INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
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E-C61

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EC-C1

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RENR9009-06
August 2012

12M, 140M and 160M Motor Grader

Hydraulic System
12M:
B921-UP

140M:
B9D1-UP
B9M1-UP
B9G1-UP
D9G1-UP

160M:
B9E1-UP
B9L1-UP
B9T1-UP
D9T1-UP

Volume 1 of 2: Machine Systems

Volume 2 of 2: All Wheel Drive
2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - Machine Systems
Part
Number

Schematic
Location

Machine
Location

Accumulator Gp - Blade Cushion

219-7265

D-5

Accumulator Gp - Brake

249-3860

B-2

Breather Assembly

9R-9925

B-8

Control Gp - Brake Pedal

301-4129

E-1

Cylinder Gp - Articulation

247-0096

D-6

Cylinder Gp - Blade Lift (LH)

262-1900

D-5

Cylinder Gp - Blade Lift (RH)

262-1900

D-4

Cylinder Gp - Blade Tip

131-7191

F-3

Cylinder Gp - Center Shift

262-1907

F-4

Cylinder Gp - LH Steering

276-5682

D-3

10

E-2

12

Description

(AWD) 262-5766
Cylinder Gp - RH Steering

276-5681
(AWD) 262-5766

Cylinder Gp - Ripper Lift

113-7754

D-7

11

Cylinder Gp - Side Shift

249-4116

F-4

13

Cylinder Gp - Wheel Lean

249-5299

F-6

14

Filter Gp - Pilot

191-9784

B-4

15

Filter Gp - Return

249-2307

A-8

16

Lock Gp - Center Shift

298-2600

D-4

17

Manifold Gp - Control Blade Cushion

253-1320

D-5

18

Manifold Gp - Pilot Shutoff Solenoid

263-1790

B-5

19

Motor Gp - Circle Drive

105-3196

F-5

20

Motor Gp - Fan

250-9831

A-3

21

Pump Gp - Fan / Brake

250-8337

B-7

22

Pump Gp - Implement / Steering

236-7296

B-6

23

Pump Gp - Secondary Steer

273-8714

A-6

24

Screen - Fan / Brake Control

6E-5066

B-3

25

Screen - Implement Control Valve (Front)

250-1420

E-3

26

Screen - Implement Control Valve (Rear)

250-1420

C-4

27

Screen - Steer Pilot Manifold Valve

6E-5066

C-2

28

Sensor Gp - Pressure (Brake Accumulators)

237-0957

B-3

29

Sensor Gp - Pressure (Secondary Steering)

237-0957
264-4297

B-5

30

A-4

45

Switch As - Pressure (Pilot Filter Bypass)

7X-8549

B-5

31

Swivel - Blade

260-6502

F-4

32

Tank Gp - Hydraulic Oil

241-3867

B-7

33

Valve - Shuttle (Load Signal Resolver)

6R-7605

B-3

34

Valve Gp - Check (E)

193-9230

B-5

35

Valve Gp - Check (Implement / Steer)

255-3631

B-6

36

Valve Gp - Check (Secondary Steer)

9T-1013

A-5

37

Valve Gp - Cooler Bypass

266-1595

A-4

38

Valve Gp - Fan / Brake Control

251-8256

A-3

39

F-2

40

C-4

41

A-5

42

Sensor As - Temperature (Hydraulic Fan Oil)

Valve Gp - Implement Control (Front)

(5-BANK) 248-6168
(6-BANK) 249-7295
(7-BANK) 249-5328

Valve Gp - Implement Control (Rear)

(4-BANK) 249-7298
(6-BANK) 291-9517

Valve Gp - Relief (Secondary Steer)

9T-8071

Valve Gp - Steering Control

308-0934

D-2

43

Valve Gp - Steering Pilot Manifold

254-3415

C-1

44

COMPONENT LOCATION
Volume 2 of 2 - All Wheel Drive
Description

Part
Schematic
Number Location

Machine
Location

Filter Gp - Charge (Front Pump)

196-1803

C-5

Filter Gp - Charge (Rear Pump)

196-1803

D-3

Manifold Gp - Control (AWD)

294-1109

E-5

Motor Gp - LH Front AWD

287-1893

E-7

Motor Gp - RH Front AWD

287-1893

E-2

Pump Gp - All Wheel Drive

246-4490

C-6

Sensor Gp - Pressure (LT AWD Sensor Control)

214-6863

D-5

Sensor Gp - Pressure (RT AWD Sensor Control)

214-6863

E-5

Sensor Gp - Temperature

264-4297

C-1

Switch As - Pressure (Oil Filter Bypass)

134-0404

D-3

10

Switch As - Pressure (Oil Filter Bypass)

134-3404

C-5

11

Valve Gp - Thermal Bypass

188-8726

C-2

12

TAP LOCATION
Volume 1 of 2 - Machine Systems
Tap
Number

Description

Schematic
Location

AA

Implement / Steering Pump Load Sense

B-6

BB

Implement / Steering Pump Pressure

B-5

CC

Pilot Supply Pressure

B-5

DD

Fan Motor Supply Pressure

A-3

EE

Service Brake LH Pressure

D-1

FF

Service Brake RH Pressure

D-1

SOS 1

Hydraulic Oil Sampling

B-5

SOS 2

Hydraulic Oil Sampling

B-5

TAP LOCATION
Volume 2 of 2 - All Wheel Drive
Tap
Number

Description

Schematic
Location

A1

LH Motor Forward Pressure

E-4

A2

RH Motor Reverse Pressure

E-4

B1

RH Motor Forward Pressure

E-6

B2

LH Motor Reverse Pressure

E-6

LL

Front Charge Pump Pressure

C-5

NN

Rear Charge Pump Pressure

C-4

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

PLOW LIFT CYLINDER

PLOW ANGLE CYLINDER

(14) CYLINDER GP
WHEEL LEAN
249-5299

SCARIFIER
CYLINDERS NOT
SHOWN

(9) CYLINDER GP
CENTER SHIFT
262-1907
(13) CYLINDER GP
SIDE SHIFT
249-4116

(20) MOTOR GP
CIRCLE DRIVE
105-3196

(40) VALVE GP
IMPLEMENT CONTROL (FRONT)
248-6168 (5-BANK)
249-7295 (6-BANK)SCARIFIER
249-5328 (7-BANK)PLOW

(32) SWIVEL
BLADE
260-6502

3
(8) CYLINDER GP
BLADE TIP
131-7191

LINES GROUP COLOR DESCRIPTIONS

IMPLEMENT & STEERING PUMP OUTPUT
SECONDARY STEERING PUMP OUTPUT
CENTERSHIFT LOCK CONTROL CIRCUIT
FAN & BRAKE PUMP OUTPUT

CENTERSHIFT CYLINDER CONTROL CIRCUIT

SIDE SHIFT CYLINDER CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE

STEERING CYLINDER CONTROL CIRCUIT

BLADE TIP CYLINDER CONTROL CIRCUIT
PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

(4) CONTROL GP
BRAKE PEDAL
301-4129

PLOW LIFT (7-BANK)

OR
REMOVED (6-BANK)

PLOW ANGLE (7-BANK)

OR
SCARIFIER (6-BANK)

WHEEL LEAN

CIRCLE DRIVE

SIDE SHIFT

(1) ACCUMULATOR
BLADE CUSHION
219-7265

(11) CYLINDER GP
RIPPER LIFT
113-7754

(5) CYLINDER GP
ARTICULATION
247-0096

(26) SCREEN
IMPLEMENT
CONTROL VALVE (FRONT)
250-1420

BLADE TIP

(17) LOCK GP
CENTER SHIFT
298-2600

(6) CYLINDER GP
BLADE LIFT (LH)
262-1900

(10) CYLINDER GP
LH STEERING
276-5682
262-5766 (AWD)

(7) CYLINDER GP
BLADE LIFT (RH)
262-1900

BLADE
CUSHION
ATTCH

WING LIFT CYLINDER

WING TILT CYLINDER

CENTER SHIFT

CL

(12) CYLINDER GP
RH STEERING
276-5681
262-5766 (AWD)

(43) VALVE GP
STEERING
CONTROL
308-0934

CR

EE
FF

CENTER SHIFT
LOCK

BLADE
CUSHION
ATTCH

LE

(18) MANIFOLD GP
CONTROL BLADE CUSHION
253-1320

(41) VALVE GP
IMPLEMENT CONTROL (REAR)
249-7298 (4-BANK)
291-9517 (6-BANK)

RE

A
(44) VALVE GP
STEERING PILOT
MANIFOLD
254-3415
(27) SCREEN
IMPLEMENT
CONTROL VALVE
(REAR)
250-1420

)(

Ps

EF
Ts

WING TILT (6-BANK)

(3) BREATHER AS
9R-9925

WING LIFT (6-BANK)

RIPPER

(33) TANK GP
HYDRAULIC OIL
241-3867
(22) PUMP GP
FAN/BRAKE
250-8337

(23) PUMP GP
IMPLEMENT/
STEERING
236-7296

(36) VALVE GP
CHECK (IMP/STEER)
255-3631

ARTICULATION

BLADE LIFT (RIGHT)

BLADE LIFT (LEFT)

LS

(28) SCREEN
(STEER PILOT
MANIFOLD
VALVE)
6E-5066

(34) VALVE
SHUTTLE
(LOAD SIGNAL RESOLVER)
6R-7605

AA

BB

CC

SOS
2

(30) SENSOR GP
PRESSURE
SEC STEERING
237-0957

PS

(29) SENSOR GP-PRESSURE

BRAKE ACC
237-0957

LS
A1

SOS
1

(16) FILTER GP
RETURN
249-2307

TO AWD PUMP

FAN/BRAKE PUMP

LOC VOL 2 SEC B-1

LOC VOL 2 SEC B-1

(15) FILTER GP
PILOT
191-9784

(45) SENSOR AS
TEMPERATURE
(HYDRAULIC FAN OIL)
264-4297

FROM AWD PUMPS

LOC VOL 2 SEC B-1

LINE PATTERNS
Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines

COOLER
BYPASS
266-1595

(24) PUMP GP
SECONDARY
STEER
273-8714

A2

(25) SCREEN
(FAN/BRAKE
CONTROL)
6E-5066

(42) VALVE GP
RELIEF
(SEC STEER)
9T-8071 (38) VALVE GP

IMPLEMENT/
STEERING

TO AWD PUMP
A

(37) VALVE GP
CHECK
(SEC STEER)
9T-1013

(19) MANIFOLD GP
PILOT SHUTOFF
(31) SWITCH AS
SOLENOID
PRESSURE
263-1790
PILOT FILTER
BYPASS
(35) VALVE GP
7X-8549
CHECK(E)
193-9230

(2) ACCUMULATOR GP
BRAKE
249-3860

DD

Component Group

(21) MOTOR GP
FAN
250-9831
(39) VALVE GP
FAN/BRAKE
CONTROL
251-8256

Attachment
Air Line

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

THIS SCHEMATIC IS FOR THE 140M & 160M Motor Grader (Volume1)
PART #: 266-1591 CH03 (140M) & 236-8830 CH06 (160M)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

FROM AWD MOTORS

LOC VOL 2 SEC C-1

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

(8) SENSOR GP
PRESSURE
(RT AWD SENSOR CONT)
214-6863

(4) MOTOR GP
LH FRONT AWD
287-1893

)(
A

MR

(5) MOTOR GP
RH FRONT AWD
287-1893

RIGHT
CONT

E
E

B2

B2

RIGHT

B2

C2

PS2

(3) MANIFOLD GP
CONTROL (AWD)
294-1109

FWD

max min

A2

REV

B2G

A2G
T

T1

B1

A2

B1G

A1G

B1

A1
REV

B1

LEFT
CONT

FWD

A2
A1

A1

LEFT

max min
ML

C1

PS1

)(

(7) SENSOR GP
PRESSURE
LT AWD SENSOR CONT
214-6863

(6) PUMP GP
ALL WHEEL DRIVE
246-4490

P(S)

(2) FILTER GP
CHARGE
(REAR PUMP)
196-1803

(1) FILTER GP
CHARGE
FRONT PUMP
196-1803

(11) SWITCH AS
PRESSURE
(OIL FILTER
BYPASS)
134-0404

F
S(P)

(10) SWITCH AS
PRESSURE
(OIL FILTER BYPASS)
134-0404

Mp

LL

F
P(S)

S(P)

Mp

NN

TO COOLER INLET

LOC VOL 1 SEC A-4

(12) VALVE GP
THERMAL BYPASS
188-8726

FRONT
PISTON
PUMP

Ms

FRONT
CHARGE
PUMP

REAR
PISTON
PUMP

Ms

(9) SENSOR GP
TEMPERATURE
264-4297

REAR
CHARGE
PUMP

FROM TANK

LOC VOL 1 SEC A-8

FROM TANK
LOC VOL 1 SEC A-8

TO RTN MANIFOLD
LOC VOL 1 SEC A-6

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

FRONT CHARGE PUMP OUTPUT
REAR AWD PUMP AND RIGHT MOTOR CONTROL CIRCUIT
FRONT AWD PUMP AND LEFT MOTOR CONTROL CIRCUIT
REAR CHARGE PUMP OUTPUT

LINE PATTERNS
Pressure Line

FRONT WHEEL BRAKE CONTROL CIRCUIT

Pilot / Load Sensing Pressure

SUPPLY LINE
DRAIN / RETURN LINE

Drain / Return Lines

Component Group
Attachment

Air Line

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

THIS SCHEMATIC IS FOR THE 140M & 160M Motor Grader (Volume2)
PART #: 266-1591 CH03 (140M) & 236-8830 CH06 (160M)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

MACHINE COMPONENT LOCATIONS

3

36 30 42 22

11

21 31

16 37 24

25 29 39

37 30 36 22

16

17 28 43 44

41 27 34

13

18

34 10

32 20 12 14 40 26

43

28

44

17

27 41 34

24

32

18

34 26 40

21
11

31

42

29

25

39

13

20

10

12

14

VIEW ALL CALLOUTS

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

10 11

10 11

12

12

ALL WHEEL DRIVE PUMP GROUP

6

NN

VIEW ALL CALLOUTS

LL

FWD

12

AWD CHARGE FILTERS

VIEW ALL CALLOUTS

11

10

AWD CONTROL MANIFOLD

CONTROL RT
SOLENOID

VIEW ALL CALLOUTS

CONTROL LT
SOLENOID

RIGHT REV
SOLENOID

LEFT FWD
SOLENOID

RIGHT FWD
SOLENOID

LEFT REV
SOLENOID

7
PS2
B2G

PS1
A2G

A1G

B1G

B2

A2

A1

B2

B1

B1

A2

A1

VIEW A-A

FAN AND BRAKE CONTROL

VIEW ALL CALLOUTS

45
38

DD

IMPLEMENT AND STEERING CIRCUIT

VIEW ALL CALLOUTS

33
35
19
BB
SOS
2

CC

23

FW

S0S
1

15
35

19

15

AA

SERVICE BRAKES
VIEW ALL CALLOUTS

FF (RH)

LH VIEW

EE (LH)