THE M. W. KELLOGG COMPANY PAGE 1 OF 10 waa PIPING TECHNOLOGY DESIGN GUIDE SECTION: 43 DESCRIPTION: ‘DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 ‘STEAM TRACING The following procedures shall be used by Piping Design for the design of Steam Tracing Systems: DESIGN DATA * Steam tracing shall be designed to the M. W. Ksllogg Specifications M20-D, M20-1CS (\atest revision), and any specitic modifications in the Job Specifications of Client requirements. Productions highlights of MZ0-1D ‘and M20-1P are listed below. © Travers shall normally be 1/2" O.D. tubing, except that 3/8" 0.0. tubing shall be used on instruments and instrument piping. ‘* In general, instruments shall be protected by separate tracers except for pressure gauges or rotometers which may be protected by the pipeline or equipment tracer. In such cases, instruments will be traced with 1/2" O.D. tubing, ‘* Tracer supply points shall preferably be located at an elevation above the highest point of the piping of items. of equipment to be traced. * Trapped single tracers may have pockets. The total depth in feet of all pockets shall not exceed 45 percent of the steam supply pressure with a maximum totaled depth of 45 feet, ‘© Distribution of collection manifolds serving 6 or less tracers shall be 1-1/2" steel pipe, and serving 7 to 12 ‘tracers shall be 2" steel pipe. ‘Length of racers shall conform to the following table. Each tracer shall be employed for heating as many items as practical within the specified length, unless separate heating is required. 26 1075 76 to 100 190 420 101 to 150 240 155 181 to. 200 ‘© Steam traps discharging to a closed condensate collection system shall be provided with a downstream block valve. © The condensate from open systems shall be discharged to a sewer hub, surface drain, ot dry well ‘Condensate shall not be discharged to grade within Battery Limits. Condensate in Offsite areas shall be piped ‘away trom equipment foundations and pipe sleepers. * Strainers, located upstream, shall be furnished for thermostatic traps, but not for thermedynamicc type traps.THE M. W, KELLOGG COMPANY PAGE : 20F10 PIPING TECHNOLOGY DESIGN GUIDE SECTION: 4g wy DESCRIPTION =: DETAIL DESIGN ‘STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 © Care shall be taken that tracer leads are not taken off that portion of steam lines which may be shut down during plant operation, e.g. leads to spared equipment. Check for possible area limitations on the use of brass vaNes and substitute steel valves if necessary. WORK PROCEDURE © Obtain the following _before starting steam tracing layout: ‘© Job Flowsheets, and Spectications (tracer material is defined in Spec. 8T1S or 8T1u). Index of instrument data (drawing 650-B series) and instrument insulation and steam tracing details (drawing 810A series). ‘© Necessary blank torms and standard drawings listed below: Blank Forms DWG 650-A1- Steam Tracing Job Index DWG 650-A2- Steam Tracing General Notes DWG 650-A3- Distribution Manifold Index DWG 650-44- Collection Manifold Index DWG 650-A5- Tracer Identification index OWG 650-A5- CM & DM Manifold Assemblies DWG 650-A7- Steam Tracer Assemblies. DWG 650-48- TO Sheet DWG 650-A9- Steam Nomenclature DWG 650-410 - Condensate Nomenciature © The steam tracing package for all cbs shall have a separate job number. This job number shalt be assigned by adding the loter T* to the normal job number, e.g. Jab 5460 would become Job S460T. Therefore, al documents included in the steam traced package must reflect a job number ending with the letter "T. © Determine from flowsheets and index of instrument data which items are to be traced and list all tems found. ‘This fist will be used as a checkdist to determine if all tems which require tracing are traced. ‘© Obtain rearoducibles of all key plans showing lines or instrument which require steam tracing. ‘* On the reproducible, heavy up all lines and instruments to be traced. Also, heavy up steam supply lines and. condensate collecting fines in areas where they may be required. '® Locate trace’ steam supply lines and determine the most practical method of tracing, utfizing as much as ossible existing steam lines for tracer sources. e.g. hose connection risers towers. This approach should keep at a minimum the number of Distribution Manifolds required, © Locate al! distribution and collection manifolds and thew associated piping on the reproducible. ‘© Except for manifold piping and tubing, al piping required for steam tracing shall be digitized] ie, steam and steam condensate (including traps). ‘* DM's and CM's are to be drawn in phantom on the reproducible and tagged as follows: ie. “DM-4-1 per ‘rawing 650-A6 with 8 line leads",THE M, W. KELLOGG COMPANY PAGE 1 3OF 10 aga PIPING TECHNOLOGY DESIGN GUIDE SECTION: 1 49 DESCRIPTION: DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 © “Material required for manifolds (drawing 650-A6) and tubing (drawing 650-A7) shall be listed on material summary sheet drawing 605-AB. ‘© On the steam traced isometric or key plan, indicate item to be traced, tracer number and direction of steart flow of tracer. TMS-41 or TMS-YD-6 is number of tracer. TMS indicates MS is steam supply. 4 0f YD represents area in which tracer originates. 1 or 6 indicates tracer number for that particular area. ‘© At beginning or end of tracer flow arrow indicates that the tracer starts or terminates at thet particular point con the line and comes from a OM or goes to a CM as shown on 650-AS series drawings. ‘© Particular attention should be given to tracer runs involving “pocketed stuations" and to maximum tracer Jengtns alowed by M. W. Kellogg Spec. M20-1D. ‘* All traced instruments and the tracing detail number for. each instrument, as shown on the Instrument Production Department, “index o! Instrument Data* sheets shall be shown on 650-D5, represents instrument department drawing 8100 AH, case 3. © Enter tracer and manifold information on the appropriate forms, e.g. lst all DM's on drawing 605-3, all CM's fon drawing 650-Aé, all tracers on drawing 650-A5, and summarize all manifolds on drawing 650-A6. Ust, on sheet 650-A8, all material required for: © Tracer assemblies (see 650-AS for tubing) © Steam cistnibution and collection manifolds and insulation (see 650-A6) © Steam traps (for tracers)THE M. W, KELLOGG COMPANY PAGE 40F 10 PIPING TECHNOLOGY DESIGN GUIDE SECTION: 49 DESCRIPTION =: DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 © Insulation for tracer ftom manifold to item traced and from ttem traced to manifold (use 650-A5) '* Miscellaneous piping ‘The tabulation of tracer information also serves as a summary of Class °M" materials ang basis of Class "P* ‘material required. Class *P* material is summarized and ordered by the Material Control Section, © Ust on the Steam Tracing Job Index, Sheet 650-1, ail steam tracing drawings (650-dwgs.).. ‘¢ Atte completion of all areas, review the final flow sheet and instrument data for any changes to steam tracing requirements. © Prepare the "General Notes for Steam Tracing* sheet by adding or deleting from the standard notes as shown (on drawing 650-A2. © Construction release procedure for steam tracing on any job shall involve the completion of all documents previously described. © For each tracer, the following standard materials other than tubing, insulation, and tube unions will be required. Ko strawee | Required for ‘Except Insulation, Tubing and Uni ‘© Allow one tube union for every 20° of tubing. Add additional tube unions or tees shown as on the instrument Protective heating details (8100 series). ‘85* rounds up to 100". ‘© Round off tubing on tracers up to the nearest 20-0" increment,THE M. W. KELLOGG COMPANY PAGE : 5OF 10 PIPING TECHNOLOGY DESIGN GUIDE SECTION: 149 DESCRIPTION : DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 ‘© The following details indicate how DM's and CM's are to be shown on isometries. PREFERRED ALTERNATES Frsecne WM \ LINE SIZE an 4 | i SW CAP I | ct | | GM cr DM | | USE HOR, ! Ly oR VERT, Yo" TRAP LINE SIZE = % 34! SNBEP) TM on COMD, YUT/S GAY‘THE M. W. KELLOGG COMPANY PAGE 6 OF 10 ragea PIPING TECHNOLOGY DESIGN GUIDE SECTION: 49 DESCRIPTION DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER: EFFECTIVE DATE : 01 SEP 95 REQUIRED FOR INSTRUMENTS (STANDARD LIST) FT. TUBING | TUBE UNIONS Fr. TUBE UNIONS {OR TEES) (OR TEES) 2 a Zz ondgdaansss8gaanvanand DUNN NNR RARENBAOEURRY! OE UNONN im WERNER!) AO: ROR RNUGOAANNYNNNNAS ‘* Copper tubing snall be used in all cases where steam lines or items being traced do not exceed 450°. It steam supply exceeds 450°, stainless stee! tubing shall be used.THE M. W. KELLOGG COMPANY PAGE 1 TOF 40 PIPING TECHNOLOGY DESIGN GUIDE SECTION: 149 DESCRIPTION : DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 ‘¢ For mode! jobs, a "manifold location diagram” (Drawing No. 650-D1) wil be made. A mylar shadow print ct the plot plan will be used as a bas's for this drawing. The drawing will indicate all DM's and CM's in their appropriate locations as well as steam and condensate lines. No dimensions, coordinates, or elevations are to be shown on this drawing.‘THE M, W. KELLOGG COMPANY PAGE : BOF 10 megan PIPING TECHNOLOGY DESIGN GUIDE SECTION: 14g DESCRIPTION : DETAIL DESIGN ‘STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 © At the preliminary MTO phase of a job, an estimate of steam tracing material must be made. The purpose of this estimate is to provide the material section with a basis from which preliminary material can be ordered. ‘The methods used to determine this material are as follows: NOTE: CLIENT SPECIFICATIONS SHOULD BE CHECKED TO DETERMINE ANY VARIANCES WITH M. W. KELLOGG STANDARDS. TYPICAL STEAM TRACING ASSEMBLY. BE PRER 1g Of WORE PeCCEOUEE:THE M. W. KELLOGG COMPANY PAGE : 9OF 10 peiea) PIPING TECHNOLOGY DESIGN GUIDE SECTION: 49 wy DESCRIPTION DETAIL DESIGN ‘STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 TRAGER ASSEMBLY MTO- © Determine number of items traced by adding lines from flow sheet or nomenclature and instruments from instrument summary. Using one tracer per item, allow 100° of tubing and § tube unions per tracer. Note: Instruments use 3/8" tubing, piping 1/2" tubing, ‘© From 650-A7 select standard tracer assembly tracing work procedure for additional materia, YY MTO © Use 8 tracers per manifold to determine number of Distibution Manifolds. Assume equal number of 2° and 4-1/2" manifold and equal number of CM's and DM's. applies (A or B only). Refer to Paragraph 15 of steam © Use 650-A6 for manifold MTO. Assume 6 tracers per 1-1/2" manifold and 8 tracers per 2° manifold. Add 1 ling size cap per 2 manifolds. MANIFOLD LEADS AND MISCELLANEOUS PIPING MTO © For each mantiold lead (CM or DM), allow 50’ of pipe, 4 ets and 1 SW gate valve. For miscellaneous piping, see Paragraph 18 of work procedure, preferred assembly, ‘Atthe end of the steam tracing phase of a job, a comparison should be made between the estimated tracer and ‘manifold MTO and the actual MTO as shown on the 6SC-AB series drawings. This wil highlight any major discrepancies which may have occurred during the course of steam tracing the job and be of assistance in correcting them,‘THE M. W. KELLOGG COMPANY PAGE 40 OF 10 PIPING TECHNOLOGY DESIGN GUIDE SECTION: 49 DESCRIPTION DETAIL DESIGN STEAM TRACING APPROVED BY: ROGER HUNT CHIEF TECHNOLOGY ENGINEER EFFECTIVE DATE : 01 SEP 95 ATTACHMENTS: WG 650-41 ‘Steam Tracing Job index DWG 650-42 Steam Tracing General Notes DG 650-A3, Distribution Manitold Index DWG 650-44 Collection Manifold Index DWG 650-5 ‘Tracer Identification index DWG 650-46 CM & DM Manifold Assemblies DWG 650.47 Steam Tracer Assemblies DWG 650-48 MTO Sheet DW 650-A8 Steam Nomenctature DWG 650-A10 Condensate NomenclatureRf: RELEASE RECORD ius fH] mxeem ARAB en — <[ofolo]u]u|o}z]~[x]-]a/z|e]elo]- comet a 7 ” g # 5253 The MW. Ketogg Company STzaN TRACING . HOEK RELEARE RECORO ox, ra] ov [om Jo]0] ofus}u Jo} x|>}x} 4] x] z]0fcr]co]-|>]>|3]>|> |r] 650-ALweer GENERAL NOTES All steam tracing drawings are indexed on 650-Al and contain the suffix "I" in the job number, ive. - 5636-037, Steam tracing shell be in accordance with'MWK speciftcations #20-1D and M20-1P (latest revision) plus any specific client requirements. Tracers are tagged on stean tracing isonetrics or key plans as > Tracer originating in Area 3 Numerical order of tracer in an area noted below: 32.9 T = Tracer 5 = Steam source VET owe 32 a“ ° wee Details of tracing at insemments are indexed 1n the Class 0 "INDEX OF INSTRUMENT DATA" (drawing series 8100). Tube untens shall be used in tracer 7 At beginning or end of tracer flow arrov indicates that the tracer starts or term- daates at that particular point on the line. nunber shall be kept to a minimum, The field tagging of tracers should the tag carries the correct data and is securely attached. See M20-1P, Para. 2.4. Steam tracing connections to steam on the isometric dravings of the headers. The field is to locate these connections from details shova by isometric or cn the steam tracing coordinates key plan. be given spectal attention tx that... and condensate lines are fot shown Tuna as required, hovever, their and line mmbers en:the A THE M. W. KELLOGG COMPANY. fesse "HEM W-KELLGGS COMPANY | | ste saci cama ons | [x [az [| aon | cise { [Tenawine xo._|DISTRIBUTION _ MANIFOLD TRACER Iso NO. TRACER NO. resze 650-43MANIFOLDS TRACER NO. COLLECTION IE M. W, KELLOGG COMPANY i i COLLECTION HANIF. INDEX a [cixes [Tanta | soe ro | jt TT eee eles= : rreus teAceD TRACER NO. [| THE M.W. KELLOGG COMPANY] TRACER IDENTIFICATION INDEX a [sien Teeth(2) SPARES EA. NUMBER OF MANIFOLD TRACER LEADS J Frey THD SW GATE V.A. ENG Des 49 11-70 EADER XK" SOCKQLET. t tf ra (ryP) “LY (LENGTH) VERTICAL OR HORIZONTAL #3" LG.47" LG. TRACER LEAD NIPPLES ARE PLAIN BOTH ENDS MaaiFOLDS (G REQ'DINO REO HOR Rae a SIZE 1 use 2 i USE WITH SPEC. CLASSES [scan eT) THE M. W. KELLOGG COMPANY a —— CME DM MANIFOLD ASS'Y [meee Teflon eo a | woe | ee ee eeSIEAM DEACES ASSEMBLIES c Le of COLLECTION MANIESID, bist. Mais (e)| ITEM THRACE -/NSULATE ream supery WITH LINE THERMGNYN RATS TRAP co Tom Sea RUG Ya! a . THERMOGTATIC FRAG is — 4 i ogeries 4 Y . COLLERTION a THE awe KELLOGG Saat [Sass —STean TRACER ASSVE Mo -T] @5O-AT. eevia 435 Od Wa Nou93N3 NIT 3d1a] ANVEMOD DDOTIBN'A HW 3HL y Wolenzera a HE is ale Bg 33 ;ENG DES 45 (9-74)LINE” DESCRIPTION. FROM 0. ‘THE M. W. KELLOGG COMPANY [Tw [aT] Presses [anes | sonme| orawina no._|