Ingersoll Rand System Automation

X8I Product Introduction

Webcast launch 2008

Ingersoll Rand System Automation X Series

Agenda

Why system control?

X8I product introduction
Features and functionality
Connectivity & Architecture
Marketing documentation
Support documentation
Availability and launch

2 Controls & Automation

System Automation
Why System Control?
Common findings with
unmanaged systems:
More compressors are
running than required
The wrong combination of
compressors are running
Actual m/min demand

System pressure is much

higher than required

As much as 20%-60% of the energy used to operate

typical compressed air systemsis wasted!

3 Controls & Automation

System Automation
X8I Market Positioning and Opportunity
Advanced system control
High value/low cost
Standard to custom configurations
Leverage Nirvana efficiency attributes
Easy to install, setup and operate
2-8 unit compressor installations
Multi-unit new installations
Nirvana addition to existing system
Optimizing retrofit for existing system
16,000+ installations have multiple 7.5-350 kW compressors
more every day!
4 Controls & Automation

X8I Product Introduction

Controls up to 8 Compressors
Microprocessor or electro-pneumatic
Ingersoll Rand or competitive
Nirvana 5.5 160 kW
Any combination or configuration
Energy Control Mode
Automatic sequence selection
High value features & functionality

Replaces
IEO & ISM
5 Controls & Automation

System Automation
Control Objective
1. Operate compressors only as needed
Key controller functionality
Single point pressure control
Common control set points
Anti-cycling control
Real time schedules
System standby mode
System pre-fill
Energy reduction & increased reliability
6 Controls & Automation

System Automation
Control Objective
2. Leverage the most efficient trim control Nirvana VSD

Key controller functionality

Base load & trim - FILO

Energy reduction & increased reliability

7 Controls & Automation

Multiple Nirvana 5.5 160kW

Bolt-on VFD integration

30 millisecond scan rate

Priority sequence selection

System Automation
Control Objective
3. Operate the most efficient set of compressors
Key controller functionality
Energy Control Mode
Ingersoll Rand or Competitive
Multiple Nirvana and Bolt-on
VFD
Programmable compressor
and compressor group priority

Energy reduction & increased reliability

8 Controls & Automation

System Automation
Control Objective
4. Maintain tight and repeatable pressure control
Key controller functionality
Single point pressure control
Common control set points
30 millisecond scan rate
Multiple pressure profiles

Increase in Pressure

Energy reduction & increased reliability

9 Controls & Automation

System Automation
Control Objective
5. Provide system reliability

10 Controls & Automation

X8I Product Introduction

More Features and Benefits
Additional X8I functionality:

11 Controls & Automation

Custom sequence programming

Equal hours scheduling
Power outage restart
Controller failure revert to local
Network Communication
System Component monitoring &
control
Pressure control up to
1000 psig (70 bar)
Auxiliary input and output
field configurable
IP65/NEMA 4 enclosure

X8I Product Introduction

Questions?

Moving on to:
Compressor Connectivity
and System Architecture

12 Controls & Automation

X8I Compressor control interface/integration

Nirvana rotary 20 hp (15 kW) and above

Nirvana

-RS485 Network

Nirvana 7.5 15 hp (5.5-12 kW)

-Hardwire direct connect
IntelliSys
All IntelliSys controlled compressors
-RS485 Network

R- Series
Direct Connect
over RS 485
Network

Competitor X or Press. Sw. Control

S3 controlled compressors will direct

connect to the X8I
-RS485 Network

All competitive compressors

And ALL pressure switch controlled
compressors .
-Hardwire direct connect

13 Controls & Automation

X8I Control Architecture

Ingersoll Rand Compressors: Connected over a RS485
RS485 Communication Network (1219m / 4000 ft. Max)

X8I System Controller

Up to 8 Ingersoll Rand Fixed-speed or Nirvana Compressors

Competitive or Pressure Switch Compressors: Hardwire Connection

X8I System Controller
RS485 Cable (10m / 33 ft. Max)

Hardwire
Direct Connection
(100m / 330 ft. Max)

Up to 4 Mixed Manufacturer Compressors

14 Controls & Automation

Hardwire
Direct Connection
(100m / 330 ft. Max)

Up to 4 Mixed Manufacturer Compressors

X8I Control Architecture

Ingersoll Rand & Competitive (or Pressure Switch) Compressors:
Connected over RS485 and Hardwire
X8I System Controller 8 Compressor Integration

RS485 Communication Network (1219m / 4000 ft. Max)

Ingersoll Rand Fixed-speed or Nirvana Compressors

Hardwire Direct Connection

(100m / 330 ft. Max)

Mixed Manufacturer
Compressors

Management of 8 compressors in any combination

regardless of connection strategy

15 Controls & Automation

Ingersoll Rand Automation

RS485 Communication Network (1219m 4000 ft. Max)

X8I System Controller

Up to 8 Ingersoll Rand Fixed-speed or Nirvana Compressors

Optional:

Optional:

Optional:

Optional:

Bolt-on VSD

Remote Expansion

Networked I/O

Network Integration for

Compressors with
Add-on VSD

Network Integration of up to
2 Mixed Manufacturer
Compressors (ir-PCB
Hardwire Connection)

Configurable:
8 Digital Inputs
6 Digital Outputs
4 Analog Inputs

Communication
Gateway

From VSD Pressure

Transducer
To VSD Pressure
Transducer Input

C0
4
C0
2
C0
1

E
E
L
D
L
D

C0
3

2
1

ir-PCB

16 Controls & Automation

IR- 485 to
Modbus RTU

Full Range of Sales Documentation

Brochure
Functional Specs
Comparisons

17 Controls & Automation

Full Range of Support Documentation

Application & Integration
System Automation X- Series
Interconnect Manual

Set-up
System Automation X8I
Quick Set-up Manual
Operations
System Automation X8I
Operators Manual - X8I
Operators Manual - Opt
Service Training
Training Overview - CD
Tech 350 - Classroom

20 Controls & Automation

Sales Library Information

Brochure (CCN-38455283)
Detailed Specifications
Quick Set-up Guide
Operations Manual
Interconnection Guide
Competitive comparison
Pricing

http://www.iremea.com/esa%20web/Index.asp

21 Controls & Automation

X- Series Automation - Summary

Position
Control Type
Number of Compressors
Nirvana
Control Scheme
Sequence Selection
Interconnection
Interface
Wiring Distance - Hardwire
Cable Distance - RS485
Remote Communication
Bolt-on VFD
Remote Hardwired Compressors
System Instrumentation

22 Controls & Automation

X4I System Controller

X8I System Controller

Entry Level

Advanced

Positive Displacement
4
5.5-30 kW only
FILO, FIFO, E.H.R
Programmable
Hardwire
IR-PCB
330 ft (100 M)
N/A
N/A
N/A
N/A
N/A

Positive Displacement
8
All Nirvana
ENER, FILO, E.H.R
Automatic & Programmable
RS485 & Hardwire
IR-485, IRV-485, IR-PCB
330 ft. (100 M)
4000 ft. (1219 M)
Option - System Gateway
Option - VFD Module
Option - EX Module
Option - IO Module

System Automation
Summary

Unmanaged systems
contribute to high operating
costs and compromised reliability
Large opportunity to create
customer value through system
control applications
High value product is now available
from Ingersoll Rand

23 Controls & Automation