACKAGE NAME_ | Desalination Plant & Water Treatment Plant INSTRUCTIONS FOR FILLING UP: CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS: Code Description ode Description Code Description DOCUMENTS 1. QAP shall be submitted for each of the equipment separately with break-up of assembly / ‘subassembly & part / component or for group of equipment having the same specification. 1. Visual (Welding ee.) 15. Leakage Test (RF Pads) 30.—_Proving Test DI. Approved GA drawings 2. Dimensional 16. Balancing test 31. Surface preparation & Painting —-D2._Information and other 2. Use numerical codes as indicated for extent of inspection & tests and submission of test 3. Fitment & Alignment 17. Vibration Test 32. Manufacturer's Test Certificates reference drg./ stamped certificates & documents. Additional codes & description for extent of inspection & tests 4. Physical Test (sample) 18. for bought out items drgs. Released for mig. may be added as applicable for the plant & equipment. 5. Chemical Test (sample) 19, 33. IBR/Other Statutory agencies -D3._—_—Relevant catalogues 6 Ultrasonic Test 20. Dust / Water Ingress Test Compliance certificate D4. Bill of matl / Item No, / 3. Separate identification number with quantity for equipment shall be indicated wherever 7. Magnetic Particle Test (MPI) 21. Friction Factor Test 34. Internal Inspection Report by Identification equipment having same specification belonging to different facilities are grouped together. 8. Radiography Test 22. Adhesion Test Contractor DS. Match mark details 9. Dye Penetration Test 23. Performance Test | 35. Hardness Test (Shore-A) D6. Line / Layout diagram 4. Weight in tonnes (1) must be indicated under column 5 for each item. Estimated weights 10. Metallographic Exam Characteristic curve 36. Spark Test for Lining D7. Approved Erection may be indicated wherever actual weights are not available. Il, Welder’s Qualification & weld 24, No Load /Free running Test 37. Calibration procedures procedure Test 25. Load / overload Test 38. Safety Device Test D8. Unpriced sub P. 0. with 12. Approval of Test and Repair 26. -—- Measurement of speeds 39. Routine test certificate for motor specification and ABBREVIATIONS USED: procedure 27. Acoustical Test amendments, if any. 13, Heat Treatment 28. Geometrical Accuracy Calibration Certificates of CONTR: CONTRACTOR 14. Pressure Test Hydro & 29, Repeatability & Positioning all measuring Instruments MFR: MANUFACTURER Pneumatic) Accuracy and gauges ee INSPECTION AND TESTS ‘Test Certificates & | Acceptance Criteria Standard s 5) ae Gani | Sigimaess | SRE |S Naan Fimlingein/ Tasty | Brcmmncioos | “ge, i] ewan St eee k par | Mentification mufacturer’S | Schedule Stage inspection Submitted to [ASME / Norms and MPL No. | specifications) No Nol |r address cf teel MFR | CONTR. | MECON | MFR contr. | MECON Mecon Documents M Inspection 1 2 3 a|s 6 7 8 9 10 ul 2 1B 4 1s 6 Refer Attached Drawing No. NIPL-TEC-TAS-M- : 282 Rev(0) for Size & Quantity 7 ~ | Mis. Rahyeon Engineers & | 19.04.2011 322 : : Cee : : 1,2,11,32 bi ~ | Contractors, Chennai - 98 ; (QAP No, TO BE ALLOTED BY MECON) For MECON (Stamp & Signature) For CONTRACTOR / SUB-CONTRACTOR —_| (Stamp & Signature) No. 2 (SHEET OFT