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INTRODUCTION
THEAXIAL-FLOW
Notation
a
Mean axial velocity of fluid through pump annulus.
Chord length of blade element at radius r.
C
Cavitation number.
ck
Aerofoil
section lift coefficient.
CL.
Gravitational
acceleration.
g
H Head developed by pump.
N Number of blades.
P Static pressure in undisturbed stream ahead of
impeller.
Maximum suction pressure on blade surface.
P I
POP Water vapour pressure.
Radius.
r
Blade spacing at radius I(= 2nrlnr>.
S
U Tip speed of impeller blades.
Relative fluid velocity across blades at radius r.
v,
W
Fluid whirl velocity component after impeller at
radius r.
B Blade angle between chord line and rotational direction
at radius r.
Ratio of lift/drag coefficients on aerofoil section.
Y
4 Flow coefficient (= a/U).
Head coefficient (= 2gH/U2).
1 cusec. = 374 gal. per min.
EXPERIMENTAL APPARATUS
E. A. SPENCER
876
\ \ /
///
4.25
4.75
5-25
R.A.F.
R.A.F.
R.A.F.
R.A.F.
R.A.F.
6E
6E
6E
6E
6E
1 Chord, inches
1
11
;:25-12
5.22
5.29
Blade angle,
deg.
28.7
23.5
19.6
16.6
14.3
a77
These coefficients make it possible to compare the characteristics of fans and pumps on the same dimensionless basis.
Scales of equivalent head and flow at 1,300 r.p.m. are given
in the graphs.
Radius, inches
3.25
3.75
4.25
4.75
5.25
Aerofoil
N.A.C.A.
N.A.C.A.
N.A.C.A.
(N.A.C.A.
N.A.C.A.
6306
6306
6306
6306
63061
Chord, inches
Blade angle,
deg.
5.00
66.4
71.0
74.3
79.1
77.0
EXPERIMENTAL R E S U L T S
SECTION AA
SECTION
BB
0.10
0.15
0.20
FLOW COEFFICIENT, 4
0.05
0.25
,
0'10
,
E. A. SPENCER
878
-20
'
I
2
I
I
3
4
RADIUS-INCHES
I
5
I
6
head of about 0-2 foot. When the blade setting was changed
by -4 deg., thus increasing the angle of attack, the flow
direction was almost axial. There was a slight improvement
on the head-flow curve and on efficiency (82 per cent maximum), so that, thereafter, the blades were left at this new
setting.
No pre-rotation was found in front of the impeller, the
angle variation across the annulus being less than 1 deg.
When the local velocities, illustrated in Fig. 24, were
integrated, the quantity determined agreed within 2 per cent
of that measured in the upper pipeline by the standard
Pitot tubes. The mean annular axial velocity was increased
by the restriction of the inlet guide blades. There was a
marked boundary-layer at the casing wall and Scoles and
Patterson (1945) have suggested that such a configuration
should be taken into consideration when designing blade
systems. It is probable that a slight improvement would be
obtained if the boundary-layer could be predicted correctly
and due allowance made in the pump design.
In passing through the impellerthe axial-velocitydismbution was further distorted. The reduction in velocity at the
tip may be attributed to the secondary flows in the clearance
between the blade tips and the casing. The yaw angles at
both hub and tip were much higher than anticipated,
though the actual velocities were reasonably close to the
design over most of the annulus.
The lift coefficients on the blade surface can be compared
with the predicted values, since
am
1-
-n--X----xl--~
ma.
<%
10
3.0
3.5
I
I
I
I
4-0
4.5
RADIUS-INCHES
XI
I
I
I
5.5
5.0
0
0.4
3.0
3.5
4.0
4.5
RADIUS-INCHES
5.0
5.5
--
__--
Measured.
4.5
5.0.
DJUS-JNCHES
-----
--
5.5
E. A. SPENCER
880
I
I
I
I
0.12
0.16
0.20
0.24
FLOW COEFFICIENT.. d
.
I
04
0.15
0.20
0.25
.\
FLOW COEFFICIENT, I$
4
5
6
7
6
FLOW-CUSECAT 1.300 R.P.M.
0.30
0.35
5
6
7
FLOW AT 1.300 R.P.M.-CUSEC.
---_
--------------------
I
I
3.0
3.5
4.0
4.5
RADIUS-INCHES
5.0
Cavitation Performance
Propeller pumps are more susceptible to cavitation than
centrifugal pumps, and the improvement of this feature
presents one of the main problems of design. The low
pressures result from a combination of the static pressure
level and high velocities.
The flow coefficient, #, is usually between 0.15 and 0.4
for axial-flow pumps. The use of higher values, up to 1.0,
will, according to Patterson (1944), improve efficiency.
Above 1.0 the maximum possible blade efficiency slowly
decreases again. Higher values of # may be achieved either
by lowering the speed or by increasing the axial velocity.
The latter heightens the risk of cavitation while the former,
beneficial for cavitation, will require a larger driving unit
for the same output, with higher all round costs. The balance
between all the considerations is a delicate one.
A non-dimensional parameter, C,, is used to express the
local conditions in terms of the undisturbed stream.
Ch$=-
P-P
. . . .
(8)
2g
It is assumed that the inception of cavitation occurs when
at some point the pressure equals the water vapour pressure,
pq. The undisturbed stream static pressure can be determmed fairly accurately. The positive submergence in the
present experiments was 3 feet at the pump centre-line. The
staticpressure just upstream from the impeller at the highest
tip position, which also takes account of upstream friction
losses and the velocity head, was 31.6 feet above water
vapour pressure.
An aerofoil usually has a fairly high suction pressure on
the upper surface at normal angles of attack, and the peak
of the pressure distribution moves towards the leading edge
as the angle is increased. Meiderer (1949) and others give
as a general guide
.g . . .
or2
PI = 0*7CL -
5.5
88 1
(9)
where p, is the maximum pressure drop on the blade surface. This is measured below the average pressure over the
section.
OBrien and Folsom (1939) found, by analysing aerofoil
pressure-distribution data, that normal sections fall within
the band drawn in Fig. 31a. Very little information is
available, however, on actual cavitation tests on hydrofoils.
Daily (1949) tested a National Advisory Council for Aeronautics (N.A.C.A.) 4412 section and, more recently,
Numachi and Murai (1952) made a study of hydrofoils in
cascade, the spacing/chord ratio being 1-24. Tests on a
Clark Y section 8 per cent thick which has a similar
geometry to the Royal Air Force (R.A.F.) 6E, although
thinner, gave results very close to the Pfleiderer equation
for 0-2<CL<0.6.
Equation (9) indicates that if a pump is cavitation free at
the design point then, as the discharge, and thus the relative
velocities, increase, the local pressure drop will also increase
until the blade starts cavitating. Normally this will occur at
E. A SPENCER
882
I
0
0.4
04
LIFT COEFFICIENT, CL
1.1
1.6
z,
. .
31.6 = C, = function C,
(10)
v,
The proposed design valves of O'Brien and Folsom were
calculated using this equation. The Pfleiderer equation is
also plotted in Fig. 31b, using equation (9) and substituting
p, equal to 31.6 feet. It may be anticipated that when the
I
..
LIFT COEFFICIENT, CL
APPENDIX I1
REFERENCES
ANON.
883
1954 Thesis, National College of Heating, Ventilating, Refrigerating and Fan Engineering, A Modified A p
proach to the Design of Low Pressure and Medium PreSpurr
Axial-flow Fans.
NUMACHI,
F. 1929 Tohoku University Technical Repom,
vol. 8, p. 411, Aerofoil Theory of Propeller Turbines and
Pumps.
NUMAW,F., and MURAI,H. 1952 A.S.M.E. Paper No. 52,
A-87, Tohoku University Reports of Inst. of High Speed
Mechanics, voL 2, Cavitation Tests on Hydrofoil Pro&
Suitable for Arrangement in Cascade (First Report).
R. G. 1939 VOL 4, NO. 1, p. !,
OBRIBN, Me P . y and FOLSOM,
The Design of Propeller Pumps and Fans (Publications m
Engineering. University of California).
PATTANNUSa G. 1949 Miiegyetemi KOzlemenyek, Budapest
No. 1, p. 51, Approximative Design of the Charactrristic
Curve of Mal-flow (Propeller) Pumps from the Velocity
Diagralll.
PATTERSON,G. N. 1944 Australian Council for hronaudcs,
Report ACA-7, Ducted Fans: Design for High Efficiency.
PPLBIDERW, C. 1949 p. 344, Die Kreiselpumpen f7ir Fluasigkeiten und Gase, third edition (Springer, Berlin).
SCHLIMBACH,
A. 1935 vol. 4, No. 2, p. 51, Mitt. aua dem
Forsch., G. H. H. Konzem, Der M.A.N.-Schrauberschaufler.
SCHMIDT,
H. F. 1928 Jl. Am. SOC. Naval Eng., voL 49, p. 1,
Some Screw Propeller Experiments with Particular Reference
to Pumps and Blowers.
SCOLBS,
J. F., and PATTERSON,
G. N. 1945 Australian Council
for Aeronautics, Report ACA-14, Wind Tunnel Tests on
Duaed Contra-rotating Fans.
SPANNHAKE,
W. 1948 David W. Taylor Model Basin, Navy
Dept., Miscellaneous Publications, Regular Series No. 621,
Analysis of Modem Propeller Pump Design.
STEPANOFF,
A. J. 1948 Centrifugal and Axial-flow Pumps,
Theory, Design, and Application (Wiley, New York;
Chapman and Hall>London).
vON MISS, R. 1945 Theory of Flight (McGraw-Hill Publishing
Co., New York and London).
WARREN,
C.H. E. 1953 A e r ~ ~ u t i cResearch
al
Council,Repons
and Memoranda, No. 2836, A Theoretical Approach to the
Design of Hydrofoils.
W ~ GF., 1935 Die Stromung um die Schaufeln von Turbomaschinen (Barth, Leipzig).
WILLIAMS,D. He, BROWN,A. F., and SMYTH, B. 1937 Anautical Research Council, Repom and Memoranda, No.
1771, Tests of Four Airscrew Sections in the Compressed
Air Tunnel.
834
Discussion
Mr. H. ADDISON,
O.B.E., M.Sc. (Member), in opening the
discussion, said that, although the papers were both
valuable in themselves, comparison between the two s t i l l
further heightened their value, for there were such great
differences in apparatus and in results. In one set of experiments air had been used, and in the other, use had been
made of water. The rotors were of different shapes, as could
be seen by comparing Figs. 2 and 20. Outlet guide blades
had been provided for the water rotor, but not for the air
rotor. Then there was a contrast between a free vortex type
of distribution of velocities and a less formal type. Nevertheless, the findings had been said to apply equally well to
axial-flow fans and pumps with water or air.
That being so, he wondered whether the authors believed
that their tests proved that one of the rotors was in any
sense superior to the other. In brief, which was better in a
broad general sense, a rotor such as in Fig. 2 with narrow
blades and a small hub diameter, or the rotor in Fig. 20 with
a broad blade and a large hub diameter. The rotor used by
Dr. Hutton for air had been of a special kind that would
give certain stipulated characteristics, but nevertheless he
would be interested to hear whether that rotor in itself had
any superiority.
The experimental results did not appear to include any
direct observations of radial velocity components. In fact,
althoughDr. Huttons paper was specificallyconcerned with
three-dimensional motion, direct values of axial components only had been given. The tangential or whirl
components had to be inferred or conjectured, and there
appeared to be no measured values of radial components.
It might be that the radial components were found only
inside the rotating impeller, where they could not be
measured, but perhaps they might have been measured in
the adjacent field of flow, where measuring appliances could
be inserted. If such observationscould have been made, they
might have thrown light on the conditions prevailing at
very low flow rates.
From Fig. 3, showing the axial-f(ow distribution, it
could be seen that at a flow coefficient of 0.2the axial
velocity at the hub had already fallen to zero, so presumably
at still lower flow rates there would be a reversal of direction
there :back flow and recirculation would occur, as mentioned
on p. 878. He wondered whether the authors had actually
observed that secondary circulation, wbich would manifest
itself by an outward velocity component on the upstream
side of the rotor.
It was interesting to find from Fig. 23 that the pump was
so sensitive to the sening of the outlet guide blades. Apparently a change in blade setting of only 4 deg. increased
the pump efficiency by 2 per cent. He would therefore like
885
$ = ,-sufficient
WZ
886
DISCUSSION
the fact that the station 2 traverse section had been chosen
because conditions had apparently stabilized and, moreover,
the integrated flow and aerodynamic torque agreed well
with the measured flow and dynamometer torque.
The effect shown of tip clearance on the distribution of
flow and work within the impeller was most interesting to a
designer. However, the curves showing the effect of varying
tip clearance on performance and efficiency were misleading
because it was suspected that the head and flow coefficients
had been based on the nominal uncropped diameter and not
on the actual impeller diameter.
Thus in Fig. 10, which gave the results for a 4 of 0.3 when
tip clearance effects were not very severe, most of the reduction in head shown would have occurred with constant tip
clearance simply by reduction of the impeller size. On the
other hand, had the results for a 4 of 0.2 been available, the
more severe tip clearance effects would probably have made
any indication of optimum efficiency disappear.
Finally, the suggestion of the lack of agreement with windtunnel data of the lift against incidence curves in Fig. 15
was due mainly to the difficulty in calculating the true
incidence for the operating impeller blade sections.
Mr. R. H. YOUNG,
B.Sc. (Eng.) (Manber),said that however much chance might have entered into it, it was indeed
fortunate that investigations had been made in parallel of
the behaviour of a fanand a pump having sufficientsimilarity
of blade profile and Reynolds number, and sufficient
divergence in hub ratio and blade form, to demonstrate at
the same time the close relationship between aerodynamics
and hydraulic engineering, and the widely Wering performance of two axial-flow impellers.
While a detailed comparison of the performance of the
two machines would take into account the differences in
hub ratio and solidity and the presence or absence of guide
vanes and hub fairings, it would appear reasonable to use
the recorded results for some direct comparisons between
impellers designed for free vortex whirl conditions and
those designed for a whirl distribution far removed from
the free vortex pattern.
It would seem that the design of the pump impeller used
by Dr. Spencer had been based on the assumption that at
all radii the deviation of the fluid leaving the blades was
zero or, alternatively, was small and constant. Fig. 30,
which recorded the yaw angle or whirl angle after the
impeller, showed that on test the whirl was far removed
from the fiee vortex pattern. For instance, the yaw angle
at 4.5 inches radius should, theoretically, be around 37 deg.,
while at 5.5 inches the angle should be 33 deg. 30 min.
approximately. Measured values of whirl velocity plotted
against radii would apparently give a similar concave curve
and would agree in general form with the measured lifl
coefficient curve (Fig. 25a).
Dr. Huttons investigations on the impeller which had
no claims to a free vortex design showed a strikingly similar
concavity between hub and tip in the whirl angle for
4 = 0.20 (Fig. 6). For the higher flow coefficient the
concavity was less marked but, even at 4 = 0.30,the ratio
Mr. J. B. SCIVIER,
B.Sc. (Eng.) ( M d e r ) , said that he
would like to confine his remarks to Dr. Spencers paper. In
particular, in regard to cavitation, Fig. 32 showed cavitation
over the blade tips of an axial-flow pump rotor. The rotor
in question had been 10 inches diameter, having four blades
set at a tip angle of 17 deg. The pump had been running at
a speed of 1,450 r.p.m. and it had been in a circuit with a
007
N,= 3 2 7 K J 1 2 z / K v m
. .
(11)
where K = U/z/H,K , = VlU, 7 was hubltip ratio, V was
mean axial velocity through the rotor, U was peripheral
velocity of the rotor, and H the generated head.
888
DISCUSSION
Mr. B. B. DALY,
B.Sc., A.M.I.E.E., said that as a fan
designer, he would comment on Dr. Huttons paper. He
was interested in the necessity of taking readings two blade
chords downstream in order to obtain freedom from radial
flow. He would like to ask the author whether that had been
two blade chords measured axially or measured along the
helical streamlines.
He had always wondered why compressor designers
placed their stator rows so very close to their rotor rows.
To have the leading edge of the following row constantly
impinging upon a succession of wakes and probably upsetting the flow instantaneously each time, seemed to be a
poor arrangement.
He had found that the placing of the stator vanes about
Communications
M. G. DESMUR
(Paris) wrote, in regard to the paper by
Dr. Hutton, that the experiments described by the author
were of peculiar interest. Modem axial-flow fans had
recently been designed to be self-contained in cooling
towers, their tips frequently being of diameter 1, 2, 4, and
even 6 metres. An analysis of flow patterns inside and outside the wheel were consequently of great importance.
Fig. 34 showed that the meridional velocity was far from
being uniform at the impeller outlet and that it was not
located on concentric cylinders. These anomalies could be
elucidated.
Allowance should be made for the effects of friction at
the tip and hub diameters when designing aerofoils. The
relative velocity v was decreased to some extent, the velocity
triangles were altered, and experimental work had shown a
certain increase in the head generated near the periphery
and the hub. That phenomenon could be suppressed by
reducing the chord length of the blade at the tip and the hub.
In addition, to ensure radial pressure equilibrium, every
cylindrical section of the impeller should provide the same
work and should act simultaneously without producing
r = c
. z .c .err, f
889
DESIGN POINT
9).
de Kovdts, A., and Desmur, G. I953 Pompes, ventilateurs, compresseurs centrifuges et axiaw (Dunod, Paris).
aw
COMMUNICATIONS
".2
_.
where k = k'2- 1.
It was found that the mean value of K was 0.2 (sharp
leading edge) or 0.3 (blunt leading edge).
Substituting 0-3, 0.4 for c, (tip) in Pfleiderer's e q d o n ,
it would be found that
LS9,
891
the straightener blades of the test pump had been overloaded. Lift coefficients of 1.2 to 1.4 were generally in or
near the zone where separation losses occurred. The blade
angle should be 71 deg. at 3.25 inches radius and 83 deg.
at 5.25 inches radius calculated by the aerofoil theory.
That seemed to be in accordance with the test result shown
in Fig. 23. More or longer straightener blades would have
been better, but the improvement could not be more than
some & per cent of the efficiency. Apart from that detail
the pump was of a correct design, and, therefore, he
believed that the test results were of general interest.
He himself had designed a propeller pump, 25 years
earlier, with a head coefficient of 1+4 = 0.24 and a flow
coefficient of = 0.225. The 13-inch diameter impeller
had had 4 blades and a hub/tip ratio of 0.55.
At that time very little had been published about propeller pumps, therefore, he had calculated the blades by
the simple aerofoil theory using the profiles tested by the
Gottingen Institute.
The pump had given a slightly lower head and had had
an overall efficiency of 79 per cent. Then he had measured
the yaw angle and velocities in five sections. The data had
been very erratic. He had altered the chord, and the bladeangles until there had been good radial pressure equilibrium,
and until the head and capacity had corresponded to the
design point. The efficiency had increased to 82 per cent.
The h a l blade angles, the chordradius ratio had been
very close to those described in the paper and the performance characteristic had been nearly identical with
those shown in Fig. 21.
Some years earlier he had had to design a pump with
identical head and flow coefficients. He had tried the slip
theory but the calculations had shown that it would not
give good results. Finally the impeller had been made by
a modified aerofoil theory. The pump had given the same
results as the earlier pump made by the partially experimental method. Some improvement could be reached by
using a bell instead of a suction pipe, eliminating the axial
velocity reduction in the area adjacent to the tip.
He believed that not much improvement could be
expected for low head coefficient pumps except for those
of bigger size which had efficiencies of 84-86 per cent.
Mr. AND& DE KOVATS(New York) wrote that the experiment made by Dr. Hutton was very interesting since few
similar measurements had been made on forced vortextype axial-flow impellers. It seemed the flow tended to
realize a pressure equilibrium by changing the axial
velocity. That could be expected. The increase of the
swirl angle adjacent to the tip area was the consequence of
the low axial velocity due to the friction on the wall. It
might be less in pumps because of the lower viscosity of
the water.
It could be seen from Fig. 1 that there were no
straightener vanes downstream of the impeller. Straightener
vanes would have changed the flow pattern, and he supposed that the shape of the axial velocity curve would be
steeper if influenced by straightener vanes.
He agreed completely with the author that the aerofoil
theory allowing for change in axial velocity was the best
calculating method known.
It was regrettable that efficiency values had not been
given. Testing a pump with different impellers, but all at
the same head and flow, and with the impellers and
straightener vanes made with different vortex patterns,
going from the constant pitch to the free vortex pattern,
had shown that the latter had the best efficiency if designed
by the corrected aerofoil theory. For pumps he had not
found any advantage in the forced-vortex type.
In regard to the paper by Dr. Spencer, it seemed that
892
COMMUNICATIONS
H=
012-022
2g
Expressed non-dimensionally gave, in place of equation (l), the expression
+ca = 1-(+2 cot Pz)2++12-+22
The slip factor h by Wislicenus being introduced,
{l-dl-#m)
893
Mr. A. PFENNINGER
(Zurich) wrote that, in regard to
Dr. Spencers paper, he would first refer to his own paper
(Pfenninger 1953)$ in which were reported some investigations on model runners of various specific speed for axial
pumps and the test results illustrated. Since calculation of
a good propeller called for observanceof the aerofoiltheory,
0.2
0.4
FLOW COEFFICIENT,
0.6
42
0.2
0.4
0.6
FLOW COEFFICIENT.
0.8
1.0
1.2
42
0.2
FLOW COEFFICIENT.
0.6
b*
Fig. 37. Comparisons of Theoretical and Measured Head-Flow Curves for Sections Along the Blade
X
----
Aerofoil theory.
Experiment.
Numachi slip theory.
COMMUNICATIONS
894
a Original.
Local incidence
Axial velocity, u2
Flow coefficient, 4 = alu
Whirl component, w2
tan 132
/I2, angle between relative fluid
velocity and plane of rotation,
deg.
e = 0.5
e = 4.5
per cent per cent
The same for both
0.785 u
1.185 u
0.2
0.2
1.03 a
0.785~
0.198
0.281
11.2
15.7
b Modified.
0.8
0.2
0.3
0.4
0.5
0.6
+2=a2/"
895
+,
&=a 2/"
b For radial station rlRo = 0.89.
One 3.5-inch hub rotor operating alone and with boosting set-
inward.
896
COMMUNICATIONS
i -2
I -0
0.8
0.6
3
1
I
0.4
0.2
__
0.2
0.3
0.4
0.5
0.6
0-7
0.1
0-2
$9 = a 2 / 1 1
0-3
0.4
42=+
Fig. 40. Tangential Velocity Compomnt as a Ratio to Amal Velocity Downstream of the Propeller Against Downstream
Flow Co&cient
o One 3t-inch hub rotor operating alone, and with boosting set-up.
x The 8-inch hub modified rotor.
a97
0.6
1.0
1.5
2.0
2.5
550
81
79
330
104
79
220
128
165
148
75
182
165
74
765
o
A
Prandtl, 1927.
Legras, 1935.
Hahn, 1939.
Christiani, 1928.
Shimojama, 1939.
v Keller, 1937.
Busemann, 1931.
A Gutsche, 1938.
COMMUNICATIONS
898
1
2
3
4
5
1 per sec
285
275
250
225
200
I
I
No.
H,
metres
1.85
2.30
3.15
3430
4.30
6
7
8
9
10
No.
1 per sec
175
150
120
80
40
H,
metres
4.85
5.00
5.15
6.32
8.05
899
40
30
60
50
40
30
10
-10
, o ~
1-::
J
2
a
-10
10
60
-I0
50
10
40
-10
0
HUB
30
100
200
300
400
500
6001
700
HUB
.X@fM.--+
Xb--MM.----+
COMMUNICATIONS
900
an actual
8 ;
100
200
300
400
5W
600
700
1:
$ 6
8I 4
2
,oi
i
I
0
HUB
HUB
Xb-MM.-
xb-MM.-
901
Fig. 51. Schematical View of the W a k Zone Effect After the Impeller on the Relative Velocity w 2 and on the
Absolute Velocity C, and the Angle cr2
COMMUNICATIONS
902
1,000
c,,
Fig. 52. Curves of the T;P Clearance Drag C,, and the
Inductive Drag CXjfor Dt@rent Sections as a Lift
Force Function According to Flachsbart Experimental
Data
a/b, per cent. 1. 0.50. 2. 0.60. 3. 1.10. 4. 1.60. 5. 2.60.
6. 540. 7. 1350. 8. 29.30. 8-9 00.
a,b -
APPENDIX 111
REFERENCES
BACHMETJEW,
B. A. 1932 Hydraulics (Koobutch, Leningrad).
BUSEMANN,
F. 1931 Forschungsheft No. 349, ArbeitsWmung
einer Propellerturbine.
CHRISTIANI,
K. 1928 Luftfahrtforschung, vol. 2, No. 4, Experimentelle Untersuchung eines Tragfliigelprofils bei Gitternordnung.
FLACHSBART,
0. 1931 Spaltverluste an Tragfltigeln ZAMM,
vol. 11, No. 6.
GUTSW, F. 1938 Jahrbuch SchifFbant. Gesellsh., vol. 2,
Einfluss der Gitterstellung auf die Eigenschaften der im
Schiffsschraubenentwurf benutzten Blattschnitte.
HAHN,
K. 1939 Mit. Inst. Stram. Techn. Hochsch. Karlsruhe,
No. 4, Die Untersichung der Stromung durch eine Fltigelturbine bei verschieden Schaufelzahlen.
HARRIS,
R. G., and FAIRTHORNE,
R. A. 1928 R. and M. No.
1206, p. 286, Wind Tunnel Experiments with Infinite
Cascade of Aerofoils.
KBLLER,C., W s , L. S., WESKE,
J. R. 1937 The Theory and
Performance of Axial-flow Fans ((McGraw-Hill Publishing
Co., New York and London) New York).
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R. 1935 Bulletin Assoc. TechnicalMar. et Aeronautique
T.39, Experiences sur linteraction des ailes dhelices en
regime de cavitation.
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L., and LANCER,R. 1927 E.A.V.G., Lief 111, 1927,
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SHALNEV,
K. K. 1950 Crack Cavitation, vol. U-SH (Engineering Publications).
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Axial Hydraulic Engines, vol. 11 (Engineering Publications).
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Observed in Practice, Notes: OTN AN U.S.S.R. No. 10.
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JOCHIHORI.
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National Advisory Committee for Aeronautics Rep. No. 651,
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P. A. 1936 Centrifugal Effects in Axial Pumps,
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Mr. T. YAMAZAKI
(Japan) wrote concerning Dr. Huttons
paper that he wished that more detailed investigations
could be made in regard to a clearance of less than 0.5 per
cent of e. Fig. 10 showed that the maximum efficiency was
at e = 2 per cent, but he considered that to indicate the
position by per cent of e would be misleading in some
cases. He thought that that was a special case, and the
value of 2 per cent obtained by that experiment would not
be adapted to larger hydraulic machines, in which the
thickness of boundary layer would be different. Therefore,
he considered that that value should be defined in connexion
with a certain value such as that of the thickness of
boundary layer.
In regard to Dr. Spencers paper, the profile of the
impeller used for the test had been finished with a tolerance
of 0.005 inch. That value of tolerance would be too big
for use with a profile of close dimensions. Especially, for
cavitation test, it was very clear that such a difference of
dimension would give bad effects on the performance of
the pump and the conditions of cavitation. Favourable
tolerance would be, therefore, less than 0.001 inch. In the
test of a hydraulic turbine, he had experienced that it
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Authors Replies
Dr. S . P. HUTTON,
in a brief verbal reply to the discussion,
said that he appreciated Mr. Addisons remarks about the
new laboratory at East Kilbride. He was particularly pleased
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AUTHORS REPLIES
pump rotor design was governed almost entirely by cavitation considerations consistent with maintaining reasonable
efficiency, whereas in fan design, blade loading was unimportant except as regards noise and stalling. For any one
duty there would, of course, be an optimum number and
size of blades. Radial velocity components in the plane of
the rotor were measured in two ways. In the first, mentioned
briefly in the paper, goose-down tufts were stuck to the
surface of a rotor blade and examined under stroboscopic
lighting. Goose-down apparently had about the greatest
ratio of aerodynamic drag to weight and it was therefore
not unduly influenced by centrifugal forces. The second
method consisted of injecting a fine jet of ammonia gas upstream of the rotor and studying its flow over the blades by
means of a sensitized paper, pasted over the blades, which
discoloured in the presence of ammonia. Both those methods
demonstrated the existence of strong radial components in
the boundary-layer flow. At reduced flows, as Mr. Addison
had mentioned, the flow actually reversed near the hub and
both the visual techniques and the Pitot traverses showed
negative axial velocities in the vicinity of the hub. On the
question of hysteresis, it seemed to depend on the blading
design, the profile used, and, even more important, on the
tip clearance. The surge point in axial compressors could
be shifted by increasing clearance but that was always at
the expense of efficiency and pressure rise.
He was interested to discover that Mr. Carter held similar
views on the probable need to combine both the cascade
and slip methods in order to produce a suitable design
technique. He would h s e l f like to use a cascade basis for
designing low-pressure-rise machines but much depended
on how far cascade data for closely spaced blades could be
stretched to apply to widely spaced ones. The question of
whether to use air or water tests was an entertaining subject
affording ample scope for discussion. It was impossible to
generalize because it was largely a compromise between
convenience and the particular requirements to be met.
Flow patterns were usually more easily revealed using water
but water was a less convenient fluid to handle. Both
methods were used at the Mechanical Engineering Research
Laboratory (M.E.R.L.), as they were at the National Gas
Turbine Establishment.
He agreed in principle with Mr. Hawes about the
allowance for varying rotor diameter as the tip clearance
was increased. However, the changes in pressure rise were
so much larger than any direct changes attributable to
reduction in rotor diameter that it was justifiable to neglect
them. In Fig. 10 for the largest clearance investigated,
e = 4-5per cent, the correction on # would be of the order
of 2 per cent.
He had been interested to hear Mr. Youngs remarks
about low Reynolds number tests on R.A.F. 6E sections and
was surprised to hear that there was little change in lift
coefficient and stalling angle between Rg = 2x lo5 and
2x 106, However, he hoped to discuss the matter with
Mr. Young later.
In reply to Mr. Daly, the measuring station had been
situated two blade chords, measured axially, downstream
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7
for + = 0.2, 0.25, and 0.3. In
2 had
=+T r/R=O%
I
0.15
0.20
0.25
4= a/dr
0.30
1
0.35
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AUTHORS REPLIES
ditions appeared to be due to the upstream velocity distribution with its marked boundary layer added to the clearance
flows which had an increasing effect on the whole flow
pattern. At the smallest clearance those variations from
the design angles were only markedly different in the region
of the boundary layer. The method of design did not in
fact utilize the deviation angle of the fluid from the trailing
edge of the blade but the author had computed that that
varied from about 4 to 6 deg. between the hub and the tip.
Additional tests would be needed to determine ifthere were
any additional factors which influenced the whirl angle and
velocity near the blade tips.
He agreed with Mr. Scivier that a chart such as Fig. 33
would be useful in obtaining a first approximation for the
design of an impeller. He presumed that the blade angle
was that at the tip but he had not been able to make any
direct comparison with his own impeller as there was insufficient data on the figure. Of course the aerofoil section
used in Mr. Sciviers designs might in any case have been
widely different from the R.A.F. 6E section. It should be
remembered that the values of K and K, would vary with
the absolute values of U, V, and H since the Reynolds
number of the flow would change. The aerofoil characteristics of lift and drag were also affected so that the final
design would need to be based on individual calculations.
He appreciated Mr. Desmurs comments on the R.A.F.
6E aerofoil and its unsuitability from the point of view of
cavitation. That amplified his own statements that if high
cavitation performance was being sought, aerofoils more
like those tested by Numachi (1952) should be used. The
study of cavitation had, of necessity, however, played a
minor part in his tests. The blade angle at the tip had been
13 deg. 15 min. whilst calculated from the ratio of inlet
velocity to rotational velocity had been 11 deg. 48 min. so
that there was a positive incidence there and not as Mr.
Desmur had suggested a negative value. Nevertheless,. it
had been his intention to keep blade loading reasonably low
at the blade tips.
As Mr. Desmur had pointed out the relatively large
increase in estimated lift coefficient at the tip, Fig. 25a,
over the design value did arise almost exclusively from the
whirl velocity, although a corresponding increase in pressure head could not be detected with the instruments he
used. The blade efficiencies had been stated as varying from
93 to 97 per cent across the annulus but he had followed
OBrien and Folsom (1939) in neglecting the effect that that
would have on radial equilibrium.
The effect of blade thickness in increasing the axial
velocity component through the impeller was appreciable
and, whilst he agreed with Mr. Desmur that it would
perhaps be wise to make some allowance for that he had
found differing opinions between various authors. He was
pleased that his values of trailing edge blade angles were
similar to those described by Kovits and Desmur (1953) and
agreed that the distribution of losses at flows away from the
design point could not satisfactorily be analysed. As stated
in the paper, he had deliberately presented only overall
efficiency curves, as those did not depend on an arbitrary
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AUTHORS REPLIES