Sl Part no / Sub

no
Assy
1
1.2
1.5
1.8
1.11
1.14
1.17
1.19
1.20
1.21
1.22
1.23
1.24
1.25
1.26
1.27
1.28
1.29
1.30
1.31
1.32
1.33
1.34
1.35
1.36
1.37
1.38
1.40
1.41
1.42
1.43
1.44
1.45

Part no /
Sub Assy

13002014

Rev
Part Name
No.

Description

Qty
/set

13002014-1
13002014-2
13002014-3
13002014-4
13002014-5
13002014-6
13002014-7
13002014-8
13002014-9
13002014-10
13002014-11
13002014-12
13002014-13
13002014-14
13002014-15
13002014-16
13002014-17

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE

1420 X 1420 X 45 THK

1420 X 1420 X 45 THK
1420 X 1420 X 20 THK
1420 X 1420 X 20 THK
1420 X 1420 X 36 THK
1420 X 1420 X 36 THK
726 X 320 X 36 THK
706 X 300 X 20 THK
726 X 608 X 8 THK
1356 X 655 X 8 THK
2055 X 720 X 8 THK
2055 X 720 X 8 THK
2840 X 726 X 8 THK
100 NB X 655 LG
655 X 215 X 25 THK
655 X 309 X 25 THK
205 X 205 X 20 THK

2
2
2
2
2
2
2
2
2
1
1
1
1
6
2
2
4

13002014-18
13002014-19
13002014-20
13002014-21
13002014-22
13002014-23
13002014-24
13002014-25
13002014-26
13002014-27
13002014-28
13002014-29
13002014-30
13002014-31

0
0
0
0
0
0
0
0
0
0
0
0
0
0

PLATE
PLATE
PLATE
PLATE
FLAT
FLAT
FLAT
FLAT
PLATE
PLATE
PLATE
PLATE
PLATE
PLATE

160 X 200 LG
1560 X 280 X 8 THK
1220 X 335 X 8 THK
150 X 75 X 8 THK
60 X 2710 X 16 THK
1872 X 60 X 16 THK
1089 X 60 X 16 THK
1300 X 60 X 16 THK
50 X 50 X 10 THK
PROFILE
65 X 50 X 8 THK
726 X 31 X 8 THK
125 X 60 X 36 THK
50 X 50 X 10 THK

4
1
2
8
1
2
2
1
2
6
4
2
2
1

Thk

45
45
20
20
36
36
36
20
8
8
8
8
8
25
25
20
8
8
8
16
16
16
16
10
12
8
8
36
10

Cust Spec
Material

Alternate
Material

Wt In kg

Cal Wt
in kg

Total
Calc Wt.

MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL

IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
MS
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B

348.8
253.8
158.3
103.2
280
202.4
65.7
33.3
27.7
55.8
54
51
109.4
13
27.6
39.7
6.6

347.69
255.60
158.30
103.24
278.06
202.34
65.65
33.25
27.72
55.78
52.34
52.34
109.70
7.99
27.64
39.72
6.60

3791.73
695.39
511.19
316.60
206.47
556.12
404.67
131.31
66.51
55.44
55.78
52.34
52.34
109.70
47.95
55.27
79.44
26.39

MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL

C-20
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B
IS 2062 Gr.B

31.6
27.4
25.7
0.7
20.4
14.1
8.2
9.8
0.2
6.4
0.15
1.4
2.1
0.2
3787.8

31.50
27.37
25.64
0.71
20.42
14.11
8.21
9.80
0.20
6.42
0.15
1.41
1.21
0.20

126.00
27.37
51.27
5.65
20.42
28.21
16.41
9.80
0.39
38.53
0.61
2.83
2.42
0.20

Weld wt.

38.69

Eff.

Input wt.

Rate/
Kg/unit

6479.72
0.55
0.55
0.54
0.54
0.57
0.57
0.57
0.54
0.61
0.61
0.61
0.61
0.61

1271.28
934.54
589.56
384.49
975.66
709.95
230.36
123.85
90.29
90.84
85.25
85.25
178.67

45.34
45.34
42.59
42.59
42.89
42.89
42.89
42.59
40.84
40.84
40.84
40.84
40.84

0.65

73.76

65.00

0.84
0.84

65.88
94.68

43.29
43.29

0.54

49.15

42.59

0.93

135.00

65.00

0.61
0.61
0.61
0.73
0.73
0.73
0.73
0.73
0.63
0.61
0.61
0.57
0.73

44.58
83.51
9.20
27.98
38.65
22.48
13.42
0.54
60.77
1.00
4.60
4.25
0.27

40.84
40.84
40.84
42.99
42.99
42.99
42.99
40.84
42.09
40.84
40.84
42.89
40.84

3%
On
RM cost

15%

22

Rs/Kg
RM Cost

ICC

286235.20

8587.06

57639.7
42372.0
25109.6
16375.3
41845.9
30449.9
9880.3
5274.6
3687.6
3710.0
3481.6
3481.6
7296.8

Scrap

non
Recovera
ble Scrap

Scrap
Cost

Rs/M/MM Rs/M/MM
Net Steel

Oxy/
Plasma
cutting

Laser
Cutting

50
Rs/Cut
Bendsaw
Cutting

235897.39
575.89
423.35
272.97
178.02
419.53
305.28
99.06
57.34
34.85
35.07
32.91
32.91
68.97

86.38
63.50
40.95
26.70
62.93
45.79
14.86
8.60
5.23
5.26
4.94
4.94
10.34

10769.11
7916.56
5104.51
3328.94
7845.25
5708.74
1852.35
1072.27
651.76
655.72
615.36
615.36
1289.65

4794.6

46870.57
34455.39
20005.05
13046.41
34000.64
24741.20
8027.94
4202.32
3035.86
3054.31
2866.27
2866.27
6007.11

1538.64
1335.20
755.37
582.50
1504.17
1430.31
451.87
241.44
128.06
96.53
314.40
314.40
253.25

4794.60

600.00

2852.0
4098.9

10.61
15.24

1.59
2.29

198.35
285.07

2653.62
3813.81

261.00
289.20

2093.2

22.75

3.41

425.52

1667.64

196.80

8775.0
1820.6
3410.4
375.7
1202.7
1661.6
966.6
576.9
22.0
2558.0
40.8
188.0
182.4
11.0

7.5

8775.00
17.21
32.23
3.55
7.55
10.44
6.07
3.62
0.15
22.24
0.39
1.78
1.83
0.07

2.58
4.83
0.53
1.13
1.57
0.91
0.54
0.02
3.34
0.06
0.27
0.27
0.01

321.77
602.76
66.40
141.25
195.15
113.52
67.76
2.71
415.95
7.22
33.23
34.21
1.36

1498.78
2807.61
309.28
1061.44
1466.43
853.07
509.18
19.24
2142.04
33.63
154.79
148.24
9.62

400.00
94.85
155.81
85.50
265.92
370.94
220.61
130.56
12.00
516.76
18.77
72.67
68.29
6.00

6.2

28

110

200

0.5

125

1.5

Rs/Kg

Rs/Hole

Rs/Hrs

Rs/Kg

Rs/Kg

Rs/Hrs

Rs/Kg

Rs/Kg

Bending/ Drilling/T
Part M/C
Rolling
apping

Tack
Welding

Full
Welding

Str Shot
Blasting

Str Stress
Relieveing

2640.00

7737.20

3239.86

1000.00

5687.59

11375.18

2640.00

7737.20

3239.86

1000.00

5687.59

11375.18

Dressing Inspection

0.00
0.00
0.00
896.00
896.00
0.00
0.00
0.00
0.00
1344.00
1344.00
616.00
0.00
0.00
0.00
0.00
0.00
616.00
1008.00
896.00
308.00
448.00
280.00
140.00
0.00
672.00
112.00
0.00
0.00
0.00

B
44

1%

2%

1% On A+B 2% On A

2%

15%

10%

2% On B

15% on B

10% on A+B

80
Painting

Total process

Process
Rejection

Handling
Charges

59232.76

2951.30

4717.95

1538.64
1335.20
755.37
582.50
2400.17
2326.31
451.87
241.44
128.06
96.53
1658.40
1658.40
869.25
600.00
5265.12

261.00
289.20
196.80
400.00
710.85
1163.81
981.50
573.92
818.94
500.61
270.56
12.00
1188.76
130.77
72.67
68.29
6.00

5265.12

36944.95

Maintenance
Overheads (fixed
repair and Costs,Credit,Admin,En
others
ergy,O&M etc.)
1184.66

8884.91

Profit
29513.02

Selling
Price
350969.05