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FORM DESCRIPTION

Form No.: F-141

Revision: 0

Material Card

Release: 19-May-09

Part Description:

Customer:

Vehicle type

FRAME UPR PART S/RF

BMW

F25

Coil information
Mill Source:

AK Steel
Part Numbers

Coil Part Number:

Thickness (mm)

Width (mm)

1.53

1625

Q76030065R

Outer part
Inner visual
Inner non-visual
Ship to:

Oiling
Type

SAE J2329

Amount

mill oil
Light

+8/-0
Surface roughness

Burr Tolerance

Requirements
Exposed
Unexposed
x
Surface Critical
Gonvauto, Union , SC

Material Specification

CR4 (DDQ) HD 50G/50G

BMW Part Number:

7206143
Aim To: 1.59
Tolerances:
+.12/-0
Mechanical properties
Yield
Tensile strength
Elongation
Mpa
Mpa
%
140-185
270 min
40 min
Inside diameter
24"
Min Coil Weight
Outside diameter
40" - 72"
Max Coil Weight
Use

Material Grade

r-Value

n-Value

1.4 min
38000
45000

.20 min
lbs
lbs

Surface
x

gloss
matt
rough

Max 10% of
Thickness up
to 0.076mm

Yes
No

USA STD

Coil Edges
x

Coils Must Be Paperwrapped with VCI Paper

No Welds

Temper Pass
X

Mill Edge
Slit Last

Prime Side
Outside / Top
Inside / Bottom

Coating
X

1 Sided Top
1 Sided Bottom
2 Sided

Slitting Information (if required)

Part Numbers
Slit Coil Part#
Tolerances:
Shipping Information:
Special Slitting Instructions:
Ship to:

Thickness (mm)

Width (mm)

ID

OD

Weight

Packaging

Max Skid Weight

Blanking Information (if required)

Part Numbers
Thickness (mm)
Width (mm)
Length
Squareness Tol
Blank Part # B20920065R
1.53
1625
1247.5
1/2 astm
Tolerances:
+.12/-0
+8/-0
+.254/-0
Blank Type
Blank Packaging Requirements
Rectangle
Skid Type
P1813 - 2092
Paper Shroud:
no
Form Cut
Trapezoid
Chevron
Ship to:

Max Skid Wt
18000#
Max Skid Ht
711.2mm
# Pcs per Skid
250
Gestamp South Carolina, Union, SC
x

Load

Flatness Tol.

1/2 astm

Type:

Blanks/Hit

Nominal Weight

54.847
24.348

Net Weight

Unit

LB
KG

Base oiling
Surface
Rock Valley 7723C Exposed

Forklift Side Amount:

** including skid
Wash- Reoil
Oil Side

0.8 - 1.5 g/m^2

Unexposed

Burr
x

oil only
Top

Max 10% of Thickness

up to 0.076mm

Stamping Information (if required)

Stamping Part #
Stamping Part #

Part Numbers
S20920065F
BMW Part#
BMW Part#

Parts/ Blank

Pcs / Container

Rack / Container

Part Weight

7206143

Nael #

AI/DI

Nael #

AI/DI

9.29

Assembly Information (if required)

Part Numbers
Assembly Part #
Assembly Part #
Ship to:

Part Descr.

BMW Part#
BMW Part#

Pcs / Container

Rack / Container

Part Weight

Frame upr part sunroof

BMW Plant 10

Special Comment:
change oil amount to 0.8 - 1.5 g/m^2, max coil set is 18mm
blanks must be positioned on pallet to line up for pin locations
Stamping Pics

Date: 7-17-2014
created: G. Jones
checked:
approved:
Pallet Pics

Sheet 1

Rev. 2

Gestamp South Carolina

1 LSP Road
Union, SC 29379
Blank Sketch

FORM DESCRIPTION
Packaging Instructions
B20920065R on a P1813 pallet with 2092 stenciled on side of pallet
1.

Cardboard between Pallet and bottom blank.

a. Minimum of 90% coverage of blanks surface.

2.

Holes are predrilled for exact blank location. Make sure pallet is facing the right direction before blanking.

3.

Place paper over blanks covering at least the top of the blanks.

4.

2- 1 1/4" straps to pallet

5.

3 - 1 1/4" straps to blank

6.

1 - 3/4" poly strap around pins

7.

Place corner protectors where straps are touching edge of blanks

8.

Wire brush side walls, inspect for burrs / slivers-remove if detected

9.

Place Batch and Part number on top of paper

Place Lift tag on top of paper .

11.

Dock audit Certification labels must be applied to top of packaging.

1220mm

1275mm

10.

To Blanks

To Pallet