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COMPLETION
TECHNOLOGY
How multi-stage vertical completions are
trumping plug-and-perf in the Permian
EXCLUSIVE: 3D CORE ANALYSIS
3D images reveal validity of digital rock
and fluid analytics
SHALETECH: BAKKEN
Production passes 1 Bbbl, but operators
worry about rapid decline rates, flaring
Email: fluidcontrol@nov.com
CONTENTS
JUNE 2014 / VOL. 235 NO. 6
44
77
144
SPECIAL FOCUS:
PETROPHYSICAL TECHNOLOGY
COLUMNS
DRILLING AND
WELL COMPLETION
TECHNOLOGY
127
First oil
S. Prensky
15
33
Open-hole, multi-stage
verticals surpass conventional
plug-and-perfs in Permian
basin
Drone on
REGULATORY AFFAIRS
135
D. Lohoefer / B. Keener
DJ Snyder / S. Ezeldin
C. Wohleb
44
SHALETECH: BAKKEN/THREE
FORKS
I. Khanafin / A. Petrov
B. Darmaev
144
17
Drilling advances
19
21
23
25
SPECIAL SUPPLEMENT:
PRODUCTION TECHNOLOGY
59
Integration of towed-streamer
EM data with seismic and well
logs yields total hydrocarbon
volume
DIGITAL/ONLINE EXCLUSIVES
161
163
J. Mattsson / F. Engelmark
Executive viewpoint
Robust oilfield technology planning
system for developing countries
CORE ANALYSIS
50
Offshore in depth
27
Innovative thinkers
Schramm: Smarter,
smaller, safer, stronger
158
29
Industry at a glance
155
156
Advertisers index
157
Marketplace /
Advertising sales offices
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PUBLISHERRon Higgins
EDITORIAL
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Editor-in-ChiefPramod Kulkarni
Executive EditorKurt Abraham
News EditorMelanie Cruthirds
Associate EditorRoger Jordan
Contributing Editors
Dayse Abrantes, Brazil
Dr. A. F. Alhajji, Middle East
Eldon Ball, Offshore
Dr. Roger Bezdek, Washington
Ron Bitto, At Large
David Blackmon, Reg. Affairs
Robert Curran, Canada
Don Francis, At Large
Raj Kanwar, South Asia
Ian Lewis, EAME
ADVERTISING SALES
See Advertising sales offices
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4JUNE 2014/WorldOil.com
President/CEOJohn Royall
Vice PresidentRon Higgins
Vice President, ProductionSheryl Stone
Business Finance ManagerPamela Harvey
Part of Euromoney Institutional Investor PLC. Other energy group titles include:
Hydrocarbon Processing and Petroleum Economist
Publication Agreement Number 40034765
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FIRST OIL
PRAMOD KULKARNI, EDITOR
IN THIS ISSUE
33
Completion
technology
advances. The Permian basin
50
Digital core flow simulations are now able to replicate familiar lab results. An article by a
Schlumberger author details the 3D digital rock modeling techniques that are now
allowing operators to dramatically shorten traditional core analysis cycle times.
This explanation is best achieved through
the presentation of 3D digital core images. Consequently, World Oil is pleased
to present its first 3D-in-print article. 3D
glasses are attached with the article for
your viewing pleasure.
82
As the worlds leading oil producer, as well as second-largest in natural gas output, Russias E&P industry
commands attention. Yet, the takeover
of Crimea, plus separatist activity in
eastern Ukraine, has sharpened the focus on this key sector. While state firm
Gazprom demands back payments of up
to $2.24 billion from the Ukrainian government, Western nations have slapped
economic sanctions against Russian officials. Consequently, Russia is opening
up markets to the east. Our regional
report by Contributing Editor Eugene
Khartukov delves into Russias massive
conventional E&P activity and potential
shale opportunities.
COMPLETION SOLUTIONS
UNCONVENTIONALS
FEELING
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THE
PRESSURE?
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LEADER.
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can invalidate the results of a casing integrity test. Halliburtons new RapidStart Initiator CT
sleeves are different. They activate after a customizable time at a lower pressure, so they do not
over-pressurize the casing. They also create a second chance window so operators can delay
the activation and still retest the casing if an issue arises.
To learn more, please visit us at Halliburton.com/Complete1
Solving challenges.
2014 Halliburton. All rights reserved.
DISCOVERIES /////////////////////////////////////////////////////////////////////////////
Statoil hits oil, gas southwest of Johan Castberg
Statoil, operator of production license
532, has completed the drilling
of wildcat well 7220/7-3 S, in the
Barents Sea, about 15 km southwest
of the 7220/8-1 Johan Castberg
discovery, and 230 km northwest of
Hammerfest. The well encountered
a 68-m gross gas column in the St
formation, and an 86-m gross oil
column in the St and Nordmela
formations. Preliminary calculations
of the discovery size are between 7
MMcm and 10 MMcm of recoverable
oil equivalents. The well was not
formation-tested, but extensive data
acquisition and sampling were carried
out, said Statoil. The discovery will
be considered for tie-in to Johan
Castberg field. The well was drilled
to a vertical depth of 2,029 m, and
was terminated in the Fruholmen
formation from the Late Triassic
Age, at a water depth of 345 m. Well
7220/7-3 S was drilled by the West Hercules semisubmersible, which is moving on to assignments outside
the Norwegian Continental Shelf. Photo credit: Ole Jrgen Bratland/Statoil.
ACQUISITIONS ////////////////////////////////////////////////////////////////////////////
Shell to sell Eagle Ford acreage to Sanchez
Energy for $639 million
Shell announced on May 21 that it has agreed to sell its 100% working interest in
approximately 106,000 net acres in Dimmit, LaSalle and Webb Counties, Texas, to
Sanchez Energy Corporation for approximately $639 million, subject to closing. The
sale includes approximately 176 operated producing wells, and associated field facilities
and infrastructure. Net production in first-quarter 2014 was approximately 24,000
boed, of which about 60% were crude and NGLs. The acreage holds 60 MMboe of
total proved reserves. The agreement is effective Jan. 1, and is expected to close at
the end of the second quarter of this year. Shell said that the transaction is part of the
restructuring of its North American resource play (shale oil and gas) portfolio, to focus
on acreage positions that can reach the scale required by the company. For Sanchez
Energy, the additional acreage is expected to bring the companys total position in
the Eagle Ford to approximately 226,000 acres, with up to 3,000 potential drilling
locations and average first-quarter 2014 pro forma production of about 42,800 boed,
according to the buyer.
ONYX 360
PRODUCTION //////////////////////////////////////////////
Petrobras produces rst oil from new well at Lula
ON
ONYX
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360 is
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mark of
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EXPLORATION /////////////////////////////////////////////
Inpex granted Tullow nds no oil in Gotama Prospect
block offshore offshore Norway
Western
Tullow Oil has
Australia
announced that
Inpex reported that its
subsidiary, Inpex Browse
E&P, has been granted
Release Area WA-502-P
as an exploration permit,
following the 2013
Australian Offshore
Petroleum Acreage
Release. Inpex Browse
will hold a 40% participating interest in the
block, while Santos will
hold a 60% participating
interest as the operator.
The block will constitute
Inpexs 10th exploration
permit near the Ichthys
gas-condensate field.
exploration well
31/2-21S, which was
targeting the Gotama
prospect offshore
Norway, did not
encounter reservoir
quality sandstones
in the Upper Jurassic
main target. The well
encountered reservoir
quality sandstones in
the secondary targets,
but these intervals
were water-wet. The 31/2-21S wildcat was the first exploration well
in the 550 license, and was targeting sandstone reservoirs in the
Upper Jurassic Draupne formation as the main target, and additional
sandstone targets in the Middle Jurassic Sognefjord formation and
Brent group. Photo courtesy of Tullow Oil.
slb.com/ONYX360
Formation Evaluation
Well Construction
Completion
Production
BUSINESS /////////////////////////////////////////////////
Aker Solutions
to split, build on
subsea business
Aker Solutions has said it will split
into two companies, to speed up
a streamlining process aiming to
reduce costs and better position
all parts of the group to meet the
needs of customers. The Subsea,
Umbilicals, Engineering and
Maintenance, and Modifications and
Operations (MMO) areas will form
a new company under the Aker
Solutions name. The other units
will be developed independently as
part of a new oil services investment company, named Akastor.
GOVERNMENT/REGULATORY ///////////////////////////////
Cuadrilla seeks approval to move UK shale plans
forward at two proposed sites
Following extensive public consultation, Cuadrilla Resources
has submitted a planning application to the Lancashire
County Council to drill, hydraulically fracture and test the
flow of gas from up to four exploration wells, at its proposed
exploration site at Preston New Road. Once the planning
application for the site in northwestern England has been
validated by the council, it is anticipated that the application
will be decided within a 16-week determination period. Plans
will also be submitted to install a network of seismic monitoring stations within a 4-km radius of the proposed exploration site. As part of the process, planning
and environmental consultants at Arup have produced a detailed Environmental Impact Assessment
(EIA) that will accompany the planning application, Cuadrilla said. A separate planning application
for a second proposed exploration site, at Roseacre Wood, was also to be submitted to the council,
following the Preston New Road application. Photo courtesy of Cuadrilla Resources.
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GasProcessingConference.com
offshore Angola
in Mo
Moza
zamb
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ique and
nd Tannza
zani
nia
a
multiclient.slb.com
*Mark of Schlumberger. 2014 Schlumberger. 14-pt-0040 Data courtesy of Sonangol EP
Multiclient
Drone on
The world is awash these days with
news of drones. Some of that news focuses
on drones (or unmanned aerial vehicles
[UAV]) used by the military, either to
good cause or with fatal, unintended consequences. Much of the news deals with
the use of drones for non-military surveillance, with considerable grinding of teeth
about the potential of unmanned surveillance craft to compromise, or eliminate,
our personal privacy. The discussion will
only get more heated, as thousands of
drones overfly almost every square mile of
earthly terrain in the coming years.
Some of those drones flying overhead
will not be spying on you but on the geology under your feet. Drone-deployed
geophysical equipment is already being deployed in several places in the world. The
benefits are obvious. Drones are smaller,
less capital-intensive (standard models
can average about $16,000, each), cheaper
to operate and, being unmanned, pose no
danger to a pilot and crew. In addition, the
UAV setups have higher resolution and accuracy compared to manned aircraft, due
to the fact that the UAV can fly with much
smaller ground clearance. They also can fly
over only the area of interest.
While drones may be some way off
from acquiring actual full seismic data,
they can deploy magnetic, electromagnetic, infrared, radar and natural gamma ray
sensors. These tools, along with surface examination of exposed formations and electromagnetic surveys, are yielding results
from the North Sea to Australia.
In the North Sea, researchers from the
University of Aberdeen in Scotland, and
the University of Bergen in Norway, are
extrapolating subsea formations from exposed cliff face formations. Using eight-rotor drones (octocopters) fitted with cameras, the project, called SAFARI, generates
3D models of the cliff faces to help identify
potential reservoir and seal rocks.
On the other side of the world, Australian company Shift Geophysics is
studying the viability of drone-deployed
electromagnetic surveys, following on
TAM SOLUTIONS
PROVEN, PREDICTABLE, PACKER PERFORMANCE
UNCONVENTIONAL RESOURCES
RESERVOIR OPTIMIZATION
www.tamintl.com
DRILLING ADVANCES
JIM REDDEN, CONTRIBUTING EDITOR
MULTI-STAGE COMPLETIONS
DO IT ONCE. DO IT RIGHT.
www.packersplus.com
Bakken blitz. Except for a small contribution by trucks rumbling down U.S.
Highway 85, the difference between production and transportation capacity has
been made up by rail. The pipe-to-rail ratio
has almost completely flipped in two years,
so that now roughly 75% of North Dakota crude is shipped out by train. This has
brought on a fresh debate about cost and
safety trade-offs.
Very early in the morning, on July 6,
2013, in the town of Lac-Mgantic, Quebec, a 74-car freight train carrying Bakken
crude ran away and derailed, causing the
catastrophic explosion of multiple tank
cars and resulting in 47 deaths. Similarly,
an oil train crashed and burned after a collision near Casselton, N.D., on Dec. 30,
2013, fortunately with no deaths.
The federal government responded to
these and other rail incidents with Operation Classification (or Bakken blitz),
consisting of unannounced spot inspections of oil tanker cars by the Federal Railroad Administration, to make sure that oil
trains from the Bakken region are compliant with all federal safety regulations.
Regulators are also examining the question
of whether Bakken crude oil is more hazardous, due to its volatility. The pressure to
upgrade and modernize the tanker car fleet
has grown considerably.
Cheaper and safer. Multiple studies in
the U.S. and Canada have shown that pipelines are a far safer and more efficient way
to transport crude oil. While spills from
pipelines do occur, they are infrequent
and have a smaller impact on the environment than do tanker car ruptures, and are
far less likely to cause public harm. In addition, transportation costs are one-fourth
to one-half that of rail. And one thing that
makes pipelines unique as a transportation
systemthey stay put. Only the product
moves. As an inherent advantage, this one
is the dealmaker.
Frac this. I realize its mostly pointless
minutia from the department of who
cares, really?, but last week the publish-
HENRY.TERRELL@GULFPUB.COM
World Oil/JUNE 201419
HPHT
CHALLENGES
On a recent ultra-high temperature well (432F) in the Gulf of Thailand, the RHADIANT drilling fluid
system proved thermally stable throughout the drilling process and enabled the operator reach
production faster with no NPT.
www.slb.com/hpht
Mark of M-I L.L.C. *Welling Report 2014. 59% of operators stated M-I SWACO as the drilling fluids market leader for HPHT applications.
OFFSHORE IN DEPTH
ELDON BALL, CONTRIBUTING EDITOR
have to recognize them and their leadership. Were also grateful to the American
Bureau of Shipping, KBR, FMC Technologies, GE Oil and Gas, and Transocean,
among many others. There are others that
we are talking with right now. I think that
by the end of summer, youre going to see
an extremely long list.
In building the world-class faculty, Dr.
Franchek went to the industry, itself. During his initial interviews about building the
curriculum, he spoke with roughly 200
companies, large and small, throughout
the industry. At some point, he asked, who
were the best authorities on whatever segment was under discussion. Theyd mention someone by name, and hed add that
to his list. Some names would pop up more
often than others.
Id go over and meet them, and look
at their credentialsare they someone
Id like to listen to in the evening during a
weeknight, are they charismatic to keep me
engaged, will they make the commitment?
I did a lot of one-on-one evaluation.
Education and networking. A couple
of strengths of the program, Franchek
saysand why people might want to consider thisis that beyond learning from
the world leaders, veterans and innovators of subsea engineering, both on the
drilling and production side, its a great
chance to network.
Youre sitting amongst your contemporaries. My demographics show that
about 50% in a class are people already
working in the industry. And 50% are new
workforce development. This is a program
thats administered by the university, but
its really for industry In the future, I
think that exchange programs among the
alliance partners, our outreach, and our research facilities, will give all of the students,
the international education they need, as
well as giving companies an easy point of
connection to education and research.
20
18.7
16
12.9
12
8
13
14.8
4
0
U.S.
UK
Spain
Germany
Italy
Drill farther with existing assets. Drill more complex wells. Go farther with lightweight Alcoa drill pipe. For specic
performance data, go to AlcoaOilandGas.com, or email to info@AlcoaOilandGas.com.
EXECUTIVE VIEWPOINT
FATEMEH HOSHDAR, DIRECTOR OF INNOVATION
MANAGEMENT DEPARTMENT, IIES, IRAN
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2014 Baker Hughes Incorporated. All Rights Reserved. 39169 01/2014
INNOVATIVE THINKERS
MELANIE CRUTHIRDS, NEWS EDITOR
Schramm
Smarter, smaller,
safer, stronger
As the shale oil and gas industry continues to mature in the U.S., with burgeoning
activity seen in international plays from
Poland to Argentina, this resource niche is
becoming less unconventional for some
drillers. Especially in the northeastern part
of the country, in the consistently productive Marcellus and Utica formations, the
challenges associated with tapping into the
regions highly prized liquids-rich portions
are well-known to operators there.
By state and company estimates, compiled by World Oil in February, operators
plan to drill more than 3,800 wells across
Pennsylvania, Ohio, West Virginia and
New York this year; shale will likely comprise a healthy share of this activity. It is no
wonder, then, that land-based hydraulic rig
manufacturer Schramm Inc., with its home
base in centrally located West Chester, Pa.,
has focused its most recent efforts on introducing technologies aimed at making
the shale drilling process smarter, safer and
stronger. And, just a little bit smaller.
Schramm recently rolled out its latest
shale-targeted rig: the T250XD. As innovations go, the rig incorporates additional
elements and capabilities, borrowed from,
Schramms latest rig, the T250XD, was
designed specically for shale drilling
applications, and takes its name from its
250,000-lb hookload rating.
and pioneered on, previous Schramm designs, while maintaining a smaller overall
footprint. Hydraulically speaking, users
get more bang for their buck with the
250,000-lb-hookload-rated rig.
Like its big brother, the T500XD, which
is rated to a 500,000-lb hookload and has
19 ft of under-table clearance, Schramms
latest unit features the companys proprietary Telemast and LoadSafe XD technologies. Together, the combination of hydraulically powered top drive technology and
a hands-free pipe handling system means
that the same high-torque, deep-drilling
challenges can be met, but with fewer
personnel on the ground. When seen in
person, the system, all controlled by two
operators in an above-deck control room,
is miles away from the industrys more traditional drilling model.
The pullback is definitely something
that everybody wants, especially as you
start going into the horizontals. The friction really starts to increase, especially
when youre going down 6,0008,000
feet, said Michael Horchuck, V.P. of operations at Schramm, of the T500XD.
Both the T250XD and T500XD designs are highly mobile. Essentially, said
David Hartzell, Schramms V.P. of engineering, the rigs can be erected and operational
within a 12-hour shift. The T500XD even
uses its walkability feature, which allows
MELANIE.CRUTHIRDS@WORLDOIL.COM
World Oil/JUNE 201427
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INDUSTRY AT A GLANCE
HENRY.TERRELL@GULFPUB.COM
STATE
Alabama
Alaska
Arkansas
California
Colorado
Florida
Illinois
Kansas
Kentucky
Louisiana4
Michigan
Mississippi
Montana
Nebraska
New Mexico
North Dakota
Ohio
Oklahoma
Texas4
Utah
West Virginia
Wyoming
Others5
TOTAL U.S.
LOWER 48
1
3
5
APR
20133
29
523
18
587
148
3
27
134
8
1,275
21
68
78
6
284
793
13
311
2,724
93
9
172
28
7,353
6,830
% DIFF.
0.0
9.6
11.1
4.1
29.7
133.3
-22.2
-2.2
-12.5
0.8
4.8
1.5
15.4
66.7
12.0
22.4
69.2
11.9
16.5
23.7
33.3
11.6
3.6
12.2
12.4
MAR
20142
28
564
20
607
190
7
22
134
7
1,263
21
68
88
8
297
965
20
340
3,087
110
12
187
29
8,074
7,510
$7
80
70
60
50
40
30
20
10
0
$6
$5
$4
APR
2014
MAR
2014
AVG. 2013
AVG. 2012
OPECCRUDE OIL
Saudi Arabia
Iran
Iraq
United Arab Emirates
Kuwait
Neutral Zone
Qatar
Angola
Nigeria
Libya
Algeria
Ecuador
Venezuela
NGLs & condensate1
TOTAL OPEC
9.40
2.83
3.34
2.69
2.55
0.52
0.70
1.60
1.92
0.22
1.12
0.55
2.46
6.41
36.31
9.31
2.80
3.20
2.78
2.50
0.52
0.71
1.47
1.94
0.24
1.02
0.55
2.46
6.39
35.89
9.40
2.68
3.08
2.76
2.55
0.52
0.73
1.72
1.95
0.90
1.15
0.52
2.50
6.31
36.77
9.51
3.00
2.95
2.65
2.46
0.54
0.74
1.78
2.10
1.39
1.17
0.50
2.50
6.17
37.48
OECD2
U.S.
Mexico
Canada
United Kingdom
Norway
Europe-others
Australia
Pacific-others
TOTAL OECD
11.29
2.84
4.04
0.81
1.89
0.67
0.44
0.10
22.11
11.17
2.86
4.12
0.75
1.91
0.65
0.39
0.10
21.96
10.31
2.89
3.99
0.85
1.84
0.59
0.41
0.08
20.96
9.17
2.92
3.75
0.94
1.91
0.60
0.48
0.08
19.87
10.89
3.01
4.29
0.65
0.90
0.80
1.14
0.14
2.25
0.62
0.94
0.42
0.92
0.03
0.11
0.67
0.24
1.67
29.69
2.19
90.30
10.91
3.00
4.19
0.65
0.88
0.81
1.14
0.14
2.21
0.62
0.98
0.43
0.95
0.03
0.11
0.67
0.24
1.69
29.65
2.21
89.71
10.88
3.00
4.18
0.66
0.90
0.84
1.14
0.14
2.12
0.63
1.01
0.42
0.95
0.06
0.14
0.70
0.24
1.59
29.59
2.18
89.49
10.73
2.93
4.17
0.67
0.91
0.89
1.17
0.14
2.16
0.66
0.95
0.42
0.92
0.17
0.18
0.72
0.25
1.48
29.53
2.14
89.01
NONOECD
Russia
FSU-others
China
Malaysia
India
Indonesia
Asia-others
Europe
Brazil
Argentina
Colombia
Latin America-others
Oman
Syria
Yemen
Egypt
Gabon
Africa/Middle East-others
TOTAL NONOECD
PROCESSING GAINS3
TOTAL SUPPLY
$3
Monthly price (Henry Hub)
12-month price avg.
12-month
Productionprice avg.
$2
$1
$0
Basin
A M J J A S O N D J F M A M J J A S O N D J F M A
2012
2013
2014
Q2 2014
Q1 2014
+/
Year ago
+/
Ardmore Woodford
31
66
35
49
18
Arkoma Woodford
24
25
13
11
327
374
47
443
116
12
Barnett
Cana Woodford
94
77
17
82
DJNiobrara
267
258
266
Eagle Ford
1,110
1,171
61
1,044
66
30
135
Fayetteville
127
129
157
120
Granite Wash
132
148
16
141
97
94
109
12
105
Marcellus
524
576
52
475
49
Mississippian
386
408
22
343
43
2,374
2,351
23
2,169
206
Haynesville
90
75
60
45
W. Texas Inter.
Brent Blend
Dubai Fateh
Source: DOE
A M J J A S O N D J F M A M J J A S O N D J F M A
2012
2013
2014
Permian
Utica
102
112
10
131
29
Williston
707
737
30
582
125
Others
2,550
2,557
2,530
20
TOTALS
8,853
9,083
230
8,534
319
INDUSTRY AT A GLANCE
HENRY.TERRELL@GULFPUB.COM
APR 2014
Land
Offshore
152
2
93
61
3
1
4
1
4
6
0
21
3
0
12
0
41
1
0
20
26
11
361
46
23
7
45
10
89
0
34
0
58
0
23
0
78
20
0
0
11
9
96
40
49
0
1
15
12
1
8
0
8
6
18
18
337
66
103
0
22
27
46
0
24
1
56
31
68
3
18
4
133
119
11
10
0
25
90
40
18
10
1
9
3
3
2
15
0
4
8
3
1,172
334
Monthly average
MAR 2014
Land
Offshore
201
3
96
55
4
1
5
2
4
6
3
21
3
0
9
0
39
1
1
16
28
8
350
42
19
10
43
10
90
0
34
0
58
1
20
0
75
21
0
0
11
0
97
35
44
0
0
14
13
1
11
1
10
5
19
14
337
69
101
0
24
23
45
0
24
1
55
33
72
9
16
3
131
124
13
7
0
22
82
40
22
14
1
15
3
2
0
16
0
6
10
2
1,212
328
APR 2013
Land Offshore
126
2
85
51
7
0
4
1
5
3
0
20
4
0
8
0
29
0
0
19
28
8
309
45
18
9
47
11
72
0
31
0
41
1
20
0
66
17
0
0
14
7
88
37
49
0
0
7
1
1
14
0
11
11
13
18
351
89
79
0
27
44
48
0
23
1
78
35
68
6
28
3
148
109
11
8
0
20
82
36
33
14
0
11
8
1
5
14
0
1
9
4
1,107
333
114
88
81
92.1
109
82
77
93.9
NORTHWEST EUROPE
APR 2014 APR 2013
93
92
92
100.0
90
88
87
98.9
WORLDWIDE
APR 2014 APR 2013
846
792
737
93.1
781
713
665
93.3
*Rigs are no longer broken out into mobile and platform categories.
MAR
2014
210
140
82
17
224
695
342
318
2,028
485
FEB
2014
205
137
96
17
221
699
336
326
2,037
560
Source: Cameron
30JUNE 2014/WorldOil.com
JAN
2014
203
135
81
20
204
722
340
331
2,036
581
MAR
2013
197
138
92
27
213
678
353
341
2,039
429
% chng
mo. ago
2.4
2.2
14.6
0.0
1.4
0.6
1.8
2.5
0.4
13.4
% chng
yr. ago
6.6
1.4
10.9
37.0
5.2
2.5
3.1
6.7
0.5
13.1
INTERNATIONAL ROTARY
DRILLING RIGS
2,000
1,900
1,800
1,700
1,600
1,500
1,400
1,300
1,200
1,100 A M J J A S O N D J F M A A M J J A S O N D J F M A
2012
2013
2014
U.S. ROTARY
DRILLING RIGS
2,100
2,000
1,900
1,800
1,700 A S O N D J F M A M J J A S O N D J F M A M
2012
2013
2014
Monthly average
APR
2014
5
5
0
0
10
10
0
12
40
39
1
63
1
28
3
107
25
16
20
47
0
14
7
2
2
90
0
178
36
191
57
0
0
885
3
0
127
81
55
36
8
34
9
91
319
37
17
69
27
26
49
4
52
1,835
MAY
2013
7
6
0
0
8
7
1
15
41
39
2
61
1
27
1
107
21
24
18
44
1
12
10
1
4
76
0
176
32
188
58
1
0
838
5
1
136
87
47
35
13
26
13
82
278
36
22
60
31
23
43
7
52
1,767
% DIFF.
MAY 13
MAY 14
14.3
0.0
12.5
28.6
0.0
20.0
7.3
10.3
50.0
6.6
0.0
22.2
200.0
6.5
33.3
41.7
5.6
20.5
100.0
0.0
10.0
100.0
50.0
17.1
0.6
15.6
2.7
1.7
100.0
6.4
60.0
100.0
11.0
1.1
17.0
2.9
30.8
30.8
23.1
18.3
16.2
8.3
27.3
8.3
12.9
13.0
7.0
57.1
9.6
5.1
MAY*
2014
6
6
0
0
9
9
0
12
44
43
1
65
1
33
3
114
28
14
19
53
0
12
9
2
2
89
0
175
37
193
59
0
0
892
2
0
121
88
55
36
9
34
10
97
323
39
16
65
27
26
46
3
57
1,857
Note: State monthly averages may not add up to U.S. total, due to rounding.
Step up
production.
www.fmctechnologies.com
Sometimes
change is a plus.
kb-industries.com
Houma, Louisiana
985.868.6730
Montoursville, Pennsylvania
570.368.3111
Houston, Texas
281.456.5600
A comparison of production
data from cemented and
uncemented vertical wells in
the Delaware basin area of
the Permian basin showed
that open-hole, multi-stage
technology is a viable option
for operators.
Even though the Permian basin is a mature exploration area, completion of the
thick shale intervals requires investigation
into new methods and technologies to access the remaining hydrocarbons that are
more challenging to exploit. To date, openhole, multi-stage systems (OHMS) and
the conventional cemented liner, plug-andperf (CLPP) method are the two vertical
completion methods that have been used
to gain access to hydrocarbons in this area.
These two methods are compared in this
article, to highlight OHMS as a long-term
solution for operators completing vertical
wells in a stacked pay. The production, operational and cost comparisons of the two
completion methods provide theoretical
and practical arguments to assist in designing an optimal completion.
CLPP completions usually consist of
the wellbore being cased and cemented,
followed by limited-entry stimulation techWorld Oil/JUNE 201433
Fig. 1. Location and overlapping plays in the Delaware basin. Pink: Avalon shale; green:
Bone Spring; blue: Wolfcamp shale (Fairhurst and Hanson, 2013).
Lea
Eddy
Andrews
New Mexico
Delaware
basin
Loving
Midland basin
Ward
Texas
Central platform
Ector
Winkler
Reeves
Crane
Culberson
Jeff Davis
Pecos
Das Additiv
Simply safe.
k-Drill is a high performance product range. It is primarily used to prepare brines for drill-in,
completion and work over fluids. A strong package of German quality products combined with
reliable service. For successful drilling.
k-Drill C6
k-Drill C9
k-Drill S7
k-Drill S9
k-Drill M
TM
MultiSqueeze is an acid-soluble Squeeze Pill compatible with all drilling uids. It does not
require any special activators or retarders. The Multi Squeeze pill is activated with any type
water. By applying a Hydrostatic or Pressure squeeze, the pill compresses and penetrates the
theft zone, conguring to the matrix of the formation. This unique procedure creates a solid
seal within the formation eliminating further uid loss and minimizing the possibility of the
seal being removed during drilling.
300
250
200
Production, boed
PRODUCTION RESULTS
30-day
60-day
90-day
204
178
266
30%
242
36%
163
150
215
32%
100
50
36JUNE 2014/WorldOil.com
44
43
CLPP
42
12
12
OHMS
12
EXPLORE
WITH API
SM
250
9%
8%
180
169
195
171
1%
400
350
300
250
Production, boed
Production, boed
200
204
30-day
60-day
90-day
223
150
200
100
352
334
64%
302
82%
215
88%
184
150
161
100
50
0
30-day
60-day
90-day
26
25
CLPP
24
OHMS
50
0
14
14
CLPP
14
OHMS
Delaware basin operators have generally been trending toward a specific fracture methodology, often just modifying
fluid and proppant volumes, and stage
and cluster spacing, without stepping
outside of the plug-and-perf method.
Proppant amounts ranging from 750,000
lb to 3.2 million lb have been used, depending on the desired fracture geometry in a given interval. This operator used
1 million lb to 1.5 million lb of proppant,
pumped through 11-stage StackFRAC
completion systems that spanned approximately 1,200 ft of the Wolfcamp
and Bone Spring intervals.
The process of when to drop the balls,
to achieve a balance of high near-wellbore
conductivity and proper zonal isolation,
has also been tested in these wells. If the
ball is dropped too early, then there is a
risk of landing the ball in the proppant
slurry, which does not allow for proper
zonal isolation. Conversely, if the ball is
dropped too late, the overflush will decrease near-wellbore conductivity. An
effective process for achieving a good
balance of both in these wells has been
to drop the ball 50 bbl after the last of the
proppant. The combination of the balls
weight with the pump rate lands the ball
just behind the proppant, thus diminishing the chance of overflushing the interval. A linear or crosslinked gel spacer is
also pumped to reduce the likelihood of
the ball outrunning the proppant.
The operator was initially concerned
that using an open-hole system in vertical
wells would not achieve proper zonal isolation, due to fracture geometry causing
cross-flow between stages. Stage spacing
has hovered around the 100-ft mark, further increasing the concern about communication between zones. In order to
test this, a radioactive tracer was run in one
well. Tracer logs displayed multiple fracture
initiations in a single stage, and isolation at
the packers, which mitigated the operators
concern regarding uncontained vertical
height growth when using an open-hole
system in a vertical well completion.
DurabandNC
THE WORLDS MOST
TRUSTED HARDBANDING
www.hardbandingsolutions.com
hbs600@hardbandingsolutions.com
Rotor
Chromed, or
Carbide Coated
Stator
HR
4140/4142 QT
NBR-HR
HSN
HT- HR
www.dyna-drill.com/powersection.asp
2014 Dyna-Drill
CONCLUSIONS
REFERENCES
1. Beckwith, R., Tight resources, promising economics: The Permian basin continues yielding liquid riches, Journal of Petroleum
Technology, February 2013, p. 54.
2. Blanton, E.M., and G. MacKenzie, Hydraulic pump-down frac
plug and subsequent coiled-tubing removal increases client
efficiency in Barnett shale, SPE paper 100139, presented at the
SPE/ICoTA Coiled Tubing and Well Intervention Conference
and Exhibition, The Woodlands, Texas, April 45, 2006.
3. Fairhurst, B., and M. Hanson, Evolution and development of
the Wolfbone play, southern Delaware basin, West Texas: An
emerging frontier, an oil-rich unconventional resource, Search
and Discovery Article 10411, adapted from poster presentation
given at the AAPG Convention and Exhibition, Long Beach,
Calif., April 2225, 2012.
4. Fairhurst, B., and M. Hanson, Wolfbone oil-saturated, super
sweet spot, southern Delaware basin: Integrated approach
from exploration to geologic/reservoir modeling and field
development, URTeC paper 1581854, presented at the
Unconventional Resources Technology Conference, Denver,
Colo., Aug. 1214, 2013.
5. Kelly, L., J. Bachmann, D. Amoss, B. Angelico, B. Corales, B.
Fernandez, P. Kissel, R. Roberts and H. Stewart, Permian basin;
Easy to oversimplify, hard to overlook, Exploration & Production,
Howard Weil Inc., Jan. 19, 2012.
6. Lohoefer, D., J. Athans and R. Seale, New Barnett shale horizontal completion lowers cost and improves efficiency, SPE paper
103046, presented at the SPE Annual Technical Conference and
Exhibition, San Antonio, Texas, Sept. 2427, 2006.
7. Lohoefer, D., D. Snyder and R. Seale, Long-term comparison
of production results from open-hole and cemented multistage completions in the Barnett shale, IADC/SPE paper
136196, presented at the IADC/SPE Asia Pacific Drilling
Technology Conference and Exhibition, Ho Chi Minh City,
Vietnam, Nov. 13, 2010.
DARRELL S. LOHOEFER
graduated in 1977 from Texas
Tech University with a BS
degree in petroleum
engineering. Upon graduation,
he worked for Texas Pacic Oil
Company, which he left in 1981
to work for Eagle Oil and Gas Company. Prior
to being promoted to president and COO in
August 2011, Mr. Lohoefer served as V.P. of
engineering for Eagle.
BRETT KEENER graduated
from Texas A&M University,
Kingsville, with a BS degree in
mechanical engineering in
2004. He began his career
drilling and completing CBM
and conventional wells in the
Black Warrior basin for CDX Gas and Saga
Petroleum. Mr. Keener continued his career with
Merit Energy, managing assets in the Midland
basin, Delaware basin and the Eastern Shelf. He
is an active member of the Society of Petroleum
Engineers (SPE).
Hardbanding
Support
IMPROVING
STANDARDS
On-Site Training
for New
Applicators
Applicator Testing,
Qualification &
Licensing
SUPPORTING
END USERS
Educational
Technical Forums
Worldwide
Technical Support
www.hardbandingsolutions.com
hbs600@hardbandingsolutions.com
When you want to get the job done and done right.
World Oil/JUNE 201445
4 COMPANIES. 1 GOAL.
Our goal with the new acquisition is to combine best practices from all four
companies and bring them into compliance with the ISO standard already set in
place at Bishop Lifting. We have the highest quality standards in order to meet and
exceed your highest expectations.
Bishop Lifting Products, Inc. Houston, TX Odessa, TX Oklahoma City, OK Tulsa, OK Wichita, KS
Delta Rigging & Tools Angleton, TX Victoria, TX Hurst, TX Williston, ND Grand Junction, CO
Sulphur, LA Baton Rouge, LA Broussard, LA Houma, LA Fourchon, LA
Morgan City Rentals Morgan City, LA Golden Meadow, LA Lafayette, LA
Tuffy Products Fort Worth, TX
GEOSTEERING SUMMARY
VOLANT Casing Running Tools When casing runs get tough, rotation, reciprocation and circulation
are powerful tools to have. VOLANT HydroFORM Centralizers Greatly improves casing runability,
with a remarkable 100% failure-free track record. VOLANT MLT Rings A chain is only as strong as
its weakest link. Make the right connection for high value torsion capacity.
Fig. 2. The
petrophysical
composite log
displayed intervals of
reservoir rocks with
high radioactivity.
to ensure correct positioning of the borehole, prior to the 6-in. drilling phase.
The geosteering was based on offset well
correlation, real-time monitoring and active
geosteering decisions. The main geosteering objective was to ensure that the well
remained within the best reservoir characteristic subzones along the well path in the
VC2 formation. This involved drilling approximately 800 m across the 6-in. section
from the 8-in. casing. VC2 was anticipated to be approximately 20 m thick and,
based on available seismic information, appeared to be unfaulted with a gentle structure dip, approximately 1 to 3, with expectations of structure rollover with depth.
Geological models were constructed
to display information about the behavior
of geological structure in real time. Threecomponent analysis of the Spectral Wave
tool, in combination with Triple Combo
logs, provided data on lithological stratification, reservoir porosity and permeability, the nature of radioactivity, and borehole images.
Based on this information, geosteering specialists determined the angles of
the geological structure. In Fig. 1, Tracks
2 and 3 show the gamma ray image and
density image. The short distance from
the bit to the Spectral Wave sensor allows acquisition of timely image information on rock lithotype and the behavior
angles of the geological structure. This
allows geosteering specialists to confine
precious wellbore footage to the pay zone
(sandstone and gravelite), and target it for
greater profitability.
As shown in the model, the deviation
of the actual borehole profile from the
planned one is associated with the realtime information obtained by geosteering
specialists while drilling, which enabled
placement of the wellbore trajectory in
48JUNE 2014/WorldOil.com
CORE ANALYSIS
ed physical and digital rock and fluid workflows promise to accelerate the evaluation of multiple scenarios,
improve decision-making, and maximize production
and ultimate recovery from highly complex reservoirs.
DIGITAL ROCK MODELING
UPSTREAM SOLUTIONS
THAT LEAD TO AN IMPRESSIVE DROP
IN FUEL CONSUMPTION AND EMISSIONS.
Weve packaged technology, efciency and reliability all into one to help lessen your impact
on the environment and lower the total cost of ownership for your upstream applications.
Our productscentrifugal and reciprocating compressors, steam and gas turbines for mechanical
drives and gen sets, control systems help you reduce fuel consumption and lower emissions.
And they can be applied to all segments of the upstream market, including re-injection, gas lift,
gas processing, gas gathering, CO2 /N2 injection, gas treatment, export gas, LNG, liquefaction, and
boil-off gas. For example, our DATUM I integrated compression system (ICS), shown at right , is
capable of serving all oil and gas applications while using half the space and weight of traditional
compression modules.
Find out today how Dresser-Rands solutions can help your cash ow.
CompressorsTurbo & Recip / Steam Turbines / Gas Turbines / Engines / Control Systems / Expanders
www.dresser-rand.com
CORE ANALYSIS
the rocks, not the fluids, hence the term digital rock. In addition, no one could actually perform both digital and physical
core analyses on the same rock sample in the same facility. Third
parties, different core plugs, and inevitable delays in obtaining
final lab results were not uncommon. Discrepanciesoften significant onesbetween the digital and physical measurements
were inevitable, especially in heterogeneous reservoirs.
Finally, digital modeling suffered either from oversimplified
pore geometries, oversimplified fluid properties, or both. For
example, one technique retained the overall complexity of the
rocks pore spaces, while reducing their actual geometries to a
network of artificial tubes and spheres. A newer method successfully retained the true geometry of the pores, but fluid dynamics
remained overly simplistic. Neither digital rock approach could
realistically simulate the highly complex chemistry and physics of
fine, pore-scale rock-fluid and fluid-fluid interactions.
All these shortcomings raised genuine concerns in the minds
of astute observers. Uncertainties at the beginning of a project
could lead to unreliable results farther down the road. Therefore, to take digital core analysis to the next level, more integrated processes and more realistic flow simulations were necessary.
INTEGRATING PHYSICAL AND DIGITAL ANALYSIS
CORE ANALYSIS
54JUNE 2014/WorldOil.com
2012 2D data
2013 2D data
(pending export license)
Barents
Sea
MegaProject
Barents Sea
Kara Sea
RUSSIA
MultiClient
BARENTS SEA
CORE ANALYSIS
World-class Oileld
Services Provider
in the Middle East
56JUNE 2014/WorldOil.com
Results speak.
Frac sand and formation
fines were killing our ESPs in
just a few months. We installed
Summits Defender Super
Sand SealTM in two wells over
a year ago, and they are still
running great.
A customer operating Mississippian wells in Alfalfa County, OK was fed up with the
short run life experienced using ESPs provided by other major ESP suppliers. The
abrasive frac sand and formation fines were destroying their ESPs in four to six
months, costing the operator $95,000* and $135,000* in OPEX and deferred production for each failure.
Summit ESP stepped up to the plate with their proprietary AR1:1 pump, coated
stages and patent-pending Defender Super Sand Seal design. Summits pumping
system provided robust, continuous operation in the harsh, abrasive environment.
Two wells were installed with Summit ESP equipment in the winter of 2012. Summits
exemplary customer service and superior abrasion-resistant and sand-exclusion
technology exceeded the customers expectations. As of March 2014, neither well
has experienced any failures.
Summit ESP has the longest Mean Time Between Failures (MTBF) of the ESP suppliers
in this field.
DEFENDER
TM
www.summitesp.com
PRODUCTION TECHNOLOGY
16,000
Depth, ft
ESP
0
RRP
95,000
Production, stbopd
PRODUCTION TECHNOLOGY
Table 2. OPEX comparisons for the ESP and the long-stroke pumping unit.
Total system sales price
Downhole pump price
Total price, %
Total downhole price
Total price, %
VSD
Rig time, days
Workover cost
Failure rate/3 years
Workover cost over 3 years for 15 wells
Power cost/3 years for 15 wells
Savings from the use of Long Stroke System
Power cost reduction
Workover cost reduction
Inventory cost reduction
OPEX reduction
ESP
$300,000
$145,000
48%
$235,000
78%
$65,000
1
$148,950
1
$2,234,250
$435,000
This case history provides a good example of artificial lift system selection. For
a more detailed discussion regarding artificial lift system selection, refer to SPE paper
52157 entitled Selection of Artificial Lift
by James Lea and Henry Nickens. Also,
more useful system selection information
can be found in the Petroleum Engineering
Handbook, Volume IV: Production Operations Engineering.
ESP DEVELOPMENTS
An ESP downhole assembly will typically include the electric submersible pump, a
gas handler/separator or standard intake,
a seal section, a submersible motor with
a connected power cable that runs to the
surface, and often a downhole sensor package that communicates pump and wellbore
performance information back to a surface
interface system. The surface equipment
may include a VSD or switchboard, a motor protection system and/or an intelligent
control system. This year, we feature several
submissions related to ESP systems.
100%
solar-powered
wireless load cells.
100% proven.
Introducing fully wireless, 100% solar-powered wireless
load cells that offer easy, quick installation on pumping units
from Bright Automation. Proven in thousands of installations,
this advanced technology eliminates many common
failure points, delivering reliable performance, even in the
harshest environments.
Wireless Load Cells Inclinometers Rod Pump Controllers Inverters Variable Speed Drives Automated Pump Unit Balancing
PRODUCTION TECHNOLOGY
DC cable
(100 HP motor +)
Tubing
Power conversion module (PCM), 456 series
7-in. 26 lb/ft casing (or larger)
Standard motor, 456 series
5-in. tubing/casing
Special seal, 400 series
Pump discharge
Isolation/packoff
Bottom intake pump, 400 series
Perforations
High-efficiency ESP motors. Summit ESP has released a new line of motors,
dramatically increasing horsepower per rotor, efficiency and performance over legacy
62JUNE 2014/WorldOil.com
PRODUCTION TECHNOLOGY
Landing nipple
Seal bore
ESP cable
9-in. or 7-in.
casing
Docking station
Lubricator valve
W/L re-entry guide Retrievable
Permanent
components
components
GS W/L prole
Seal mandrel
Expansion seal asy
Space-out tubing
Adjustable union
Standard pump
Standard seal
Standard motor
ESP monitors
Motor connector
Connectors
aligning carbide bushing set that will operate in contaminated well fluid conditions
and offers radial shaft support.
Power cable-deployable ESP system.
Zeitecs, Inc. recently announced the initial field installation of the Nautilus power
cable deployable ESP system, Fig. 5. The
second-generation system requires no
tubing-deployed semi-permanent components. Instead, it allows standard ESPs to
be deployed on ultra-strong DC coaxial
power cable. The equipment includes a
downhole power conversion module to
convert DC current back to AC to power
the standard, 3-phase induction motor.
This system is undergoing final field tests.
ESP shuttle system. Zeitecs also announced new installations of its rigless
ESP Shuttle System, Fig. 6. A downhole
docking station with a three-phase electrical wet-connector system is first deployed
at the bottom end of the production tubing
and then the standard ESP system (pump,
seal and motor) is run into the tubing on either wireline, coiled tubing or sucker rods.
Until recently the system required larger
tubing sizes, but it is now commercially
available to deploy the complete range of
standard ESP sizes from 562 series in 7-in.
casing to newly developed designs for 375
series in 41/2-in. tubing. The value proposition of this technology was confirmed re64JUNE 2014/WorldOil.com
PUMP POWER
Reliable Service. Flexible Design. Innovative Technologies.
R E L I A B L E
F L E X I B L E
I N N OVAT I V E
w w w . b o r e t s . c o m / l e a d e r
PRODUCTION TECHNOLOGY
Table 3. Pump Checker software calculated that this ESP was under-perfoming.
Pump Discharge Pressure, psig
Pump Intake Pressure, psig
Pump dP, psi
Pump Rate, bpd
Pump Degradation, %
In Range?
Calculated Pwf, psig
Lost Gross Rate, stbpd
Lost Oil, stbpd
Calculated
2813
596
2217
1310
76.9
In Range
2586
432
180
Measured
Difference
2301
512
798
1705
1705
512
ARTIFICIAL LIFT
TARGETED TREATMENT
*OKFDUJPOUVCJOHBODIPSsaved
well
33,600 per
QFSZFBSJODIFNJDBMDPTUTJO4PVUI5FYBT
PROACTIVE DESIGN
4VDLFSSPEHVJEFSPESPUBUPSDPNCP
100%
clears
PGUIFUVCJOHTUSJOHDJSDVNGFSFODF
PATENTED TECHNOLOGY
$MFBS8&--uEFWJDFsaved
year
367,000 per
JOXPSLPWFSDPTUTJOPGGTIPSF-PVJTJBOB
Formation Evaluation
Well Construction
Completion
Production
ARTIFICIAL LIFT
iTRUST
BASED ON
EXPERTISE
PROGRESSING CAVITY PUMP SOLUTIONS
Progressing cavity pump systems are one amongst other articial lift methods. But PCM has a unique
range of PCP patented technologies and high-added-value services to increase your mature
eld production. We accompany you with our comprehensive PCP package in your heavy oil, light oil,
thermal EOR and CBM/dewatering challenges, featuring :
PCM MoineauTM, conventional elastomer technology (up to 4500bfpd/715m3/d)
PCM VulcainTM, the original all metal high temperature technology (660F/350C)
PCM MoineauTM HR, extended run life with hydraulic regulators technology (99% GVF)
Our international network of PCP specialists will help you design, evaluate and control your system
efciency, providing the best solution to optimize your well production.
The expertise of a specialized company dedicated to PCP technology and services.
www.pcm.eu
PRODUCTION TECHNOLOGY
All-in-one ESP control and data toring system and remote commands. A
acquisition system. Aimed at enhanc- modular design provides greater serviceing productivity and maximizing uptime, ability and expandablitity. The Instruct
Schlumberger has developed a centralized, unit installs directly into the companys
single platform that provides protection, VSDs, and can be configured to automaticontrol and data acquisition for artificially- cally make adjustments to optimize well
and pump performance, program alarms
lifted wells equipped with ESPs.
The data-gathering and storage system, and trip settings. The unit also has emerthe Instruct all-in-one acquisition and con- gency shut-down capability.
For remote monitoring and control unit (Fig. 11), gathers, analyzes and
transmits critical data in real time from sur- trol, the system can be connected to the
face and downhole sensors to optimize en- Schlumberger 24/7 Artificial Lift Surveilgineering analysis and troubleshooting and lance Center via the LiftWatcher real-time
manage pump and well performance. The surveillance and optimization service or
system can monitor
up to four wells at
once, and transmits Fig. 10. The Pump Analytics user dashboard facilitates the
data from a variety of performance comparison of various systems/equipment.
sources, eliminating
the need for multiple
surface components.
Users can monitor electrical system
data, information
from external analog
or digital devices,
data measured by
the downhole moni-
Lifting
Potential
Dependable performance. Experienced know-how.
Endless possibilities. Thats what you get when
combining the Lufkin artificial lift expertise youve come
to trust with the innovation of GE Oil & Gas. With an
expanding portfolio of well optimization solutions that
boost your results, GE pushes the boundaries of
technology to fuel the future today.
www. geoilandgas.com/Lufkin
PRODUCTION TECHNOLOGY
It was not until the late 1970s that a concerted effort was made to use progessive
(or progressing) cavity pumps (PCP) as
a method of artificial lift in the petroleum
industry. With technical contributions and
PRODUCTION TECHNOLOGY
SPIRIT HYBRID-X