Kode

E-111
E-112
E-211
E-212
E-311
E-312
E-313
C-401
T-101
T-102
T-201
T-202
T-301
T-302
T-303
E-101
E-102
E-201
E-202
E-301
E-302
E-303
E-401
CY-401
BP-401
M-103
M-401
P-101
P-102
P-104
P-106
P-201
P-202
P-203
P-204
P-301
P-302
P-304
P-305
P-306
P-307
P-401
P-402
P-405
P-502
AR-401

Grass Root Calculation

Equipment's Name
-Pinene Distillation Reboiler
-Terpineol Distillation Reboiler
-Pinene Distillation Reboiler
-Pinene Purification Reboiler
Carene-Limonene Distillation Reboiler
Carene Purification Reboiler
Limonene Purification Reboiler
Clarifier
-Pinene Distillation Column
-Terpineol Distillation Column
-Pinene Distillation Column
-Pinene Purification Column
Carene-Limonene Distillation Column
Carene Purification Column
Limonene Purification Column
-Pinene Distillation Condenser
-Terpineol Distillation Condenser
-Pinene Distillation Condenser
-Pinene Purification Condenser
Carene-Limonene Distillation Condenser
Carene Purification Condenser
Limonene Purification Condenser
Air Cooler
Cyclone
Belt Press Filter
Water and Catalyst Recycle Mixer
Static Mixer
-Pinene Distillation Reflux Pump
Reactor Feed Pump
-Terpineol Distillation Reflux Pump
Slurry Pump
-Pinene Distillation Reflux Pump
-Pinene Purification Reflux Pump
Reactor Feed Pump
-Pinene Product Pump
Carene-Limonene Distillation Reflux Pump
Carene Purification Reflux Pump
Carene Product Pump
Limonene Purification Reflux Pump
Limonene Product Pump
Terpinolene Product Pump
Centrifugal Pump
Centrifugal Pump
Centrifugal Pump
Centrifugal Pump
Anaerobic Reactor

R-101
-Pinene Hydration Reactor
S-101
Water-Catalyst Separator
S-401
Splitter
TK-401
-Pinene Storage Tank
TK-402
Terpinolene Storage Tank
TK-403
Carene Storage Tank
TK-404
-Terpineol Storage Tank
TK-405
Limonene Storage Tank
TK-501
Process Water Tank
RO-501/502
Reverse Osmosis Unit
V-101
Feed Pressure Relief Valve
V-102
Pressure Relief Valve
D-101
-Pinene Distillation Reflux Drum
D-102
-Terpineol Distillation Reflux Drum
D-201
-Pinene Distillation Reflux Drum
D-202
-Pinene Purification Reflux Drum
D-301
Carene-Limonene Distillation Reflux Drum
D-302
Carene Purification Reflux Drum
D-303
Limonene Purification Reflux Drum
VA-502
Vessel (lupa buat apa, keterangan ada di catatan amira)

Code

Equipment's Name

E-111
E-112
E-211
E-212
E-311
E-312
E-313
C-401
T-101
T-102
T-201
T-202
T-301
T-302
T-303
E-101
E-102
E-201
E-202

-Pinene Distillation Reboiler

-Terpineol Distillation Reboiler
-Pinene Distillation Reboiler
-Pinene Purification Reboiler
Carene-Limonene Distillation Reboiler
Carene Purification Reboiler
Limonene Purification Reboiler
Clarifier
-Pinene Distillation Column
-Terpineol Distillation Column
-Pinene Distillation Column
-Pinene Purification Column
Carene-Limonene Distillation Column
Carene Purification Column
Limonene Purification Column
-Pinene Distillation Condenser
-Terpineol Distillation Condenser
-Pinene Distillation Condenser
-Pinene Purification Condenser

E-301
Carene-Limonene Distillation Condenser
E-302
Carene Purification Condenser
E-303
Limonene Purification Condenser
E-401
Air Cooler
CY-401
Cyclone
BP-401
Belt Press Filter
M-103
Water and Catalyst Recycle Mixer
M-401
Static Mixer
P-101
-Pinene Distillation Reflux Pump
P-102
Reactor Feed Pump
P-104
-Terpineol Distillation Reflux Pump
P-106
Slurry Pump
P-201
-Pinene Distillation Reflux Pump
P-202
-Pinene Purification Reflux Pump
P-203
Reactor Feed Pump
P-204
-Pinene Product Pump
P-301
Carene-Limonene Distillation Reflux Pump
P-302
Carene Purification Reflux Pump
P-304
Carene Product Pump
P-305
Limonene Purification Reflux Pump
P-306
Limonene Product Pump
P-307
Terpinolene Product Pump
P-401
Centrifugal Pump
P-402
Centrifugal Pump
P-405
Centrifugal Pump
P-502
Centrifugal Pump
AR-401
Anaerobic Reactor
R-101
-Pinene Hydration Reactor
S-101
Water-Catalyst Separator
S-401
Splitter
TK-401
-Pinene Storage Tank
TK-402
Terpinolene Storage Tank
TK-403
Carene Storage Tank
TK-404
-Terpineol Storage Tank
TK-405
Limonene Storage Tank
TK-501
Process Water Tank
RO-501/502
Reverse Osmosis Unit
V-101
Feed Pressure Relief Valve
V-102
Pressure Relief Valve
D-101
-Pinene Distillation Reflux Drum
D-102
-Terpineol Distillation Reflux Drum
D-201
-Pinene Distillation Reflux Drum
D-202
-Pinene Purification Reflux Drum
D-301
Carene-Limonene Distillation Reflux Drum
D-302
Carene Purification Reflux Drum
D-303
Limonene Purification Reflux Drum
VA-502
Vessel (lupa buat apa, keterangan ada di catatan amira)

Equipment's Name
Code
E-111
E-112
E-211
E-212
E-311
E-312
E-313
C-401
T-101
T-102
T-201
T-202
T-301
T-302
T-303
E-101
E-102
E-201
E-202
E-301
E-302
E-303
E-401
CY-401
BP-401
M-103
M-401
P-101
P-102
P-104
P-106
P-201
P-202
P-203
P-204
P-301
P-302
P-304
P-305
P-306
P-307
P-401
P-402

-Pinene Distillation Reboiler

-Terpineol Distillation Reboiler
-Pinene Distillation Reboiler
-Pinene Purification Reboiler
Carene-Limonene Distillation Reboiler
Carene Purification Reboiler
Limonene Purification Reboiler
Clarifier
-Pinene Distillation Column
-Terpineol Distillation Column
-Pinene Distillation Column
-Pinene Purification Column
Carene-Limonene Distillation Column
Carene Purification Column
Limonene Purification Column
-Pinene Distillation Condenser
-Terpineol Distillation Condenser
-Pinene Distillation Condenser
-Pinene Purification Condenser
Carene-Limonene Distillation Condenser
Carene Purification Condenser
Limonene Purification Condenser
Air Cooler
Cyclone
Belt Press Filter
Water and Catalyst Recycle Mixer
Static Mixer
-Pinene Distillation Reflux Pump
Reactor Feed Pump
-Terpineol Distillation Reflux Pump
Slurry Pump
-Pinene Distillation Reflux Pump
-Pinene Purification Reflux Pump
Reactor Feed Pump
-Pinene Product Pump
Carene-Limonene Distillation Reflux Pump
Carene Purification Reflux Pump
Carene Product Pump
Limonene Purification Reflux Pump
Limonene Product Pump
Terpinolene Product Pump
Centrifugal Pump
Centrifugal Pump

P-405
Centrifugal Pump
P-502
Centrifugal Pump
AR-401
Anaerobic Reactor
R-101
-Pinene Hydration Reactor
S-101
Water-Catalyst Separator
S-401
Splitter
TK-401
-Pinene Storage Tank
TK-402
Terpinolene Storage Tank
TK-403
Carene Storage Tank
TK-404
-Terpineol Storage Tank
TK-405
Limonene Storage Tank
TK-501
Process Water Tank
RO-501/502
Reverse Osmosis Unit
V-101
Feed Pressure Relief Valve
V-102
Pressure Relief Valve
D-101
-Pinene Distillation Reflux Drum
D-102
-Terpineol Distillation Reflux Drum
D-201
-Pinene Distillation Reflux Drum
D-202
-Pinene Purification Reflux Drum
D-301
Carene-Limonene Distillation Reflux Drum
D-302
Carene Purification Reflux Drum
D-303
Limonene Purification Reflux Drum
VA-502
Vessel (lupa buat apa, keterangan ada di catatan amira)

Total Cost Bare Modul

Total Modul Cost
Grass Roots Cost
Land Area (m2)
Land price per m2 (USD)
Land Cost (USD)

Specification
Kettle Reboiler; Heat exchange area = 2352 m 2
Kettle Reboiler; Heat exchange area = 359,7 m 2

Sieve (22 Tray); Height = 13,4 m; Diameter = 1,1 m; 43,6% flooding

Sieve (34 Tray); Height = 20,7 m; Diameter = 2,1 m; 71% flooding

Air Cooled; Heat exchange area = 148,5 m 2

Air Cooled; Heat exchange area = 126,3 m 2

Flat Cylinder; Volume = 12,1 m3

Centrifugal Pump; Head = 0,25 m; Q = 2,88 m 3/h
Centrifugal Pump; Head = 11,2 m; Q = 1,03 m 3/h
Centrifugal Pump; Head = 0,25 m; Q = 5,48 m 3/h
Centrifugal Pump; Head = 36,8 m; Q = 1,19 m 3/h

Fixed Bed Catalytic; Volume = 15,5 m 3; Res time = 70 menit

Horizontal Flat Cylinder; Volume = 13,3 m 3

P = 65 kPa; Cv [USGPM(60F,1psi)] = 3,343

P = 92 kPa; Cv [USGPM(60F,1psi)] = 23,52
Horizontal Cylinder; Volume = 2 m3; Liq Holdup = 5 min half-full
Horizontal Cylinder; Volume = 2 m3; Liq Holdup = 5 min half-full

Pressure Fa
Pressure (barg)

BM Factor
B1

#REF!
#REF!
#REF!

Equipment Type
Boiler/heater
Boiler/heater
Boiler/heater
Boiler/heater
Boiler/heater
Boiler/heater
Boiler/heater
Clarifier
Column
Column
Column
Column
Column
Column
Column
Condenser
Condenser
condenser
condenser
condenser
condenser
condenser
Cooler
Cyclone
Filter
Mixer
Mixer
Pump
Pump
Pump
Pump
pump
pump
pump
pump
pump
pump
pump
pump
Pump
Pump
Pump
Pump
Pump
Pump
Reactor

Capacity

2
2
1
1
2
2
1
2
2
2
2
1
1
2
2
1
1

279,4 kW
1095,8 kW
16,6 kW
1,56 kW
0,002 kW
0,03 kW
0,004 kW
0,04 kW
21,7 kW
-

Reactor
Separator
Splitter
Tank
Tank
Tank
Tank
Tank
Tank
Unit
Valve
Valve
Vessel
Vessel
vessel
vessel
vessel
vessel
vessel
Vessel

Pressure Factor
C1

C2

C3

CBM

The Amount of Equipment

B2
#REF!
#VALUE!

#VALUE!
#VALUE!

#VALUE!
#VALUE!

#VALUE!
#VALUE!

#VALUE!
#VALUE!

#VALUE!
#VALUE!

#VALUE!
#VALUE!

#VALUE!

#VALUE!

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#REF!

K1

K2

K3

Cp
#VALUE!

New Cp
#REF!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Range

Fp

Material Factor
Material
Id No.

Fm

Digester

Total Cost ($)

#REF!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!

Filter
pump
Electrolysis Reactor
Drier
Extractor
Distillation unit

Equipment Cost

#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#REF!

CEPCI
2015
2001
2006
2013

767.2
397
500
567.6

Digester
Filter
Heater
Driver
Electrolysis Reactor
Drier
Extractor
Distillation unit

Component
Equipment price
Equipment erection
Instrumentation
Electrical
Piping
Building
Utilities
Storages
Jetty and Yard
Site Development
Total of plant cost
Design and Engineering
Contractor's Fee
Contingency
Subtotal
Fixed Capital Investment
Working Capital
Total Investment Cost

CAPEX (US$ 57 Million)

Equipment price

Equipment erect
Instrumentation
Electrical
Piping
Building
Utilities
Storages
Jetty and Yard

Instrumentation
Electrical
Piping
Building
Utilities
Storages
Jetty and Yard

Site Developmen
others

#REF!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#REF!

#REF!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#REF!

lectrolysis Reactor

istillation unit

Equipment Cost

Digester
Filter
pump
Electrolysis Reactor
Drier
Extractor
Distillation unit

Plant Cost Factor

Cost

1
0.5
0.2
0.1
0.5
0.1
0.45
0.2
0.1
0.05
0.25
0.05
0.1

#REF! Equipment
#REF!
#REF! Equipment
#REF!
Instrument #VALUE!
#REF! Electrical
#REF!
#REF! Piping
#REF!
#REF! Building
#REF!
#REF! Utilities
#REF!
#REF! Storages
#REF!
#REF! Jetty and Y
#REF!
#REF! Site Devel
#REF!
#REF! others
#REF!
#REF!
#REF!

#REF!
#REF!
#REF!
#REF!

nvestment

7 Million)
Equipment price
Equipment erection
Instrumentation
Electrical
Piping
Building
Utilities
Storages
Jetty and Yard

#REF!

Instrumentation
Electrical
Piping
Building
Utilities
Storages
Jetty and Yard
Site Development
others

Cost of Raw Material Calculation

Raw Materials

Quantity (kg/day)

TOTAL
Cost of Utility Calculation
Utility

Quantity

TOTAL
Cost of Operating Labor Calculation
Operation Time
Operation Work Hour
Amount of shift needed a year by an operator
Number of operating shift in a year
Number of operator needed

Nnp

P constant
Constant in Nol equation
Nol
Operating Labor (person)
Regional minimum in Babel per year
Total Labor Cost per Year (USD)
Fixed Cost of Manufacturing Calculation
COM Constant Without Depretiation
Fixed Capital Investment (USD)
COMd (USD)
COM Constant
Fixed COM (USD)
General Manufacturing Expenses
Administration Cost (USD)
Distribution and Selling Cost (USD)
Research and Development (USD)
Total General Manufacturing Cost (USD)
Total Operational Expenditure (USD)

Cost per Quantity (USD/kg) Cost per day (USD)

Unit
kg/day
kWh
TOTAL

Cost per Year (USD)

0
0
0
0
0
0
0
0
0
0
0
0

Cost per Quantity (USD) Unit

$/kg
$/kWh

weeks/year
shift/week
shift per year
shift/year
1
1
2
1
1

Washing unit
Shredder unit
Leaching Unit
Distillation Tower
Spray Dryer Unit

0.00
0
$2,100
0

0.18

2.73

1.23

2.73

1.23

#REF!
#REF!
0.28
#REF!

0
#REF!

Ope

Ope

0
0
0
0
0
0
Cost per Year (USD)
0
0
0

0
0
0

Unit
0
4000
8000
12000
16000
20000
24000
28000
32000
36000
40000

Unit

#REF!
#REF!

Water

Electricity
0
0
0
0
0
0
0
0
0
0
0

Total Cost
0
0
0
0
0
0
0
0
0
0
0

0
4000
8000
12000
16000
20000
24000
28000
32000
36000
40000

COMd
0
#REF!
4000
#REF!
8000
#REF!
12000
#REF!
16000
#REF!
#REF!
24000
#REF!
#REF!
32000
#REF!
36000
#REF!
40000
#REF!

Operational Expenditure (US$ 7.9 Million)

2%
5%
2%

Total cost of manufacturing

Administration cost

Distribution and Selling Cost

Research and Development

Operational Expenditure (US$ 7.9 Million)

2%
5%
2%

Total cost of manufacturing

Administration cost

Distribution and Selling Cost

Research and Development

total operational expenditure

91%

Unit
0
4000
8000
12000
16000
20000
24000
28000
32000
36000
40000

raw material costs

Utliity costs
Operating labor costs
Total cost of manufacturing
Administration cost
Distribution and Selling Cost
Research and Development cost
total operational expenditure
raw material costs
Utliity costs
Operating labor costs
Administration cost
Distribution and Selling Cost
Research and Development cost

llion)

Total cost of manufacturing

Administration cost

Distribution and Selling Cost

Research and Development cost

Ti Leaves Gula
0
0
0
0
0
0
0
0
0
0
0

0
#REF!
0
#REF!
0
#REF!
#REF!
#REF!
0
#REF!
0 0.001804
0 0.005229
#REF!
0
0
0
0
0
0
0

#REF!
#REF!
#REF!

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

0
0
0
0
0
0
0
0
0
0
0

llion)

Total cost of manufacturing

Administration cost

Distribution and Selling Cost

Research and Development cost

total operational expenditure

PackagingEssence Total Cost of RM

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Total cost 72756822

Administrat 1670193
Distributio 3807920
Research a 1670193
total opera 79905128

91%
2%
5%
2%

Assumptions :
Life of plant
Depretiation MACRS
Discount Rate
Fixed Capital Investment
Tax
Land Cost (USD)
Salvage Value
Year
0
1
2
3
4
5
6
7
8
9
10
11
12

Years
year
p.a
pa

dk

0
0
0
0
0
0
0
0
0
0

0
0

0.35
Working Capital

Investment
-23437.5
0
0

Product Price
Revenue

FCI - dk
0
0
0
0
0
0
0
0
0
0
0
0
0
5

-100000000
-200000000
-300000000
-400000000
-500000000
-600000000
-700000000
-800000000
-900000000

Time after Plant Start (years)

COMd
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
0.00 79905127.80514
8

10

11

12

13

Discounted PayBack Period

Discounted Value of Land + Working Capital
Payback Period
NPV
IRR
10%
12%
15%
?
35%

BEP
Product
0
4000
8000
12000
16000
20000
24000
28000
32000
36000

-799074715.55138
1023114.74146257
311589.979954148
0
-119060936.24153

Cost

IRR

Revenue
0
0
0
0
0
0
0
0
0
0

0
0.9997066834
-799074715.55

0.393771516

USD
FCI
year 1
year 2

(R-COM-dk)x(1-t)+dk Non Discounted CF Discounted CF

-23437.5
-23437.5
0
0
0
0
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
-79905127.8051379 -79905127.8051379 -79905127.805
11

12

13

Cumulative CF
-23437.5
-23437.5
-23437.5
-79928565.3051
-159833693.11
-239738820.915
-319643948.721
-399549076.526
-479454204.331
-559359332.136
-639264459.941
-719169587.746
-799074715.551

Profitability Criteria
Net Present Valu
###
Rate of Return o
26.34%
Pay Back Period 4,54 years
Product price
IRR
-2%
-1%
0%
1%
2%

35%
30%
25%

15%
22%
26%
29%
31.50%

35%
30%
25%
20%

IRR

15%
10%
5%
0%
-3%

Product Price
-2%

-1%

Raw materials
0%

Parameter variation

pack/hr

Discounted CF
-23437.5
0
0
-32476808.5374
-24056895.2129
-17819922.3799
-13199942.5036
-9777735.18788
-7242766.80583
-5365012.44877
-3974083.29538
-2943765.40399
-2180566.96592

Cumulative CF
-23437.5
-23437.5
-23437.5
-32500246.0374
-56557141.2502
-74377063.6301
-87577006.1338
-97354741.3217
-104597508.127
-109962520.576
-113936603.872
-116880369.276
-119060936.242

raw materials

IRR
-2
-1
0
1
2

capacity
29%
27.80%
26%
24.60%
22.50%

24.87%
25.6%
26%
27%
27.60%

ct Price

1%

Raw materials
0%

Parameter variation

Capacity
1%

2%

3%