SULIT UNIVERSITI TEKNIKAL MALAYSIA MELAKA PEPERIKSAAN AKHIR SEMESTER 1 SESI 2010/2011 FAKULTI KEJURUTERAAN MEKANIKAL KOD MATAPELAJARAN : BMCN 4533 MATA PELAJARAN fl KEJURUTERAAN BERBANTUKAN KOMPUTER PENYELARAS I DR. S. THIRU KURSUS : BMCD MASA : 2 JAM 30 MINIT TARIKH 6 15 NOVEMBER 2010 TEMPAT ; KOMPLEKS SUKAN ARAHAN KEPADA CALON (1) Jawab EMPAT (4) soalan daripada ENAM (6) soalan. (2) Markah keseluruhan bagi peperiksaan ini ialah 100 markah, Setiap soalan membawa 25 markah. (3) Pastikan anda menerima LAMPIRAN bersama-sama kertas soalat KERTAS SOALAN INI TERDIRI DARIPADA LAPAN (8 ) MUKA, SURAT SAHAJA (TERMASUK MUKA SURAT HADAPAN) SULITQi (a) ) (BMCN 4533) SULIT -English Version- How does the new ‘Computer Aided Engineering (CAE) approach’ differ from the conventional ‘look-like’ or ‘work-like’ prototype - based product design approach, being adopted at every phases of product development process in most mechanical industries, in general? (5 marks) A high pressure crude oil pipeline is subjected to transverse loading due to the oil pressure p along its length /. Consider a thin section element with thickness 1 in the loaded area, as shown in Figure 1.1, is subjected to plane strain, and if oz is 1400 MPa, and o, is — 100 MPa, determine the value of stress a; along the axial direction of the pipe parallel to the oil flow. Take E = 200 GPa and v=0.3 for the pipe steel. (20 marks) LDL FPPPRRT TTT EE TT LWW a ne Figure 1.1 Cross section of a high pressure oil pipe line SULITQ (a) (b) (BMCN 4533) SULIT -English Version- List at least five commercial finite element analysis software and explain the standard capabilities of any two. (5 marks) Figure 2.1 shows a part of a system of multiple rigid carts on a horizontal plane that are interconnected by a system of linear elastic springs. If the stiffness of the spring s; is 100N/mm and the load applied at cart j is 100N, when cart i is fixed firmly with the support column, then determine the following by using finite element method through force-equilibrium approach, if, iv. The equilibrium equation in matrix form The stiffness matrix Displacement of cart i Displacement of cart j Reaction force at i (20 marks) 4,100 Nim Figure 2.1 Linear spring system SULIT(BMCN 4533) SULIT -English Version- Q3 (a) What is virtual reality (VR) and explain it in details with at least two of its major applications in automotive product design and development process? (5 marks) (b) A thin ring, made up of an isotropic material with two of its material properties - Young’s modulus as £ and Poisson's ratio as v, is press fitted on a shaft, and is subjected to an in-plane loading p on its inner edge surface as shown in Figure 3.1, Develop stress-strain relationship for the plane stress induced in the Ring and express it in matrix form. (20 marks) rt a ape Zz WH Figure 3.1 Thin ring -4- SULITQa (a) () (BMCN 4533) SULIT -English Version- Answer any TWO of the following: i. Engineering applications of finite element method ii. General steps involved in finite element methods iii, Various engineering functions that the CAE approach attempt to integrate and automate in the entire industrial product development process (5 marks) Figure 4.1 shows a spring system that comprises four linear springs s), $2, $3 and sy with stiffness ky, ka, ks and ky respectively. If 5), 52, ds and dy are extensions of the four springs due to forces F) and F3 acting in such a manner as shown in the figure, explain how the principle of minimum potential energy forms the basis for determining the displacements qi, q2 and qs of nodes 1, 2 and 3 of this three degrees of freedom spring system to be in equilibrium. (20 marks) ky S2 Figure 4.1 Multiple spring system SULIT(BMCN 4533) SULIT -English Version- QS A stepped support bar with two bar elements / and 2 is welded rigidly on both edge surfaces of hand press columns and is subjected to an axial load P of 300 KN as shown in Figure 5.1. If the modulus of elasticity £ for bar elements J and 2 are 70 GPa and 200 GPa respectively, determine the following: i, Element stiffness matrix ii, Global Global load vector iness matrix iv. _ Nodal displacements v. — Reaction forces (25 marks) Welded to structure at one end. \ 2 P,300KN the Column L | Welded to fr structure at the other end Figure 5.1 Stepped support bar -6- SULIT(BMCN 4533) SULIT -English Version- Q6 A smooth pipe that has wall thickness ¢ throughout its entire length but with variable cross sections is shown in Figure 6.1 is carrying a pressurized fluid. For the one dimensional fluid flow, determine the potentials at the junctions, the velocities in each pipe and the volumetric flow rate. The potential at the left end is 10m and that at the right end is 2m. The permeability coefficient is 1.0 m/s. (25 marks) Ay 3m Are 2m? p—As= Tm? yA / Figure 6.1 Pressurized fluid pipeline ~END OF EXAMINATION QUESTIONS - SULITFF [Op Fy Fy Fey, Fyn Oxxl” a) A 2 “FG - 2) dy Ox}\dz” dy ez” Ox (BMCN 4533) Appendix/Lampiran 2+») ~kag = kal nf SULIT Pr SULIT