Scheme: GKP Boilers Continuous Blowdown Heat Recovery: Rev Date Appd by Prep by

Scheme: GKP Boilers Continuous Blowdown Heat Recovery
INDIA GLYCOLS LIMITED

TECHNICAL SERVICES DEPARTMENT
Rev
Date
Appd By
Prep By
Equipment List
Sr. No.
Equipment
Tag No.
1
2
3
4
Flash Drum
Level Gauge
Pressure Safety Valve
Heat Exchanger
D-100
LG-100
PSV-100
E-100
0
2.2.15
SS
MF
Tag No.
D-100
LG-100
PSV-100
E-100

Rev
Date
Appd By
Prepd By
Instrument List
Sr. No.
Instrument
Tag No.
1
2
3
4
5
6
Control Valve
Control Valve
Pressure Transmitter
Pressure Gauge
Level transmitter
Temperature Gauge
PCV-100
LCV-100
PT-100
PI-100 A/B/C
LT-100
TI-100 A/B/C/D
0
21/03/2013
SS
MF
Tag No.
PCV-100
LCV-100
PT-100
PI-100 A/B/C
LT-100
TI-100 A/B/C/D

PRESSURE GAUGES
Location
Tag No.
PI-100 A
PI-100 B
PI-100 C
PI-101
PI-102
PI-103
Flash vessel D-100

LS-100-4''-C1SO
LS-101-4''-C1SO
DM-105-1.5''-C1SO
DM-104-1.5''-C1SO
LC-103-2''-C1SO
Service
Qty.
Type
LP Steam
LP Steam
LP Steam
Condensate
Condensate
Condensate
1
1
1
1
1
1
Bourdon
Bourdon
Bourdon
Bourdon
Bourdon
Bourdon
Range
0-6
0-6
0-6
0-6
0-6
0-6
Operating
Temp
Press.
C
kg/cm2 g
120
1
120
1
120
1
45
2
95
2
47
0.5
Design
Temp (0C)
0C
160
160
160
160
160
160
Rev
Date
Appd By
Prepd By
Design
Press.
kg/cm2 g
6
6
6
6
6
6
MOC
Wetted Parts
SS304
SS304
SS304
SS304
SS304
SS304
0
2/2/2015
SS
MF
Remarks
INDIA GLYCOLS LTD.

Pressure Transmitter
Tag
Location
No.
PT-100
Flash vessel D-100
Service
Range
Op. Press
Des. Press
LP Steam
kg/cm2 g
0-6
kg/cm2 g
1
kg/cm2 g
6
Opert.
Temp.
C
120
Design
Temp.
C
160
Connection
Type
Flanged
Rev
Date
Appd By
Prepd By
0
21/03/2013
SS
MF
MOC
wetted
parts
SS304
Remarks

LEVEL GAUGE
S.No
Tag No
LG-100
Location
Service
Type
D-100
Steam Condensate
Reflex
Pressure kg/cm2g
Operating
Design
Temperature C
Operating
120
Rev
Date
Appd By
Prepd By
0
2/2/2015
SS
MF
TED
RTMENT
Temperature C
Design
160
Density
KG/M3
MOC
943
SS304
Nozzle
size
1.5"
C-C
MM
900

LEVEL TRANSMITTER
S.No
Tag No
Location
LT-980
D-980
Service
Steam Condensate
Type
DP
Range
Op.Press.
Des.Press.
mm
Kg/Cm2g
Kg/Cm2g
900
1.0
Rev
Date
Appd By
Prepd By
0
2/2/2015
SS
MF
LS LIMITED
ES DEPARTMENT
Op.Temp
Des. Temp
Density
C
(Max.)
C
(Max.)
KG/M3
120
160
943
MOC
Nozzle
size
inches
SS304
1.5
Remarks
INDIA GLYCOLS LTD

CONTROL VALVE DATASHEET

Tag No.
Location
PCV-100
LCV-100
D-100
LC-103-2"-C1S0
Fluid
LP Steam
Steam Conds.
Flow KG/H
min
nor max
115
335
300
720
600
1440
Press
inlet
kg/cm2 g
1.5
0.5
Outlet
kg/cm2 g
Atm
Atm
Rev
Date
Appd By
Prepd By
Temp (C)
inlet
127
50
Max
Shut off
kg/cm2
6
6
MOC
Body
Trim
CS
CS
SS304
SS304
Density
kg/m3
Lekage
class
Air Fail
1.39
989
IV
IV
Open
Open
0
2/2/2015
SS
MF
Remarks

PRESSURE SAFETY VALVE
S.No
Tag No.
Location
PSV100
Flash vessel D-100
Case
Service
Block
LP Steam
Required
Capacity
Kg/hr
500
Relieving Conditions
Pressure kg/cm2 g
set
Over Pr.
Back
4.5
10%
Atm
Rev
Date
Appd By
Prepd By
0
2/2/2015
SS
MF
EPARTMENT
Conditions
Temp.
C
155
Material
Body / Spring
Mol.
Wt.
CS/SS304
18
Remarks
INDIA GLYCOLS LTD.

01
02
03
04
05
06
Plant
Service of Unit
Size
Surface of Unit
No. Of Units
Ref. Dwg.
GORAKHPUR BOILER
STEAM CONDENSATE
PLATE
Type
Sq.M.
Shell Arrangement
07
PERFORMANCE
08
09
10
11
12
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
OF
ONE
UNIT
Fluid Circulated
Total fluid entering
Vapor
Liquid
Density
Viscosity - CST
Therm. Cond @
oC Kcal/hr.MoC
Mol. Weight
Sp.HeatKcal/Kg/Liq.Oc
Temperature In |Crit. Temp.
Temperature Out
Operating Kg/cm2 (G.)
Number of Passes
Per Shell
Velocity
Pressure Drop
Fouling Resistance Hr. M2 oC/Kcal
Heat Exchanged - Kcal/Hr.
Transfer Rate - Service Kcal/hr.M2 oC
% Excess Surface - Required
32
Kg/Hr
Kg/Hr
Kg/M3
Liq..
Liq.
oC
oC
M/Sec.
Kg/cm2
CONSTRUCTION - EACH
33
34
35
36
Design Pressure
Test Pressure
Design Temperature
Tubes
na
No.
O.D.
37
38
39
40
42
43
plate MOC
I.D.
na
I.D.
mm
44
45
47
Gaskets - MOC - Compressed Asbestos Fibre
SS304
Shell Cover
na
Channel
Tube Sheets
Baffle
Type
Tube To Tube Sheet Joint
Kg/cm2 G.
Kg/cm2 G.
oC
Connections - Shell In- "

Corrosion Allowance - Hot Side
BWG
Tube Supports
mm
Out "
cold Side
mm
SHELL
48
49
Code Requirements
Weights - Each Shell and Bundle
50
REMARKS:
Kg. Bundle Only
Kg. Full of Water
Kg.
EXCHANGER SPECIFICATION
SHEET
Item no.
E-100
Rev. No 0
Date - 29.01.15
Position
horizontal
Surface Per Shell
Prep. By
MF
App. By
SS
OF
ONE
UNIT
HOT SIDE
FLASH STEAM CONDENSATE
COLD SIDE
TURBINE CONDENSATE
1450
943
2100
990
18
18
1
120
47
1
1
45
95
2
NA
NA
Cross:
Allowed 0.2
Long:
Calc:
In
Allowed:
Avg
0.2
174000
- EACH
L.M.T.D.
Calc.
Actual
SHELL
6
160
Wall
mm
O.D.
na
110
Length
Thickness
Channel Cover
Drain "
mm
mm
Pitch
mm
mm
Kg. Full of Water
Kg.
E-100
Date - 29.01.15
Sq.M.
COLD SIDE
INE CONDENSATE
ch
2100
990
1
45
95
2
Out
Calc:
9.2
mm
TECHNICAL SERVICES DEPTT.

TEMPERATURE GAUGE
S.No
Tag No
Location
Service
Qty.
Type
Range
C
Normal Operating
Temp
C
1
2
3
4
TI-100 A
TI-100 B
TI-100 C
TI-100 D
LC-102-2''-C1S0
LC-103-2''-C1S0
LC-105-1''-C1S0
LC-104-1''-C1S0
Flash Cond. Hot

Flash Cond. Cold
Turbine Cond Cold
Turbine Cond Hot
1
1
1
1
Bimetallic
Bimetallic
Bimetallic
Bimetallic
0-150
0-150
0-60
0-120
120
50
45
95
Pressure
Kg/cm2
1
0.5
2
1.5
Design
Rev
Date
29/1/2015
Appd By
SS
Prep By
MF
MOC
Nozzle
Temp
Pressure
Size
Kg/cm2
inches
150
150
60
120
6
6
6
6
SS304
SS304
SS304
SS304
1.5
1.5
1.5
1.5
Remarks

Scheme: GKP Boilers Continuous Blowdown Heat Recovery: Rev Date Appd by Prep by

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Scheme: GKP Boilers Continuous Blowdown Heat Recovery: Rev Date Appd by Prep by

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Scheme: GKP Boilers Continuous Blowdown Heat Recovery

INDIA GLYCOLS LIMITED