ARIEL CompressorSEK PDF

COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL
THE HANOVER COMPANY
ARIEL
JGE-4
ARIEL JGJ
ARIEL CORPORATION
RECOMMENDED SPARES
START-UP
SERIAL NUMBER:
F-14998
UNIT
QTY PART NO. DESCRIPTION
PRICE
--- --------- ------------------------------ --------JGM-JGP
4
1
1
1
1
A-3536
A-0661
A-0067
B-0104
A-3689
FRAME CLASS
RUPTURE DISC,3700 PSIG,YELLOW

L.OIL FILTER ELEMENT,SPIN-ON
GASKET,RET,9-1/2X6-7/16X1/32
GASKET,RET,TOP CVR,M:P, 1/32
CHK.VLV,1/8M X 1/8F,POPPET,SST
CYL ASSY,2-3/4JG,SF
1
2
2
1
1
A-0092
A-0257
A-0027
B-0883-E
B-0882-E
EXTENDED
PRICE
---------
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
2550
STL GASKET, 3.425 X 3.105 X60

STL GASKET, 2.438 X 2.250 X30
O-RING,VT, 2.520 O.D.X.210
DIS.VALVE,52RX,STANDARD
SUC.VALVE,52RX,STANDARD
ARIEL CORPORATION
RECOMMENDED SPARES
CONSUMABLES
SERIAL NUMBER:
F-14998
UNIT
PRICE
--- --------- ------------------------------ --------JGM-JGP
4
2
1
1
1
1
1
1
A-3536
A-0661
A-0067
B-0104
A-9476
A-3531
A-3689
A-3780
FRAME CLASS

GASKET,RET,9-1/2X6-7/16X1/32
F F LUBR PUMP 3/16 PREMIER
RUPTURE DISC ASSY,3700 PSI
CHK.VLV,1/8M X 1/8F,POPPET,SST
CHK.VLV,DOU.BALL SOFT SEAT SST
CYL ASSY,2-3/4JG,SF
1
4
4
4
1
4
14
1
2
2
4
2
2
2
4
2
1
1
A-0092
A-0257
A-0027
A-0277
B-2647-K
A-1001
A-1002
A-3780
A-1019
A-1021
A-1025
A-1033
A-1175
A-1179
A-1366
A-2066
A-1769
A-1770-A
EXTENDED
PRICE
---------
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
2550
STL GASKET, 3.425 X 3.105 X60

STL GASKET, 2.438 X 2.250 X30
O-RING,VT, 2.520 O.D.X.210
PISTON RING, 2-3/4JG:A
PIST ROD PACKING,REBUILD KIT
VALVE PLATE,52R2:RX.059THK,ST
SPRING PLATE,52RX,.020 THICK
CENTER BOLT,5/16-24X1.85 STL
GUIDE RING,52RX,.165 THICK
VALVE WASHER, 5/16
SPIROL PIN,.078 X 3/8
LOCKNUT, DRAKE,5/16-24
DOWEL PIN,42RX-79RX,.094X1/8
SUC.VALVE SEAT, 52RX
DIS.VALVE SEAT ASSY, 52RX
ARIEL CORPORATION
RECOMMENDED SPARES
INSURANCE
SERIAL NUMBER:
F-14998
UNIT
PRICE
--- --------- ------------------------------ --------JGM-JGP
1
4
3
1
1
1
1
2
1
1
1
1
2
1
2
3
1
1
B-0003
B-0023
B-0024
B-0025
A-0203
A-0194
B-0104
A-0261
A-0077
A-5641
A-3747-SS
A-9476
FN0461EA
A-0028
A-0060
FP0500FE
A-0245
A-6348
FRAME CLASS
SLEEVE BEARING,BZ,ROD,JG:A:M:P
SLEEVE BEARING,H/S,ROD,G:M:S:I
SLEEVE BEARING,H/S,MAIN,JG:A:S
SLEEVE BEARING,H/S,THST,JG:A:S
ROLLER CHAIN,35T X 94,JGM:P
GASKET,RND,OIL SEAL,1/32
L O PRESS GAUGE,ASHCROFT
SIGHT GLASS,1" NPT
SIGHT GLASS,3/4" NPT
DST BLK,9S*-6SL6S
SS
SELF-LOCK NUT,ESNA,3/8-24
O-RING,VT, 5.645 O.D.X.210
CROSSHEAD PIN,JG:A:M:P:I:S
DOWEL PIN, 1/4 X 3/4
+.0002
DUST SEAL,TFE,JG:A:M:P
FF.S/D,DNFT,PS,TRAB,DC
CYL ASSY,2-3/4JG,SF
1
1
4
1
4
1
2
2
A-0057
A-0065
A-0257
B-0019
A-0027
C-0028
B-0883-E
B-0882-E
EXTENDED
PRICE
---------
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
.00
2550
PISTON COLLAR ,2-1/2=8JG:MP

GASKET,RND,12,X1/64
STL GASKET, 2.438 X 2.250 X30
PISTON NUT,2-1/4" THRU 8"JG:MP
O-RING,VT, 2.520 O.D.X.210
PIST.RD,3.00 ST X 20.305 LG
COMPRESSOR BALANCING RECORD

BALANCE BY: STEVE BEMILLER FRAME:
THROW#1
PARTS GROUP
JGP/1
THROW#2
BLANK
S/N: C-
S/N: C-
S/N: C-
S/N: C-
THROW
BORE:
BORE:
BORE:
BORE:
Connecting Rod w/
Bushing, Bolts, &
Bearing Shells
D -124
14.4
D- 124
14.3
Piston w/ Rings,
Rod, Collar & Nut
B-194
C-28
10.7
D -149
11.4
D- 191
22.1
B- 15
0.7
PART#
LBS.
BALANCE
37.2
ARIEL CORPORATION
LBS.
PART#
LBS.
PART#
BALANCE
36.4
0.8
PART#
0.0
THROW#6
BORE:
LBS.
UNBALANCE (LBS)
THROW#5
S/N: C-
PART#
TOTAL WEIGHT
THROW#4
BORE: 2-3/4JG
LBS.
Balance Nut w/
Setscrews
THROW#3
STROKE (inches):
S/N: C-44342
PART#
Crosshead w/
Bushing
FRAME SIN: F- 14998
LBS.
BALANCE
0.0
0.0
INDUSTRIAL PARK, 35 BLACKJACK ROAD, MOUNT VERNON, OHIO 43050
0.0
0.0
0.0
Ariel Corporation
Lubrication Sheet
Frame: JGP/2
Stroke: 3 in
Gas stream: Natural gas with water and/or heavy hydrocarbons
Frame S/N: F-14998
Rod diameter:.1.125 in
(Methane< 90%, SG > 0.7, Propane> 8%)
Mawp
Throw
Discharge
Bore. in Type
.P!!9.
.P!!9.
2.75JG
Blank
2550
1809
Lube Block Schematic - Page 1

(Note: Block layout is recommendation only. #indicates crossport.)
Lube block
Part Number:
9S
A-3747
~~
tThrow 1: Packing
Throw 1: Cylinder (2.75)
Normal operation cycle time, sec. 36.2 * at max.rated rp (For break-in period of 200 hours, cycle as close
as possible to half normal operation cycle time)
Total delivered per day, pints:
3.5 *
*NOTE: Adjusted to pump minim001.
Recommended mineral oil lubricant
for application and pressures:
SAE 50-60 wt(ISO 220-320)0R SAE 40 wt(ISO 150) with compounding
Best Premier pump(s):
One 3/16 in
Recommended base feed rate: 0.3 U.S. pints/inch diameter/day
Base rate
multiplier
Throw 1 Packing:
Throw 1 Cylinder:
1.50
1.50
Recommended
dal, U.S.Pints
~er
1.01
1.24
Delivered ~er
dal 2 U.S.Pints
1.49
1.98
Delivered/
recommended
147% **
160% **
CJlcle Time vs. RPM

seconds
..NOTE: Ariel suggests that delivered/recommended amount be within 90 ~ 125%. These recommendations are general guidelines. If the lubricants or flow
rates do not appear to work adequately, flow rates and/or lubricant types may need to be changed. Please contact the lubricant supplier for specific lubricant
recommendations. See Section 6.0 of the Ariel Packager Standards for more information.
Printed: 29-Mar-2000
4/19/00
SERIAL NUMBER:
ARIEL CORP. - BLACKJACK DIV.

SALES ORDER COVER SHEET
C/N: 001
RHCOVP02
PART: JGM:P CLASS
F-14998
PART NUMBER
DESCRIPTION: JGM-JGP
QUANTITY
FRAME CLASS
DESCRIPTION
DRAWING NO.
G-6282
FRAME ASSY,JGM:P:N:Q/1,SF
A-4319
G-4842
CRANKSHAFT ASSY,JGP,N/KEY
D-0200
G-0174
CONN.ROD ASSY,DI,JGM:P:I:162JS
A-3985
G-0175
X-HEAD ASSY,JGM:P:I:162JGS
A-6867
G-5653
X-HEAD ASSY,BALANCE,P:M/1:N:Q
A-6860
G-3220
1"SIGHT GLASS,JG:A:M:P; RWJ/2
N.A.
G-3014
L.O.PUMP ASSY,JGP:M/1,SF
D-1239
G-8017
F.F.LUBR,(1)3/16 JG:A2:MP:I,SF
D-1106
G-5095
DIST.BLK.MTG.SINGLE,M:P:N:Q
N.A.
G-2702
RUPTURE DISC ASSY, 3700 PSI
N.A.
G-6281
FF.TUBING,JG:M:P/1,D.A.CYL. SF
N.A.
G-0176
CHAIN ASSY,JGM:JGP:JGN:JGQ
A-7765
G-0173
TOP COVER ASSY,JGM:JGP:JGN:JGQ
A-7931
G-1103
L.O.PRESS.GAUGE,ASHCROFT,STD.
N.A.
G-7630
FF GAGE,3000PSI/BLK,MNPQ,
SF
A-9021
G-4669
F.F.S/D,DIGITAL NO FLOW,DC,STD
A-6423
G-8318
THERM.VLV,3/4",MTD,JGM:P/1,SF
A-6973
G-0038
TOOLS ASSY,BOX,JG:A:P:M:I:JGS
N.A.
AUXILIARY END
-f-13 UNC JACKNUT

~12" LONG STEEL BAR
=========r=====~::::J
PULL CAP STRAIGHT UP
6~:E~~~t ~t~~~E I~F
TIGHT, USE PULLER.

!
-f -13 UNC X Bt'

LONG THREADED ROD
-t" -13 UNC LOCKNUT
~--
--~-i
\J
BEARING GAP PULLER DETAIL
~
VIEW A
25
25
----r
(_j
?)
SEE VIEW A
DRIVE END VIEW
AUXILIARY END VIEW
, NOTES:
1.
39
LOOSEN DR TIGHTEN ALL FASTENERS PER RECOMMENDED

PROCEDURES AND TORQUE VALUES IN MANUAL.
(t:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.
~CLEARANCE BETWEEN CRANK AND END COVER TO BE CHECKED

BY USING AN .008 FEELER GAUGE ALL AROUND
[1::>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.
@:>REMOVE SHIPPING PLUGS AND TUBE TO A SAFE ATMOSPHERE
DR DRAIN AS APPROPRIATE.
@:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.
REV
DESCRIPTION
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL

CORPORATION. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CORPORATION GIVES THE RIGHT TO MANUFACTURE, BUT DOES
NOT GRANT THE RIGHT TO DISCLOSE OR USE IN PART OR IN WHOLE
INFORMATION CONTAINED IN DOCUMENT.
2177041A)n()
ARIEL CORPORATION
1 5227
MOUN~ BLACKJACK ROAD
VERNON, OHIO 43050
APPROVED'
SCALI'
ASSEMBLY
DWG. NO.
NONE
A~4319
4/19/00
PARTS LIST
GROUP NO. G-6282
FRAME AND OIL/DUST SEAL ASSEMBLY
WITH STAINLESS FITTINGS
JGP:M:N:Q/1
83 SERIES
REF.DRWG. A-4319
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-0634
FRAME,LONG BAL GUIDE,JGM:P/1
002
A-0941
MALE ELBOW,SS,
003
FS0400DG
CUP PT.SET-SCREW,5/16-18 X 1
004
FP0500FE
005
PT0201CD
006
FC0120GT
12 PT,1/2-13 X 4-1/2
007
PP0810KE
PIPE PLUG,1 NPT,HEX HD,SST
008
PP0810GE
PIPE PLUG,1/2NPT,HEX HD,SST
009
C-0080
SHAFT SEAL HOUSING,JGM:P
010
A-0245
DUST SEAL,TFE,JG:A:M:P
011
A-0194
GASKET,RND,OIL SEAL,1/32
012
FC0102CF
12
HEX HD CAP,1/4-20 X 7/8
013
FW0500CA
12
WASHER, 1/4" I.D., SAE
014
FP0505FG
ROLL PIN, 1/4 X 1"
015
A-0147
BLIND END PLATE,OIL GALLERY
016
A-0009
O-RING,VT, 1.375 O.D.X.139
017
FC0102CK
HEX HD CAP,1/4-20 X 2
018
PP0850CE
PIPE PLUG,1/4NPTF,HX SKT,316SS
019
A-0066
GUIDE COVER,M:P:JG:A:JGS
020
A-0067
GASKET,RET,9-1/2X6-7/16X1/32
021
FC0102DG
14
022
FW0501CA
14
FLAT WASHER, 5/16 I.D. PLAIN
1/4T X
1/4P
+.0002
200. " TUBING,316 SST.1/4 OD X .065
WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT

DOES NOT REPRESENT THE QUANTITY REQUIRED.
G8
G5
G5
G5
4/19/00
PARTS LIST
023
A-0101
LUBE FITTING, 3/4-10 X 1
024
FW0550IA
STAT-O-SEAL, 3/4 DIA., BLACK
025
A-0812
MALE ELBOW,SS,
026
A-0938
MALE CONN,SS,
027
A-3881
EYEBOLT,7/8-9 UNC
028
FE0300IA
EYEBOLT,3/4-10 UNC
029
FN0450IA
HEX NUT,STL,3/4-10
030
PP0802RD
PIPE PLUG,1/8NPT,SQ HD,PLASTIC
031
C-0098
BAL GUIDE END COVER
032
A-0028
O-RING,VT, 5.645 O.D.X.210
033
FC0100GI
HEX HD CAP,1/2-13 X 1-1/2
034
FS0401GH
1/2 DOG SETSCREW,1/2-13 X1-1/4
035
A-6058
HEX PIPE NIPPLE,SS, 1/4 X 1/4
036
FP0500EE
DOWEL PIN,3/16 X 3/4
037
A-0813
MALE CONN,SS,
038
A-2186
MALE RUN T,SS,
1/4T X 1/4P
039
A-0943
MALE BRANCH T,SS,
1/4T X 1/4P
040
A-0948
PLUG-TUBE FIT,FEMALE,SS, 1/4T
041
A-3763
CHK.VLV,1/8MX1/8F,SS,POP/14PSI
042
A-0940
MALE CONN,SS,
043
A-2193
STREET ELBOW,SS, 1/8P, 90
044
A-3780
045
A-2245
STREET TEE,SS, 1/8P
046
A-8724
OMNI OIL TRAP,BODY,SS,1/4NPTF
047
A-8725
OMNI OIL TRAP STEM,SS,1/8NPT

1/4T X
1/8P
1/4T X 1/4P
G9
+.0002
1/4T X
1/2T X
1/8P
1/2P
G-250
-INSTALL IN CAP
r-
'-
l .-:-;._.;;;_
2
HEAT TO 400 F
TO SHRINK ON
HEAT TO 400F
TO SHRINK ON
NOTE: INSTALL BEARING SHELLS WITH TABS LOCATED

IN NOTCHES IN CAPS AND CRANKCASE
,.I
ASSY OWG NO
0-200
4/19/00
PARTS LIST
GROUP NO. G-4842
CRANKSHAFT & MAIN BEARINGS, NO KEY WAY,
DUCTILE IRON, LIGHT DUTY
JGA/1 AND JGP, 3" STROKE
REF. DRWG. D-0200
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
AD-1968
CRANK ASSY,DI,WO/KEY,JGP,3.0ST
002
B-0004
OIL SLINGER,JG:A:M:P:Q:N
003
A-0003
SPKT,RLR.CHAIN,CSHAFT,#35-24T
004
B-0024
SLEEVE BEARING,H/S,MAIN,JG:A:S
005
B-0025
SLEEVE BEARING,H/S,THST,JG:A:S

NOTES
1.
2.
3.
JOINT MATCH MARKING INSTALLED
r-
UP.~
CD
iliAMP THROW NUMBER ON TOP.\
2)
I I
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES

AND TORQUE VALUES IN MANUAL.
PRESS BRONZE BUSHING IN WHILE MAINTAINING ALIGNMENT OF OIL
HOLE TO OIL PASSAGE IN ROD.
INSTALL BEARING SHELLS WITH TABS LOCATED IN NOTCHES IN ROD
AND ROD CAP.
CORRECT ORIENTATION OF THE ROD IS

WITH BEARING NOTCHES ON TOP JOINT.
(j)
TAMP PART NUMBER ON TOP.
(3
1 6756
0 4734
ADDED NOTES: "JOINT MATCH MARKING INSTALLED UP", "STAMP THROW

NUMBER ON TOP", "STAMP PART NUMBER ON TOP", AND "CORRECT
ORIENTATION OF THE ROD IS WITH BEARING NOTCHES ON TOP JOINT".
cD I
REV
DESCRIPTION
Gm
ARIEL CORPORATION
35 BLACKJACK ROAD
MOUNT VERNON, OHIO 43050
ASSEMBLY
DWG. No.
A-3985
4/19/00
PARTS LIST
GROUP NO. G-0174
CONNECTING ROD, DUCTILE IRON
JGM, JGP, JGI, 162JGS
REF. DRWG. A-3985
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
AD-0124
CONN ROD ASSY,DI,JGM:P:I
002
A-0209
12 PT,CONN ROD,M:P,UNC THD
003
FP0500FE
004
B-0003
SLEEVE BEARING,BZ,ROD,JG:A:M:P
005
B-0023
SLEEVE BEARING,H/S,ROD,G:M:S:I

+.0002
5)
,I
'"
-~
~
l
'"
I,"
STYLE 2
(ROUND NUT)
STYLE 1 CROSSHEAD
1.
>
REV
DESCRIPTION
STYLE 2 CROSSHEAD
, NOTES:,
LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED

LOOSEN TWO SET SCREWS (ITEM
CROSSHEAD NUT (ITEM #7). SET
SCREWED IN AND TIGHTENED (TO
CROSSHEAD NUT (ITEM #7) HAS
TO SPECIFICATIONS.
#8) BEFORE REMOVING

SCREWS ARE TO BE
LOCK) ONLY AFTER
BEEN TORQUED
0 6859
ARIEL CORPORATION
;A)nc;;)
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A=6867
4/19/00
PARTS LIST
GROUP NO. G-0175
CROSSHEAD, PIN AND BALANCE NUT
JGM, JGP, JGI AND 162JGS
REF. DRWG. A-6867
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
CROSSHEAD
FOR PART NO. SEE COVER SHEET
001
D-0089
CROSSHEAD,HVY,BZ,24.2#,JGAMP
001
D-0149
CROSSHEAD,LGT,CI,11.5#,JGM:P:I
001
D-0150
CROSSHEAD,MED,CI,19.2#,JGM:P
001
D-2979
CROSSHEAD,HVY,BZ,26.7#, JG:M:P
002
A-0060
CROSSHEAD PIN,JG:A:M:P:I:S
003
A-0061
END PLATE,CROSSHEAD PIN,JG:M:P
004
A-0059
12 PT, 3/8-24 X 5
005
FN0461EA
SELF-LOCK NUT,ESNA,3/8-24
006
FP0505CE
ROLL PIN, 1/8 X 3/4
007
A-0051
CROSSHEAD NUT,2.7#,RND,G:A:M:P
007
A-0052
007
A-0053
007
A-0377
007
B-0015
CROSSHEAD NUT, .7#,HEX,G:A:M:P
007
CROSSHEAD NUT
008
FS0455CG
CUP PT.S-SCRW,NY, 1/4-28 X 1

SP
4/19/00
PARTS LIST
GROUP NO. G-3220
CRANKCASE LUBE OIL LEVEL SIGHT GLASS
JG:A, JGM:P, JGR:W & JGJ/2
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
001
A-0077
QUANTITY
1
DESCRIPTION
SIGHT GLASS,1" NPT

------:
i
l.--------,
~:
\.,
t~~-~~::r
:
I
:
!li I
w
I
I
I
II
,NOTES:
1.
[r:>APPLY AN ANTI-SEIZE LUBRICANT TO BOTH SURFACES
OF GASKET.
Q:>ALIGN SPROCKET WITH CRANKSHAFT SPROCKET AND
TIGHTEN SET SCREWS.
G:>REMOVE AND INSPECT FILTER SCREEN WHEN CHANGING OIL
(CLEAN IN A SUITABLE SOLVENT).
I
:
I
~--------~
~-----=t_ __ _F----~
i:
~ ~--~
I I:
1:
L_ __ _j-
ll
I
I
______.-:.
1-'
_______ _j______ -------i__ _____

----4Lr-______
~ tg_
:
CHANGEO STRAINER TO A-8247 (J/.4 NPTl WAS A-78 (1/2 NPl),

f24 AT END DF STRAINER, ALSO REDRAWN TO AIJTOCAD.
REV
DESCRIPTION
2 178121 A)n~:f)
TT5645l
1..6)
~I ADDED
THIS DOCUIIENT AND CDNTENlS THEREIN ARE PROPRIETARY TO ARIEL

coRPORATION. oNLY BY WRmEN CONSENT AND AGREED TERIIS BY
~%t::/JN~~:~~lDY1JND~~':~N~.R
usE IN PART oR IN WHOLE
ARIEL CORPORATION
35 BLACKJACK ROAD
APPIIDYEDo
SCA~~
ASSEIIBLY
DWG. NO.
NONE
D 123g
=
4/19/00
PARTS LIST
GROUP NO. G-3014
LUBE OIL PUMP, STRAINER, FILTER
WITH STAINLESS STEEL FITTINGS
JGP/1, JGM/1
REF. DRWG. D-1239
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
C-0084
L O PUMP,M:P:I:JG:A/2,TUTHILL
002
A-0002
SPKT,RLR.CHAIN,L.O.PUMP,30T
003
FK0360AA
WOODRUFF KEY,#204,1/2D X 1/16
004
FS0455CE
CUP PT.S-SCRW,NY, 1/4-28 X 3/4
005
A-0073
GSKT,NST,1/32,M:P:I:JG/2,TUTHL
006
FC0105CE
HEX HD CAP,1/4-28 X 3/4
007
B-0029
L O PUMP ADPTR,TUT,JG:A/2
008
A-0068
GASKET,RND,5-1/4X1/32
009
FC0102CF
HEX HD CAP,1/4-20 X 7/8
010
A-8247
L O STRAINER, 3/4"NPT
011
C-0394
L O FILTER HEAD,SINGLE L/R
012
A-0661
013
A-0660
STUD,SPIN-ON L O FILTER
014
FC0102EG
015
CA-3494
HEX RED NIPPLE,3/4M X 1/2M, SS
016
A-2720
STREET TEE,SS, 1/2P
017
PP0810GE
018
PP0802GD
019
A-0940
MALE CONN,SS,
021
A-2952
STREET ELBOW,SS, 1/2P 90
022
A-0944
MALE ELBOW,SS,
5/8T X
1/2P
023
A-0951
MALE CONN,SS,
5/8T X
1/2P

1/2T X
G9
G5
G5
1/2P
/~{/;_:-?_
OESC.f?IPT/011/
NO
;) 70 tic PVRCNAS~O ~.ft>M
TUTH/iL .CVMP CO.

2
PART NCJ ZLEVKC"C- 7~29
ORAWIN<- NO /41.23-C
2)A:'OTAT/ON ro a= COC/NTE,e~
C''o.:KWISE(iE~T NA/VDS</CT;O.N)
S
(I_())
.J),rc~-U5- VAtYESPR/N<i .S.:TT7N6
55-60
?.5/{#
1,..-J..,.,,..-1
A-SODS
I IOLEA?
........... ~,..
rrr
----
I()
--2
A.5t'IIJ
ASIJII
A-.St:Ml
/
I
I
,_;
A-sotJ
sn-/INC;cl-lii_L~-se-rsc~
-~
ASIJI~
A.SOI.S
1~
A-So~
I
I
/
I
I
VALVE CAP COYEA?

''A/ VF" AA;15 "'"'ur. /-...-cv~r-
---
)]~
_Q~
;;
I ~
17 I
18 I
I A-SOH I
I ASt1tl
rLvv ""~
VA.lV C'AP
HEX NUT
--------
SECTION
A-A
vALv-'
1
!lrT;;z"'"
s.PAtNGs--(is- 5s
P$1 > (OPTIONAL>
VALVE sp~~-N~("'- no P.r1 )(OPTIQNALl
.1,i2.
.,
11
lg --
II
~;z
s
-- z.f'&.
-5VCTION
~r
-o/.J2 0/A /11T6. NOUS(.!J)
j-H/VPT
~l A
r-A
21
_j_
tl
, 20~ !Wd?l~~
A-\
\!)
K.EY'WAY
~-i
j'f
~~
-T
.4-3(,/
.~J$t.OIA.
~~~
( !)
~--J-
;;I
~
,;l
yJ:I.~~tF::~~
Ullll C:O.CrOIIAfiON ONI
rv
mOt CNUU~1' AUO Ai,
tfRMS t-: 'f.~U. CCWIF'f.. ,
C.HT H.
Jrm
~:T::!i ~A~T ~
~~~P4!!~
M.
C-8~
ARIEL CORPORATION
MT VERNON. OHIO
- - i(/l!/6:0/L
.k/M.P___ -
-- Z!!.!_II/I..L N 2LE(!;'_:~C-~9
UUUtiAJ
\'~~;r ~
lu.tf. tu ( IN*'.. NN U',
nr Tl : ~- Ll..t r~ f
Ahf l"tt IN'. .:."lt W..fh' <~
CONtMtlO lit C.OC'-.atutt.
---- -
--
2i.EVKC'C7~29
D~~./IUCJ _
C."f~ f~( f.
30.
~,.AM,.--..o.:-----
Jt
1--- '---=-T~~'I, C-84
...
4/19/00
PARTS LIST
024
A-2187
HEX RED BUSH,SS, 3/4M X 1/2F
025
PT0201GD
026
A-0939
MALE ELBOW,SS,
027
A-0261
028
PT0201FD
36. " TUBING,316 SST.5/8 OD X .065

1/2T X
1/2P
75. " TUBING,316 SST.1/2 OD X .065

JG:A/2/4
JGM:P, JGI
JGJ/4
1-1/8
Section A-A
NOTES;,
[1:::>
[:::>
3.
[1:>
SCREW IN ADJUSTMENT KNOB TO REDUCE FEED,

SCREW ADJUSTMENT KNOB OUT TO INCREASE FEED.
DIL D-RING BEFORE INSTALLING.
5.
[::::>TORQUE TO 70 FT/LBS.
SEE CYLINDER LUBRICATION SHEET FOR CORRECT PUMP

SETIING (DISTRIBUTION BLOCK CYCLE INDICATOR TIMING).
TORQUE TO 75 FT/LB
I
RENUMBERED ITEMS
MARKED~
[?:>oiL INLET ON BACK SIDE OF FILTER.
11 6765 7 4752 3 4225 ~ARIEL CORPORATION

114 8001 10 6487 6 4428 2 3985 ~
35 BLACKJACK ROAD
13 7839 9 5895 5 4297 1 3882
ITHIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY 12
APPIIDVEDo
ASSEMBLY
TD ARIEL CORPORATION. ONLY BY WRirnN CONSENT AND
DWG. NO.
D 1106
ll!JJ41
PLf----------------------1~~~~~\~~ ~AgJ,~ c:~r~=NT~~YiijGmEygiGIIT TD
REV
DESCRIPTION

llJii5Hl~~oorN u~~~lt.f.Y OR IN WHOLE INFORMATION
SCAl1
REV
NONE
4/19/00
PARTS LIST
GROUP NO. G-8017
FORCE FEED LUBRICATOR, ARIEL (1) 3/16"
DIA. PUMP WITH STAINLESS STEEL FITTINGS.
JG:A/2:M:P:I
REF. DRWG. D-1106
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-2000
FF LUBR,1, LH, PUMP TANK ASSY
002
A-9476
003
A-2346
TOP CVR SINGLE F F LUBE BOX
004
A-2348
GSKT,ARL SNGL LUB BOX CVR,1/32
005
A-2360
WORM SHAFT,FF LUBR 1/2D E
006
A-5638
HSG BRG FF LUBE BOX LH
007
A-3911
SHAFT OIL SEAL
008
A-0030
O-RING,VT, 1.637 O.D.X.139
009
FK0360AA
WOODRUFF KEY,#204,1/2D X 1/16
010
A-0072
SPKT,RLR.CHAIN,F.F.LUBR,30T
011
FS0455CE
CUP PT.S-SCRW,NY, 1/4-28 X 3/4
012
A-2352
ADJ SHAFT-SINGLE LUBE BOX
013
B-1176
CAM/WORM GEAR,1-PUMP F F LUBR
014
PP0810CE
015
FN0457KA
HEX NUT,JAM,STL,1"-14
016
A-2359
SNAP RING,ST,RADIAL ASSY,O.625
017
A-2358
FLAT WASHER,SUPPORT,518,HARD
018
A-5641
SIGHT GLASS,3/4" NPT
019
FC0120DF
12 PT CAP,5/16-18 X 7/8
G8
020
FC0102CG
G5
021
FC0102CE
HEX HD CAP,1/4-20 X 3/4
G5
022
A-3854
DATA PLATE,OIL FEED ADJ
ARIEL

4/19/00
PARTS LIST
023
A-0938
MALE CONN,SS,
1/4T X 1/4P
024
A-2245
STREET TEE,SS, 1/8P
025
A-0812
MALE ELBOW,SS,
026
PP0810GE
027
A-0941
MALE ELBOW,SS,
028
A-5255
F F LUB PUMP GASKET
029
PT0201CD
030
A-2952
STREET ELBOW,SS, 1/2P 90
031
A-9619
SPRING,F F PUMP,PREMIER
032
A-9618
SPRING RETAINER,F F PUMP,PREM
035
A-0948
PLUG-TUBE FIT,FEMALE,SS, 1/4T
036
A-8723
FF LUBR FILTER, 150 MIC
037
A-8729
BRKT, FF INLET FILTER
038
A-8826
FEMALE BRANCH TEE 1/4TX1/8P SS
039
A-8829
MALE ADAPTR,SS, 1/4T X 1/8P
040
FC0102CC
HEX HD CAP, 1/4-20 X 1/2
045
FW0500CA
WASHER, 1/4" I.D., SAE
047
A-8969
UNION ELBOW-TUBE,SST
099
A-8723-K
FILTER KIT, LUBRICATOR 150 MIC
099
AD-2988
FF LUBR ASSY,SF,3/16
1/4T X
1/4T X
1/8P
1/4P
20. " TUBING,316 SST.1/4 OD X .065

G5
1/4T
1/2S
4/19/00
PARTS LIST
GROUP NO. G-5095
DISTRIBUTION BLOCK, MOUNTING BOLTS
JGM:P, SINGLE BLOCK
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-5617
DISTRIBUTION BLOCK SPACER TRAB
002
FC0102CL
HEX HD CAP,1/4-20 X 2-1/4

G5
4/19/00
PARTS LIST
GROUP NO. G-2702
RUPTURE DISC ASSEMBLY
3700 PSI
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-3531
RUPTURE DISC ASSY,3700 PSI
002
A-3536
003
A-2570
PLUG PLASTIC, 7 X RED

4/19/00
PARTS LIST
GROUP NO. G-6281
FORCE FEED LUBRICATION TUBING FOR JGP/1,
JG:A:M/1 WITH ONE DOUBLE ACTING CYLINDER
AND STAINLESS FITTINGS
REF.DRWG. N.A.
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
PT0201CD
165. " TUBING,316 SST.1/4 OD X .065
002
A-0949
BULK.UNION,SS,
003
A-0401
BRACKET,BULKHEAD UNION
004
FC0134CC
BUT HD CAP,1/4-20 X 1/2

1/4T X 1/4T
SS
FORCE FEED LUBRICATOR SPROCKET
NOTES.
OIL LEVEL
SIGHT GLASS
>
>
>
4.
5.
1/8 DRILL THRU, TAP IN ROLL PIN (ITEM#S),USE NEW CAPSCREW

AND NUT (ITEMS#5&7) WHEN REPLACING IDLER SPROCKET (ITEM#3)
01 L 0- PING (ITEM#9) BEFORE INSTALLING.
OIL FACES BEFORE INSTALLING TO PREVENT ABRASION OF STATO-SEAL
(ITEM
ROLL MACHINE TO TIGHTEST POSITION OF CHAIN REMOVE ( 4) CAPSCPEWS
(ITEM#1 0) AND SIXTEEN PLUGS (ITEM#4) FROM ECCENTRIC CAP (ITEM#1 ).
ROTATE CAP 3' CLOCKWISE DIRECTION TO LINE UP FOUR NEW CAPSCREW
HOLES. (IF THIS MAKES CHAIN TOO TIGHT, TRY TURNING CAP AROUND
IN A COUNTER CLOCKWISE DIRECTION FOR A DIFFERENT HOLE LINE -UP)
TIGHTEN FOUR CAPSCPEWS AND ROLL MACHINE TO CHECK TIGHTNESS IN
A NUMBER OF POSITIONS (CHAIN AT TIGHTEST POSITION SHOULD HAVE
VERY LITTLE SLACK BUT SHOULD NOT FEEL DEAD TIGHT) REPLACE PLUGS
IN CAP TO KEEP DIRT OUT OF TAPPED HOLES IN END COVER.
ARIEL CORPORATIO
35 BLAC
ROAD
REV
DESCRIPTION
~N~6RGM~T~6N T~~~~f~~~DT~N D6Scf~3~~N~.R
USE IN PART OR IN WHOLE
APPROVED:
ASSEMBLY
DWG. NO.
A 7765
=
SCALE
NONE
4/19/00
PARTS LIST
GROUP NO. G-0176
CHAIN DRIVE
JGM, JGP, JGN, JGQ
REF. DRWG. A-7765
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-0030
ECC VERNIER CAP
002
A-0071
IDLER SPACER
003
A-0085
SPKT,RLR.CHAIN,IDLER,#35-20T
004
A-0109
MACHINE SCREW PLUG,PL, 7/16-14
005
FC0107GQ
HEX HD CAP,1/2-20 X 3-1/2
006
FW0550GA
STAT-O-SEAL, 1/2 DIA., BLACK
007
FN0455GB
HEX NUT,STL,Z/PL,1/2-20
008
FP0505CE
ROLL PIN, 1/8 X 3/4
009
A-0010
O-RING,VT, 2.625 O.D.X.139
010
FC0100DH
HEX HD CAP, 5/16-18 X 1-1/4 G9
011
A-0203
ROLLER CHAIN,35T X 94,JGM:P
012
FW0501CA

G5
:<It'
...-...,
0
0
Olr+
REVERSE ROTATION VIEW
(Q)
0
0
(Q)
(Q)
NOTES:,
1.

[>APPLY AN ANTI-SEIZE LUBRICANT TO BOTH
GASKET SURFACES.
DRILL (3) 1/8 DIA. X 3/8 DEEP HOLES IN TOP COVER
FOR CORRECT ORIENTATION AND MOUNTING OF ROTATION
ARROW INFORMATION PLATE. (TO BE COMPLETED DURING
ASSEMBLY).
ITEM 5 TO BE INSTALLED BEFORE TESTING - REMOVED AFTER
TESTING AND REPLACED WITH ITEMS 16 & 17 FOR SHIPPING.
OIL 0-RING BEFORE INSTALLING.
[>
[>
[>
ARIEL CORPORATION
1--+----1
CORPORATION.
ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
REV
DESCRIPTION

OCA:riEf) MOUNT
35
DRAWN;
APPROVED:
ASSEMBLY
RLW 08-14-98
CHECKED
NEH 08-27-98
BLACKJACK ROAD
VERNON, OHIO 43050
DWG. NO.
SCALE
NONE
A 7931
=
4/19/00
PARTS LIST
GROUP NO. G-0173
TOP COVER AND BREATHER
JGM, JGP, JGN, JGQ
REF. DRWG. A-7931
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-0103
TOP COVER,JGM:P
002
B-0104
003
A-2958
HANDLE, SIDE COVER
004
FC0134CD
BUT HD CAP,1/4-20 X 5/8
005
B-2567
BREATHER,1"NPT,FRAME
006
FC0102DH
16
HEX HD CAP,5/16-18 X 1-1/4
007
FW0501CA
16
008
A-0138
NAME PLATE,ARIEL LOGO
009
FC0134BC
BUT HD CAP,10-24 X 1/2
010
A-0713
INFO PLATE,L O FILTER,SPIN-ON
011
A-0459
DATA PLATE,FRAME SPECIFICATION
012
FR0570CC
013
A-0719
INFO PLATE,ROTATION ARROW
014
A-0464
CAUTION PLATE,COMPRESSOR VALVE
015
A-0463
CAUTION PLATE,CYLINDER VENTING
016
A-7655
PIPE PLUG,1"NPT,SLOTTED HEAD
017
A-0009
O-RING,VT, 1.375 O.D.X.139
17
DRIVE SCREW, #6 X

1/4
SS
NEW
G5
SS
U-TYPE
4/19/00
PARTS LIST
GROUP NO. G-1103
OIL PRESSURE GUAGE, ASHCROFT
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
001
A-0261
QUANTITY
1
DESCRIPTION

~
1.

(CA:fiEf)
1--+----1
THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TD ARIEL
REV
DESCRIPTION
~~1RG::T~~NT~~N~~~~~DT~N D~g~~~~N~.R
usE IN PART DR IN wHOLE
ARIEL CORPORATION
35 BLACKJACK ROAD
43050
MOUNT VERNON, OHIO
APPROVED'
ASSE.BLY
DWG. NO.
A 9021
~
sCALE'
NONE
4/19/00
PARTS LIST
GROUP NO. G-7630
FORCE FEED PRESSURE GAUGE
3000 PSI, PER BLK.
JGM:P:N:Q
REF. DRWG. A-9021
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-8727
GAGE, 3000 PSI, BACK MOUNT
002
A-9019
BRACKET,F.F. GAGE MOUNTING
003
A-4315
MALE BRANCH T,SS,

1/4T X 1/8P
PROGRAMMING
MAGNET
~ NPT
~ NPT
LED
STANDARD TIMER
ASSEMBLY
LCD DISPLAY
PROGRAMMABLE nMER
ASSEMBLY
NOTES:,
1.
IF RESETIING THE SWITCH IS NECESSARY,

REFER TO VENDOR LITERATURE IN CUSTOMER BOOK.
016410
~
~
REV
DESCRIPTION
ARIEL CORPORATION
35 BLACKJACK ROAD
ASSEMBLY
DWG. No.
A~6423
4/19/00
PARTS LIST
GROUP NO. G-4669
FORCE FEED LUBRICATOR DIGITAL NO FLOW
TIMER WITH PROXIMITY SWITCH FOR TRABON
DISTRIBUTION BLOCKS
REF. DRWG. A-6423
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-6348
FF.S/D,DNFT,PS,TRAB,DC
099
A-6506
DNFT MAGNET ASSY,TRAB

liTEM
LUBE OIL SCHEMATIC
===1
.(,1...;-\\:
F.P.E.
5~
4
sl2
RADIATOR
OR OTHER
EQUIPMENT
...::~
---
4fs
AMOT
.: .:- =---------r-.
4!
/-
OIL
FILTER
,NOTES;
1.

@~
CUSTOMER CONNECTION TO RADIATOR 1/2" N.P.T.

CUSTOMER CONNECTION FROM RADIATOR 3/4" N.P.T.
CUSTOMER THERMOWELL CONNECTION.
G:l
f------+---+-3--+--76_6---11
owe. ADDED TABULAllDN TD owe. SHOWING DIMS FOR

AMDT DR FlUID POWER ENERGY llHERMOSTAllC VALVE. REMOVED 5~!
~ REVISED
l..:!)
(i"'
~&YJ~E!fullU~Eu~:o: Rj~~8 ~AI..~ TD Fl~llE~TAllE~~GEBo-MAI..E

CLOCKWISE, - ITEM 6 WAS
~llE 9 V~ELEllETFW
4-5Z1~ J
f'lN!' 2,- -ADDED
REMOVED 7-1 2 oli:
OUS llHERMOWELL CONN., AND N
5.
~ REF DIMSb - RELOCATED 4-1 4 Dl~"&,

J-1{16
REV
f----+---+-2
IMS, LDCAllNG PR
DESCRIPllON
THIS DOCUMENT AND CONTENTS THEREIN ARE PRDPRIETAIIY TO ARIEL~

CDRPDRAllDN. ONLY BY WRITTEN CONSENT AND AGREED TERMS BY
ARIEL CDRPDRAllDN GIVES THE RIGHT TO MANUFACTURE, BUT DilES
~'l1R~RfT'IJNTHJ,~~~D'"lN D:~~~~
USE IN PART DR IN WHOLE REV
+-7_4_05--I.A)n~:f)
ARIEL C0 RP 0 RATI 0 N
35 BLACKJACK ROAD
1 7320
16sssl:l~~ 6/10/97 1=~
~~~~~=~:
s14o 1o
ECN
REV
1 A 6973
=
ECN
r: /1
"t
/n7
~lf\~11="
4/19/00
PARTS LIST
GROUP NO. G-8318
LUBE OIL THERMOSTATIC VALVE, MOUNTED
JGM/1 AND JGP/1, SST TUBING AND FITTINGS
REF. DRWG. A-6973
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-2745
THERM.VLV,3/4,FPE
170DEG
002
A-0939
MALE ELBOW,SS,
003
A-2187
004
PP0802ID
005
PT0201FD
006
PP0810GE
007
CA-3494
HEX RED NIPPLE,3/4M X 1/2M, SS
008
A-8616
PIPE TEE,SS,1/2F
099
A-9649
O-RING,VT
099
A-9724
THERM.VLV ELEMENT,3/4, 170 DEG
099
A-9725
LIP SEAL-TEFLON
1/2T X
1/2P
18. " TUBING,316 SST.1/2 OD X .065

3/4 VLV
4/19/00
PARTS LIST
GROUP NO. G-0038
SPECIAL TOOLS
JGP, JGM, JG/1, JG/2, JG/3, JG/4, JGS
AND JGI
REF. DRWG. N.A.
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-0076
PEG WRENCH, 3/4"
002
A-0135
VALVE PULLER, 5/16 X 1/2 UNF
003
A-0279
PISTON NUT SPANNER, JG:M:P
004
A-0409
VALVE PULLER, 1/4 X 3/8 UNF
005
A-0798
TOOL BOX
006
B-0016
CROSSHEAD NUT WRENCH, 2 INCH
007
TA0100CA
10
ALLEN WRENCH, 3/32 SHORT ARM
008
TA0100EA
10
ALLEN WRENCH,
009
TA0100FA
010
TA0100GA
011
TA0100HA
012
TA0100JA
ALLEN WRENCH,
013
TA0100KA
014
TA0100LB
ALLEN WRENCH,
015
D-2159
TORQUE CHART, ALL UNITS
016
A-8158
BRG HSG SPANNER WRENCH

1/8 SHORT ARM
1/4 SHORT ARM
3/8 LONG ARM
3
1
3
1
3
NUMBER OF BASE
PLATES SECTIONS
4
5
6
1
1
1
6
5
4
1
1
1
DESCRIPTION
3
54
54
LD
lO
LD
LD
LD
LD
36
36
45
45
n
n
LD
LD
LD
LD
I
<C
I
<C
I
<C
COMPLETE
BASE PLATE
ASSEMBLY
I
<C
~-
---$---
-$-
$-
A-5537
A-5531
A-5538
A-5539
A-5540
A-5541
A-5542
A-5570
A-5703
INLET SECTION
INTERMEDIATE SECTION
END SECTION
TIE ROD W/NUT
TIE ROD W/NUT
TIE ROD W/NUT
TIE ROD W/NUT
0-RING, BUNA STANDARD
0-RING, VITON
3
3
63
63
ARIEL PART No.
-~
ITEM
2
3
4
5
6
1
NOTE:
ITEM #5 0-RINGS SHOULD BE
PURCHASED IN A KIT (A-5340-K)
BUNA (ST'D) OR (A-5706-K) VITON.
THIS KIT IS SHOWN ON A-5340 SHEET 2.
---$-
--
000 000
ooo
~ v
w
I
'
v
I
~)
4
~ARIEL
CORPORATION
35 BLACKJACK ROAD
0 5695
REV
DESCRIPTION
REV
ECN
TITLE:
DISTRIBUTION BLOCK
VALVE (SLOAN BROS.)
DRAWING No.
A- 5340~~T i
ITEM ARIEL PART QUAN
WITHOUT CYCLE PIN
W@IP @XX@ @XXX j
rP
~I
~~ ~ J.---0
5
-P -+++-------fit- ~
Lr+,J
lr+,J
WT]
woooooooo~
7
WITH CYCLE PIN

CD
~
J=I J=I]
LU@IP @XX@ @XXX
rn~
~~
~
~l---0
-1]83 --+H-------+H- ~ -3:9
Lr+,J
0)
lr+,J
WT]
woooooooo~
7
CROSSPORT
II WBRIQUIP
XXX
MH-XXX I
~ @(0(0@ ~
~
-fit(h=b__t~
I
r ,.
+---------+.L+--Ill
I I
I
I oooo I
1 0000
I
REV
DESCRIPTION
2 8200
1 8175
0 5695
REV
ECN
DIVIDER VALVE, 6T
A-5545
DIVIDER VALVE, 6S
A-5547
DIVIDER VALVE, 9T
A-5549
DIVIDER VALVE, 9S
A-5551
DIVIDER VALVE, 12T
A-5553
DIVIDER VALVE, 12S
A-5555
DIVIDER VALVE, 18T
A-5557
DIVIDER VALVE, 18S
A-5559
DIVIDER VALVE, 24T
A-5561
DIVIDER VALVE, 24S
A-5563
DIVIDER VALVE, 30T
A-5565
DIVIDER VALVE, 30S
A-5544
DIVIDER VALVE, 6T W/CIP
A-5546
DIVIDER VALVE, 6S W/CIP
A-5548
A-5550
A-5552
A-5554
A-5556
A-5558
A-5560
A-5562
A-5564
A-5566
A-5567
CROSSPORT BAR, RIGHT
A-5568
CROSSPORT BAR, LEFT
A-5569
CROSSPORT BAR, BOTH
A-9787
CYCLE INDICATOR
FC0115CH
SOC. CAP. 1/4-28 X 1-1/4
6
FC0115CI
2 SOC. CAP. 1/4-28 X 1-1/2
NOTE:
0-RINGS SHOULD BE PURCHASED IN A KIT (A-5340-K)
BUNA (ST'D) OR (A-5706-K) VITON. THE KITS CONTAIN
THE FOLLOWING 0-RINGS:
A-5570
20 0-RING, INTERFACE, BUNA
7
A-5703
20 0-RING, INTERFACE, VITON
(%)
A-5543
CD
REVISED DWG. ITEM , q~ FCO 115CH 1/4-28 x 1- !f 4

SOC. CAP) WAS FC011 OCH (1/4-20 x 1-1/4 SOC. CAP)
ITEM #6 FC0115CI (1/4-28 x 1-1/2 SOC. CAP) WAS
FC0110CI (1/4-20 x 1-1/2 SOC. CAP)
DESCRIPTION
A-5696
0-RING, ENCLOSURE, BUNA
A-5704
0-RING, ENCLOSURE, VITON
A-5695
0-RING, OUTLET, BUNA
A-5705
0-RING, OUTLET, VITON
~ARIEL
CORPORATION
35 BLACKJACK ROAD
TITL:
DISTRIBUTION BLOCK
VALVE (SLOAN BROS.)
DRAWING No.
SHT 2
A=5340oF
4/19/00
SERIAL NUMBER:

C/N: 001
RHCOVP02
PART: 3JG CLASS
C-44342
PART NUMBER
DESCRIPTION: 3" JG CYLINDER CLASS

QUANTITY
DESCRIPTION
DRAWING NO.
G-5767
CYL ASSY,2-3/4JG,SF
2550
A-8547
G-0044-2
SUC.VALVE ASSY,3JG:A
D-0066-1
G-0045-2
DIS.VALVE ASSY,3JG:A
D-0067-1
G-8319
PIST. 2-3/4JGA,SF
D-0519
B-0882-E
A-9202
B-0883-E
A-9208
,NOTES:.
1.-

14
[}:>APPLY AN ANTI-SEIZE LUBRICANT TO GASKET SURFACES.

[}:>sHOWN go OUT OF POSITION.
[}:>usED TO PLUG INDICATOR PASSAGES WHERE APPLICABLE.
ARIEL CORPORATION
G)
1---:-11-+17=-=7:-:--04-,---il
REMOVED PHANTOM GUIDE AND VIEW A-A OF TOP LUBE SYSTEM.
DRAWN'

RLW 02-16-99
CHECKED'
XXX
~~~'g_o~~~~~RAT~NNLYGI~sw:~~E~G~~Nf~N~A~~~A~~~~~~ i~:Mio~i
REV
DESCRIPTION
OCA:riEf) MOUNT
35
BLACKJACK ROAD
VERNON, OHIO 43050
ASSEMBLY
APPROVED'
DWG. NO.
SCALI'
NONE
A 8547
~
4/19/00
PARTS LIST
GROUP NO. G-5767
2-3/4" JG CYLINDER BODY AND CRANK END
HEAD WITH STAINLESS STEEL FITTINGS
(SCALLOP NOZ. FLANGE)
RDP 2318#, MAWP 2550#
REF. DRWG. A-8547
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
D-1673
CYL BODY, 2-3/4JG:A
002
C-0129
C E HEAD, 2-3/4JG:A
003
A-0092
STL GASKET, 3.425 X
004
FC0100GL
005
A-0065
GASKET,RND,12,X1/64
006
FC0120GO
12 PT,1/2-13 X 3
007
A-3780
008
A-2193
STREET ELBOW,SS, 1/8P, 90
009
A-0824
010
PT0201CD
011
FC0120GP
12 PT,1/2-13 X 3-1/4
012
A-0576
DATA PLATE,CYLINDER SPEC,SMALL
013
FR0570CC
12
014
PP0810GE
015
A-0640-A
INFO PLATE,SUCTION
016
A-0640-B
INFO PLATE,DISCHARGE
017
FP0505FG
ROLL PIN, 1/4 X 1"
018
A-0941
MALE ELBOW,SS,
019
A-3563
HEX PIPE NIPPLE,SS, 1/4 X 1/8
100
HD-1673
CYL ASSY, 2-3/4JG
10
2550
3.105 X60
HEX HD CAP,1/2-13 X 2-1/4
G9
G8
24. " TUBING,316 SST.1/4 OD X .065
DRIVE SCREW, #6 X

1/4
1/4T X
G8
U-TYPE
1/4P
,', I 'I Y ,4N

'i(_
f--
I,_~
i
,:;'
,)~~r~-
'/1
,- (
/,,_;f\,1 I
I '
)''
II
I
1
I
i\1'1 TI
r ',
f'
,,
'~
I~
III:
i'
, :ilL
1 , li
C -I
4/19/00
PARTS LIST
GROUP NO. G-0044-2
SUCTION VALVE, RETAINER AND CAP
3" JG:A CYLINDER CLASS (52 RX CUT-DOWN)
WITH SCALLOPED NOZZLE
REF. DRWG. D-0066-1
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
SUCTION VALVE
002
A-0257
STL GASKET, 2.438 X
2.250 X30
003
B-0699
VALVE RETAINER,S&D,
3JG
004
B-0701
VLV CAP,3JG CL
005
A-0027
O-RING,VT, 2.520 O.D.X.210
006
FC0171EGG
12 PT,5/8-11X2-1/2X3/4

G8
APPLY AN ANTI-SEIZE
LUBRICANT TO SURFACES
OF GASKET
G -45-2
OIL 0- RING BEFORE INSTALLING
NOTE LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED PROCEDURES AND TORQUE VALUES IN MANUAL.
ASSY DWG. NQ
D-67 -I
.,.
4/19/00
PARTS LIST
GROUP NO. G-0045-2
DISCHARGE VALVE, RETAINER AND CAP
3" JG CLASS CYLINDER W/SCALLOPED NOZZLE
(52 RX CUT-DOWN)
REF. DRWG. D-0067-1
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
DISCHARGE VALVE
002
A-0257
STL GASKET, 2.438 X
2.250 X30
003
B-0699
VALVE RETAINER,S&D,
3JG
004
B-0701
VLV CAP,3JG CL
005
A-0027
O-RING,VT, 2.520 O.D.X.210
006
FC0171EGG
12 PT,5/8-11X2-1/2X3/4

G8
G-373
G-375
- AN OFFSET ~.BOX END WRENCH SHORTENED

AND WITH A}f6 WIDE CUT IN THE EYE AND A
STANDARD'h6 OPEN END WRENCH SHORTENED
ARE USEFUL TOOLS FOR THE TUBE FITTINGS
--~----~
G-412
G-780
G-2871
G-2881
G-373-1
----
OIL FACES TO PREVENT

ABRASION OF STATO~L~
-...-""'".!-.-.,.,
G<~T1-;}
~--l
-';
..~--~
hvll
I
I
I
I
\J~-:=~~T
/<=j;
\ ,-. ._ ---1~~~~,
~I
~-
il
--.....?=}:
T-'!J
L'U
-----
y
1
'l,_,)
REMOVE ONE CE. SUCTION VALVE TO

ADJUST C E PISTON CLEARANCE TO
040/044. DO NOT USE STRAP WRENCH
ON PISTON ROD-USE TURNING TOOL
WHICH FITS TURNING HOLES IN PISTON
NUT--------------
~ i
-..~-t-"
I -- ----._,)I
L __
NOTE LOOSEN OR TIGHTEN ALL BOLTS PER RECOMMENDED PROCEDURES AND TORQUE VALUES
MiDfo':ojfllf~ ...... ' I f
?J;ofllf""
. . . ,.,,
~~>ttr
_ , .. , ,
u.,.~
,,,_
~
'
...."' ,,_''".......
"Qt'p,,,.
.,_
o
!I
t
~. ~ . . . . ' ' ''t( 1
r~r flllr _.,,~ ... lollt'ili!O!I
ltl" ..... , ,..
ASSY DWG. NO
... , ,
~;-!llirblli.UW'II.
D-519
P1~TCN,
liDO 4
PAt:YI~
3~
JG
4/19/00
PARTS LIST
GROUP NO. G-8319
2-3/4" JGA PISTON, RINGS, ROD, PACKING
TFE RINGS, BTR PACKING
WITH STAINLESS STEEL TUBING & FITTINGS
REF. DRWG. D-0519
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
B-0194
COMP.PISTON, 2-3/4JGA
002
A-0277
PISTON RING, 2-3/4JG:A
003
C-0028
PIST.RD,3.00 ST X 20.305 LG
004
A-0057
PISTON COLLAR ,2-1/2=8JG:MP
005
B-0019
PISTON NUT,2-1/4" THRU 8"JG:MP
006
FS0405BE
CUP PT.SET-SCREW, #10-32 X 3/4
007
B-2648
PKG,1.125,2550,STD
008
FC0120GN
12 PT,1/2-13 X 2-3/4
009
A-0812
MALE ELBOW,SS,
010
PT0201CD
099
B-2647-K
1/4T X
G8
1/8P
18. " TUBING,316 SST.1/4 OD X .065

0
PIST ROD PACKING,REBUILD KIT

CDMPDNENT PART LIST

t-------
5BREF. -----~
ITEM
I QUAN I
~3~--------~~
4-5/B O.D. X 1/16 WIDE

X 1/32 DEEP GROOVE
FOR IDENTIFICATION
PURPOSES
.12
1
2
9/16 DRILL THRU \ - - - ,

LOC. ON 3-3/4 B.C. .
f
(4) HOLES
10
11
12
13
14
15
4
1
1
1
3
3
DESCRIPTION
PART NO.
A-9498
A-4650
A-9501
lA-4645
A-4646
TA-4647
A-2507
A-1117
A-1114-B
A-4643
A-1116
A-3506
A-1118
FD02008FM
FND46DBA
FlANGE - .375 GROOVE

VENT PLATE
END CUP - .375 GROOVE
PLAIN CUP - .447 GROOVE
OIL CUP - .447 GROOVE
PLAIN CUP - .447 GROOVE
OIL WIPER CUP
WIPER RING "3 RWS"
BREAKER "p"
SINGLE SEAL RING "BTR"
DOUBLE SEAL RING "Bil"
D-RING, 4.762 D.D. X .139
WIRE GASKET
TIE STUD #10-24 X 5-3/4
TIE STUD NUT, #10-24
MATERIAL
C. I.
C.l. Cll
C. I.
C. I.
SlL
C. I.
C. I
C. I.
PEEK
lfE/C.I.
1fE
VITDN
ALUM.
SlL
SlL
RADIAL AND BUTI TANGENT

RINGS HAVE END GAPS
WHEN INSTALLED ON ROD
CYLINDER SIDE
LETIERED SIDE
OF EACH RING
FACES PRESSURE
FRAME SIDE
NOTES:
[}:::::> TIE
STUD NUTS (ITEM #15) MUST BE LOCKNUTS.

RETIGHTEN AFTER CASE IS BDLTED INTO STUFFING BOX.
2.
MATCHMARK LETIERS ON
CORRECT ORIENTATION OF " BTR" RINGS
RINGS TO FACE COMPRESSOR PISTON.
THIRD ANGLE PRD.IECTION
_ffi_
f---+---1~
r:::===J_
r=.==J
A)Ia:Q
lH& DOCUMENT AND CONIDIIi TIEREIN ARE PIIOPRIETMI' TD AREI.

CORPORATIIN. ONLY BY WRITTEM CONSENT AND AGREED TERMS BY
1.., liN PARIS LIST I1BI No. 2 MATERIAl. liAS S1L NOW CJ.
DESCRPIIIN
I 8 2648
ICOMPLETE PACKING
I B-2647-K ICOMPLETE REBUILD KIT
n&DT
DESCRIPTION
1 8001
0 7984
REY
ECN
ARIEL CORPORATION
llTILE:
35 BLACKJACK ROAD
-
f6 11/11,/9'7
='J\:o::n~~r.g~DIIm~~F~~rt=
INFDRIIATIDN CONTAINED IN DOCUMENT.
CIBXEit
DIMENSIONS ARE N NellES UNLESS IIIHERIIISE SPECFIED.

---- OD NDT SCAI..E DIWIING - - ~~0::~ ~~PER ARIEL SPECIFICATIIN EII-I 7.D.I
APPR171ED:
IIKIERW..:
SEE TABULATION
C/r/1 11/IG/9'7
R~D P.~CKING,
1.125
BTR 2550 PSIG
R.S. Nile
c B- 2 6 4 8
PMTNac B-2648
IK llac
,.,.,.
NONE
B- 2648
~------
C DIA.------.-t
NOTES:
[>-sEE MANUAL FOR TORQUE VALUES (ITEM #B).
ARIEL CORPORATION
~ 35 BLACKJACK ROAD
~MOUNT VERNON, OHIO 43050
[>-vALVE GUARD ASSEMBLY (ITEM #2) CONSISTS OF VALVE GUARD

AND SPIROL PIN (ITEM #7).
TITLE:

DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.
---- DO NOT SCALE DRAWING ---DIMENSIONING AND TOLERANCING PER ARIEL SPECIFICATION ER-17.0.1
UNLESS OTHERWISE SPECIFIED.
REV
MATERIAL:
DESCRIPTION
IG / 1/9 9
9 2
CHECKED'ED 10I 1/99
DRAWN
0 7799
REV
SUCTION VALVE, RX
pR0cuRED
SCALE:
ECN
N0NE
PART
ND.
DWC. No:
IRS No
A-9202
4/19/00
PARTS LIST
B-0882-E
0.2830=A
0.4170=B
2.4410=C
0.0390=LFT
REF DRWG. A-9202
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-1769
SUC.VALVE SEAT, 52RX
002
A-1173-A
SUC.VALVE GUARD ASSY,52RX,52R2
003
A-1019
CENTER BOLT,5/16-24X1.85 STL
004
A-1001
005
A-1021
006
A-1002
007
A-1175
008
A-1366
012
A-1025
VALVE WASHER, 5/16

t-----------C
@$
DIA.------~
J~~~m:-
~-:
t
NOTES:,
~SEE
MANUAL FOR TORQUE VALUES (ITEM #8).
[>-INSTALL PER ER-52.

[>-vALVE SEAT ASSEMBLY (ITEM #1) CONSISTS OF VALVE SEAT, CENTER
STUD (ITEM #3) AND DOWEL PIN (ITEM #9).
ARIEL CORPORATION
~ 35 BLACKJACK ROAD
~MOUNT VERNON, OHIO 43050
E:>-vALVE GUARD ASSEMBLY (ITEM #2) CONSISTS OF VALVE GUARD

AND SPIROL PIN (ITEM #7).
TITLE:

DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED.
---- DO NOT SCALE DRAWING ---DIMENSIONING AND TOLERANCING PER ARIEL SPECIFICATION ER-17.0.1
UNLESS OTHERWISE SPECIFIED.
REV
MATERIAL:
DRAWN
0 7799
REV
DESCRIPTION
DISCHARGE VALVE, RX
pR0cuRED
CHECKED'ED
SCALE:
ECN
/ 1/99
9 2
IG
10/ 1/9 9
N0NE
IRS
No
IPART NO.
DWG. No:
A-9208
4/19/00
PARTS LIST
B-0883-E
0.1850=A
0.4170=B
2.4410=C
0.0390=LFT
REF DRWG. A-9208
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
001
A-1770-A
DIS.VALVE SEAT ASSY, 52RX
002
A-1177-A
DIS.VALVE GUARD ASSY, 52RX
003
A-1325
CENTER STUD,5/16-24X2.323 STL
004
A-1001
005
A-1033
006
A-1002
007
A-1179
008
A-1366
009
A-2066
DOWEL PIN,42RX-79RX,.094X1/8
012
A-1025
VALVE WASHER, 5/16

LIGHTLY OIL BORE AND

RINGS BEFORE
INSTALLING
VENT "(J" TUBE OPENING

T 0 ALWAYS BE POINTED DOWN
fREMJVE WHEN REQUIRED AND TUBE
VENT TO SAFE ATMOSPJ-RE >
3
2 74 JG OIA:-
v.
2~JG
I 16
DIA.23.16
3 JG OIA~2 2 "?32
25
3" JG OIA." '32
3" JGM OIA ... II-16
3"JGM DIA. 2
J&t
TRAVEL
FULLY
LOADED
APPLY AN ANTI-SEIZE
LUBRrCANT TO GASKET
SURFACES
APPLY AN ANTI-SEIZE LUBRICANT

TO STEM THREADS BEFORE
ASSEMBLING
2~JG DIA. 16ls"

3 JG DIA.I63.-a - - - - - - - - - - - - - - - t
3 JGM DIA. 16 5J16
NOTES= LOOSEN OR TIGHTEN ALL FASTENERS PER RECOMMENDED

OIL ORING BEFORE INSTALLING.
0
ASSY DWG NO.
A-602.1
4/19/00
SERIAL NUMBER:

C/N: 001
RHCOVP02
PART: G-4119
U-25828
DESCRIPTION: M-VVCP,SS, 2-3/4G:GT
GROUP NO. G-4119

2-3/4" JG:GT MOUNTED UNLOADER
REF. DRWG. A-6021
ITEM
NUMBER PART NUMBER
QUANTITY
DESCRIPTION
A-6099
SLEEVE CAP PLSTC,1/4T X 7/16
001
C-0549
UNL.HEAD, 2-3/4JGU
002
C-0540
H E UNL ADPTR, 3JG CL
003
C-0544
UNL.STEM & PISTON,2-3/4JGU
004
A-0501
V PACKING, UNL
005
A-0519
PACKING BACK-UP RING
006
A-0499
COMPRESSION SPRING, UNL.
007
A-0766#165
SNAP RING
008
B-0754
UNL HEX NUT,1"-12UNF
009
A-0012
O-RING,VT, 3.125 O.D.X.210
010
B-0753
STEM GUARD CAP
011
A-3406
UNL.PISTON RING,
012
FC0110DI
SOC HD CAP,5/16-18 X 1-1/2
G8
013
FC0120HS
12 PT,5/8-11 X 4
G8
014
A-0092
STL GASKET, 3.425 X
015
A-0468#03
STRAIGHT GREASE FITTING,1/4-18
016
A-0500
GREASE FITTING CAP, PLASTIC
017
A-0938
MALE CONN,SS,
018
PT0201CD
019
A-0755
2 O.D.
3.105 X60
1/4T X 1/4P
5. " TUBING,316 SST.1/4 OD X .065

1
DATA PLATE,UNLOADER SPEC
4/19/00
020
FR0570CC
DRIVE SCREW, #6 X
1/4
U-TYPE
VARIABLE VOLUME CLEARANCE POCKET

1.0 PURPOSE
1.1 This procedure is to be used when installing a head end variable volume clearance
pocket (WCP) on a compressor cylinder.
1.2 Also provides WCP adjustment instructions.
2.0 SELECTION
2.1 Check with your distributor or Ariel to be sure that you have the correct WCP for
your cylinder.
2.2 Volumetric efficiency should be evaluated for each cylinder end. The addition of
excessive clearance on a cylinder end can result in a volumetric efficiency of zero for
that cylinder end, even though the volumetric efficiency calculations based on overall
clearance can appear acceptable. Calculation error can result in driver overload or
discharge valve failures.
3.0 INSTALLATION INSTRUCTIONS

3.1 Be certain the cylinders are vented to atmospheric pressure.
CAUTION! To prevent personal injury, assure that compressor crankshaft cannot
be turned by the driver or compressor cylinder gas pressure during maintenance:
- on engine-driven compressors, remove the center coupling or lock the flywheel,
- on electric motor-driven compressors, if it is inconvenient to detach the driver
from the compressor, the driver switch gear must be locked out during
maintenance. Before starting any maintenance or removing any components,
relieve all pressure from the compressor cylinders (see packager's instruction for
completely venting the system). For compressors in sour gas service or other
hazardous gas, follow proper venting and purging procedures to prevent
personal injury.
3.2 Remove the standard head end cylinder head.
CAUTION! Before removing the cylinder head, back off all capscrews 1/8 inches
(3 mm). Make sure the head is loose and that all gas pressure in the cylinder is
vented.
18
REV 1 : ECN 6667

Generally revised to consolidate both versions & add adjustment running.
REV
PAGE 1
DESCRIPTION
ER-7.8

3.3 New capscrews (12 point, grade 8) are provided with the WCP. Make sure threads
and seating surfaces are free of burrs, clean and lubricated with petroleum type
lubricant. Install a new cylinder head gasket (included with the WCP). Tighten the
capscrews to the recommended torque value and procedures in the Ariel Operator's 1
Manual.
NOTE! After installing the WCP, check total piston end clearance and re-set
crank end I head end clearance with WCP completely closed. See Ariel
Operator's Manual for values.
3.4 As a double check, bar the crankshaft over manually to be sure the compressor
rolls free.
3.5 Tube the WCP packing vent off of the skid, or out of the building, to a safe
atmosphere.
3.5.1 A WCP in sour gas service must have the packing vent connected to an
appropriate vent header for proper disposal.
4.0 ADJUSTMENT INSTRUCTIONS
4.1 WCP clearance volume may be changed with the compressor running or stopped.
Consult the Packager's instructions regarding where to set the WCP. Also reference
the WCP data sheet in the Ariel Operator's Manual Parts Book.
4.1.1 The WCP piston ring is designed not to be gas tight to allow a nearly balanced
gas pressure for ease of WCP adjustment with cylinder pressurized. Gas pressure
behind the WCP piston normally vents when the cylinder is vented. Process debris
around the WCP piston ring can make a seal that takes some time to vent. If gas is
trapped behind the WCP piston, the WCP can be adjusted when the cylinder is
pressurized but difficult to turn when cylinder is vented. This problem is corrected by
disassembling the WCP and cleaning.
CAUTION! Trapped gas pressure (sweet or sour) can present a personal safety
hazard when servicing the WCP. Work in a well ventilated, non sparking area. Do
not breathe gas omitted from WCP when venting trapped gas pressure.
4.2 Be sure the threads of the WCP stem are clean.

4.3 To adjust the volume in the WCP:
1
0perators Manual to be called Technical Manual in future.
PAGE2
REV 1
ER-7.8

4.3.1
Loosen the stem locking handle (or jam nut), so that the stem is free to turn.
4.3.2 Turn the stem by use of the handwheel (or a wrench on the stem flats) on the
outboard end of the shaft. Turn the handwheel clockwise to load; counterclockwise to
unload.
4.3.3 Re-tighten the stem locking handle (or jam nut) to 150 lbs-ft (203 Nm) torque.
Compressor
Piston & Rod
Assembly
WCP
Hand Wheel
(or Flats)
Trapped Gas \
Pressure
Figure 1: Cylinder With WCP
PAGE 3
WCP Piston Ring

(not a gas tight seal)
Locking Handle
(or Jam Nut)
REV 1
ER-7.8
PAGE4
REV 1
ER-7.8
VARIABLE VOLUME CLEARANCE POCKET (Headend Unloader) DATA SHEET

6-1/4K Class Cylinder
Stroke: 5.50
in
140 mm
Bore: 6.250
in
159 mm
MAWP: 2050 psig
141.3 barg
14134 kPa(g)
General Data for WCP (independent of cylinder):

VVCP piston diameter:
Stem thread lead (pitch):
Total travel:
4.25 in
108 mm
0.125in
3 mm
12.1 em
4.75 in
Number of turns from closed to fully open:
38.0
Minimum added fixed clearance:
1.1 in3
18 cm3
Additional added clearance when fully open:
67.4 in3
1104 cm3
Total added clearance when fully open:
68.5 in3
1122 cm3
1.8 in3
29.1 cm3
Clearance volume change per turn:

Clearance volume change per change in travel:
14.2 in3/in
91.5 cm3/cm
Clearance Data for VVCP alone. in percent of swept volume of above cylinder:
0.7%
Minimum added fixed clearance:

Additional added clearance when fully open:
39.9%
Total added clearance when fully open:
40.6%
1.1%
Head end clearance change per turn:

Head end clearance change per change in travel:
8.4% /in
3.3%/cm
Clearance Data for WCP installed on above cylinder. in percent of swept volume:
Minimum fixed head end clearance:
17.9%
Total head end clearance when fully open:
57.8%
PLEASE NOTE: It is important to understand that the percent clearance figures for the
variable volume clearance pocket above include the cylinder headend clearance. However,
any valve spacers or other non-standard added clearances on the unit must be accounted for.
ARIEL CORPORATION
35 Blackjack Road, Mount Vernon, OH 43050
PH:740-397-0311
5/13/99
2800
Rod Load and Pressure Limits for JGP Frame

2.75 inch Bore JG Cylinder
R.eliet V~he_Settino {.Nil\\I.YP..) ;: 25~0_psig, _
tn
~
2400
1769
ft
Q)
1..
::l
tn 2000
tn
Q)
1..
D..
~
1600
1..
ca
.t:
tn
c
1200
1084
1060
Avoid pressure~ above heavy line.

Design limits wih be exceeded.
800
0
400
800
1200
1600
2000
Suction Pressure, psig

Be certain discharge temperatures
do not exceed 350 F.
Data are for specific gravity= 0.65 & 1.5 and max speed.
Calculate rod loads for other cases.

ARIEL CompressorSEK PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ARIEL CompressorSEK PDF

Uploaded by

Copyright:

Available Formats

COMPRESSOR UNIT OPERATION & MAINTENANCE MANUAL

THE HANOVER COMPANY

RUPTURE DISC,3700 PSIG,YELLOW

STL GASKET, 3.425 X 3.105 X60

RUPTURE DISC,3700 PSIG,YELLOW

STL GASKET, 3.425 X 3.105 X60

PISTON COLLAR ,2-1/2=8JG:MP

COMPRESSOR BALANCING RECORD

FRAME SIN: F- 14998

Lube Block Schematic - Page 1

Throw 1: Cylinder (2.75)

CJlcle Time vs. RPM

ARIEL CORP. - BLACKJACK DIV.

PART: JGM:P CLASS

1"SIGHT GLASS,JG:A:M:P; RWJ/2

RUPTURE DISC ASSY, 3700 PSI

TOP COVER ASSY,JGM:JGP:JGN:JGQ

-f-13 UNC JACKNUT

PULL CAP STRAIGHT UP

6~:E~~~t ~t~~~E I~F

TIGHT, USE PULLER.

-f -13 UNC X Bt'

BEARING GAP PULLER DETAIL

DRIVE END VIEW

AUXILIARY END VIEW

LOOSEN DR TIGHTEN ALL FASTENERS PER RECOMMENDED

(t:>OIL FACES OF STATO-SEAL BEFORE INSTALLING TO PREVENT ABRASION.

~CLEARANCE BETWEEN CRANK AND END COVER TO BE CHECKED

THIS DOCUMENT AND CONTENTS THEREIN ARE PROPRIETARY TO ARIEL

VERNON, OHIO 43050

FRAME,LONG BAL GUIDE,JGM:P/1

DOWEL PIN, 1/4 X 3/4

PIPE PLUG,1 NPT,HEX HD,SST

PIPE PLUG,1/2NPT,HEX HD,SST

SHAFT SEAL HOUSING,JGM:P

HEX HD CAP,1/4-20 X 7/8

WASHER, 1/4" I.D., SAE

ROLL PIN, 1/4 X 1"

BLIND END PLATE,OIL GALLERY

O-RING,VT, 1.375 O.D.X.139

PIPE PLUG,1/4NPTF,HX SKT,316SS

FLAT WASHER, 5/16 I.D. PLAIN

200. " TUBING,316 SST.1/4 OD X .065

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT

LUBE FITTING, 3/4-10 X 1

STAT-O-SEAL, 3/4 DIA., BLACK

PIPE PLUG,1/8NPT,SQ HD,PLASTIC

BAL GUIDE END COVER

O-RING,VT, 5.645 O.D.X.210

HEX HD CAP,1/2-13 X 1-1/2

1/2 DOG SETSCREW,1/2-13 X1-1/4

HEX PIPE NIPPLE,SS, 1/4 X 1/4

DOWEL PIN,3/16 X 3/4

MALE RUN T,SS,

MALE BRANCH T,SS,

PLUG-TUBE FIT,FEMALE,SS, 1/4T

STREET ELBOW,SS, 1/8P, 90

CHK.VLV,DOU.BALL SOFT SEAT SST

STREET TEE,SS, 1/8P

OMNI OIL TRAP,BODY,SS,1/4NPTF

OMNI OIL TRAP STEM,SS,1/8NPT

WHEN A ZERO APPEARS IN THE QUANTITY COLUMN IT

_______ _j -------i _

llJii5HloorN u~lt.f.Y OR IN WHOLE INFORMATION