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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
EC-C3

E-C60
E-C61

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EC-C1

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SENR6677-02
October 2010

950F Series II and 960F Wheel Loader


Electrical System
950F Series II:
4DJ2865-UP
5SK1348-UP
8TK3065-UP
2LM355-UP

960F:
9ZJ307-UP
4CL329-UP
6XL273-UP
1YM181-UP

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

A-2, E-2

19

C-13

15

E-5

Sensor -Lift Position

Alarm -Backup

D-15

Sensor -Transmission Speed

Alternator

E-13

Shifter -Transmission

E-3

Battery

F-14

Solenoid -A/C Clutch

A-15

20

Alarm -Action (Monitor)

Breaker -Alternator (80A)

C-15

Solenoid -Dual Horsepower

B-15

21

Breaker -Main (80A)

C-15

Solenoid -Engine Shutdown

B-15

21

Breaker -Running Lamp (15A)

C-15

Solenoid -Float Detent

B-6

Breaker -Seat Air Compressor (15A)

C-10

Solenoid -Lift Detent

Control -Autoshift Transmission

E-12

Solenoid -Ride Control Valve

B-5

B-1, E-1

22
23

Control -Dimmer

E-4

Solenoid -Start Aid

A-14

Flasher

E-5

Solenoid -Tilt Detent

B-6

Flasher (COSA)

E-6

Solenoids -Transmission Valve (six)

C-12

20
21

Fuses (10A)

C-10

Switch -Air Conditioner Refrigerant

A-15

Fuses (10A)

C-15

Switch -Air Conditioner Thermostat

C-3

Gauges -Quad Package

F-4

Switch -Air Inlet Heater

E-7

Gauges -Tachometer/Speedometer

E-4

Switch -Auto Ride Control

E-7

Heater -Air Inlet

F-13

Switch -Battery Disconnect

F-14

24
B

Horn -Forward (High Tone)

D-2

Switch -Beacon

D-10

Horn -Forward (Low Tone)

B-1

Switch -Blower Motor

D-5

Lamp Action

D-4

Switch -Brake Oil Pressure

A-13

25

Lamp -Auto Ride Control

F-4

Switch -Bucket Positioner

A-1, E-1

26

Lamp -Neutralizer Override

D-4

Switch -Engine Coolant (Start Aid)

E-13

16

Lamp -Ride Control

F-4

Switch -Dimmer

C-1

Lamp -Transmission Automatic Mode

D-4

Switch -Engine Oil Pressure

A-15

27

Monitor -Caterpillar Monitoring System

E-5

Switch -Flood Lamp

E-11

Motor -Front Washer

B-14

Switch -Front Intermittent Wiper

F-8

Motor -Front Wiper

B-3

10

Switch -Horn

C-4

Motor -Rear Washer

B-14

Switch -Hydraulic Oil Level

A-3

14

Motor -Rear Wiper

F-10

11

Switch -Key Start

Motor -Starter

F-14

12

Switch -Lift Positioner

Motors -Blower

C-3

Switch -Park Brake Pressure

E-9

A-2, E-1

28

A-14

26

Relay -Air Inlet Heater

F-13

Switch -Rear Wiper

E-8

Relay -Main

C-15

Switch -Running Lamp

E-10

Relay -Start

C-15

Switch -Start Aid

E-8

Resistor -Starter/Diagnostic

F-13

12

Switch -Stoplamp

C-1

25

Resistor

C-14

Switch -Supplemental Steering

B-14

29

Resistor -Blower Motor Speed

C-3

Switch -Transmission Auto/Manual

D-11

Sender -Fuel Level

D-2

13

Switch -Transmission Downshift

B-6

Sender -Hydraulic Oil Temp

A-3

14

Switch -Transmission Neutralizer

C-1

25

Sender -Trans Oil Temp

B-14

15

Switch -Transmission Neutralizer Override

E-7

Sensor -Coolant Temp

E-14

16

Switch -Turn Signal

D-6

Sensor -Engine Speed

C-13

17

A-2, D-2

18

Sensor -Lift Cyl Pressure

Machine locations are repeated for components located close together.


A = Components located in operators compartment.
C = Components located in operators compartment (dash).
B = Components located in operators compartment (right console). D = Components located on relay panel.

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

E-6

CONN 2

B-5

30

CONN 3

B-7

30

CONN 4

B-11

30

CONN 5

B-15

CONN 6

C-12

31

CONN 7

C-10

CONN 8

D-10

CONN 9

F-10

32

CONN 10

E-8

CONN 11

E-13

33

CONN 12

B-3

34

CONN 13

A-15

35

CONN 14

D-15

36

CONN 15

A-3

34

CONN 16

C-2

37

CONN 17

D-7

CONN 18

D-7

CONN 19

F-6

CONN 20

E-9

CONN 21

B-10

30

CONN 22

B-8

30

CONN 23

D-2

38

CONN 24

A-3

39

CONN 25

F-5

CONN 26

C-2

37

CONN 27

E-11

40

Connector Number

CID / MID / FMI

Component Identifiers (CID) List


CID No.

Component

Caterpillar Monitoring System


(MID No. 030)
096
110
177
248
263
271
324
600
819
821

Fuel Level Sensor


Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
CAT Data Link
8 Volt Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Display Data Link
9 Volt Display Power Supply

Electronic Transmission Control System


(MID No. 081)
168
Electrical System Voltage
190
Engine RPM Sensor
248
CAT Data Link
362
Ride Control Solenoid
368
Auto/Manual Switch
617
Air Inlet Heater Relay
621
Downshift Switch
631
Solenoid 1 (reverse)
632
Solenoid 2 (forward)
633
Solenoid 3 (speed 4)
634
Solenoid 4 (speed 3)
635
Solenoid 5 (speed 2)
636
Solenoid 6 (speed 1)
668
Shift Handle
671
Transmission Speed Sensor
680
Ride Control Switch
685
Service Identification Code
687
Options Identification Code
688
Dual Horsepower Solenoid
CID list applies to Transmission and Monitor Controls.

Failure Mode Identifiers (FMI)


FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13

Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.

Module Identifiers (MID)


MID No.
30
81

Module
Caterpillar Monitoring System
Electronic Transmission Control

SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title
Alternator (100-5047):
Consist No. 100-5045
Consist No. 100-5046
Caterpillar Monitoring System

Form Number
SENR4130
SENR2082
SENR6717

Electronic Transmission Control

SENR5922

Starting And Charging Systems


Starting Motor: (106-8558)
Consist No. 106-8557
Consist No. 106-8559

SENR2947
SENR3859
SENR3581

Resistor, Sender and Solenoid Specifications


Part No.
6T-2217

Component Description

Resistance (Ohms)

Resistor

150.0 7.5
Overall 2.00 .10
Tap 1.00 .05

9G-1950

Resistor - Blower Speed

102-0347

Solenoid - A/C Clutch

111-0570

Solenoid - Dual Horsepower

8C-3663

Solenoid - Engine Shutdown

6T-5859

Solenoid - Ride Control

9G-4365

Solenoid - Start Aid

6.0

3E-3748

Solenoids - Transmission

8.5

14.4 0.6
31.0 2.4
Start (Latch) 1.55 0.15
Stop (Unlatch) 10.30 1.03
33.7 1.0

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

8C-3569 Engine Coolant Temp (St Aid)


9W-2653 Park Brake Pressure
109-4215 Steering (Primary & Supplemental) Flow
9X-4276 Engine Oil Pressure
9X-9643 Brake Oil Pressure
114-5334 Refrigerant Pressure (A/C)

Actuate
37.8 2.8C
(100.0 5.0F)
8270.0 kPa MAX
(1200.0 psi MAX)
4.00 Grams Max
(0.14 oz Max)
93.0 20.8 kPa
(13.5 3.0 psi)
10700.0 kPa MAX
(1552.0 psi MAX)
275 to 1750 kPa
(40 to 255 psi)

Deactuate
26.7C MIN
(81.0F MIN)
6890.0 345.0 kPa
(1000.0 50.0 psi)
1.50 Grams Min
(0.05 oz M)
69.0 21.0 kPa
(10.0 3.0 psi)
8960.0 345.0 kPa
(1300.0 50.0 psi)

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Contact Position
Normally Closed
Normally Closed
Normally Open
1-2, Normally Open
1-3, Normally Closed
1-2, Normally Open
1-3 Normally Closed
Normally Open

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

L71

L70

L70

L70

L70

L85

L69

L69

L68

L68

(25) BRAKE SW
9X-9643
SHOWN
WITH BRAKE
OFF

L67

200-BK

L66

L66

TT
513-OR-14
521-YL-14

L67

L65

L65

L85
L80

CONN 21

976-OR
975-WH
975-WH
795-YL

L46
L47

L45

334-BU-18
975-WH

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
STARTING AID CIRCUIT
MONITOR CIRCUIT
TRANSMISSION CONTROL CIRCUIT
PANEL LAMP CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIPER/WASHER CIRCUIT

14

13

12

11

10

L45
L45

1
3
2

WW

974-PU-18
978-GN-18
202-BK-18

614-PU-14
617-BR-14

L6

L6

L6

WW1
3
WW

(B) FLOAT DETENT (B) TILT DETENT


SOLENOID
SOLENOID
2
4

WW
A

DOWN
SHIFT

TERM
1 TO 2

TERM
3 TO 4

ENGAGED

OPEN

CLOSED

CLOSED

(B) LIFT DETENT


SOLENOID

WW

L46

L46

OPEN

L6
L38

PILOT
VALVE GP
6E-5019

L42

L42

761-GY
762-YL
128-PK
976-OR
975-WH

L4

G954-GN-18
144-GN
987-WH

201-BK-18

5
3
1
2
6
4
9
10
8
7

OPERATOR STATION

JJ
619-GN-14
200-BK-14
605-YL-14
606-GY-14
611-PU-14
617-BR

3
5
10
7
8
2
6
9
4
1

G
L51

617-BR
611-PU-14
605-YL-14
606-GY-14
619-GN-14
614-PU
975-WH
L50
976-OR
762-YL
L48
761-GY

611-PU-14

L50
L48

200-BK-14
200-BK-14
114-GN
322-GY
B412-YL-18
138-GN-18
251-BK
B413-PU-18
200-BK-14
128-PK

L50

L49

L51

972-BU-18
202-BK-18
720-PU-18
321-BR-18
307-OR-18
306-GN-18
409-OR-18
126-PK-18

AAA
AAA
603-PK
1
200-BK
2
AAA

522-WH-14
516-GN-14
517-BU-14
515-GY-14
200-BK-14

L10

3
4
5
1
2
6
7

522-WH-14 S

200-BK-14
200-BK-14
515-GY-14
515-GY-14

1
2

200-BK-14
118-GY
500-BR
502-OR

L13

4
1
2
6
3
5

MOTOR

BK
GY
BR
OR

1
2
3

FF

138-GN-18
251-BK-18
B413-PU-18

3
4
1
2
5

1
2

1
2
3

EEE

HH

130-GN-14
604-OR-14
619-GN-14
611-PU-14
610-OR-14
126-PK-18
720-PU-18

B+

+ HH

CIRCUIT CONNECTED
(13) FUEL LEVEL
SENDER
9X-4942

619-GN-14
611-PU-14
610-OR-14

Q
2 130-GN
3
6
5
4
8
1
7

XX

3
2
1

XX
XX

NOTE: ON VEHICLES WITHOUT


HI/LO BEAMS, CONNECT WIRE
AS. GG TO HARNESS AS. Q.

SERVICE BRAKE
PEDAL AS.
106-4841
Q
130-GN
604-OR-14

1
4
2
3

605-YL-14
200-BK-14

GG
GN-14

DDD

DDD

DDD

DDD

(25) STOP LAMP SW


105-6118

619-GN-14
619-GN-14
200-BK-14
200-BK-14

(10) FRONT
WIPER
3E-7512

3
2
1

(25) NEUTRALIZER SW
105-6117

DDD
126-PK-18
720-PU-18
130-GN-18
604-OR-18

MOTOR

(A) BLOWER
9G-8697

CONN 12
L7

611-PU-14
605-YL-14
606-GY-14
200-BK-14
200-BK-14
200-BK-14
614-PU-14
617-BR-14
322-GY

L3

L3

201-BK-18
201-BK-18
201-BK-18
201-BK-18

L3

L37

L2

496-WH-18
L5
442-GY-18

L4

619-GN-14
322-GY
611-PU-14
605-YL-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
617-BR-14
200-BK-14
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18
975-WH
976-OR
762-YL
128-PK
761-GY

614-PU-14
617-BR-14
611-PU-14

251-BK-18
322-GY

496-WH-18
201-BK-18
113-OR-18
442-GY-18

4
2
1
3

496-WH-18
201-BK-18

CONN 24
113-OR-18
201-BK-18
442-GY-18

6
1
2
9
10
8
7
4
5
3
3
4
5
1
7
2
6
8

200-BK-14
200-BK-14
200-BK-14
128-PK
B412-YL-18
138-GN-18
251-BK-18
B413-PU-18
114-GN
322-GY

FLOOD LAMP
9X-1439

G
G

1
2

RD-18
BK-18

LEFT TURN
LAMP
7X-6066

A
B
C

975-WH
976-OR

200-BK-14
200-BK-14
200-BK-14
128-PK
B412-YL-18
138-GN-18
251-BK
B413-PU-18

200-BK-14

B412-YL-18
138-GN-18
251-BK
B413-PU-18

251-BK

200-BK
128-PK
761-GY

128-PK

138-GN-18
251-BK
B412-YL-18

(14) HYDRAULIC OIL LEVEL SW


3E-9342
BK

128-PK
762-YL
200-BK

BK-18
BK-18

322-GY
114-GN

200-BK-14

322-GY
114-GN
114-GN

CONN 15
1
2

1
2

RD-18
BK-18

RIGHT TURN
LAMP
7X-6066

200-BK-14
619-GN-14

619-GN-14
605-YL-14
606-GY-14
975-WH
976-OR
762-YL
761-GY

(14) HYD TEMP SENDER


4W-9972

L44

606-GY-14
200-BK-14
L1

L1

A
B
C

2
1

1
2

RD-18 +V
BK-18 GROUND
WH-18 SIGNAL

EEE
322-GY
114-GN

1
2
3

G
EEE
EEE

975-WH
976-OR
J

FLOOD LAMP
9X-1439

128-PK
762-YL
200-BK

1
2
3

FF

138-GN-18
251-BK-18
B413-PU-18

FF

A
B
C

(22) RIDE
CONTROL
SOLENOID
VALVE
6T-5859

GN
GN

1
2
3

OR-18 + BATTERY
BU-18 SOLENOID
BK-18 GROUND
(26) BUCKET POSITIONER SW
8C-5435

1
2
3

BK-18 GROUND
OR-18 + BATTERY
BU-18 SOLENOID

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

ATCH WIRE, CABLE &


COMPONENT
CIRCUIT GROUPING
DESIGNATION

NOTE

PART NO. CHG


HARNESS AS.
A
03
107-0050
109-4233
02
A
B
01
8E-6402
C
05
9U-2763
D
04
107-3112
D
107-2653
04
E
107-1007
02
F
106-1036
04
G
107-0102
01
109-3490
00
G
H
01
9U-4371
106-0998
01
H
J
8R-8139
00
K
00
9U-2770
L
105-4347
02
N
01
9U-2810
N
9U-2811
01
P
117-1387
01
Q
00
107-0106
R
9U-2771
01
S
7X-6015
03
T
105-4358
01
U
107-0104
00
V
4E-0597
02
W
02
8R-8182
W
8R-8183
01
X
8R-9599
02
00
FF
103-4772
HH
116-6510
00
JJ
4E-0630
01
01
QQ 102-7529
00
106-3468
TT
WW 4E-7462
02
102-9541
00
XX
CCC 8R-9190
01
AAA 4E-1188
02
DDD 106-4840
01
EEE 107-3156
00
PPP 105-8144
01
QQQ 109-3492
00
PPP 105-8142
00
QQQ 109-3491
00
00
RRR 106-1000
01
SSS 106-0999

STD
A-3
A-3 ATCH F
C-12
A-15
STD
E-13
E-13 ATCH F
B-11
E-5
STD
A-3
E-2 NOTE F
STD
D-15
F-15 NOTE F
A-1/E-1
B-13
C-10
STD
F-10
ATCH
D-11
B-5
C-2
A-3
C-3
D-7
D-2
ATCH
D-6
ATCH
B-13
B-13 NOTE E
B-1/F-1 ATCH
A-2/D-1 ATCH
D-1
STD
D-2/F-2
D-8
ATCH
A-15
B-7
C-2
E-6 NOTE D
E-2
C-1
B-2/D-2
F-1
ATCH F
F-1
ATCH F
E-1 NOTE F
E-1 NOTE F
F-15 ATCH F
E-15 ATCH F

WIRE AS.
M
4E-2244
Z
4E-3188
Y
6T-6962
GG 8R-2649
KK
103-1091
LL
8R-9526
NN
105-4359
6W-8944
UU
SS
4P-5787
VV
9Y-1948
MM 109-6280
RR
110-0553
FFF 107-5630
GGG 107-5631
HHH 107-5628
117-1905
JJJ
KKK 117-1904
LLL 117-1903
MMM 117-1902

00
00
00
00
01
00
01
00
00
00
00
00
00
00
00
00
00
00
00

A-3/B-14
C-13
E-14
C-1
B-10
A-13
C-11
F-5
E-13
F-14
E-10
D-8
F-11
ATCH
F-11
ATCH
F-11
ATCH
F-3
F-3
F-3
F-3

CABLE AS.
AA
4E-1716
BB
8W-3083
CC
4E-2604
DD
7P-6682
EE
4E-7320
PP
115-9998
BBB 101-2640
VVV 109-3589
WWW 109-3591
XXX 109-3592
YYY 109-3593
ZZZ 109-3595

01
00
00
01
00
00
00
00
01
01
01
00

F-14
E-14
F-14
E-14
F-14
F-14
E-5
F-13
F-13
F-13
F-13
F-13

LOC

OR-18 +V
BK-18 GROUND
WH-18 SIGNAL

ATCH

THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTED


TOGETHER AT LEAST 1 TURN PER INCH
NOTE: ACTUAL TRANSMISSION GEAR, VEHICLE SPEED AND
ENGINE SPEED INFORMATION ARE SENT TO CMS VIA THE CAT
DATA LINK FROM THE POWERTRAIN CONTROL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: NORMALLY OPEN, HELD CLOSED BY PROPER
REFRIGERANT CHARGE
NOTE B: TO BE INSTALLED BY DEALER
NOTE C: FOR USE ON 960F ONLY
NOTE D: RADIO TO BE SPECIFIED BY CUS TOMER AND INSTALLED
BY DEALER
NOTE E: TUV ONLY
NOTE F: FOR COSA ROADING ONLY
1

ATCH
ATCH
ATCH
ATCH
ATCH

(28) LIFT POSITIONER SW THIS SCHEMATIC IS FOR THE 950FII AND 960F (101-2781 CHG02)
8C-5434
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL

(18) LIFT CYL PRESSURE SENSOR


103-2040
2

(8) FORWARD
HORN
(LOW TONE)
7T-0969

1
2

(19) LIFT POSITION SENSOR


110-8190

CIRCUIT NOT CONNECTED

IDENT

(C) DIMMER SW
2H-1855

L2
L5
3
4
5
1
8
2
6
9
10
7

COLOR

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING,


OR SCREW TERMINAL

L#

CONN 26

L5

(28) LIFT POSITIONER SW


8C-5434
BK-18 GROUND
OR-18 + BATTERY
BU-18 SOLENOID

SYMBOL DESCRIPTION

CONN 23

1
2
3

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

CONN 16
L5

HH -

L1

ABBREV

(7) FORWARD
HORN
(HIGH TONE)
7T-0969

EEE
114-GN
322-GY
EEE

RH TURN
LAMP
5C-9029

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

(18) LIFT CYL PRESSURE SENSOR


103-2040
FF
A OR-18 +V
B BK-18 GROUND
C WH-18 SIGNAL

228-BK-18
469-GN-18

L2

L1

L2

S
(A) THERMOSTAT
SW
3E-5464
200-BK-14

MOTOR

200-BK
128-PK
761-GY

RD-18 +V
BK-18 GROUND
WH-18 SIGNAL

GND

GN

L1

(A) RESISTOR
9G-1950

BK-14
WH/RD-14
BK-14
WH/RD-14

762-YL
761-GY

114-GN
322-GY
201-BK-18
113-OR-18
447-PK-18

515-GY-14
200-BK-14

L12

114-GN
322-GY

JJ
JJ
615-YL
200-BK
JJ
JJ

515-GY-14

322-GY

501-GN

A
B
C

BEACON
9X-9556

RD
BK

CAB
FLOOD
LAMP
9X-1439

515-GY-14
S
200-BK-14

1
2

COSA ONLY

L9

L8

972-BU-18

971-YL-18

966-GY-18

970-GN-18

138-GN-18
251-BK
B413-PU-18

517-BU-14

L8
L9

FLOOD
LAMP
9X-1439

QQQ
FORWARD
114-GN
(22) RIDE
HORN
322-GY
CONTROL
6C-5859
QQQ
SOLENOID
GN
VALVE
GN
(26) BUCKET POSITIONER SW
6T-5859
8C-5435
G J
J
1 OR-18 + BATTERY
128-PK
1
128-PK
2 BU-18 SOLENOID
762-YL
2
762-YL
200-BK
3 BK-18 GROUND
200-BK
3

QQQ

LH TURN
LAMP
5C-8964

QQQ
2
1

200-BK-14
606-GY-14

975-WH
976-OR

L48

PPP
2
1
QQQ
619-GN-14
200-BK-14
QQQ

(19) LIFT POSITION SENSOR


110-8190

251-BK
138-GN-18

615-YL
971-YL-18

7
8
2
1
5
4
3
6
9

966-GY-18

970-GN-18

B999-GN-18
965-WH-18
969-YL-18
968-BR-18
L31

L51

L9

516-GN-14

L52

200-BK-14

L51

L31

L8

L50

L49

6
4
1
8
3
2
7
5

4 BU-18
3 WH-18
2 BK-18
6 RD-18
1 YL-18
5
HI/LO/POSITION/TURN LAMP
3E-7586
NOTE F

200-BK-14
605-YL-14

PPP

G X
975-WH 1
976-OR 2

L48

113-OR-18
201-BK-18
447-PK-18

L9

606-GY-14
619-GN-14
614-PU
200-BK-14
322-GY
114-GN

L49

138-GN-18
251-BK
B412-YL-18

L31

1
5
6
2
3
4

PPP
611-PU-14
617-BR
200-BK-14
619-GN-14
605-YL-14

QQQ
FORWARD
114-GN
HORN
322-GY
6C-5859
QQQ
QQQ
611-PU-14
4 BU-18
L52
614-PU
3 WH-18
2 BK-18
200-BK-14
6 RD-18
619-GN-14
1 YL-18
606-GY-14
5
RH LATERAL TURN LAMPHI/LO/POSITION/TURN LAMP
606-GY-14
QQQ 5C-9029
3E-7586
NOTE F
BUCKET POSITIONER
614-PU
LAMP
614-PU
QQQ NOTE B
PPP
FLOOD
619-GN-14
LAMP
200-BK-14
9X-1439
PPP

QQQ

JJ

JJ

615-YL

200-BK
200-BK
603-PK
615-YL

REV PAR SW TO B+
REV SW TO GND
FWD PAR SW TO B+
FWD SW TO GND
4TH GEAR SW TO GND
3RD GEAR SW TO GND
2ND GEAR SW TO GND
1ST GEAR SW TO GND
NEUTRALIZER
GROUND
BACKUP ALARM
START RELAY
START SW
NEUTRAL (EMS)
B+

(A) HORN SWITCH


2T-3360

L5

JJ
615-YL
200-BK

1
4
2
3
7
6
8
5
9
10
B999-GN-18
965-WH-18
969-YL-18
968-BR-18

L31
L8

L10

201-BK-18
447-PK-18
113-OR-18

113-OR-18
113-OR-18

201-BK-18
201-BK-18

CAB
FLOOD
LAMP
9X-1439

619-GN-14

RIGHT TURN
IND LAMP
7N-5876

L37

L7

MMM

200-BK
615-YL

L4

L43

FRONT DASH ASSEMBLY

200-BK

FLOOD LAMP
IND LAMP
7N-5876

L2

L40

L40

201-BK-18

619-GN-14
200-BK-14
322-GY
L52
114-GN
614-PU
611-PU-14
606-GY-14

L23

L23

L40

L4

L53

200-BK
200-BK
603-PK
615-YL
200-BK

200-BK
200-BK
200-BK

200-BK-14
200-BK

C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18

614-PU
113-OR-18

200-BK
F

L13

TO ENGINE
END FRAME

L43
L44
7

(C) TRANSMISSION
AUTOMATIC
MODE LAMP
7N-5876

L9
L23

L24

L6

611-PU-14
720-PU-18
130-GN-14
610-OR-14
126-PK-18
604-OR-14
114-GN
200-BK
200-BK-14
200-BK-14
200-BK-14

(C) NEUTRALIZER
OVERRIDE LAMP
7N-5876

L46

610-OR-14
126-PK-18
114-GN
130-GN-14
604-OR-14

L87

L13

L38

L40

L42

CONN 2

128-PK

L39
L46
L37

L37

L24
720-PU-18

200-BK

L18
113-OR-18
113-OR-18

201-BK-18

L23

DISENGAGED

L41

201-BK-18

307-OR-18
720-PU-18

L36

L41

L8

CAB
GROUND

SWITCH OPERATION

L46

P P
P
P
P
P
P

102-BU-14

202-BK-18
202-BK-18

617-BR-14

L39

200-BK-14
200-BK-14
251-BK-18
202-BK-18
201-BK-18

L24

G953-BU
P

974-PU-18
978-GN-18
202-BK

200-BK
606-GY

201-BK-18
L24
L31

201-BK-18

PPP
BUCKET
200-BK-14
1
POSITION
605-YL-14
4
LAMPS
3
606-GY-14
NOTE B
2
617-BR
LH LATERAL TURN
605-YL-14
LAMP
PPP 5C-8964
L52

619-GN-14
200-BK-14
605-YL-14
606-GY-14
611-PU-14
617-BR
PPP

1
5
6
2
3
4
8
2
7
5
3
6
1
4

(C) ACTION
LAMP
9W-2111

200-BK
615-YL

537-GN-14
409-OR-18
124-GN-14
614-PU-14
113-OR-18
403-GN-18
E735-PU-18
439-YL-18
E701-PK-18
E702-OR-18
910-YL-18
944-OR-18
945-BR-18
615-YL
201-BK-18
521-YL-14
432-PK-18
429-YL-18
405-GY-18
443-YL-18
416-OR-18
417-GY-18
441-OR-18
442-GY-18
496-WH-18
447-PK-18
611-PU-14

201-BK-18
201-BK-18
201-BK-18
201-BK-18

201-BK-18

(A) TRANSMISSION SHIFTER


107-6219

L8

L45

439-YL-18
200-BK

1
2
5
4
3

200-BK-14

(B) TRANSMISSION
DOWNSHIFT SW
9X-4959

200-BK

L10
L12

L28
610-OR-14
608-GN
308-YL
326-PU
105-BR

614-PU-14
506-PU
507-WH
608-GN-14
310-PU
102-BU-14
113-OR-18
403-GN-18

L22

L14

201-BK-18

6
5
4
3
2
1
7
8

KKK

200-BK

200-BK
910-YL-18

L10
L12

L13

LLL

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

L22

L14

CONN 3

WH
BK
OR
GN
YL
BU

4
2
1
3
5
6

L87

126-PK-18
409-OR-18

201-BK-18

6
5
4
3
2
1
7
8

B999-GN-18
965-WH-18
969-YL-18
968-BR-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18
720-PU-18
202-BK-18
321-BR-18
306-GN-18
307-OR-18
409-OR-18
126-PK-18

FRONT DASH ASSEMBLY

L27

L35

L15

411-PK-18
201-BK-18

307-OR-18
720-PU-18
306-GN-18
321-BR-18

251-BK-18

200-BK
200-BK

F
200-BK

201-BK-18

(C) TACH/SPEEDOMETER
100-5888

662-YL

L21

201-BK-18

663-GY

661-GN

614-PU-14
614-PU-14

200-BK-14
614-PU-14
F
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14
(B) BLOWER SW
6P-3236

L23

L13
L31

L14

102-BU-14

P
537-GN-14
606-GY-14
605-YL-14

L24

L34

L34

L14

D743-GN-18
D744-WH-18
910-YL-18
720-PU-18
E702-OR-18
E701-PK-18
439-YL-18
E735-PU-18

L25

L34

L33

L34

200-BK-14

605-YL-14
606-GY-14

F
200-BK

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

6
5
4
3
2
1
7
8

JJJ

(C) QUAD GAGE


100-5895

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

PANEL LAMPS
7N-5876

WH
BK
OR
GN
YL
BU

4
2
1
3
5
6

6
5
4
3
2
1
7
8

117-1902
117-1903
117-1904
117-1905

2
1

5
7
8
6
1
2
3
4

439-YL-18
E701-PK-18
D743-GN-18
D744-WH-18
E702-OR-18
308-YL
310-PU
373-GN-18
202-BK-18

2
V

537-GN-14
606-GY-14
605-YL-14

202-BK-18
615-YL
307-OR-18
945-BR-18
944-OR-18

200-BK

CONN 18

L15

439-YL-18
E701-PK-18
E702-OR-18
L24
910-YL-18
720-PU-18
E735-PU-18
L25 944-OR-18
945-BR-18
L24
L31

L24
105-BR

102-BU-14
113-OR-18

102-BU-14

L35

L22

L11

L21

200-BK

614-PU

1
4

403-GN-18
113-OR-18
L13

102-BU-14

617-BR

944-OR-18
945-BR-18
B413-PU-18
138-GN-18
B412-YL-18
251-BK-18

615-YL
439-YL-18
910-YL-18
606-GY

614-PU-14

605-YL
606-GY

L11

113-OR-18

L32

128-PK

201-BK-18

200-BK-14
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

L10
L12

126-PK-18

200-BK-14
200-BK-14
251-BK-18

L32

201-BK-18

201-BK-18
201-BK-18
201-BK-18
201-BK-18
102-BU

L87
F
3 + BATTERY
113-OR-18
1 GROUND
200-BK
614-PU
2 LIGHTS ON
662-YL
4 SPEEDO LAMP
661-GN
5 TACH LAMP
663-GY
6 GAGE LAMPS
(C) CONTROL GP - DIMMER
103-5526

113-OR-18

L20
(C) COSA ROADING
FLASHER
6C-8846

L10
L12

126-PK-18

L35

L34

201-BK-18

910-YL-18
720-PU-18

202-BK-18
373-GN-18
200-BK

614-PU

5
4
2
3
1
7
8
6

CONN 17

2
1
3
4
G953-BU
128-PK
128-PK

+ BATTERY

124-GN-14

126-PK-18

615-YL

202-BK-18

200-BK-14
614-PU-14

L43
L44
15

126-PK-18
126-PK-18
126-PK-18

E701-PK-18
D744-WH-18
D743-GN-18
E702-OR-18
614-PU
200-BK

202-BK-18

129-BU
200-BK

202-BK-18
202-BK-18

202-BK-18

201-BK-18
129-BU
200-BK-14
126-PK-18
E735-PU-18
910-YL-18
720-PU-18

L32

L47

TURN
HAZARD
HEAD LAMP
GROUND

A
B
C

614-PU

200-BK-14
614-PU-14

200-BK

4
3
12
2
1
11
10
5
8
7
6
9
L28
L28

L13

5
6
4
1
3
2

795-YL
L47
975-WH
112-PU-4
403-GN-18
614-PU-14
506-PU
507-WH
310-PU
102-BU-14
113-OR-18
608-GN-14
617-BR-14
308-YL
L36
326-PU
105-BR
522-WH-14
521-YL-14
432-PK-18
L38
429-YL-18
405-GY-18
416-OR-18
A401-YL-18
417-GY-18
443-YL-18
441-OR-18
321-BR
L39
306-GN
201-BK-18
L40
201-BK-18
201-BK-18
114-GN
L41
130-GN-14
604-OR-14
200-BK-14
L42
200-BK-14
200-BK-14
200-BK
113-OR-18
L43
113-OR-18
605-YL-14
L44
606-GY-14

11
23
16

200-BK
102-BU-14

508-PU-18
509-WH-18
614-PU
200-BK

201-BK-18

308-YL
308-YL
326-PU
307-OR-18
105-BR
200-BK
614-PU
118-GY
505-BU
504-YL
503-BR
507-WH

614-PU
200-BK

E735-PU-18

310-PU

308-YL

200-BK
614-PU
118-GY
505-BU
118-GY
118-GY
118-GY

L24

L24

L86

CONN 22

L46

L85

(21) A/C REFRIGERANT SW


114-5334
NOTE A

105-BR
105-BR

307-OR-18
615-YL

L47

202-BK
202-BK
L80

L31

L47
L45

L15

C
C2
49A
31
30B
49

L15

L30

L30

L85

L45

L25

L46

F
538-BR

537-GN
(C) FLASHER F
8D-6946

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

LEFT TURN
IND LAMP
7N-5876

605-YL
200-BK

L38

L25

A538-OR-14
105-BR
603-PK
615-YL
120-YL
102-BU-14
118-GY
504-YL
L86
503-BR
505-BU

611-PU-14
538-BR
605-YL

L16

3
V

126-PK-18

614-PU-14
506-PU
L32
507-WH
126-PK-18
B412-YL-18
B413-PU-18
138-GN-18
251-BK-18
762-YL
L32
963-GN
964-BU
310-PU
102-BU-14

975-WH-18

202-BK-18
710-GN-18
450-YL-18
978-GN-18
974-PU-18
419-YL-18
D735-PK-18
976-OR-18
795-YL-18
334-BU-18

901-WH-18

900-PU-18

L64

IMPLEMENT PILOT
LOCKOUT SW
CUSTOM FEATURE
ONLY
L27

L16

L16

E735-PU-18
201-BK-18
611-PU-14
615-YL

10
7
4
2
30
21
20
1

102-BU-14
605-YL-14
606-GY-14

L11

L18

HAZARD FLASHER
LAMP
7N-5876

200-BK
538-BR

L21

HIGH BEAM
IND LAMP
7N-5876

CODE
PLUG

322-GY

L64

974-PU-18
978-GN-18
202-BK

7
6
2
5
3
4
1

L10

L26

L57

537-GN-14
614-PU-14
124-GN-14
521-YL-14
200-BK-14
515-GY-14
516-GN-14
517-BU-14

L18

CONN 1
439-YL-18
910-YL-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
409-OR-18
D963-BU-18
432-PK-18
405-GY-18
417-GY-18
403-GN-18
416-OR-18
113-OR-18

35
19
13
18
38

E701-PK-18
D744-WH-18
D743-GN-18
E702-OR-18
373-GN-18
126-PK-18
910-YL-18
720-PU-18

113-OR-18

E
976-OR
975-WH
334-BU-18
795-YL-18
419-YL-18
D735-PK-18
202-BK

(B) AUTO RIDE


CONTRL SW
7T-2081

L24

L58

L47

T 2

L19

L19

(A) TURN SIGNAL SW


9G-5589

KK

L46

L12

L28

L57

112-PU-4

T
T

T 5

CONN 25

201-BK-18
F
201-BK-18
275-BK-18
6 HARNESS CODE 5
274-BK-18
16 HARNESS CODE 4
L20
273-BK-18
22 HARNESS CODE 3
272-BK-18
12 HARNESS CODE 2
L21
271-BK-18
3 HARNESS CODE 1
270-BK-18
31 HARNESS CODE 0
291-BK-18
33 CLEAR
290-BK-18
23 SERVICE
496-WH-18
39 HYD OIL LEVEL
L17
429-YL-18
11 BRAKE OIL TEMP
945-BR-18
14 CAT DATA LINK 944-OR-18
5 CAT DATA LINK +
E735-PU-18
18 OPERATOR SW INPUT
614-PU
38 UNUSED
36 UNUSED
113-OR-18
27 UNUSED
614-PU
17 UNUSED
C413-YL-18 35 MODULE DATA
C414-BU-18
15 MODULE LOAD
L17
E707-GN-18 34 CLUSTER +V
E708-PK-18 25 MODULE CLOCK
201-BK-18
7 UNUSED
21 UNUSED
442-GY-18
10 HYD TEMP SENSOR
443-YL-18
28 CNVT TEMP SENSOR
441-OR-18
8 COOL TEMP SENSOR
447-PK-18
9 FUEL LEVEL SENDER
D963-BU-18
24 +8V SENSOR SUPPLY
432-PK-18
20 BRK OIL PRESS
405-GY-18
19 ENG OIL PRESS
417-GY-18
40 PRIM STEER
403-GN-18
30 ALTERNATOR
29 NEUTRAL
409-OR-18
416-OR-18
32 SUPPLEMENTAL STEER
113-OR-18
1 + BATTERY
37 UNUSED
26 UNUSED
201-BK-18
2 GROUND
410-WH-18
4 ACTION ALARM
411-PK-18
13 ACTION LAMP
(C) SMART ELECTRONIC MONITORING SYSTEM
100-5778
F
(A) ACTION
410-WH-18
RD
1
ALARM
BK
201-BK-18
2
3E-6328

L39

L13

L13

L56
L54

L58

3
4

6 T

L33

L32

L56

L32

200-BK-14

L57

200-BK-14
118-GY
500-BR
501-GN
502-OR
506-PU

118-GY
118-GY
118-GY
200-BK-14

SEMS
FRONT FLOODS
REAR FLOODS
CIGAR LIGHTER
AUTOSHIFT
KICKOUTS

614-PU
200-BK

200-BK
200-BK
614-PU
614-PU

L29

10A
10A
10A
10A
10A
10A
10A

L56
L54

L59

200-BK-14
118-GY
118-GY
500-BR
501-GN
502-OR
506-PU

308-YL
308-YL
326-PU
307-OR-18
105-BR
164-WH-18
164-WH-18

NN
NN
NN
NN
NN
NN
NN

L54

L58

614-PU-14

138-GN-18

GN
GY
BR
OR
1
3
4
2
504-YL
118-GY
503-BR
505-BU

BK
200-BK
610-OR-14
614-PU-14

128-PK

L54
L56

L57

112-PU-14
112-PU-14

L SPARE
L
L
L
L
L

(B) 10A FUSES

113-OR-18
127-OR
116-BR
129-BU
164-WH-18
128-PK

120-YL

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

603-PK

200-BK
614-PU

200-BK
614-PU

1
2

116-BR
127-OR

105-BR
L54
102-BU-14
200-BK
614-PU

615-YL

603-PK

200-BK

615-YL
603-PK
WH
WH

WH
WH

WH
WH

2
1

NN
NN 10A
10A
NN 10A
NN
10A
NN 10A
NN 10A
NN 10A

FUSE HOLDERS (14)


4K-5122

T 5

PANEL
LAMP
7N-5876

126-PK-18

164-WH
977-YL-18
973-BR-18
944-OR-18
945-BR-18
373-GN-18
D744-WH-18
D743-GN-18
B999-GN-18
965-WH-18
969-YL-18
968-BR-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18
G954-GN-18

T 2

RR 1
2
3
GN-18 4

NOTE: ON VEHICLES WITHOUT


IMPLEMENT PILOT SWITCH,
CONNECT WIRE AS. RR TO
HARNESS AS. P

507-WH
506-PU

1
2
P FOR
AIR
SEAT

200-BK-14

CONN 7

CIGAR
LIGHTER
9W-0335

E702-OR-18
E701-PK-18

L17

L20

429-YL-18
944-OR-18
945-BR-18
496-WH-18

40
32
39
8
9
24
25
26
27
28
29
22
37
12
3

(B) TRANSMISSION
NEUTRALIZER
OVERRIDE SW
7X-6396

L17

201-BK-18
201-BK-18

L71
417-GY-18
201-BK-18
416-OR-18
432-PK-18
310-PU

L54

FRONT RH SW PANEL

614-PU-14
614-PU-14
614-PU-14

P
124-GN-14
126-PK-18
118-GY
138-GN-18
120-YL
113-OR-18
164-WH
128-PK
102-BU-14
105-BR
129-BU

L20

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

611-PU-14
200-BK

L44

L72

L72

108-BU-14
200-BK-14

DOWN

373-GN-18

L18

720-PU-18
24
306-GN 22
321-BR 23
9
322-GY
522-WH-14
3
521-YL-14
12
432-PK-18
7
429-YL-18
14
405-GY-18
4
443-YL-18
16
416-OR-18 10
A401-YL-18
15
417-GY-18
2
441-OR-18
5
442-GY-18
8
496-WH-18 17
447-PK-18
11
611-PU-14 21
201-BK-18
18
6
13
19
606-GY-14 20
605-YL-14
1

L73

200-BK-14

CENTER

AUTO

L24

L32

31
17
33
14
6
5
34
15
36

201-BK-18
201-BK-18
291-BK-18
290-BK-18

1
6
4
3
5
2

L73

L67

L32

200-BK
614-PU

L86

L26

CONN 19

(B) AIH SW
6T-6066
T 1
T
202-BK-18
2

D743-GN D744-WH

UP

OFF

(B) START
SEMS
PANEL
AID
PANEL
PANEL SELECTOR SW LAMP
LAMP
SWITCH
6T-6066
7N-5876 6T-6066 LAMP
7N-5876
7N-5876
T
T
T 1
T 1
2
2
T T
T
T
T
T

PW
QQ
QQ

L27

L26

L63

SWITCH

ON

617-BR-14

L67

L27

SW POS

L37

L74

C.B. RADIO
VOLTAGE CONVERTER
112-3543

6
5
4
3
2
1
7
8

SEE CHART
FOR HARNESS
CODE PLUGS

GROUND
+12 VOLT

BK-18
OR-18

INPUTS (1=SW CLSD, 0=SW OPEN)

310-PU
308-YL

200-BK-14
200-BK-14
200-BK-14
200-BK-14

+ BATTERY
GROUND

L13

RD-18
BK-18

2
1
3

CCC

SPEAKER AS.
6T-7695

QQ

L13

SPEAKER AS.
6T-7695

1
2

ATT AUTO RIDE CTRL SW OPERATION

L29

CONN 10

120-YL
200-BK

L63

RADIO
NOTE D

4
3
2
1

SERVICE
MODE
PLUG

L6

201-BK-18
432-PK-18
A

1
2
3

LL

L57
L58

L58
L59

L24

BBB

E701-PK-18
113-OR-18

L39

L85

L57

114-GN
130-GN-14
429-YL-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18
441-OR-18
403-GN-18
113-OR-18
604-OR-14
321-BR
614-PU-14
606-GY-14
605-YL-14
617-BR-14
608-GN-14
102-BU-14
A401-YL-18
105-BR
308-YL
306-GN
310-PU
112-PU-4
416-OR-18
432-PK-18
201-BK-18
310-PU
417-GY-18
507-WH
506-PU
200-BK-14
200-BK-14
200-BK-14
201-BK-18
201-BK-18
201-BK-18
201-BK-18
200-BK
795-YL
975-WH
405-GY-18
443-YL-18
201-BK-18
326-PU
521-YL-14
522-WH-14
113-OR-18
113-OR-18
113-OR-18

10A FUSES (14)


3K-8782

4
1
10
9
8
7
6
5
2
12
11
3

QQ L

BBB

FRT RH SW PANEL

504-YL

L32

2 BK-18
GROUND
1 OR-18
+12 VOLT
3
RADIO
CCC
VOLTAGE CONVERTER
112-3543
L62 CCC

L63

QQ (B) REAR
WIPER SW
BB
3T-6655

QQH

L29

L24

L62

+ BATTERY
GROUND

PANEL LAMP
7N-5876

L29

762-YL
964-BU
963-GN
987-WH
144-GN
128-PK
128-PK

RD-18
BK-18

E702-OR-18
E701-PK-18
611-PU-14
605-YL
538-BR
113-OR-18
113-OR-18

L19

L19

L2

(26) PARK
BRAKE SW
9W-2653
SHOWN
WITH
BRAKE OFF

202-BK-18
419-YL-18
D735-PK-18

BK
RD
BU

L66

(23) START AID


SOLENOID
9G-4365

417-GY-18
201-BK-18
416-OR-18

L56
L54

1
2
3
4
5
6
7
8

1
2

24
22
23
13
12
18
17
19
3
9
15
10
8
16
5
11
14
7
4
2
6
21
20
1

L75

(B) 15A CIRCUIT


BREAKERS
6N-8589

SEAT AIR COMPRESSOR


BLOWER MOTORS
150-OR-14
DEFROSTER
144-GN
BEACON
126-PK-18 TRANSMISSION SHIFTER
118-GY
WIPER MOTORS
138-GN-18 PAYLOAD MEAS SYS
120-YL
VOLTAGE CONVERTER

112-PU
112-PU
112-PU
112-PU
112-PU
112-PU
112-PU
KK
TERMINAL STUD 9G-8451
112-PU
112-PU
112-PU
112-PU
112-PU
112-PU
112-PU
112-PU-4
L56
L54

1ST GEAR 2ND GEAR 3RD GEAR


CL #4
CL #5
CL #6

L74
L73

2
3
1
W

GERMAN ROADING VERSION NOTE E


2
3
1

L53

SMART EMS CODE PLUGS (1=GND, 0=OPEN)


CIRCUIT IDENTIFICATION
APPLICATION
274 273 272 271 270
1
1
0
0
0
950FII
1
0
1
1
1
960F
1
0
0
966FII
1
0
0
1
1
0
0
970F

F (C) RIDE CONTROL


LAMP
7N-5876
F
(C) AUTO RIDE
CONTROL LAMP
F
7N-5876

113-OR-18
E702-OR-18

GROUND STRAP 7G-1060

417-GY-18
201-BK-18
W
1
201-BK-18
2
416-OR-18

2
1

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

FOR
RADIO

128-PK
200-BK
200-BK
762-YL
200-BK
761-GY

2
1

L64
L65
L85
L80

L75
L74

W
2
3
1

BK-18
BK-18

15A

L88

(B) BEACON SW

6T-3990
3 L
603-PK

144-GN

108-BU-14
124-GN-14

L55

12
6
5
4
7
8
1
11
10
2
3
9

CONN 20

CCC
511-BR-18
512-GN-18
206-BK
508-PU-18
509-WH-18
135-BU
108-BU
108-BU
512-GN-18
511-BR-18

WH-18
BK-18

FRONT DASH ASSEMBLY

200-BK

BK-18
BK-18

3
L53

ANTENNA AS.
9W-3072

608-GN-14
L36

201-BK-18

NON-GERMAN ROADING VERSION

L53

CCC
1 108-BU
2

102-BU-14
113-OR-18
403-GN-18
128-PK

417-GY-18
201-BK-18

OFF

15A

614-PU-14
610-OR-14
608-GN
615-YL
617-BR
A538-OR-14
977-YL-18
973-BR-18
439-YL-18
603-PK
108-BU-14
202-BK-18
200-BK

L 2

200-BK

KEY/WIPER SW PANEL

L63

N
N

102-BU-14

DOME LAMP
6T-4864

614-PU-14

2
1

BK-18
BK-18

OPEN

975-WH-18
900-PU-18
975-WH-18
901-WH-18

L75

L71

CLOSED

975-WH

L69

MANUAL

976-OR

L69

ON

975-WH-18

755-OR-18

L85
L72

CLOSED

NN

755-OR-18

L74

OPEN

REV
CL #1

L88

IND
LAMP

AUTO

NN

1
IT
2
FUNCTION 3
CUSTOM
4
FEATURE 5
ONLY
6
7
8

L62

206-BK
135-BU

PANEL LAMP
7N-5876
QQ
(B) FRONT INTERMITTANT
WIPER SW
3E-0155
RD B+
RD B+
BK GROUND
WH HIGH
YL LOW
BU PARK
BR WASH

QQ

614-PU
200-BK

CONN 8

L55

TERM
2 TO 3

TERM
1 TO 2

MODE

12 L

A538-OR-14
A538-OR-14
REAR WINDOW
DEFROST SW
CUSTOM FEATURE
ONLY
150-OR-14
L88

6 L

10

PANEL
LAMP
7N-5876
L

614-PU

(B) KEY START SW


9G7641

200-BK

L55

3 L
973-BR-18
4

975-WH-18

751-GN-18

200-BK
200-BK
200-BK
200-BK

977-YL-18

975-WH-18

752-YL-18

614-PU
614-PU

TRANSMISSION AUTO/MAN SW OPERATION

L58
L59

L64

L73

754-BU-18

L75
L72

1 L

L29

201-BK-18 1
2
201-BK-18 3
4
5
201-BK-18 6
201-BK-18 7
8
MM

9 L

608-GN
615-YL
617-BR
614-PU-14
614-PU
614-PU-14

202-BK-18
L 2

975-WH-18

754-BU-18

439-YL-18
(B) TRANSMISSION
AUTO/MANUAL SW
9X-9099
164-WH-18
L88
164-WH-18

752 YL-18

1
2
3

L54

L 5

L58

L59

REAR
WINDOW
DEFROST
INDICATOR
LAMP
CUSTOM
FEATURE
ONLY

PANEL
LAMP
7N-5876

6
7

(B) RUNNING
LAMP SW
6T-3989
614-PU-14

A538-OR-14

OPEN ROPS HARNESS

2
1

PANEL
LAMP
7N-5876

NOTE: ON VEHICLES
WITHOUT IT
FUNCTION, CONNECT
PLUG AS. MM
TO HARNESS AS. P

3 L
4

11

SPARE L
L
L
L
L
L

L59

200-BK

L 11

L56

615-YL

200-BK

1
2

TO C.B.
VOLTAGE
CONVERTER

L64
L80

QQ

120-YL
200-BK

L62

200-BK

614-PU
200-BK

L 8

102-BU-14
102-BU-14
102-BU-14
102-BU-14

6 L 615-YL
9 L
614-PU-14
617-BR
12
617-BR
L

L 8

TRANSMISSION
L65

200-BK
K
(9) FRONT
WASHER MOTOR
7T-8890
(9) REAR
K WASHER
K
7T-8890
506-PU
507-WH
200-BK

L61

105-BR
200-BK

120-YL
200-BK

KEY/WIPER SW PANEL
PANEL LAMP
7N-5876
QQ QQ
614-PU

L 5

102-BU-14
102-BU-14

LOWER CAB
GROUND

L58

TO
BEACON

751-GN-18

200-BK

TO RH
FLOOD
LAMP

N
UPPER CAB
N
GROUND

(20) TRANSMISSION SOLENOID


VALVES 12V (6)
3E-3748

L75

1
2
3

BK-18
BK-18
2
1

795-YL
975-WH
443-YL-18
201-BK-18
405-GY-18
113-OR-18
326-PU
522-WH-14
521-YL-14

TO RH
FLOOD
LAMP

1
2

H
G
B
A
D
C
J
I
F
E
L
K
M
N

L65
L72

MOTOR

L71

(B) FLOOD
LAMP SW
9X-1423
3 L 608-GN

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
6
21
20
1

L73

L74

L75

(29) SUPPLEMENTAL
STEERING SW
109-4215

L77

923-GY-18
754-BU-18
922-BR-18
752-YL-18
921-WH-18
751-GN-18
924-GN-18
755-OR-18
925-YL-18
900-PU-18
926-BU-18
901-WH-18
975-WH

(15) TRANSMISSION
SPEED SENSOR
3E-7886

BK-18
WH-18

TO LH
FLOOD
LAMP

WH
WH

1
2

251-BK
138-GN-18

2
1

L7

BK-18
BK-18

202-BK
710-GN-18

L65

L72
L74
L73

PRIMARY
STEERING SW
109-4215

(15) TRANSMISSION OIL


TEMPERATURE SENDER
A
4W-9972
B
M
BK
C
C M
T

CONN 13
8
9
5
2
4
1
3
7
6

334-BU-18
419-YL-18
D735-PK-18
450-YL-18
710-GN-18
752-YL-18
901-WH-18
751-GN-18
900-PU-18
755-OR-18
754-BU-18
975-WH-18

L68
L80
L65

BK-18
BK-18
BK-18

L77

TO LH
FLOOD
LAMP

105-BR

102-BU-14

L 5

TRANSMISSION

(17) ENGINE SPEED


SENSOR
109-0267

WH-18
BK-18

2
1

L60

L61

L 2

603-PK
615-YL
105-BR
200-BK
120-YL
200-BK
102-BU-14

L60

QQC OFF
QQS ON
QQ B ST

105-BR

975-WH
751-GN-18
921-WH-18
752 YL-18
922 BR-18
754-BU-18
923-GY-18
755-OR-18
924-GN-18
900-PU-18
925-YL-18
901-WH-18
926-BU-18
202-BK
710-GN-18
450-YL-18
978-GN-18
974-PU-18

L79

L66
2 3
1

BK-18
BK-18
450-YL-18
202-BK

L60

617-BR

202-BK-18
202-BK-18

202-BK-18
202-BK-18
202-BK-18
G954-GN-18
944-OR-18
945-BR-18
164-WH
973-BR-18
977-YL-18
968-BR-18
B999-GN-18
972-BU-18
969-YL-18
965-WH-18
971-YL-18
970-GN-18
966-GY-18
373-GN-18
D743-GN-18
D744-WH-18
978-GN-18
974-PU-18
976-OR-18
795-YL-18

L77

113-OR-18
201-BK-18
443-YL-18

TT C
2 522-WH-14
1 521-YL-14

522-WH-14
513-OR-14

BK

L73
L74
L72

L78

L84

L78

304-WH
310-PU
311-WH
302-OR
207-BK
203-BK

101-RD
109-OR
112-PU
308-YL

105-BR

306-GN
L77

201-BK-18

BK-18
RD-18
BU-18

GN-14
GN-14

L73

CONN 6

PRIMARY
STEERING SW
109-4215

201-BK-18
405-GY-18

AIR HEATER RELAY 10


PRK BRK SW (N/O) 3
PRK BRK SW (N/C) 4
ENG SPD IN 6
TRANS SPD IN 5
SOL 2 - FWD 32
SOL 6 - SPD 1 36
SOL 1 - REV 31
SOL 5 - SPD 2 35
SOL 4 - SPD 3 34
SOL 3 - SPD 4 33
SOL GND RETURN 39

L84

795-YL
975-WH

(27) ENGINE
OIL SW
9X-4276
ARC
SUPPRESSOR
105-8827

200-BK-14

CONN 4

304-WH

200-BK
308-YL

177-OR-8

200-BK
304-WH-8
109-OR-4
101-RD-4
310-PU
311-WH
302-OR
207-BK
203-BK

L77

1
2
1
2
A

TT

L68

L61

PANEL L
LAMP
7N-5876

L 2

1
2

(D) START
A RELAY
3E-0075

N
504-YL
118-GY
503-BR
505-BU

L53

UPPER
CAB
GROUND

PLATFORM
GROUND

NOTE: FOR OPTIONS


CODE PLUG SEE
CHART ABOVE
P
1
A221-BK-18
2
202-BK-18
3
A222-BK-18
A232-BK-18
4

202-BK-18
202-BK-18

DUAL LOW IDLE 11


CAT LINK + 8
CAT LINK - 9
+ BATTERY 1
AUTO/MAN SW (N/O) 21
AUTO/MAN SW (N/C) 20
SOL 2 SW GND 12
SOL 1 SW TO B+ 19
SOL 6 SW GND 14
SOL 2 SW TO B+ 18
SOL 1 SW GND 13
SOL 5 SW GND 15
SOL 4 SW GND 16
SOL 3 SW GND 17
AIH SW 7
RIDE CTRL SW GND 24
RIDE CTRL SW GND 26
DWNSHFT SW (N/O) 22
DWNSHFT SW (N/C) 23
RIDE CTRL SOL 37
DUAL HP SOL 38

L64

(21) DUAL HORSEPOWER SOLENOID VALVE


111-0570
NOTE C
1
2
3

L68

L74
L72

L60

200-BK
200-BK

CONN 27

L76

L76

311-WH
310-PU

101-RD

105-BR
308-YL
306-GN
A

13
5
14
15
1
9
12
8
16
17
6
18
19
20
4
10
11
2
7
3
1
2

HHH
202-BK-18
202-BK-18
202-BK-18

(5) AUTOSHIFT TRANSMISSION CONTROL


114-2876 STD 960F
112-5148 STD 950FII
P
UNUSED 40
SERVICE 28
CLEAR 29
OPTIONS CODE 2 30 A232-BK-18
OPTIONS CODE 0 25 A221-BK-18
OPTIONS CODE 1 27 A222-BK-18

201-BK-18

311-WH

2
1

L84

GN
GN

326-PU

202-BK-18

1
2
3
4

L73

L75

DIAGNOSTIC CONNECTOR

L80

L84

L75

112-PU-4

L84

L80

SS

200-BK-14

GGG
202-BK-18
202-BK-18

4TH GEAR FWD


CL #3
CL #2

L84
301-BU-10
200-BK-10

202-BK-18
202-BK-18
202-BK-18

1
2
3
4

WH
WH

114-GN
130-GN-14
121-YL
105-BR

A538-OR-14

L60

MAIN PANEL

L72
200-BK-14
200-BK-14
200-BK-14

L73
L74
L72

(D) RESISTOR
6T-2217
A401-YL-18
102-BU-14

109-OR

FFF

1
2

101-RD-4

1
2
3
4

2
1

200-BK-14

105-BR
177-OR-4

BUS BAR
7V9275

L74

L72

200-BK
200-BK

RELAY PANEL
101-RD-18
101-RD-14
101-RD
101-RD
101-RD
101-RD

A
A

L79

L72

306-GN

GROUND

L74

L79
101-RD-18

(D) MAIN A
RELAY
3T-0376

107-5628

L57

MOTORH

200-BK
200-BK
105-BR
603-PK
615-YL
120-YL
102-BU-14

105-BR
603-PK
615-YL
120-YL
102-BU-14

L79

403-GN-18

BK-6

RIDE CTRL/HEATER

L57

N
1
7
2
9
5
10
11
12
4
8
6
3

L61

ENGINE
GROUND

TO FRAME
A

CONN 5

(20) A/C CLUTCH


SOLENOID
102-0347

203-BK
302-OR
207-BK
975-WH
334-BU-18
200-BK
311-WH
113-OR-18
201-BK-18
441-OR-18
403-GN-18

L78

L72

109-OR-4

RELAY PANEL

SS

120-YL

L81

200-BK-14
608-GN-14
617-BR-14
605-YL-14
606-GY-14
614-PU-14
321-BR
604-OR-14
121-YL

BK-18
BK-18

A 80A
(D) MAIN
BREAKER
9S-4693

ALT

1
2

(21) ENGINE
SHUTDOWN
SOLENOID
8C-3663

CONN 11

200-BK-14

0
1

WH
WH

2
7
9
5
6
8
3
4
1

3K-8782 FUSE
4K-5122 FUSE
HOLDER

109-OR-4

107-5630
107-5631

200-BK
311-WH
113-OR-18
201-BK-18
441-OR-18
403-GN-18

200-BK

(D) RUNNING LAMP BKR


3T-2662
A
A
101-RD-14
102-BU-14
15A
(B) FUSES(10A)
A
A
FORWARD HORN
10A
A 10A A
STOPLAMPS
A
A
10A
BACKUP ALARM
A 10A A
KEY

80A

(16) ETHER AID


COOLANT SW
8C-3569
L82

AUTO RIDE CTRL

CONN 14

RELAY PANEL

A A

101-RD-4
304-WH-8
109-OR-4
A

429-YL-18
201-BK-18

608-GN-14
200-BK-14

(D) ALTERNATOR
BREAKER
9S-4693

5
4
10
L83
7
2
6
1
201-BK 3
9
8

302-OR
207-BK

A232

A222

AIR HEATER

L78
Y

2
1

H
FLOOD LAMP
9X-1439

5
4
9
2
6
1
3
8
7

L80

A221

CODE PLUG P/N

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

604-OR-14
614-PU-14
200-BK-14

L78

1
3
2

L79

L84

RD-18
WH-18
BK-18

200-BK
311-WH

(2) ALTERNATOR
100-5047

L81

200-BK-14

S
T
G

L82

BK
RD
BU

STOP/TAIL/PARK LAMP
8C-6207 (USA)

2
1

L84

200-BK-14
200-BK-14

RIGHT TURN LAMP


7X-6066 (USA)

334-BU-18
975-WH

200-BK

(1) BACKUP ALARM


3T-1815
H
321-BR
121-YL
H
H
BK-18 2 200-BK-14
RD-18 1 606-GY-14

OPTIONS CODE PLUGS

L82

200-BK-14

200-BK-14
604-OR-14

200-BK-14
605-YL-14

1
2

(16) COOLANT TEMPERATURE SENSOR


3E-5370
D
OR-18 A 113-OR-18
+B
B 201-BK
BK-18
GROUND
WH-18 C 441-OR-18
SIGNAL

311-WH
112-PU-4
310-PU
306-GN
L76
308-YL
105-BR
102-BU-14
A401-YL-18

200-BK-14
200-BK-14
200-BK-14

2
1

BK-18
RD-18

BK-4
DD
TO
ENGINE
BK-00 CC DD
BK-00
PP
TO
FRAME

BK

(3) 12V
BATTERY
9X-9712

606-GY-14
200-BK-14
604-OR

LICENSE 1 617-BR-14
2 200-BK-14
PLATE
LAMP
SSS
BK-18
2
200-BK-14
E
SSS H
RD-18
1 606-GY-14
2 200-BK-14
SSS
1 606-GY-14
STOP/TAIL/
4 604-OR
S RD-18
1 604-OR
PARK LAMP
3 614-PU-14
T WH-18 3 614-PU-14
G BK-18
9X-1404
2 200-BK-14
FLOOD LAMP NOTE F
COSA ONLY
9X-1439
H
200-BK-14
200-BK-14
608-GN-14
H
608-GN-14
H
S
RD-18 1 604-OR-14
WH
WH-18 3 617-BR-14
T
G
BK-18 2 200-BK-14

VV

CONN 9

L83

302-OR
301-BU

207-BK

L53

200-BK
200-BK
200-BK

L60
(11) REAR WIPER
9X-3392

L60

200-BK

201-BK

200-BK-10
301-BU-10

121-YL
321-BR

H
FLOOD LAMP
9X-1439
RH TURN
LAMP
9X-1406
NOTE F

STOP/TAIL/PARK LAMP
8C-6207 (USA)

BK-00

EE
BB
POS NEG

608-GN
200-BK-14

YYY
ZZZ
(6) INTAKE AIR
HEATER
6I-4753
ENGINE GROUND

L81
(12) RESISTOR
6T-2217
D

L84

D
C

VV

603-PK
200-BK
NOTE: REAR MOUNT
FOR BEACON

ZZZ
BK-2

975-WH
334-BU-18

1
2

COSA ONLY

RD-00
RD-00

200-BK-14
608-GN-14
617-BR-14
605-YL-14
606-GY-14
614-PU-14

10

1
2

(12) STARTER
106-8558
304-WH-8
G
S A
101-RD-4
AA
D MTRBAT
PP
C
MOTOR

11

12

L83

604-OR-14
1
2

PP

BK-00

200-BK-14

STOP/TAIL/PARK LAMP
9X-1404 (ECE)
H
S
RD-18
1 604-OR
WH-18 3 614-PU-14
T
G
BK-18
2 200-BK-14

2
7
9
5
6
8
3
4
1
H

NOTE: BUSS BAR REQUIRED ON


VEHICLES EQUIPPED WITH
AIR HEATER.

301-BU-10
301-BU

604-OR

RIGHT TURN LAMP


9X-1406 (ECE)

LEFT TURN LAMP


7X-6066 (USA)

RD-00
203-BK

617-BR-14
605-YL-14
200-BK-14

RD-00

CC

BB

604-OR

604-OR
617-BR-14
200-BK-14

RD-00

WWW
VVV
TO BATTERY B+

(24) DISCONNECT
SW
7N-0718

BK-18 2 200-BK-14
RD-18 1 605-YL-14
LEFT TURN LAMP
9X-1406 (ECE)
BACKUP ALARM
3T-1815
H
321-BR
121-YL
H
H
BK-18 2 200-BK-14
RD-18 1 606-GY-14

BK-00

RRR
200-BK-14
605-YL-14

AA
EE
NEG POS

BK-00

2
1

RRR H
4
3
2
1

TO STARTER MOTOR

BK-00

STOP/TAIL/PARK LAMP
9X-1404 (ECE)

BK-18
RD-18

(3) 12V BATTERY


9X-9721

BK-00

1
3
2

RD-18
WH-18
BK-18

13
AIR HEATER ATCH
(6) RELAY
BUSS BAR
3E-0075
8C-6358
XXX
YYY
WWW
RD-2
OR-2
XXX
VVV

COSA ONLY

608-GN

RD-18
WH-18
BK-18

S
T
G

S
T
G

14
RRR
1 604-OR
3 617-BR-14
2 200-BK-14

1
9
8
2
7
6
5
4
3
10
11
12

15
STOP/TAIL/
PARK LAMP
9X-1404
NOTE F
LH TURN
FLOOD LAMP
LAMP
9X-1439
9X-1406
NOTE F
H
200-BK-14
608-GN
H
608-GN

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


24

33

12

35

11

40

31

38

13

19

29

VIEW ALL CALLOUTS

18

3
25

36

34

2
1

10

16

26

20

22

21

27

17

23

23

D
9

32

15

30

14

39

11

28

40

32

10

37
C

30

16

19

28

20

26

21

29

8
25

36

18
3
37
33

27

24

12

35

17

15

31

14

38

13

39

34

22

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