Professional Documents
Culture Documents
Note
This operation manual shall apply to the CTS-49/CTS-59 ultrasonic thickness gauge. The major
differences of the two models on functions and specifications are listed below:
Model
CTS-49
CTS-59
Dual-element
delay
type(with probe cable):
TG5-10L
(standard
configuration)
TG7.5-6L
TG5-10HL
TG2-12L
TG5-6L
TG5-8L
Item
Compatible Probes
Single-element
type :
TG5-6DL
TG7.5-6DL
TG10-6DL
TG7.5-3DMD
TG10-3DMD
TG15-3DMD
delay
Single-element contact
type:
TG0.5-25NL
TG0.5-30NL
TG1-20NL
TG2.5-20NL
II
Standard
Thru-coating measurement or
EchoToEchoMode measurement
(B1-B2, or Bm-Bn)
first echo);
Measurement mode
(R-B1,
Thru-coating
measurement
or
EchoToEchoMode
measurement(B1-B2,
or Bm-Bn);
If velocity of coating is
known, the thickness of
coating
can
be
measured.
User-defined V-path
TDG function
Temperature
compensation
Multilayer
measurement
Time-based B-scan
Storage capacity
Standard configured
external fast charger
CD-B010
Note: The mark in the table above indicates the corresponding model has such function or specification.
The complication of this operation manual is based on the model CTS-49, and the parameters
and the operation shall apply to the CTS-49. As the operation of the CTS-59 is compatible with
the CTS-49, for additional functions and operation on the CTS-59, see Appendix D.
III
TABLE OF CONTENTS
PREFACE
..........................................................................................................................................VII
SYSTEM .............................................................................................................................1
APPEARANCE .................................................................................................................................. 1
PORT AND SOCKET ......................................................................................................................... 3
KEY .................................................................................................................................................. 4
MENU............................................................................................................................................... 4
SCREEN INTERFACE ...................................................................................................................... 8
WAVEFORM DISPLAY AREA ........................................................................................................... 10
MEASUREMENT DATA AREA ........................................................................................................ 10
SYMBOL AND INFORMATION PROMPT AREA ................................................................................. 10
CHAPTER 2
2.1
POWER SUPPLY ............................................................................................................................ 12
2.2
POWER ON .................................................................................................................................... 12
2.3
POWER OFF .................................................................................................................................. 13
2.4
OPERATION INTERFACE SELECTION............................................................................................. 13
2.5
MAIN MENU SELECTION ............................................................................................................... 13
2.6
SUBMENU SELECTION .................................................................................................................. 13
2.7
TURNING PAGE.............................................................................................................................. 14
2.8
SUBMENU ADJUSTMENT ............................................................................................................... 14
2.9
SHORTCUT OPERATION ................................................................................................................ 14
2.10 CALIBRATION FUNCTION ............................................................................................................... 15
2.11 AUTOSEARCH AND FLOATINGGAIN FUNCTIONS .......................................................................... 16
2.12 WORKMODE .................................................................................................................................. 17
2.13 VELOCITY MEASUREMENT ............................................................................................................. 20
2.14 PARAM STORAGE ......................................................................................................................... 20
2.14.1 Save....................................................................................................................................... 20
2.14.2 Recall..................................................................................................................................... 21
2.14.3 Delete .................................................................................................................................... 21
2.15 DATA STORAGE ............................................................................................................................ 21
2.15.1 Save....................................................................................................................................... 22
2.15.2 Recall..................................................................................................................................... 22
2.15.3 Delete .................................................................................................................................... 23
CHAPTER 3
3.1
GENERAL WORK FLOW................................................................................................................. 24
3.2 APPLICATION KEYNOTE OF THICKNESS MEASUREMENT ................................................................ 25
CHAPTER 4
TRAINING ........................................................................................................................................32
SYSTEM MAINTENANCE .................................................................................................................32
SERVICE .........................................................................................................................................32
APPENDIX B SPECIFICATIONS...........................................................................................................36
APPENDIX C SUBMENU DEFAULT VALUE AND RANGE OR OPTION......................................39
APPENDIX D AVAILABLE PROBES SPECIFICATION ....................................................................48
APPENDIX E ABOUT CTS-59...............................................................................................................52
E.1 APPEARANCE .................................................................................................................................... 52
E.2 MENU STRUCTURE ........................................................................................................................... 52
E.3 CTS-59 SYMBOL AND INFORMATION PROMPT AREA ...................................................................... 57
E.4 FUNCTIONAL OPERATION OF ADDITIONAL MAIN MENU ................................................................... 58
E.4.1 PROBE ....................................................................................................................................... 58
E.4.2 V-PATH........................................................................................................................................ 59
E.4.3 TDG ............................................................................................................................................. 61
E.4.4 TEMP .......................................................................................................................................... 62
E.4.5 COAT........................................................................................................................................... 62
E.4.6 B-SCAN ...................................................................................................................................... 63
E.4.7 MULTI.......................................................................................................................................... 68
V
VI
Preface
The CTS-49 digital ultrasonic thickness gauge is the perfect combination of various advanced
high technologies such as ultrasound, computer, electronics, molding and processes. This palmheld thickness gauge is suitable for thickness or acoustic velocity measurement of metal and
many other materials. It supports dual and single element probes for erosive and wall-thickness
measurement.
Outstanding measurement features, such as A-scan display, high sensitivity, precise
measurement and through-coating thickness measurement, are available on the system. More
features such as multi-language menus, large data storage, computer communication, compact
design, as well as left & right handed operation, can be found on the unit. It is suitable for
ultrasound thickness measurement in machinery, chemistry, ship building, aeronautical and
aerospace industries.
Main features of the CTS-49 digital ultrasonic thickness gauge:
1 Small size The dimension of the whole unit is 105mm 180 mm 42mm (WHD).
2 5-inch 800480 pixels high-definition color TFT-LCD monitor, high-brightness LED backlight
(visible under sunlight).
3 Light weight The total weight of the unit (including battery) is 0.6kg only.
4 Low consumption a fully-recharged battery can support the system to work continuously
over 6 hours.
5 High performance It supports dual and single element probes, A-scan display, thrucoating thickness measurement, auto-search measurement, velocity dynamic measurement,
and single/dual point correction functions.
6 Rich functions The Landscape/ Portrait screen display good for left/right handed
operation; microSD card holder and minUSB slave port for powerful data storage,
transmission and post-processing.
7 Easy operation Concise buttons, fast button switch between standard/ simple menu
interface, user-defined buttons for flexible setting, friendly interface, easy to read.
This Operation Manual contains the following chapters:
VII
To know system features and operation, as well as how to perform ultrasonic thickness
measurement with the system, please read this Operation Manual carefully before using the
system.
VIII
IX
Chapter 1 System
1.1 Appearance
Direction and
confirmation key
Power on/off /
Shift/ step key
Standard/ simple
interface switch key
Power/ charging
indicator
User-defined
function key 1/2
Fig. 1-1
Battery
Handle
Fig. 1-2
Handle
Fig. 1-3
Probe Socket T
Probe Socket R
Fig. 1-4
DC Power In Socket
microSD card
holder
Fig. 1-5
Name
Probe Socket T, R
Usage
Compatible with LEMO00, for connecting to probes. T for
transmitting while R for receiving.
To be inserted with a microSD card, for storing measurement
data sets.
Slave device, for connecting to a PC
For main unit power supply when connected to the external
DC Power In Socket
I/O port
Reserved
3
1.3 Key
Table 1-2
Key
Key Name
,
Function
To select menu, increase/ decrease value and switch
Direction
Confirm
confirm an item.
User-defined function key 1, which can be defined as
User-defined
Function
Function
Combination
1.4 Menu
Please refer to Table 1-3 for the menu structure. For detailed menu description, see Appendix C.
Table 1-3 Menu Structure
Main Menu
Submenu
CAL
ProbeType
WorkMode
ProbeZero^
Vel^
CalOption
Ref1
4
Submenu
Ref2
CAL
GAStart
dB
Submenu
Range^
DisplayDelay^
dB
AutoSearch
MaxSearchGain
FloatingGain
MeasMode
MEAS
DiffRef
AVGNum
MeasVEL
THKValueRef^
LastReading
Submenu
GAStart
GAWidth
GAThresh
GATE
GBStart
GBWidth
GBThresh
Submenu
MeasCount
Rectify
ScreenMode
F1-Function
F2-Function
Brightness
Color
Precision
CONF
Language
Unit
Date
Time
AutoPowerOff
Default
Update
About
Submenu
StoreNum
FileName
Save
Recall
PARAM
Delete
DeleteAll
ToSDCard
AllToSDCard
StoreCapability
Submenu
DATA
FileNum
FileName
FileFormat
Line
Column
Point
6
Submenu
Save
Recall
Delete
DeleteFile
DeleteAllFiles
StoreLocation
StoreCapability
Submenu
MaxAlarmSW
MinAlarmSW
ALARM
MaxAlarm
MinAlarm
BuzzerSW
Note 1: The submenu marked with ^ has coarse adjustment/ fine adjustment. The submenu
marked with ^ on the right indicates it is in fine adjustment, while the submenu with mark in coarse adjustment.
Note 2: The submenu marked with has step adjustment, and the number on the right of
the submenu with means the step value.
Symbol and
information
prompt area
Waveform
display area
Measurement
data area
Submenu
display area
Main menu
display area
Measurement
value
buffer area
Simple operation
menu area
Operation
prompt area
Submenu
display area
Waveform
display area
Operation
prompt area
Measurement
point symbol
(standard operation)
Display range
start and end
10
Table 1-4
Description
Start AutoSearch or FloatingGain functions.
A: start AutoSearch function.
*
STD/MAX/MIN/DIFF/AVG
2011-10-01 00:59
5920m/s
Current velocity
7.921us
symbol,
for
normal/
through
coating
(or
EchoToEchoMode)
Alarm indicator. In alarm state, the color changes and the mark is
filled and flashing. In non-alarm state, it is hollow. On its right, H is for
over high limit alarm, and L is for over low limit alarm.
Battery capacity indicator.
11
2.2 Power on
Operation:
Press Power Key
to turn on the system, and the power indicator on the panel will turn
green. The system screen will display SIUI logo and the model. After initialization, it will go to
standard operation screen.
Note 1: The system power-up parameter settings are the same as those before the system
is powered off last time in normal state.
Note 2: If the system cannot be powered on, please refer to Appendix A Common Failures
and Troubleshooting.
12
on the keypad to switch between the standard and simple menu interface.
or
or
or
to enter the submenu, and the selected submenu is highlighted in red. Then press
to change the menu value. Press
or
13
again to
or
the current page, it will jump to the first menu of the main menu page automatically.
2 Submenu turning page: Press
or
the current page, it will jump to the first menu of the submenu page automatically.
or
Note 1: When adjusting submenu value, hold on the adjust key may speed up the value
increase/decrease.
Note 2: For submenu with status switch operation, a symbol is indicated on the right of the
submenu. Switch between the states by repeatedly pressing the
key.
or
to enter the submenu, the direction key returns to its original submenu select or
14
2.10
a)
Calibration Function
Standard Calibration
When WorkMode is Normal, go to the CAL main menu, select 1 Point or 2Points in CalOption.
I. 1 Point is for zero calibration only, generally a test block with known acoustic velocity and
thickness is used for calibration. Steps are as follows:
1
Place the probe on the test block with the corresponding thickness.
Ensure that the coupling between the probe and the test block is good, adjust the gain,
range and gate A, and bring gate A to record the first echo of Ref1.
to run calibration.
II. 2Points is for zero and velocity calibration. Usually two test blocks with known but different
thickness are used for calibration. Steps are as follows:
1
Place the probe on the test block with the thickness of Ref1.
Ensure that the coupling between the probe and the test block is good, adjust the gain,
range and gate A, and bring gate A to record the first echo of Ref1.
Place the probe on the test block with the thickness of Ref2.
Ensure that the coupling between the probe and the test block is good, adjust the gain,
range and gate A, and bring gate A to record the first echo of Ref2.
calibration.
8
b)
Adjust the waveform and the gate, and bring gate A to record the first echo of the test
block on the system.
2)
Press
Note 1: Calibration can only be performed when WorkMode is Normal. When performing
the above calibration, use AutoSearch for quick adjustment, if necessary turn off AutoSearch for
manual precise adjustment.
Note 2: Quick zero calibration should be performed on the test block on the system.
When calibration is finished, you may begin to measure. See Chapter 3 for General thickness
measurement workflow.
2.11
2.11.1 AutoSearch
When using dual-element probe , with this function quick waveform search and adjustment can
be carried out subject to waveform signals received. The AutoSearch function provides a shortcut
for quick system adjustment and then performs measurement based on the waveform signals of
the measured thickness. Such function includes: adjusting DisplayDelay, Range, Gain and gate
measurement. However, AutoSearch cannot replace manual adjustment completely, which is also
subject to probe selection, as well as material, thickness and surface status of work piece. If
AutoSearch function can not achieve proper capture for measurement, please turn off the
AutoSearch function, but adjust manually for measurement.
Operation:
When using dual-element probe, turn on the AutoSearch function in the MEAS main menu, or
press
(provided
When WorkMode is Normal, through search by the software, bring gate A to record the first echo,
and increase autogain of the first peak of the echo to 80%.
When WorkMode is Thru-Coating, through search by the software, bring gate A to record the
first echo, and increase the autogain of the max. Echo peak to 80%, and gate B will auto record
the second echo.
16
2.
3.
The AutoSearch function is default to auto search continuously after bootup. It can be
set to auto search once, that is to run auto search once only upon each bootup. Select
AutoSearch from the main menu MEAS, press the shift button
between Continue and One. Press
2.11. 2
or
and toggle
FloatingGain
When FloatingGain is on, gate A or gate B can perform FloatingGain function (only for ThruCoating mode and EchoToEchoMode). When WorkMode is Normal, the system will
automatically bring the first wave peak amplitude within gate A to 80% height. When
WorkMode is Thru-Coating mode or EchoToEchoMode, the system will automatically bring
the highest wave peak amplitude within selected gate to 80% height.
This function can not be activated with AutoSearch function at the same time.
Note: When AutoSearch or FloatingGain is on, the maximum value of self-adjusting gain
is
limited by the MaxSearchGain. By adjusting this set value, users can define the
maximum value of self-adjusting gain. If this value is set too high, it may search the
clutter signal. If this value is set too low, it may not search the desired signal. Specific
settings need to be adjusted based on factors such as probe and workpiece.
2.12
WorkMode
There are three work modes for selection: Normal, Thru-Coating and EchoToEchoMode.
a)
b)
(a)
18
Zero-crossing before
peak of measurement
Peak symbol of
thickness measurement
start under coating
(b)
When WorkMode is EchoToEchoMode
Zero-crossing
before
peak
of
beam measurement
Peak symbol of
beam measurement point
of the second wave
Zero-crossing before
peak
of
beam
measurement point of
the second wave
Peak symbol of
beam measurement point
of the first wave
(C)
Note:
1.
2.
When Rectify is set at RF, the default GAThresh is minus, i.e. measuring the negative
signal of waveform (below the baseline).The measurement value is corresponding to the
first peak of negative signal higher than GAThresh. The zero-crossing before the peak is
stable, which is good for stable display of measurement value. When GAThresh is set as
positive, i.e. measuring the positive signal of waveform (above the baseline), the
19
Rectify is recommended to be set as RF (at the same time, set GAThresh as minus) or
Negative, so as to get the most stable measurement value display.
2.13
Velocity Measurement
Use this function to measure velocity of workpiece, provided that the thickness of the workpiece is
known.
Operation:
1
Set up THKValueRef.
Place the probe on the test block with thickness corresponding to THKValueRef.
Ensure that the coupling is good and the gate has recorded the echo.
2.14
The data displayed in the measurement display area is the velocity value.
PARAM Storage
PARAM storage includes saving all menu setup, waveforms and measurement values. Up to 100
parameter sets can be saved. This function is also for saving user-defined probe parameter
setting or special testing status. The parameter sets are only saved in main unit and the current or
all parameter sets can be transferred to SD card in the microSD card holder.
In FileName submenu, the file name can be inputted from the virtual keyboard. The created file
name will be corresponded with StoreNum. Only FileNum with created FileName can be stored.
2.14.1
Save
Select StoreNum, and select the store set number without the sign
StoreNum with
. The
Go to FileName, press
, ,
Press
to confirm the
If the save operation is finished, the information prompt area will prompt Completed.
2.14.2
Recall
Enable Recall function, and recall all the menu setup and waveforms, and the system
2.14.3
Delete
Turn on Delete. The file of the selected StoreNum is deleted, and the
mark
disappears.
21
Save
Go to FileName. Press
Press
or
mark. While
been saved at this location, and no additional storage is allowed. The actual storage
capability for Line, Column or Point is related with the rest storage capability.
5
Turn on Save. If the save operation is finished, the information prompt area will prompt
Completed.
Note 1: If the file name for the file number already exists, changing the file name is
equivalent to file rename, with the file content remains unchanged.
Note 2: Up to 8 characters only (including spaces) can be inputted as the file name. If the file
name is longer than 8 characters, the last character will be replaced with a new character.
Note 3: If the file is already saved with data, it is not allowed to change the file format.
Note 4: Only Line can be selected for 1D format; Line and Column can be selected for 2D
format; Line, Column or Point can be selected for 3D format. The options not selectable are
displayed with *.
Note 5: The actual file number that can be created is related with the rest storage capability.
2.15.2
1)
Recall
Select FileNum.
mark.
3) Enable Recall function, and recall all the menu setup and waveforms corresponding with
the measured location, and the system is frozen. Unfreeze and the system will refresh
22
2.15.3
a)
Delete
3) Turn on Delete. The location content of the selected FileNum is deleted, and the
mark disappears.
b)
c)
23
Fig. 3-1
The general work flow of thickness measurement on the system is as shown in Fig. 3-1 in
Normal mode.
24
3.2
For most materials, such as carbon steel, etc., the general workflow above is practical and
effective. On how to use the system, operation of calibration and auto search function in particular,
please see Chapter 2 System Operation.
When testing a thickness close to the critical measurement range, the auto-search function
sometimes needs manual adjustment and decision by the operator, so as to ensure accurate
measurement. While for coarse-grained, high-attenuation material (such as ductile iron), special
composite material and multi-layer material, please adjust manually for measurement. It would be
important that the operator has certain ultrasound theory and testing knowledge.
25
Probe Socket
The probe sockets of the system are compatible to LEMO00 standard connectors. When testing
with the system, use the cable configured with the system or a cable of the same type to connect
to a proper probe.
For testing with one single-element probe, either probe socket (in internal parallel connection) can
be used. While for testing with a dual (TR) probe, connect one end to the transmitting socket T
and the other end to the receiving socket R.
4.2
MiniUSB Port
4.2.1 Connect to a PC
Operation:
1 With the system turned on, connect one end of the communication cable to the miniUSB port
of the system, and the other end to the USB port of a power-up PC.
2 Upon successful connection, the PC software gives a prompt message.
4.3
26
4.4
Battery
red frame, it means that the battery power is running out, and you should recharge or replace the
battery in time. A new DC-A004 battery, if fully charged, may work continuously over 6 hours.
Note: When the battery power is very low, to avoid battery over-discharge, the system will be
turned off automatically.
28
For air transporting the system, the battery should be put in the system and placed in the
unchecked baggage. For shipping, insulating terminals of the battery and placing the
battery inside the system. (although switch of the system prevents unintentional activation );
b)
For air transporting the battery, be sure to insulate terminals of the battery (such as placing
single battery in a separate plastic bag or protective case to prevent short circuit) and put
battery in the unchecked baggage.
Note: Battery matching this system has passed the test required in the section 38.3 of
Part III of UN Manual of Tests and Criteria. If you have any questions, please
contact local aviation authorities for further guidance.
4.5
Power Adapter
The system configured power adapter (CD-92A) may serve for power supply of system operation,
or charging the battery through the system.
4.6
When the battery DC-A004 is removed from the main unit, you may charge the battery outside of
the system with the fast charger CD-B010. A complete recharge takes about 3 hours.
Operation:
1
Insert the power plug of the adapter CD-92A to the AC outlet (AC 100V ~ 240V).
Insert the DC power out plug of the adapter to the power in socket (DC 12V) of the fast
charger CD-B010. Then insert the charge output plug of CD-B010 to the charge input
socket of the battery. Now the charger power / charge indicator is red, which means
charging.
When the CD-B010 charger power / charge indicator turns green, it means charging is
finished. A full charge usually takes about 3 hours.
When charging is finished, disconnect the power adapter from the AC power and the
charger. Unplug the CD-B010 charge output plug connected to the battery DC-A004.
30
31
Training
To ensure a safe and proper operation, the operator shall receive appropriate training on
ultrasound testing, and read this operation instruction before operating this system. The lack of
relevant knowledge on ultrasound testing may lead to unpredictable wrong testing results.
Therefore, to acquire information on ultrasonic testing training and qualification, please contact
relevant NDT societies, organizations or SIUI.
5.2
System Maintenance
Please use the factory configured accessories and options, such as the probe cable and the
communication cable. Incompatible cables may result in system internal circuit failure or external
connector damage. DO NOT drop any liquid into the system.
The system housing, glass panel and other parts can be cleaned with a piece of cloth soaked
with a little water or neutral household cleanser.
Note: DO NOT use any solvent to clean the system. The plastic parts may be damaged or
become fragile if being cleaned with solvent.
5.3
Service
The system adopts the latest technologies and is made of high quality components. The process
inspection, the in-process testing and the quality management system are all certified by
ISO9001, ensuring that the system performance is optimized.
SIUI provide 2 years warranty for the system main unit. In case any failure is found in the system,
please shut off the system and take out the battery. Contact SIUI service department whenever it
is necessary to repair or recalibrate the system. The warranty does not cover any unauthorized
repair or disassembly.
32
33
Appendix A
A.1
a
Try to replace the battery with full capacity if the capacity is low.
Check if the system is connected to the adapter plug, or if the plug comes loose.
If the battery is not used on the system, try to use the system with a fully
charged battery.
If the failure still exists after trying the solutions above, please contact the distributor or
SIUI.
A.2
If force shutdown fails, unplug the adapter or remove the battery to cut off power
supply. Reboot the system to see whether it is in normal operation. If not, try to contact
the distributor or SIUI for repair as soon as possible.
A.3
Cannot charge
A.4
a
No Echo
Check if ProbeType is set up properly. If it is set Dual but connected to a single34
Check if the probe cable is in bad contact. Try to replace another probe cable.
Check if the configurations such as gain, range, delay and zero are correct.
Set the system at Default, connect a standard configured probe, and start the
AutoSearch function. Couple the probe on the test block of the system. If echoes are
displayed, the failure is due to improper setting.
If the failure still exists after trying the solutions above, please contact the distributor or
SIUI.
A.5
Check if gain and gate are set up properly, such as the gate does not record the echo
to be measured, or the measurement point is not found properly due to AutoSearch
function, which can be corrected with manual adjustment.
35
Appendix B
Specifications
Table B-1 Specifications
No.
1
Item
Display
Screen
Mode
(B1-B2, or Bm-Bn);
All measurements using Zero Crossing.
3
4
Measurement
Range
configuration)
Display
Resolution
Compatible
Probes
Velocity Range
40015000 m/s
Gain
Off/On: With this function activated, proper display range and gain
Auto Search
No.
9
10
11
Item
A -scan Rectify
RF /Full/Positive/Negative
Negative square wave transmission, with pulse-width and voltage
Pulser
Measurement
4/8/16/32
times
12
Display Error
Tube
Wall
Thickness
not less than 20mm and wall thickness not less than 2.0mm
Measurement
14
15
Calibration
Measurement
STD/MAX/MIN/DIFF/AVG
Function
16
Interface Mode
17
Other
Functions
18
Portrait
Landscape
Screen
19
Storage
Function
20
21
Data
Transmission
Measure Unit
37
No.
Item
22
Language
23
Auto Shutoff
24
25
26
27
28
Operation
-10~45
Temperature
Power Supply
Battery
Charge Time
Dimension
&
Weight
Main Unit Port
38
Appendix C
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
Dual-element delay
type(with probe
cable):
TG5-10L (standard
configuration)
TG7.5-6L
TG5-10HL
TG2-12L
TG5-6L
TG5-8L
CAL
ProbeType
Single-element
delay type :
TG5-6DL
TG7.5-6DL
TG10-6DL
TG7.5-3DMD
TG10-3DMD
TG15-3DMD
TG5-10L
Single-element
contact type:
TG0.5-25NL
TG0.5-30NL
TG1-20NL
TG2.5-20NL
39
Main
Menu
Adjustable range
Submenu
Unit
Remark
or option
WorkMode
Normal
Normal/
Thru-Coating/
EchoToEcho
ProbeZero^
us
7.930
0~200
Vel^
m/s
5920
400~15000
1 Point
1 Point /2Points
CalOption
MEAS
Default
select 1 Point or
2Points
Ref1
mm
0.1~1000.
Ref2
mm
0.1~1000
CAL
0/1/2
GAStart
5%
0%~120%
dB
db
45
0~110
Range^
mm
25
10~1000
DisplayDelay^
mm
0~500
40
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
dB
db
45
0~110
off
(Continue)
AutoSearch
off (Continue)/
on (Continue)/
off (One)/
on (One)
and
toggle between
Continue and One.
Press
or
to
MaxSearchGain
db
78
0~110
41
In AutoSearch or
FloatingGain, the user
can limit the maximum
of the automatic
adjustment gain. If this
value is set too high, it
may search the clutter
signal. If this value is
set too low, it may not
search the desired
signal. Specific settings
need to be adjusted
based on factors such
as probe and
workpiece.
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
FloatingGain
off
off/GA/GB
When FloatingGain is
on, the user can
automatically adjust the
gain based on GA or
GB (only in ThruCoating/
EchoToEchoMode). In
Normal mode, the
system automatically
brings the first wave
peak amplitude within
GA to 80% height. If it
is in Thru-Coating and
EchoToEchoMode, the
system will
automatically bring the
highest wave peak
amplitude within
selected gate to 80%
height.
This function can not be
activated with
AutoSearch function at
the same time.
To select measurement
mode of Standard/
Maximum/ Minimum/
Difference/ Average.
MeasMode
STD/MAX/MIN/
DIFF/AVG
STD
42
If MAX/MIN is selected,
the interruption of probe
coupling less than 4
seconds is ignored.
Only when the
interruption of probe
coupling is more than 4
seconds, a new scan
will be started to
capture the maximum
/minimum value.
Main
Menu
Adjustable range
Submenu
Unit
mm
AVGNum
THKValueRef^
MeasVEL
CONF
Remark
or option
DiffRef
GATE
Default
off
mm
0.1~1000
2~9
off/on
To enable MeasVEL,
and the measurement
result is the velocity.
4~500
When measuring
velocity, THKValueRef
needs to be set up
properly.
To set up whether to
maintain
the
last
reading or show blank
in the measurement
display column if no
coupling signal.
LastReading
Blank(---)
Hold/Blank(---)
GAStart
5%
0%~120%
GAWidth
85%
4%~120%
GAThresh
60%/-60
(RF wave)
0~90%/-10%~90%
(RF wave)
GBStart
30%
0%~120%
GBWidth
85%
4%~120%
GBThresh
65%/-65
(RF wave)
0~90%/-10%~90%
(RF wave)
16
4/8/16/32
MeasCount
Hz
43
Refresh rate of
measurement reading
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
RF
RF/Positive/
Negative/Full
ScreenMode
Portrait
Portrait / Landscape
0/ Landscape
180/Auto
F1-Function
AutoSearch
AutoSearch/
WorkMode
F2-Function
Freeze
Freeze/MeasVEL/
SaveMeasData
Rectify
Brightness
1~10
Color
1~2
Precision
.0mm/.001in
01mm/.001in/
.1mm/.01in
Language ()
EN()
Chinese(CN)/
English(EN)/ French
(FR) /
Spanish(SPA)/
Portuguese(PT)/
Polish(PL)/
German(DEU)/
Russian(RU)
Czechic (CZ)
Unit
mm
mm/inch
44
User defined F1
function key
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
Date
Go to the submenu,
and use the direction
key to change the date.
Time
Go to the submenu,
and use the direction
key to change the time.
AutoPowerOff
off/2min/5min/10min
/20min/30min
The poweroff
countdown starts when
no coupling signal and
no button operation is
carried out. When the
countdown reaches half
of the time setting, the
screen brightness
decreases to the
minimum, and the
software will shut off
the system when time
is out.
off/on
Default
off
off
Update
off
off/on
About
off
off/on
System version
information
StoreNum
1~100
45
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
PARAM
DATA
FileName
In FileName submenu,
file name can be input
with the virtual
keyboard. The created
file name will be
corresponded with
StoreNum. Only
FileNum with created
FileName can be
stored.
Save
off/on
off
Recall
off
off/on
Delete
off
off/on
Delete current
parameter file.
DeleteAll
off
off/on
To SDCard
off
Off/on
AllToSDCard
off
Off/on
StoreCapability
off
Off/on
1~100
FileNum
46
Main
Menu
Adjustable range
Submenu
Unit
Default
Remark
or option
FileName
FileFormat
1D/2D/3D
Line
1~200
Column
1~200
Point
1~200
Save
off
off/on
Recall
Delete
off
off/on
DeleteFile
off
off/on
DeleteAllFiles
off
off/on
StorageLocation
local
Local/SDCard
Check the current
storage capability
StorageCapability
ALARM
MaxAlarmSW
off
off/on
MinAlarmSW
off
off/on
MaxAlarm
mm
3~1000
MinAlarm
mm
3~1000
off
off/on
BuzzerSW
47
Appendix D
Probe Type
Frequen
cy
Application
Type
Crystal
Diameter
Contact
Diameter
Measurement
Range
(Having
measurement
on 45# steel in
Normal mode
without special
instruction)
Remark
5MHz
Dual-element
delay type,
standard,
commonly
use
10mm
11.8mm
0.8400mm
TG7.5-6L
7.5MHz
Dual-element
delay type,
standard, thin
plate
6mm
9mm
0.8100mm
TG2-12L
2MHz
Dual-element
delay type,
high
penetration
12mm
16mm
Steel:
3600mm
Nodular cast
With probe
cable
With probe
cable
With probe
cable
Iron:
340mm
TG5-10HL
5MHz
Dual-element
delay type
High
temperature:
200C
10mm
12mm
3300mm
TG5-6L
5MHz
Dual-element
delay type,
standard
6mm
10mm
0.8200mm
TG5-8L
5MHz
Dual-element
delay type,
standard
8mm
10mm
0.8300mm
48
With probe
cable
With probe
cable
With probe
cable
TG7.5-6DL
TG10-6DL
TG7.5-3DMD
TG10-3DMD
5MHz
7.5MHz
10MHz
7.5MHz
10MHz
Singleelement
delay type,
thin plate
6mm
Singleelement
delay type,
thin plate
6mm
Singleelement
delay type,
thin plate
6mm
Singleelement
delay type,
thin plate
3mm
Singleelement
delay type,
thin plate
3mm
8.2mm
Standard:
120mm
Thru-Coating
(Bm-Bn):
0.510mm
8.2mm
Standard:
115mm
Thru-Coating
(Bm-Bn):
0.58mm
8.2mm
Standard:
0.815mm
Thru-Coating
(Bm-Bn):
0.58mm
4mm
Standard:
110mm
Thru-Coating
(Bm-Bn):
0.55mm
4mm
Standard:
0.810mm
Thru-Coating
(Bm-Bn):
0.55mm
49
Delay line
probe
without
probe
cable
Delay line
probe
without
probe
cable
Delay line
probe
without
probe
cable
Delay line
probe
without
probe
cable
Delay line
probe
without
probe
cable
15MHz
Singleelement
delay type,
thin plate
3mm
Singleelement
contact type,
Low
frequency
application
25mm
Singleelement
contact type,
Low
frequency
application
30mm
Singleelement
contact type,
Low
frequency
application
20mm
Singleelement
contact type,
High
penetration
20mm
4mm
Standard:
0.812mm
Thru-Coating
(Bm-Bn):
0.46mm
Delay line
probe
without
probe
cable
TG0.5-30NL
TG1-20NL
TG2.5-20NL
0.5MHz
0.5MHz
1MHz
2.5MHz
28mm
Steel:
10600mm
Nodular cast
iron:
1050mm
36mm
Steel:
10600mm
Nodular cast
iron:
1080mm
24mm
Steel:
10600mm
Nodular cast
iron:
1080mm
24mm
Steel:
5600mm
Nodular cast
iron:
580mm
Without
probe
cable
Without
probe
cable
Without
probe
cable
Without
probe
cable
Note:
a. If low frequency (less than 2.5MHz) or high temperature probe is adopted, it is
recommended to select precision as 0.1mm or 0.01 in.
c. If the probe of single-element delay type is used for the first time, or it has not
been used for a long time but before reuse, please remove the delay line of
the probe carefully along the screw thread, add sufficient coupling gel
between the delay line and the crystal, and then assemble the delay line
back to the probe.
d.
Using other probes (including the user-defined probes Custom1-10) except the
thickness probe supported by our company, index like the measurement range and
precision can not be predictable and guaranteed.
51
Appendix E
E.1
About CTS-59
Appearance
The appearance, interface and keyboard of the CTS-59 are the same as those of the CTS-49.
Please refer to 1.1 Appearance, Chapter 1.
E.2
Menu Structure
Table E-1 Menu Structure
Main Menu
Submenu
ProbeType
V-PathSelect
WorkMode
ProbeZero^
Vel^
CalOption
CAL
Ref1
Ref2
CAL
GAStart
dB
Submenu
Range^
DisplayDelay^
dB
AutoSearch
MaxSearchGain
FloatingGain
MeasMode
MEAS
DiffRef
AVGNum
MeasVEL
THKValueRef^
LastReading
52
Submenu
GAStart
GAWidth
GAThresh
GATE
GBStart
GBWidth
GBThresh
Submenu
MeasCount
Rectify
ScreenMode
F1-Function
F2-Function
Brightness
Color
CONF
Precision
Language ()
Unit
Date
Time
AutoPowerOff
Default
Update
About
Submenu
StoreNum
FileName
Save
Recall
PARAM
Delete
DeleteAll
ToSDCard
AllToSDCard
StoreCapability
53
Submenu
FileNum
FileName
FileFormat
Line
Column
Point
DATA
Save
Recall
Delete
DeleteFile
DeleteAllFiles
StoreLocation
StoreCapability
Submenu
MaxAlarmSW
MinAlarmSW
ALARM
MaxAlarm
MinAlarm
BuzzerSW
Submenu
ProbeType
ProbeCode
PROBE
V-PathSelect
ProbeZero^
dB
Submenu
V-PATH Enable
TestBlockPointVal
TestBlockPoint
Calibrate
DeletePoint
VEL
ProbeZero^
54
Submenu
TDGEnable
InitGain
TDG
TDGSlope
StartBlank
MaxGain
Submenu
TempCompEnable
DegreeUnits
TEMP
CalibrationTemp
TempCoefficient
CurrentTemp
Submenu
CoatTHK
CoatVEL^
GAStart
GAWidth
COAT
GAThresh
GBStart
GBWidth
GBThresh
55
Submenu
B-ScanEnable
FileNum
FileName
FileFormat
Save
B-SCAN
Recall
Delete
DeleteAll
ToSDCard
AllToSDCard
StoreCapability
B-SCAN
(menu in the
measurement
setup
subpage)
B-ScanGridSize
B-ScanDirection
B-ScanLOSMode
B-ScanFreezeMode
B-ScanMaxTHK
Submenu
MULTI
MultiMeasEnable
Meas1
Meas2
Meas3
Meas4
Sum
LayerVel1^
LayerVel2^
LayerVel3^
LayerVel4^
GAStart
GAWidth
GAThresh
dB
Range^
FileNum
FileName
Save
Recall
Delete
56
E.3
See the figure below for the view of symbol and information prompt area. Whenever a message
shows, the prompt will overlay the symbol, or the symbol will always display if no prompt
message.
Description
Start AutoSearch and FloatingGain functions.
A: start AutoSearch function.
*
STD/MAX/MIN/DIFF/AVG
2011-10-01 00:59
57
Current velocity
7.921us
symbol,
for
standard/
thru-coating
(or
EchoToEcho)
Alarm indicator. In alarm state, the color changes and the
mark is solid and flashing. In non-alarm state, it is hollow. On
its right, H is for over high limit alarm, and L is for over low
limit alarm.
Battery capacity indicator.
Start dedicated function symbol:
V: Start V-PATH function
G: Start TDG function
V
T: Start TEMP function
B: Start B-SCAN function
M: Start MULTI measurement function
E.4
E.4.1 PROBE
The main menu PROBE shall be used with the menu V-PATH.
In ProbeType, see the probe models available in Appendix C or Appendix D.
The dual (TR) probes above have corresponding dialog dual probe models for option. Dialog dual
probes enable auto probe identification, optimize the configuration between the main unit and the
probe, and reduce measurement error.
The dialog dual probe has an identification signal pin. When connecting a dialog probe, please
connect the pin and the T/R plug right into the probe socket on the system carefully. When
starting up the system, it can identify the probe type automatically, and use the built-in
58
probe type item. If disconnected, the mark will disappear. When a dialog probe is connected,
ProbeType in the main menu Probe will include the optional probe model automatically (with the
mark shown after the probe model) for selection.
Note:
ProbeCode: unique identification of probe type, cannot be changed by the users.
V-PathSelect: Select the V-PATH curve for the current dual probe. Four options for selection: off,
Instrument, Probe and Custom.
When using dual-element probe, the default setting is Instrument, which means adopting build-in
V-path correction curve. When using dialog probe, the system automatically select Probe. For
wear probes or probes from other manufactures, select Custom to use user-defined V-PATH
curve. It is needed to apply existing or re-produced V-PATH curve to custom. If no need to modify,
you can choose to turn off.
When using single-element probe, V-PATHSelect is regularly off.
E.4.2 V-PATH
A set of V-PATH calibration curve is set up by default in the system, which is for all the factory
original dual probes. The users may make a set of V-PATH curve for a specific probe.
When making a V-PATH curve, 10 measurement points can be set at most, and the 10 points
should be in the actual measurement area where the user prefers to have smaller measurement
error. For example, try to be below 10mm (steel longitudinal wave) or in the range of 20-40mm
(steel longitudinal wave), rather than selecting any measurement point in the minimum to
maximum measurement range. For high-precision application in different test range, the user may
make a number of V-PATH curves.
a)
2)
3)
Select a test point on the test block, set TestBlockPoint at 1, which means to calibrate
the first test point.
59
5)
When the probe is in good coupling and the thickness reading is stable, set Calibrate to
On, so as to record and calibrate the first test point.
6)
7)
Note:
b)
c)
d)
2)
Input a file name which is relevant to the curve and easy to be identified in FileName.
3)
2)
2)
Note: After being deleted, the test point will become uncalibrated. An uncalibrated test point
can be calibrated again.
e)
The curve with calibrated test points can be applied as the current V-PATH curve. Or the user
may recall a saved V-PATH curve and apply it as the current V-PATH curve. Set
AppoyToCustom to On, and change V-PathSelect to Custom.
Note : In addition to Custom option for V-PathSelect, the other functions are: Off,
Instrument and Probe. .
Off:
E.4.3 TDG
The TDG function is to compensate echo amplitude loss due to transmission sound path.
Set TDGEnable in TDG menu On, and TDG function is enabled.
The examples of figures before and after TDG function enabled are shown below:
61
E.4.4 TEMP
In general, the higher the temperature of the solid material, the lower the velocity. Test data
shows that, if the temperature of thermal material rises by 100C, the velocity decreases by 1%.
When the temperatures of the calibration test block and the tested work piece are different, the
user may enable the temperature compensation function.
Turn TempCompEnable item to On, enable temperature compensation function.
Note:
DegreeUnits: Select the unit of temperature, (fahrenheit) or C (centigrade)
CalibrationTemp: The temperature of the workpiece when calibrating the system. Adjustable
range: -10C to 200C or 14 to 392 .
TempCoefficient: Temperature compensation coefficient. Adjustable range: -1.0 to 1.0.
CurrentTemp: Temperature of the workpiece tested. Adjustable range: -10C to 200C or 14
to 392 .
E.4.5 COAT
When WorkMode is Thru-Coating, enable coating measurement function. Set up the velocity of
the coating. While testing the thickness through coating, the system will test the thickness of
coating.
Option:
1) Select COAT menu, adjust CoatTHK to On and set up CoatVEL.
2) At this time, the measurement reading under coating is the measurement value between the
zero-crossing before the first peak higher than GAThresh and the zero-crossing before the first
peak higher than GBThresh. When CoatTHK is set On, the software will measure the zerocrossing of the first highest peak higher than GAThresh, and calculate the thickness of the
coating. See the figure below for the corresponding peak position. See 2.11 for Information about
zero-crossing.
Note: By adjusting parameters like gain and gate position, make sure the wave form
amplitude and gate position meet the measurement requirements above (see the figure below).
Otherwise, it will affect the test result. Please try to use manual adjustment in this case.
62
Thickness of thru-coating
Thickness of coating
Coupling mark
E.4.6 B-SCAN
B-scan (time base) function measures at a fixed speed and displays the measurement reading in
scanning as B-mode images in proper proportion, which is convenient for recording or analysis
for measurement.
See the table for enable and file management menu. The access operation of B-scan data is
similar to that of datasets.
63
Main
menu
Submenu
Unit
Default
Range or option
Remarks
Enable B-scan
B-Scan Enable
off
off/on
function. Press
to enter B-scan
measurement
simple interface (see
the description of Bscan measurement
simple interface for
details). The B-scan
menu in the
standard menu
interface is mainly
for file storage and
management.
Notewith B-Scan
enabled, other
functions may be
restricted.
1~100
Select
the
file
number, and the file
name will change.
The
actual
file
number that can be
created is related to
the
remainder
storage capability.
B-SCAN
FileNum
64
Main
menu
Submenu
Unit
Default
Range or option
Remarks
FileName
Enter FileName
submenu, and use
the virtual keyboard
to input file name.
The created file
name is associated
with the FileNum.
Only the FileNum
with a
corresponding
FileName can be
saved with B-scan
data.
SaveType
Entire
Entire / Screen
off/on
B-SCAN
Save
off
Recall
off
off/on
Delete
off
off/on
DeleteAll
off
off/on
ToSDCard
off
off/on
AllToSDCard
off
off/on
off/on
StoreCapability
off
65
to enter B-scan
menu.
In B-Scan measurement simple screen, you may set up the main parameters (Range, Delay,
Gain, GAStart, GAWidth, Thickness), and operate by following the on-screen prompt.
The operations on B-Scan measurement simple screen:
to start or stop B-Scan.
Press
Press
When B-Scan is stopped and frozen, adjust the left/right cursor key to select the
Press
again to
return to the simple interface. See the screen prompt for specific operation, and see the
table below for functional description.
66
Main menu
Submenu
Unit
B-ScanGridSize
Remarks
HalfSize/ FullSize
See figures c
and d below.
LeftToRight /
RightToLeft
Indicated as
/
under B-scan
display.
StopOnLOS /
ContinueOnLOS
When the
probe is not
coupled
properly,
stop/continue
scanning.
ShowMinimum/
ShowMaximum/
ShowCurrent
ShowCurrent
When freeze
function is
enabled, the
measurement
cursor stays
at the
corresponding
position of the
scanned
display.
50.00
The current
thickness
range value is
displayed
under B-scan
display.
LeftToRight
B-ScanLOSMode
StopOnLOS
BScanFreezeMode
B-ScanMaxTHK
Range or option
HalfSize
B-ScanDirection
Menu option
in the B-Scan
measurement
setup
subpage
Default
mm
67
4~500
(a)
FullSize
(b)
HalfSize
E.4.7 MULTI
If the workpiece has multi-layer materials and the layers are bonded firmly, the MULTI function is
recommended for measurement, provided that velocity of each material layer is known. The
actual measurement range is related with the materials.
68
b)
Couple the probe on the surface of the tested workpiece, adjust parameters (range,
velocity and gain), till the screen shows echoes from each layer.
c)
Adjust GAStart, GAWidth and GAThresh, so as to hitch the echo of the first layer. Note:
the back flank of the gate should not cover the test range of the reflection echo of the
next layer.
d)
Select Meas1 item, press OK, at this time, screen prompts Press -> to update
measurement area, <- to turn off measurement area. Follow the prompt to press
key,
and create a measurement area for Meas1 (the start of the measurement area is
GAStart, and the size of the measurement area is GAWidth). Two vertical lines will
appear onscreen to indicate the start and end of the measurement area. Press
key
to turn off the measurement area for Meas1, i.e. not to display the measurement value
of the measurement area.
e)
Note 1: Measurement value of each layer and the total thickness value are shown at the
submenu area. The value shown in the measurement reading area (big reading) is the sum of
measured values for each layer.
Note 2: When performing step c) above, pressing the key
current measurement area (the 2 vertical lines in the measurement area indicate the on/off
status). No measurement or statistics are done if the measurement area is turned off.
Note 3: The display of MULTI measurement in standard menu interface is as shown in Fig. a
below.
In the standard menu screen, enable MULTI, finish setup of velocity for each layer, then press
to enter the simple screen for multi measurement, as shown in Fig. b below. The functions
achieved are the same as those functions in the standard menu screen, but the main operations
69
Press
switch key, and select the current measurement area number for setup.
Press the key repeatedly to switch among the measurement area 1~4. The operation
prompt area will show the selected measurement area number.
b)
Adjust parameters of gate and gain to have the gate hitch the reflected signal of the
c)
d)
menu interface.
70
Appendix F
List of materials
Aluminum
Brass
Cast iron
Chromium
Copper
Glass
Gold
Iron
Lead
Magnesium
Nylon
Silver
Stainless steel
Steel
Titanium
Zinc
Tungsten
Tin
Water (20 )
Glycerin
Sodium silicate
Acrylic resin
Longitudinal velocity(m/s)
6260
4300
4600
6200
4720
5600
3240
5930
2400
5750
2680
3700
5740
5920
5990
4170
5174
3230
1480
1920
2350
2730
(in/us)
0.2465
0.1693
0.1811
0.2441
0.1858
0.2205
0.1276
0.2335
0.0945
0.2264
0.1055
0.1457
0.2260
0.2331
0.2358
0.1642
0.2037
0.1272
0.0583
0.0756
0.0925
0.1075
Note: The velocities above are approximate values for reference only.
Contact Information
Shantou Institute of Ultrasonic Instruments Co., Ltd. (SIUI)
Add: 77 Jinsha Road, Shantou, Guangdong 515041, China
Tel: 86-754-88250150
Fax: 86-754-88251499
E-mail: siui@siui.com
71