ADE013347

REV00

Parts Manual
Access & Emergency
Egress System
Caterpillar 793F
Access System Model: ADE013066
Emergency Egress System: ADE013067

Ph: +61 7 3863 5800

www.ade.net.au

GENERAL INFORMATION .................................. 1

FRONT ACCESS SYSTEM COMPLETE............. 2

ACCESS SYSTEM RH ......................................... 4

3.1

GATE LATCH ASSEMBLY ................................... 7

ACCESS LIGHT GROUP ....................................... 9

ELECTRICAL HARNESS .................................... 11

5.1

CAB CONTROL GROUP ..................................... 13

6.1

SCHEMATIC ...................................................... 11

CAB CONTROL PANEL ...................................... 15

GROUND LEVEL CONTROL GROUP.............. 17

7.1

GROUND LEVEL CONTROL PANEL ................... 19

LABELS GROUP ................................................... 21

LINES GROUP....................................................... 23

10

MIRROR GROUP.................................................. 25

11

HYDRAULICS CABINET .................................... 27

12

11.1

SINGLE STAGE HYDRAULIC POWER PACK ....... 27

11.2

SCHEMATIC ...................................................... 31

EMERGENCY EGRESS PLATFORM GROUP 33

12.1

EMERGENCY EGRESS SYSTEM ......................... 35

12.2

EMERGENCY EGRESS LADDER ......................... 37

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

1 General Information
The Parts Manual is a compilation of replacement parts
for the access system as fitted by Australian Diversified
Engineering.

Refer to the Operation and Maintenance Manual for

operation and maintenance procedures for the access
system.

NOTE: Site modifications performed to the access

system unless under consultation with Australian
Diversified Engineering may not be contained within
this manual.

Consult

Australian

Diversified

Engineering

if

replacement manuals are required.

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

2 Front Access System Complete

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

REV01

Front Access System - CAT 793F

ADE013066

10

2
11

3
5
4

ITEM NO.
1

PART NUMBER
ADE005447

PART DESCRIPTION
1 Stage Hydraulic Power Pack

ADE011190

Access System Light Group

ADE013146

Access System - RH

ADE013345

Hyd Lines Group

ADE013346

Labels Group

6
7

ADE013347
ADE013348

Parts Manual (not shown)

Operation & Maintenance Manual (not shown)

1
1

8
9

ADE013878
ADE013886

Electrical Harness (not shown)

In-Cab Control Panel Group

1
1

10

ADE014114

Stair Mirror Group

11

ADE014225

Ground Level Control Panel Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

QTY.
1

3 Access System RH

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

REV01

Access System RH - CAT 793F

ADE013146

51

53

15

19

47
14

25

17

33
50

34

41

42

27

44

20
14

14

15

32
54
15
14
31

49

35

20

8
5

18

45

17

22

17

17

14

22

16
1
26

12

10

52

2
6
13
17
19

42
17

30
15

28

33

18

17

19
17

34

10
24

11

17

42

48
46

22

21
18

40

16

29
19

14
14

23

17

39
9
43
37
12
38

36

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

DETAIL A

REV01

Access System RH - CAT 793F

ADE013146

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

ADE000372

Bolt

ADE000373

Nut

29
30

ADE003966
ADE004244

Limit Switch
P-clip

2
1

3
4

ADE000374
ADE000443

Washer
Hyd Fitting

4
2

31

ADE004644

Washer

32

ADE004672

Bush

ADE000527

Drive Screw

6
7

ADE000698
ADE000733

Nut
Bearing

2
2

33
34

ADE004673
ADE004674

Bush
Spacer

10
10

ADE000898

Grease Nipple

35
36
37

ADE004675
ADE005445
ADE005455

Shoulder Bolt
Hyd Fitting
Manifold Body

6
2
2

ADE000930

Hyd Fitting

10

ADE001309

Hyd Fitting

38

ADE006050

Hyd Fitting

11

ADE001310

Hyd Fitting

39

ADE006051

Hyd Fitting

12

ADE001326

Hyd Cylinder

40

ADE007159

Hyd Component

13

ADE001366

Bolt

14

ADE001367

Washer

36

41
42

ADE007411
ADE007504

Stanchion Fixed LH
P-clip

1
15

15

ADE001368

Nut

16

43

ADE008090

Stair Lower Access

16

ADE001379

Bolt

44

ADE008505

Handrail Mid Rail

17

ADE001380

Washer

51

18

ADE001381

Nut

16

19

ADE001382

Bolt

13

45
46
47

ADE008636
ADE011586
ADE012326

ID Plate
Bolt
Gate Latch Box Assembly

1
8
1

20

ADE001396

Bolt

48

ADE012431

Hyd Fitting Adaptor

21

ADE001428

Washer

22

ADE001429

Bolt

14

49
50

ADE013148
ADE013174

Access Platform - RH
Handrail Top Rail

1
2

23

ADE001431

Bolt

51

ADE013176

Handrail Assy - RH

24

ADE001771

Washer

52

ADE013187

Handrail - Inner

25

ADE003005

Stanchion Fixed RH

26

ADE003028

Stair Stanchion

53
54

ADE013192
ADE013242

Striker Plate
Mudflap Bracket

1
1

27

ADE003687

Bolt

28

ADE003732

Bolt

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

3.1 Gate Latch Assembly

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

GATE LATCH BOX ASSEMBLY

ADE012326

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

ADE001386

Washer

10

ADE012293

Slam Latch

ADE012325

Latch Cover Plate

ADE012339

Spacer

ADE012341

Latch Shaft

ADE012343

Bolt

10

ADE012497

Bumper Bracket

ADE012501

Striker Plate

ADE012703

Handle

10

ADE012775

Nutsert

11

ADE013106

Tapped Plate

* LATCH BOX SHELL IS PART OF GATE FRAME.

9
6
7

11
6
1
3

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

4 Access Light Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

REV00

Access System Light Group

ADE011190

ITEM NO.

PART NUMBER

NAME

QTY.

ADE000228

Tapped Boss

ADE000972

Nut

ADE004244

P-Clip

ADE005258

Light - 3" Flood 24v

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

10

5 Electrical Harness
5.1 Schematic

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

11

6 Cab Control Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

13

Cab Control Panel Group

ADE013886
6

4
5

1
3
8

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

ADE001409

Washer

ADE001419

Nut

ADE001769

Nut

ADE001771

Washer

ADE002854

Bolt

ADE007036

Cab Control Panel

ADE012273

Bolt

ADE013881

Mount Bracket

1
14

6.1 Cab Control Panel

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

15

Cab Control Panel

ADE007036

ITEM NO.

PART NUMBER

NAME

QTY.

ADE001317

LED Green

ADE001319

Control Panel Buzzer

ADE003676

Cab Switch Control Box

ADE003708

Switch

ADE004751

LED Tri Colour

ADE005818

Toggle Switch

ADE007037

Label Cab Control Panel

4
5

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

16

7 Ground Level Control Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

17

REV00

Ground Level Control Panel Group (Bolt-on)

ADE014225

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

1
2

ADE001380
ADE001381

Washer
Nut

4
2

ADE001386

Washer

ADE004771

Bolt

ADE005369

Bolt

ADE007040

Ground Level Control Panel

ADE014191

Bolt-on Mount Plate

3
5

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

18

7.1 Ground Level Control Panel

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

19

REV01

GROUND LEVEL CONTROL PANEL

WITH LIGHT SWITCH
ADE007040
4

ITEM NO.

PART NUMBER

NAME

ADE003708

Switch

ADE005818

Toggle Switch

ADE007041

Label - Raise/Lower

ADE007161

Electrical Box

ADE004144

Label - Access System...

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

QTY.

20

8 Labels Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

21

Labels Group - CAT 793F

ADE013346
3

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

ADE002396

Vinyl Label

ADE004129

Vinyl Label

ADE004144

Vinyl Label

ADE006725

Vinyl Label

1
2
4

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

22

9 Lines Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

23

Hydraulic Lines Group - CAT 793F

ADE013345

ITEM NO.

PART NUMBER

PART DESCRIPTION

HYD LINES GROUP/QTY.

ADE008017

Hose Assy

ADE013365

Hose Assy

ADE013367

Hose Assy

ADE013372

Hose Assy

ADE013375

Hose Assy

ADE013380

Hose Assy

2
3

6
1

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

6
4

24

10 Mirror Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

25

Stair Mirror Group - Convex

ADE014114

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

ADE001021

Spacer

ADE002592

Bolt

ADE004907

Mirror

ADE005885

Clamp Half - Back

ADE005886

Clamp Half - Front

ADE005889

P Clamp Grommet

1
4

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

26

11 Hydraulics Cabinet
11.1 Single Stage Hydraulic Power Pack

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

27

REV01

1 STAGE HYDRAULIC POWER PACK

(WITHOUT COUNTERBALANCE VALVE)
ADE005447
48

45

15
14
12

14
50

35

36
32

16

3
31

44

20
20
22

27

20
27

20
22

14

47

35

REFER NEXT PAGE FOR MORE DETAIL

30
34

14
35
34

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

28

REV01

1 STAGE HYDRAULIC POWER PACK

(WITHOUT COUNTERBALANCE VALVE)
ADE005447
8

10
41

37
39

11
9

14

49

4
40

19
21

46

17
35

13

28

14
1
33

24
7

19
17
38

25

29

18
17

23

18

42
27

14
35
43

24
26

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

29

REV01

1 STAGE HYDRAULIC POWER PACK

(WITHOUT COUNTERBALANCE VALVE)
ADE005447

ITEM NO.

PART NUMBER

NAME

QTY.

ITEM NO.

PART NUMBER

NAME

QTY.

ADE000099

Coil 24 Volt

26

ADE002725

Plug

ADE000100

Plug Hirschmann

27

ADE003755

Deutch Bracket

ADE000853

Bolt

28

ADE003924

Circuit Breaker 120A

ADE000916

Hyd Component

29

ADE003929

Circuit Breaker 10A

ADE000918

Hyd Component

30

ADE003933

Conduit End Sleeve

ADE000919

Hyd Component

31

ADE004098

Gland

ADE000929

Hyd Fitting

32

ADE004169

Gland

ADE000930

Hyd Fitting

33

ADE004199

Nutsert

ADE004244

P-Clip

ADE000932

Hyd Fitting

34

10

ADE000942

Adapter

35

ADE004306

Bolt

11

ADE001309

Hydraulic Fitting

36

ADE004399

Washer

12

ADE001320

Alarm Buzzer

37

ADE004403

Pump Brace

13

ADE001373

Washer

38

ADE004582

Hydraulic Reservoir

ADE004729

Hose Assembly

14

ADE001386

Washer

13

39

15

ADE001387

Nut

40

ADE004732

Hose Assembly

16

ADE001390

Hyd Fitting Adaptor

41

ADE004979

Bolt

17

ADE001409

Washer

42

ADE004982

Breather

18

ADE001417

Bolt

43

ADE004983

Reducing Bush

19

ADE001419

Nut

44

ADE004989

Gland

ADE005152

Hydraulic Cabinet

20

ADE001421

Washer

45

21

ADE001422

Bolt

46

ADE005303

Pump Unit 24V

22

ADE001717

Nut M8

47

ADE005386

Conduit

23

ADE002517

Fuse Panel

48

ADE006812

Key

24

ADE002546

Relay

49

ADE009633

Solenoid

50

ADE011198

Blanking Grommet

25

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

ADE002551

Diode

30

11.2 Schematic

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

31

12 Emergency Egress Platform Group

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

33

REV00

Emergency Egress Platform Group

ADE013067
1

ITEM NO.

PART NUMBER

PART DESCRIPTION

QTY.

1
2

ADE001618

Label

ADE013147

Emergency Egress System

ADE013347

ADE013348

Parts Manual (Not Shown)

Operation & Maintenance
Manual (Not Shown)

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

34

12.1 Emergency Egress System

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

35

REV01

Emergency Egress System - CAT 793F

ADE013147

16

3
2
14

4
2

15

PART DESCRIPTION

PART
NUMBER
ADE000527

Drive Screw

ADE001367

Washer

10

ADE001368

Nut

ADE001375

Bolt

ADE001380

Washer

63

ADE001381

Nut

26

ADE001382

Bolt

ADE001429

Bolt

30

9
10

ADE002664
ADE004244

Bolt
P-clip

4
3

11

ADE006634

Ladder Support Bracket

12
13

ADE008636
ADE010207

ID Plate
Emergency Egress Ladder

1
1

14

ADE013193

Egress Platform - LH

15

ADE013210

Handrail - long

16

ADE013215

Handrail - short

17

ADE013219

Brace - LH

18

ADE013220

Brace - RH

ITEM NO.

12

QTY.

1
5

6
6

5
5

8
10
6

13

5
7
8
17

6
11
18

5
8

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

36

12.2 Emergency Egress Ladder

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

37

Emergency Egress Ladder

ADE010207

12

ITEM
PART
NO. NUMBER
1 ADE006638
2 ADE006639

10

22

20

6
12

21

11

22

7
12
11

15
14

12
11
5

19

14

13
17

PART DESCRIPTION
Fixed Ladder Section
Sliding Ladder Section - Mid

Ladder
Group/QTY.
1
1

ADE001405

Bump Stop

ADE006875

RH Stopper Bracket

ADE006876

LH Stopper Bracket

6
7

ADE004536
ADE004537

Pin Bracket
Pin Bracket Backing Plate

2
20

ADE004538

Stopper Bracket Backing Plate

ADE004539

Ladder Mount Reinforcing Plate

10 ADE001385

Bolt

32

11 ADE001387

Nut

56

12 ADE006914

Washer

88

13 ADE001429

Bolt

14 ADE001380

Washer

12

15 ADE001381
16 ADE006877

Nut
Double Stopper Bracket

6
2

17 ADE006878

RH Stopper Bracket

18 ADE006874

Sliding Ladder Section - Lower

19 ADE006885

RH Latch Bracket

20 ADE006886
21 ADE006879

LH Latch Bracket
LH Stopper Bracket

1
1

22 ADE001384

Bolt

24

16
14
15

5
13

3
16
1

12

10

8
11

12

18

Parts Manual
CAT 793F Front Access
CAT 793F Emergency Egress

38