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Typical Analysis
Fe
Ni
Cr
Si
Nb
Mn
Al
X 40 Ni Cr Si Nb 38 18
(HR 32)
42
0,4
38
18
1,5
yes
Ni Cr 28 W
(HR 23)
22
0,4
48
28
1,5
Special LPC-Alloy
(Mancellium)
0,1
75
16
0,4
0,5
yes
Price Relation
Typical Lifetime
X 40 Ni Cr Si Nb 38 18
(HR 32)
100%
400 cycles
100%
Ni Cr 28 W
(HR 23)
125%
700 cycles
72%
Special LPC-Alloy
(Mancellium)
145%
1000 cycles
58%
Source: Cronite Klefisch GmbH
Conventional Fixture
for Shafts
Custom made grids with
optimum partition
Massive intermediate
grid
Conventional Fixture
for Shafts
11
Conventional Fixture
for Gears (hanging)
Conventional Fixture
for Gears (hanging)
13
Additional central
support
15
16
Additional supports
17
Multiple additional
supports
18
19
Minimum Distances in
densly packed LPC
Loads
Minimum horizontal
distance: 7mm (all
tolerances used)
Minimum vertical
distance: 40mm
including grid of 1215mm
Rounded and rough
surface prevents
masking effects
20
Distortion
Cracks due to
embrittlement
21
Carbon/Carbon
Composite Fixtures
22
Carbon/Carbon Structure
Multiple
Soaking
and
1000C
+
final
2000C
Heat
Treatment
Resins
Source: Schunk Group
23
Low Density
24
Alloy fixture
dimensions: 26 x 21
gross weight: 66 lbs
distortion after 9 month in service
Carbon/Carbon fixture
dimensions: 26 x 21
gross weight: 4.4 lbs
In service since 10 years without distortion
25
26
Unidirectional Carbon/Carbon
Composites
(SGL Performance)
- Higher stiffness
- Lower porosity
- Larger plate dimensions available
27
Schunk UniGrid
- Fibers directly layed in grid shape
- Fibers are not cut
- 100% material usage
Source: Schunk Group
Source: finanzen.net
28
29
10 Layer Load of
Syncro Rings
C/C spacers,
Si hardened
C/C Plates, water jet cut
C/C Centering pins
C/C Base Frame
Alloy spacers
31
32
33
34
Masking: Smooth
surface hinders
transport of Acetylene
to part surface
Countermeasure:
elevated position of part
by pins or profiling of C/C
surface
Broken edges by
rough handling
Countermeasure:
no transport by pushers,
use telescope systems
or chain conveyors
Source: Schunk Group
35
Ceramic Composite
Fixtures
36
WHIPOX :
Wound
Highly
Porous
Oxide Composite
37
Drying and
Sintering
Winding on Core
Drying and
Sintering
Wound Product
Forming
Formed Product
Example of Fixture
Design Elements
Bars
Wire Mesh
Posts
39
First Vacuum
Carburizing
Application for Ring
Gears
40
First Vacuum
Carburizing
Application for Ring
Gears
Ceramic Composite
Fixture after 20
Carburizing Cycles
41
Thank you
Credits:
42