110966

Commercial Vehicle Business Unit
Product Spare Parts Catalogue
Model
FULL FORWARD CONTROL CHASSIS WITH TILT CAB AND HIGH DECK LOAD BODY 4X2
RHD,GBS-550 GEAR BOX 330 DIA CLUTCH,497 TCIC BS-III CRDI ENGINE, 12
VOLTS,WHEEL BASE 4200 MM,WITH POWER STEERING
Model Category
ICV : (9 TONS TO 11 TONS)
VC No
21906742000R
Chassis Type
457056
Engine Type
497 TCIC BS-III CRDi ENGINE
Fuel Type
Updated on: Wed Mar 18 2015 19:20:30
INSTRUCTIONS
Refer Variant Table Matrix for correct applicability
The designation Left and Right as well as Front and Rear refer to the driving direction
The indication First, Second (e.g. Cross member of frame ) are counter from the radiator side
The word Optional in the remarks column against an item having two or more part numbers indicates that
depending or availability , the item will be supplied under any one of these part numbers
The designation AR in column Quantity stands for As Required
The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.
The parts fitted on the vehicle are subject to modification without prior notice.
This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.
Any Correspondence relating to this Parts List be made to:
Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.
WHEN ORDERING PARTS, PLEASE INDICATE
Chassis Type and Chassis Number
Engine Type and Engine Number
Part No. - See Column PART NUMBER
Precise Description - See Column DESCRIPTION
WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER
Gear Box Unit No. Rear Axle Unit No. Steering Unit No. Please refer to online version for the latest updates.
Table Of Contents
Table Of Contents ..................................................................................................................................................... 1
ENGINE ..................................................................................................................................................................... 3
2527354100R.01-ENGINE ........................................................................................................................................................................................................................... 3
2527354100R.02-HALF BLOCK AND LONG BLOCK .............................................................................................................................................................................. 4
2527354100R.03-ENGINE GASKET KIT ................................................................................................................................................................................................... 5
2527354101R.01-CYLINDER BLOCK ........................................................................................................................................................................................................ 6
2527354101R.02-CYLINDER HEAD AND COVER ................................................................................................................................................................................. 8
2527354101R.03-AIR INTAKE ELBOW / OIL SEPARATOR / INJECTOR ............................................................................................................................................ 10
2527450105R.01A-ENGINE TIMING ........................................................................................................................................................................................................ 11
2527450107R.01-FUEL INJECTION EQUIPMENT ............................................................................................................................................................................... 13
2527450109R.01-FUEL FILTER ................................................................................................................................................................................................................ 15
2527450113R.01-AIR COMPRESSOR .................................................................................................................................................................................................... 16
2527354114R.01-EXHAUST MANIFOLD AND EGR ............................................................................................................................................................................. 18
2527354114R.02-TURBOCHARGER AND INTERCOOLER ............................................................................................................................................................... 20
2527450115R.01A-STARTER MOTOR AND ALTERNATOR ................................................................................................................................................................ 21
2190613616R.01-ECU (ELECTRONIC CONTROL UNIT) ................................................................................................................................................................... 22
2527450118R.01A-ENGINE LUBRICATION ............................................................................................................................................................................................ 23
2527450118R.02-OIL COOLER ................................................................................................................................................................................................................. 24
2527450118R.03-PISTON COOLING ....................................................................................................................................................................................................... 25
2527450118R.04-OIL COOLER AND COVER ........................................................................................................................................................................................ 26
2527450120R.01A-WATER PUMP ........................................................................................................................................................................................................... 27
2527450121R.01-AIR FILTER ................................................................................................................................................................................................................... 28
2527450123R.01-POWER STEERING PUMP FITMENT ..................................................................................................................................................................... 30
2190184224R.01-ENGINE SUSPENSION .............................................................................................................................................................................................. 31
2527450103R.01B-MOVING PARTS ........................................................................................................................................................................................................ 32
CLUTCH .................................................................................................................................................................. 35
2724031925R.01-CLUTCH (330 DIA) ...................................................................................................................................................................................................... 35
GEARBOX ............................................................................................................................................................... 37
2855012726R.01-GEARBOX HOUSING AND COVER ......................................................................................................................................................................... 37
2855012726R.02-TOP COVER ................................................................................................................................................................................................................. 40
2855012726R.03-GEAR SHIFTING SYSTEM ........................................................................................................................................................................................ 42
2855012726R.04-MAIN SHAFT ................................................................................................................................................................................................................ 44
2855012726R.05-COUNTER SHAFT ...................................................................................................................................................................................................... 46
2855012726R.06-DRIVE SHAFT .............................................................................................................................................................................................................. 48
2855012726R.07-GEAR SHIFT LINKAGES ............................................................................................................................................................................................ 49
CONTROLS ............................................................................................................................................................. 50
2190184229R.01-CONTROLS .................................................................................................................................................................................................................. 50
ACCELERATOR ...................................................................................................................................................... 54
2641613430R.01-ACCELERATOR CONTROL ...................................................................................................................................................................................... 54
FRAME .................................................................................................................................................................... 55
2190184231R.01-FRAME .......................................................................................................................................................................................................................... 55
2190184231R.02-FRT AND REAR UNDERRUN PROTECTIVE DEVICE ........................................................................................................................................ 57
SUSPENSION ......................................................................................................................................................... 58
2153413632R.01B-FRONT SPRING AND SUSPENSION ................................................................................................................................................................... 58
2153413632R.02C-FRONT SHOCK ABSORBERR .............................................................................................................................................................................. 59
2153413632R.03C-REAR SPRING AND SUSPENSION ...................................................................................................................................................................... 60
FRONT AXLE .......................................................................................................................................................... 62

2153963633R.01-FRONT AXLE ............................................................................................................................................................................................................... 62
2153963633R.02-FRONT WHEEL BRAKE ............................................................................................................................................................................................. 67
REAR AXLE ............................................................................................................................................................. 69

2730020135R.01-REAR AXLE .................................................................................................................................................................................................................. 69
2730020135R.02-REAR WHEEL BRAKE ................................................................................................................................................................................................ 73
WHEELS ................................................................................................................................................................. 75
2153984240R.01-WHEELS AND SPARE WHEEL CARRIER ............................................................................................................................................................... 75
PROPELLER SHAFT ............................................................................................................................................... 76

2190184241R.01-PROPELLER SHAFT ................................................................................................................................................................................................... 76
BRAKES .................................................................................................................................................................. 77
2190094243R.01-BRAKE AGGREGATES AND PIPE LINES ................................................................................................................................................................ 77
2190094243R.02-FRONT BRAKE CHAMBER ....................................................................................................................................................................................... 80
2190094243R.03-SPRING BRAKE ACTUATOR .................................................................................................................................................................................... 81
2190094243R.04-FRONT AND REAR SLACK ADJUSTER ................................................................................................................................................................. 82
2190094243R.05-DRYING & DISTRIBUTION UNIT ............................................................................................................................................................................. 83
2190094243R.06-HAND BRAKE VALVE .................................................................................................................................................................................................. 85
Items without Part No. are not serv iced.
Page 1 of 122

FULL FORWARD CONTROL CHASSIS WITH TILT CAB AND HIGH DECK LOAD BODY 4X2 RHD,GBS-550 GEAR BOX 330 DIA
CLUTCH,497 TCIC BS-III CRDI ENGINE, 12 VOLTS,WHEEL BASE 4200 MM,WITH POWER STEERING
2190094243R.07-DUAL BRAKE VALVE ................................................................................................................................................................................................... 86

2190094243R.08-QUICK RELEASE VALVE ............................................................................................................................................................................................. 88
2190094243R.09-RELAY VALVE ................................................................................................................................................................................................................ 89
STEERING .............................................................................................................................................................. 90
2153824246R.01-STEERING LINKAGE .................................................................................................................................................................................................. 90
2153824246R.02B-STEERING AGGREGATES AND PIPE LINES ....................................................................................................................................................... 91
2153824246R.03A-POWER STEERING PUMP ..................................................................................................................................................................................... 92
2153824246R.04B-PLASTIC HYDRAULIC RESERVOIR ..................................................................................................................................................................... 93
2153824246R.05-POWER STEERING GEAR BOX ............................................................................................................................................................................... 94
FUEL SYSTEM ....................................................................................................................................................... 95

2190184247R.01-FUEL SYSTEM ............................................................................................................................................................................................................. 95
EXHAUST SYSTEM ................................................................................................................................................ 96

2190613649R.01-EXHAUST SYSTEM .................................................................................................................................................................................................... 96
RADIATOR .............................................................................................................................................................. 97
2527450150R.01-RADIATOR AND MOUNTING ................................................................................................................................................................................... 97
2527450150R.02-RADIATOR HOSE CONNECTION ............................................................................................................................................................................ 98
ELECTRICALS ........................................................................................................................................................ 99
2190674254R.01-LIGHT AND SIGNAL SYSTEM ................................................................................................................................................................................... 99
2190674254R.02-INSTRUMENT CLUSTER ........................................................................................................................................................................................ 102
BODY .................................................................................................................................................................... 103

2673330167R.01A-WINDSHIELD GLASS ............................................................................................................................................................................................. 103
2673800468R.01-DASHBOARD ............................................................................................................................................................................................................. 104
2153413672R.01A-DOOR ....................................................................................................................................................................................................................... 106
2153413672R.02-DOOR LOCK .............................................................................................................................................................................................................. 108
2153413672R.03-WINDING REGULATOR AND GLASS .................................................................................................................................................................... 109
2673010175R.01A-CENTRE FLAP ......................................................................................................................................................................................................... 110
2673801781R.01-INTERNAL AND EXTERNAL FITMENTS ............................................................................................................................................................... 111
2064023682R.01A-WIPER MOTOR AND LINKAGES .......................................................................................................................................................................... 113
2153013883R.01-VENTILATION ............................................................................................................................................................................................................. 114
2064013688R.01B-BUMPER ................................................................................................................................................................................................................... 115
2673800589R.01-CAB MOUNTING (FRONT) ..................................................................................................................................................................................... 116
2673800589R.02-CAB MOUNTING (REAR) ........................................................................................................................................................................................ 117
2673800589R.03-MUDGUARD AND MUDFLAP ................................................................................................................................................................................. 118
2673800591R.01B-SEAT AND SEAT BELTS .......................................................................................................................................................................................... 119
2673801760R.01-CAB .............................................................................................................................................................................................................................. 120
LOAD BODY .......................................................................................................................................................... 121

2228044270R.01-LOAD BODY ............................................................................................................................................................................................................... 121
Page 2 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.01-ENGINE )

Fig.
Part No
Part Description
252701010135
ASSY ENG COMPLETE 497 CRDI BS-III
Qty
Remarks
1
Updated on : Wed Mar 18 2015 19:20:30

Page 3 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.02-HALF BLOCK AND LONG BLOCK )
Fig.
Part No
Part Description
252700990116
ASSY HALF BLOCK (497 BS-IV ENGINE)
Qty
1
Remarks
252700990115
ASSY LONG BLOCK 497CR BS-IV

Page 4 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.03-ENGINE GASKET KIT )

Fig.
Part No
Part Description
---------
ENGINE OVERHAUL GASKET KIT (497CR BS-IV)
Qty
1
Remarks
---------
DECARBURIZING GASKET KIT(497 BS-IV)

Page 5 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.01-CYLINDER BLOCK )

Fig.
Part No
Part Description
252701100202
ASSY CYLINDER CRANKCASE W/O CLUTCH HOUSI
Qty
1
Remarks
252701103727
CYLINDER LINER
3219920025
CLAMPING SLEEVE CYL BLOCK
3121881135P
SLEEVE CYL BLOCK
13050910304
CYL PIN 12H8X30
3520110335
SCREW PLUG
16220710282
SEALING WASHER 18X22
10
3219970020
LOCKING COVER
11
16081001603
SEALING PLUG AM16X1.5
12
16220710258
13
3129910260
CYL PIN CYL HEAD TO CYL BLOCK
14
16081001808
15
252501159910
BOLT FOR MAIN BEARING CAP
16
3520510010
CAMSHAFT BEARING NO 1
17
252305113101
CAMSHAFT BUSH
18
252701130125
ASSY.OILSUMP W/O DIPSTICK FLANGES
19
253401130111
ASSY.MAGNETIC DRAIN PLUG.
16220710282
21
252301133702
RETAINING FLANGE ON OIL SUMP
22
12520698017
SPRING WASHER B6
23
11323998061
HEX SCREW M6X12
24
3520180380
GASKET
25
252301178501
DOUBLE SOCKET
26
11342296035
SCREW M8X20 8.8
27
252301130114
ASSY COMBI SCREW
1
10
2
12

Page 6 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.01-CYLINDER BLOCK )

Fig.
Part No
Part Description
28
252701130141
ASSY.GASKET OIL SUMP W/BEED
Qty
1
Remarks
29
252701170174
ASSY. DIPSTICK TUBE COMPLETE
30
252701170172
ASSY. OIL DIPSTICK COMPLETE
32
252701140144
ASSY TIMING GEAR HOUSING WITH BOTTOM COVER
33
---------
GASKET (TGH TO BLOCK)
34
3129940310
LOCKING PLATE
35
252501143805
COVER FRONT TIMING GEAR HOUSING
252501147705
FRONT COVER DAMPER
36
252701145305
GASKET (TGH COVER)
37
253403107801
OIL SEALCRANKSHAFT FRONT(SILICON)
38
252701155310
CYLINDER HEAD GASKET
39
252701140102
ASSY PUSH ROD CHAMBER COVER
40
252701145303
GASKETPUSHROD CHAMBER COVER.
41
13050909250
CYL PIN 10H8X25
42
252515209903
CAM PHASE SENSOR
43
253401140119
ASSY. PLUG (TIMING GEAR HOUSING)

Page 7 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.02-CYLINDER HEAD AND COVER )

Fig.
Part No
Part Description
252701150225
ASSY CYLINDER HEAD WITH VALVES
Qty
1 FOR SELECTION
Remarks
252701150226
ASSY CYLINDER HEAD WITHOUT VALVE
1 FOR SELECTION
253401153204
SEAT PLUG (ON CYL.HEAD)
254701108205
CORE PLUG 20 DIA.
16081803009
PLUG MC 30X1.5
16081802401
PLUG MC 24X1.5
885401172525
SET OF VALVE SEAT RING
---------
CONSISTS OF:
---------
VALVE SEAT RING INLET BS-III NORMAL
---------
VALVE SEAT RING-EXHAUST(CNG)-NORMAL
885405052534
SET VALVE GUIDES
---------
CONSISTS OF:
---------
VALVE GUIDE INLET STD 15 S7D
10
---------
VALVE GUIDEEXHAUST (STD)
---------
SET OF VALVE SEAL
---------
CONSISTS OF:
11
---------
VALVE GUIDE SEAL INLET
12
---------
VALVE GUIDE SEAL EXH
13
3220530420
VALVE SPRING
14
3529902040
VALVE SPRING WASHER
15
252505155102
LOCK RETAINER VALVE SPRING
16
3120530127
VALVE SPRING LOCK HALF
---------
SET OF VALVE
---------
CONSISTS OF:
---------
INLET VALVE : 697 EURO IV
17
8
16
1
4

Page 8 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.02-CYLINDER HEAD AND COVER )

Fig.
Part No
Part Description
18
---------
EXH.VALVE (TUFFTRIDEDSAROD ENG)
Qty
4
Remarks
19
253405158701
VALVE SPRING (INNER)
20
253405158702
VALVE SPRING (OUTER)
23
252701150229
ASSY CYLINDER HEAD COVER (ALUMINIUM SIDE)
24
253401155333
GASKET(INTAKE MANI.CUM HEAD COVER)
25
279001150113
ASSY.CAP (FOR CYL.HEAD COVER)
254701155325
GASKET FOR CAP
253401158808
HEX FLANGE BOLT (M8X147L)
253401158810
HEX FLANGE BOLT (M8X59L)
253401158809
HEX FLANGE BOLT (M8X 122L)
11323998215
HEX SCREW M6X25
16220710126
SEALING WASHER 8X14

Page 9 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.03-AIR INTAKE ELBOW / OIL SEPARATOR / INJECTOR )
Fig.
Part No
Part Description
252703113707
FLYWHEEL HOUSING
Qty
1
Remarks
252515209902
SPEED SENSOR
0422510004J
CLUTCH COVER HOUSING UPPER
252325106701
PIN
252501160141
INJECTOR ASSEMBLY
252701165101
CLAW : INJECTOR OUTSIDE COVER
252501159912
HEX COLLAR BOLT (WITH RELIEF GROOVE)
252701170191
ASSEMBLY OIL MIST SEPARATOR
252701175815
RUBBER HOSE (CYL. HEAD COVER TO OMS)
14300512381
SPRING BAND CLAMP 38DX12W
10
14300512233
11
252701170184
ASSY.TUBE (CYL.HEAD COVER TO OMS)
12
252701175814
RUBBER HOSE (OMS TO OIL SUMP)
13
14300512195
15
252701170187
ASSY TUBE WITH CLAMP (OMS TO OIL SUMP)
16
570901175803
RUBBER HOSE (OMS TO OIL SUMP)
17
252518170209
ASSY. ADAPTER (OIL RETURN)
18
16220710347
19
252718175814
RUBBER HOSE(TC TO CYL.BLOCK)
20
254720124214
HOSE CLAMP ( 32 DIA.)
21
252701175816
RUBBER HOSE (OMS OUTLET)
22
252701153845
AIR INTAKE ELBOW : 497 BSIV
23
252701155315
GASKET (AIR INTAKE ELBOW)
4
17

Page 10 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450105R.01A-ENGINE TIMING )

Fig.
Part No
Part Description
252705100112
ASSY CAMSHAFT W CYL PIN:NORMAL
Qty
1
Remarks
253405106701
CYLINDER PIN (CAM SHAFT)
252507130123
ASSY CAM SHAFT GEAR AND DRIVE GEAR(FIP) WITH HI
---------
CAMSHAFT GEAR (HIGH MODULE)
252707135401
DRIVE GEAR (FIP)
11341506257
HEX FL SCR M6X25
252505103201
BOLT (CAM SHAFT GEAR MTG)
12
3520520762
THRUST WASHER
15
3129900004
HEX SCREW
19
3520510062
BUTTING RING
21
252305105901
PARALLEL KEY
30
253405139902
VALVE TAPPET INLET & EXHAUST STD
32
3520540205
VALVE PUSH ROD INLET & EXHAUST
35
3520501033
ASSY ROCKER ARM LEFT WITH BUSH
36
3520500634
ASSY ROCKER ARM RIGHT WITH BUSH
37
3120550050
BUSH
38
252305146701
BALL END TAPPET ADJUSTER
42
3129900251
HEX NUT (BALL PIN ROCKER ARM)
44
3129930701
SPRING LONG
253405140101
ASSY ROCKER ARM SHAFT WITH ARMS COMPLETE
48
252705147901
ASSY. ROCKER ARM SHAFT
49
17071001407
SEALING CAP 14
52
3120550653
CONNECTING NIPPLE INSIDE
53
3129934701
SPRING CONNECTING NIPPLE
54
3120550553
CONNECTING NIPPLE OUTSIDE

Page 11 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450105R.01A-ENGINE TIMING )

Fig.
Part No
Part Description
58
3520550610
ROCKER ARM SUPPORT NO:1
Qty
1
Remarks
60
3520550410
ROCKER ARM SUPPORT NO:2,5,6
62
3520550510
ROCKER ARM SUPPORT NO:3,4
65
3120550171
BOLT (ROCKER ARM)
69
11433206101
GRUB SCREW EM6X10
72
3129930005
SPRING SHORT
885405032534
SET OF CAMSHAFT BEARING STD,
---------
CONSIST OF :
---------
CAMSHAFT BEARING NO. 1
---------
CAMSHAFT BEARING NO. 2, 3

Page 12 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450107R.01-FUEL INJECTION EQUIPMENT )

Fig. Part No
Part Description
252707120107
ASSY FUEL INJECTION PUMP CB18(497 BSIV)N
Qty Remarks
1
252507123708
SUPPORT (FOR FUEL INJECTION PUMP CB:18)
12520698025
SPRING WASHER B8
252507125302
GASKET (FIP SUPPORT PLATE TO TGH)
252507135403
INJECTION PUMP GEAR FOR CB18 PUMP
254707129201
HARDENED WASHER
12520698025
SPRING WASHER B8
---------
HEX SCREW M8X32
10
11324196023
HEX SCREW M8X20
11
252707140187
ASSY FUEL RAIL (497 EUROIV)
12
289472301604
TORX SCREW M8 X 28
13
252707140194
SET ASSY HP LINE 1&2 (PUMP TO RAIL) WITH CLAMPS
14
252707140195
ASSY FUEL PRESSURE LINE-1(BENT)
15
252707140196
ASSY FUEL PRESSURE LINE-2(BENT)
16
253407147503
ISOLATOR PLASTIC (TWO HP LINES)
18
12051500600
HEX NUT M6
19
252707140193
SET ASSY HP LINE CB18 PUMP
20
---------
ASSY.FUEL PRESSURE LINE1(BENT)RAIL T INJN
1 NOT SERVISED LOOSE
21
---------
ASSY FUEL PRESSURE LINE2(BENT)RAIL T INJN
22
---------
23
---------
24
252707143305
BRACKET(HP LINE SUPPORT) (MTG ON EGR COOLER)
25
11341508357
HEX FL SCR M8X35
11071710451
HEX FL BOLT M10X45
27
252707143307
BRACKET (HP LINE SUPPORT) (MTG ON PSTG MTG BRACKET)

Page 13 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450107R.01-FUEL INJECTION EQUIPMENT )

Fig.
Part No
Part Description
28
252709120203
ASSY INJECTOR LEAKOFF LINE
Qty
1
Remarks
29
---------
ORING
30
252709124203
CLAMP (FOR OVERFLOW LINE)
31
252707148205
BRACKET(FOR OVERFLOW LINE)
32
---------
ASSY BRACKET ( FOR OVERFLOW LINE )
33
---------
CLAMP ( ASSY OVERFLOW LINE )
35
252709120208
ASSY BRACKET WITH WELD NUT
36
252509120313
PLASTIC FUEL ACCUMULATOR
37
11077596030
H/FL BOLT M6X20
38
11341710202
HEX FL SCREW M10X20 TS17130 10.9 SS9400
39
252709120211
ASSY OVERFLOW LINE ( FIP TO ACCUMULATOR )
40
252709120213
ASSY OVERFLOW LINE ( RAIL TO ACCUMULATOR )
41
16531999049
PIPE UNION BOLT 10 M14X1.5 TS16405
42
16220510216
SEALING WASHER 14X18 IS3175 AL

Page 14 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450109R.01-FUEL FILTER )

Fig.
Part No
Part Description
252709110126
ASSY FUEL FILTER WITH QUICK FIX TYPE CONNECTOR
Qty
1
Remarks
252709119902
FUEL FILTER BSIV SPIN ON CARTRIDGE
252709119903
WATER LEVEL SENSOR
252709119904
TEMPERATURE SENSOR

Page 15 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450113R.01-AIR COMPRESSOR )

Fig.
Part No
Part Description
3211300416
ASSY CONNECTING ROD AIR COMPRESSOR
Qty
1
Remarks
885413102534
CONNECTING ROD BUSH
3211310171
CON ROD SCREW.
3129900251
HEX NUT (BALL PIN ROCKER ARM)
885413062534
SET A/C CON ROD BEARING
252713140101
ASSY.PISTON N9NORMAL M/SESCORTS
---------
PISTON N1 (BORE DIA.77.01)M/S ESCORTS
1 NOT SERVICED LOOSE
252513140101
SET PISTON RING STD 77D
10
3221310022
PISTON PIN
11
14580601619
INT CIRCLIP 16X1 TS17636S1
12
252713100109
ASSY.CYLINDER HEAD(M/S SUNDARAM CLAYTON)N
13
252313105302
GASKET(FOR 77 DIA.A.C.HEAD TO CYLSLEEVE)N
1 VALID TILL NOV 2013
252713105317
GASKET
1 VALID FROM DEC 2013
14
252713103711
CYLINDER SLEEVE.
15
252713105312
GASKET CYLINDER SLEEVE CYL BLOCK
16
3529900604
HEX HEAD COLLER BOLT
17
12520698025
SPRING WASHER B8 IS3063 SS84518C
18
16420801509
COUPLING BODY L15 IS9390 SS84518C
19
16500802204
ELBOW K15 M22X1.5 TS16558
20
12056102203
LOCK NUT M22X1.5 TS17408 SS84518C
21
252713130118
ASSY PIPE (WITH CRIMP HOSE)
22
252713130117
ASSY PIPE WITH FERRULE (AIR COMPRESSOR INLET)
23
252713130116
ASSY PIPE WITH FERRULE (AIR FILTER SIDE)
24
252713130119
ASSY BRACKET WITH WELD NUT (A/C INLET PIPE)
25
252713134207
CLAMP

Page 16 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450113R.01-AIR COMPRESSOR )

Fig.
Part No
Part Description
26
254715134202
Qty
Remarks
2

Page 17 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354114R.01-EXHAUST MANIFOLD AND EGR )

Fig.
Part No
Part Description
252714110153
ASSEMBLY EGR COOLER(CAST) WITH VALVE
Qty
1
Remarks
252514110235
ASSY EGR COOLER(CAST)
252514115314
GASKET (EGR COOLER TO EGR VALVE)
570614110104
ASSY EGR VALVE (PIERBURG)
252714700101
ASSY COOLANT INLET LINE(OIL C.V. TO EGR)
16151702205
COUPLING NUT L22
16261002209
FERRULE L22 TS16592
254720124214
10
252514115313
GASKET (EGR PIPE FLANGE TO EGR VALVE)
11
252714110143
ASSY EGR PIPE (FROM MANIFOLD )
12
252714113703
EGR CAST PIPE(EGR PIPE TO EGR VALVE)
13
252714110144
ASSY EGR PIPE (EGR COOLER TO ELBOW)
14
252714700103
ASSY.COOLANT OULET LINE(EGR V. TO UCWL)
279001159202
SEALING WASHER (FOR CYL.HEAD COVER MTG.)
15
278850108001
BLEEDING SCREW (UPPER COOLING LINE)
16
---------
CLAMP EGR LINE
17
12460500646
BRIGHT WASHER 6.4
18
11341506109
HEX FL SCR M6X10
19
252714113701
EGR MOUNTING BRACKET
20
252714113728
EXHAUST MANIFOLD (497 BSIV)
21
252414115304
GASKET EXHAUST MANIFOLD
22
11071508554
HEX FL BOLT M8X55
23
253414138202
HEAT SHIELD (FOR EXHAUST MANIFOLD)
24
252701153302
SUPPORT BRACKET (MANIFOLD TO ELBOW)
25
11341508209
HEX FL SCR M8X20

Page 18 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354114R.01-EXHAUST MANIFOLD AND EGR )

Fig.
Part No
Part Description
26
252714110131
ASSY BRACKET (TC INTERMEDIATE PIPE)BSIIIN
Qty
1
Remarks
27
253414130110
ASSY.HEAT SHIELD(SHEET METAL)
28
254914116503
FLANGED CLINCH NUT (TVS)
30
252714604201
P TYPE CLAMP
31
252714603322
SUPPORT BRACKET FOR AIR INTAKE ELBOW PIPE
32
14300512284
32
14300512306

Page 19 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354114R.02-TURBOCHARGER AND INTERCOOLER )

Fig.
Part No
Part Description
252714600193
ASSY PIPE (INTERCOOLER TO HOSE )
Qty
1
Remarks
252714600185
ASSY PIPE (HOSE TO ELBOW)
252714605817
HOSE(ASSY PIPE TO AIR INTAKE ELBOW)
252714115307
GASKETEXH.MANIFOLD TO TURBO CHARGER
252714510138
ASSY TURBOCHARGER
252714113720
INTERMEDIATE PIPE(CAST)TC TO EXH PIPE
252714115304
GASKET (T C TO INTERMEDIATE PIPE )
10
252714603805
ADAPTOR (TC END)
11
252714605820
HOSE (TC TO PIPE)
12
14280598365
HOSE CLAMP TB58 SAE J1508
13
252714605808
HUMP HOSE
14
---------
P TYPE CLAMP
15
252714603318
SUPPORT BRACKET IC TO AIR INTAKE PIPE
16
252714603301
SUPPORT (FOR PIPE TC TO IC)
17
252714604202
P TYPE CLAMP:497 TCIC BS-III
18
252714519902
VEE BAND CLAMP (497 BSIV)
19
252714603810
PIPE ( TC TO IC )
20
252714600179
INTERCOOLER

Page 20 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450115R.01A-STARTER MOTOR AND ALTERNATOR )

Fig.
Part No
Part Description
265115100130
STARTER MOTOR 12V
Qty
1
Remarks
252715108601
SPACER
206754610101
EARTH STRAP
3129941301
LOCKING PLATE
3121550174
BOLT FOR FIXING ALTERNATOR
12460501308
BRIGHT WASHER 13
3129932801
SPRING ALTERNATOR
265115400149
ALTERNATOR 65A
252715140170
ASSY BRACKET ALTERNATOR (WITH VACCUM PUMP)
10
252715140168
ASSY TENSIONING ROD COMPLETE
11
11064010702
HEX BOLT M10X120
12
12520698050
SPRING WASHER B10
13
12140501008
NYLOC NUT M10
14
11341512281
HEX FL SCREW M12X28
15
---------
ASSY CLAMP ROD
1 NOT SERVICED
16
253415144201
CLAMPING PIECE
17
252415146501
CLAMPING NUT
18
12080896024
HEX THIN NUT M12
19
252722125107
ENGINE MOUNTING ARM LEFT.(PAINTED)
20
252720156308
POLY V BELT
264215608201
BRACKET SENSOR WH
264254620104
WIRING HARNESS SENSOR
270554608206
BRACKET FOR NBF PARKING & W/H CLAMPING

Page 21 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2190613616R.01-ECU (ELECTRONIC CONTROL UNIT) )

Fig.
Part No
Part Description
219016100123
CONTAINER (ECU497 CRDI BS3,6.9/5.857)
Qty
1 FROM FEB13
Remarks
219016100119
CONTAINER (ECU 497 TCIC CRDI BS-III-6.9/5.857)
1 UPTO JAN 13
265154210194
ASSY. ECU MOUNTING BRACKET

Page 22 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.01A-ENGINE LUBRICATION )

Fig.
Part No
Part Description
252718100111
ASSY.OIL PUMP WITHOUT STRAINER.
Qty
1
Remarks
3521810401
OIL PUMP HOUSING
252718100112
ASSY.OIL PUMP COVER.
10
252718150115
ASSY STRAINER
11
252318107901
SHAFT DRIVEN GEAR
12
252318105409
OIL PUMP GEAR (DRIVEN)
13
252718107901
DRIVE SHAFT OIL PUMP
14
252318105410
OIL PUMP GEAR DRIVESHAT
15
13650505055
WOODRUFF KEY 3X6.5
16
3121810308
DRIVE GEAR OIL PUMP
3521840329
VALVE HOUSING OIL PR RELIEF VALVE
18
3269930401
SPRING PRESSURE RELIEF VALVE
19
3211810042
PLUNGER (FOR OIL PRESSURE RELIEF VALVE)
20
252718107201
PLUG RELIEF VALVE OIL PUMP
21
3121860080
GASKET
885418012523
KIT, OIL PUMP GEAR
---------
CONSISTS OF :
12
---------
GEAR (DRIVEN)
14
---------
GEAR (DRIVE SHAFT)
---------
OIL FILTER
15
252718130139
ASSY OIL FILTER COMP
16
252718130145
ASSY OIL FILTER ELEMENTT (SPINON)
17
253418135301
GASKET (OIL FILTER TO CYL BLOCK)

Page 23 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.02-OIL COOLER )

Fig.
Part No
Part Description
252718170169
ASSY OIL COOLER (M/S POSH) (PLATE TYPE HEAT EXCHA
Qty
1
Remarks
252118175302
GASKET (ASSY. COOLER ON CYL BLK.)
252718177204
ADAPTOR TC OIL RETURN:BS:III M/S TEL TCN
252518170209
ASSY. ADAPTER (OIL RETURN)
16220710347
SEALING WASHER 22X27 IS3175 CU
252718170127
ASSY OIL LINE(OIL CLER TO TC):MATCHWELL BS:III
16531999049
PIPE UNION BOLT 10 M14X1.5
16220710215
16531999031
PIPE UNION BOLT 8 M12X1.5 TS16405
16220710177
SEALING WASHER 12X15.5 IS3175 CU
11
265454509913
LOW OIL PRESSURE SWITCH
17
252718130154
ASSY OIL LINE (OIL FILTER TO FIP)
18
16531999022
PIPE UN BOLT 6 M10X1 TS16405 SS8451S2Y
19
265442809201
GASKET

Page 24 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.03-PISTON COOLING )

Fig.
Part No
Part Description
252518170160
ASSY PISTON COOLING NOZZLE WITH DOWEL PIN
Qty
4
Remarks
252518170150
ASSY RELIEF VALVE
252518179201
SEALING WASHER
252518179202
SEALING WASHER

Page 25 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.04-OIL COOLER AND COVER )

Fig.
Part No
Part Description
252718170169
ASSY OIL COOLER (M/S POSH) (PLATE TYPE HEAT EXCHA
Qty
1
Remarks
252718173809
OIL COOLER COVER (M/S POSH)
252118175301
GASKET (COVER ON OIL COOLER)
252118173701
OIL COOLER
3129932601
PRESSURE SPRING PR RELIEF VALVE
16220710347
252518177201
SCREW PLUG
3121881579
GASKET:OIL COOLER COVER.
11324196023
HEX SCREW M8X20 IS1364P210.9SS8451S2YH
10
252518173709
MALE STUD ELBOW BODY
11
12056102602
LOCK NUT M26X1.5 TS17408SS84518C
12
16220510429
SEALING WASHER 26X31 IS3175 AL
15950101706
BALL 17 DIA GRADE20 IS2898
15
16081001000
SEALING PLUG AM10X1 TS16460 SS8451S2Y
16220610148
SEALING WASHER A10X14 DIN 7603 ST

Page 26 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450120R.01A-WATER PUMP )

Fig.
Part No
Part Description
252520100150
ASSY. WATER PUMP WITH ADAPTOR
Qty
1
Remarks
252720147023
WATER PUMP PULLEY
252750115816
RUBBER HOSE(THERMOSTATE TO FILLER PIPE)
252520105301
GASKET(WATER PUMP)
11071710400
H/FL BOLT M10X40
252520140153
ASSY VISCOUS FAN (550 DIA)
252520140154
ASSY JET RING FAN
252520140155
ASSY VISCOUS COUPLING FOR JET RING FAN
11631407252
STUD AM8X25
12301500805
HEX FL NUT AM8
12
252720120208
ASSY. UPPER WATER COOLING PIPE (FABRICATED)
13
16220510216
14
263254209903
TEMPERATURE TRANSDUCER
15
252720125301
GASKET (UPPER COOLING WATER LINE)
16
252720120194
ASSY THERMOSTAT
17
252750115815
RUBBER HOSE (UWCL TO THERMOSTAT)
18
254750104221
19
252750115814
RUBBER HOSE (TS TO WATER PUMP)
20
252750104208
HOSE CLMAP (34 DIA.)
21
254750104222
22
0281002209
WATER TEMP SENSOR
23
11342296035
SCREW M8X20
24
14550502802
EXT.CIRCLIP 28X2H
252520990116
WATER PUMP REPAIR KIT (MAJOR)
252520990117
WATER PUMP REPAIR KIT (MINOR)

Page 27 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450121R.01-AIR FILTER )

Fig.
Part No
Part Description
252709140151
AIR INTAKE SYSTEM (497 BS-IV)
Qty
1
Remarks
252709130316
T BOLT TYPE HOSE CLAMP TB 90
252709145829
REDUCER HOSE (AIR FILTER TO PIPE)
252709140156
ASSY BRACKET WITH PIPE
---------
ASSY PIPE
---------
ASSY BRACKET
252709140157
ASSY BRACKET WITH PIPE
---------
STRAP & RUBBER ASSY
10
---------
PIPE (HMF SENSOR TO TC)
11
252709130321
12
252709145831
REDUCER HOSE (PIPE TO TC)
13
252709130319
T BOLT TYPE HOSE CLAMP TB108
14
252709135879
STRAIGHT HOSE
15
252709140203
ASSY AIR INLET DUCT(PLASTIC)
16
252709145830
HOSE (HMF SENSOR TO PIPE)
17
252709130360
18
254709139918
SERVICE INDICATOR
252709138247
BRACKET (SERVICE INDICATOR MOUNTING).
278609139921
ADAPTOR
19
252709130317
ASSY AIR CLEANER WITH MTG.BKT
20
252515209904
MASS AIR FLOW SENSOR (HFM7)
21
252709130329
ELEM.AIR CLEANER(PRIMARY)
22
252709130330
ELEM.AIR CLEANER(SAFETY)
23
252709134209
AIR CLEANER MTG. BKT
24
252709136301
RUBBER BUFFER

Page 28 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450121R.01-AIR FILTER )

Fig.
Part No
Part Description
25
252709133354
SUPPORT BRACKET (HMF SENSOR PIPE MTG)
Qty
1
Remarks
26
252709133356
SUPPORT BRACKET(AIR INTAKE PIPE)
28
252713134206
CLAMP
252701170170
ASSY BKT DIPSTIC MTG

Page 29 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450123R.01-POWER STEERING PUMP FITMENT )

Fig.
Part No
Part Description
252723403709
BRACKET :POWER STEERING MOUNTING
Qty
1
Remarks
257323100101
Z F STEERING PUMP
11071710451
HEX FL BOLT M10X45
252723407024
PULLEY POWER STG
12520696022
SPRING WASHER B14
12051699058
HEX NUT M14X1.5
252523146307
V BELT COGGED (1015 MM)
10
252723400143
ASSY CLAMP ROD
11
254015404201
CLAMPING PIECE
12
252415146501
CLAMPING NUT
13
12080896024
HEX THIN NUT M12
14
11071510508
HEX FL BOLT M10X50
15
12051598073
HEX NUT M10
16
11071510753
HEXFL BOLT M10X75
17
252723403711
BRACKET (FOR MTG POWER STEERING)
18
252723116701
PIVOT PIN

Page 30 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2190184224R.01-ENGINE SUSPENSION )

Fig.
Part No
Part Description
219024200104
ASSY ENGINE MTG BKT RH(TOP)
Qty
1
Remarks
219024200106
ASSY ENGINE MTG BKT LH(TOP)
219024200103
ASSEMBLY ENGINE MTG. BKT RH (BOTTOM)
219024200105
ASSEMBLY ENGINE MTG. BKT LH (BOTTOM)
11064198027
HEX BOLT M12X1.5X35I
264124100110
ASSY.ENGINE MOUNTING FRONT (LH)
264124100109
ASSY.ENGINE MOUNTING FRONT (RH)
264124108211
COVER ENG.MTG.FRONT/RH.
265124109201
TAB WASHER
12080901605
HEX THIN NUT M16X1.5
10
11066812555
HEX BOLT M12X55
11
12520696014
SPRING WASHER B12
12
12460501308
BRIGHT WASHER 13
13
288124200103
ASSLY RUBBER SUPPORT REAR
14
12051696016
HEX NUT M12X1.5
15
12652001309
HARDENED WASHER 13
17
12140501202
NYLOC NUT M12
19
252722125107
ENGINE MOUNTING ARM LEFT
20
252722125108
ENGINE MOUNTING ARM RIGHT
21
11064199112
HEX BOLT M 12X1.5X52
22
11064199058
HEX BOLT M 12X1.5X40
23
12520698050
SPRING WASHER B 10
2
18
2
2
12
4
12

Page 31 of 122

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450103R.01B-MOVING PARTS )

Fig.
Part No
Part Description
---------
CRANKSHAFT
Qty
Remarks
252703100230
ASSY CRANK SHAFT(INTEGRAL) WITH PIN
253403103102
BALL BEARING
3120310533
LOCKING RING CRANKSHAFT
3520520003
CRANK SHAFT GEAR
13650510091
KEY 8X13
252503138201
OIL SLINGER
252703138603
SPACER (SUITABLE FOR OIL SLINGER)
10
252703137018
CRANKSHAFT PULLEY
25
252303138603
THRUST SPACER
30
252303133202
VIBRATION DAMPER LOCK
885403082525
KITSEALING RING C/SHAFT W/LOC.PINS,
---------
CONSISTS OF:
31
---------
SEALING RING HALF
32
---------
LOCATING PIN
---------
FLYWHEEL
38
252703110137
ASSY FLYWHEEL RING GEAR
39
3520321105
RING GEAR
40
3129940232
LOCKING PLATE
41
3129900301
HEX HEAD BOLT
---------
CONNECTING ROD
57
252503150107
ASSY CONNECTING ROD WITHOUT BRG SHELLS
4 FOR SELECTION
57
252703150124
ASSY CON ROD WBUSH & BOLT :FS:NORMAL
4 FOR SELECTION
885403522534
BUSH SET CONNECTING ROD STD,
---------
CONSISTS OF:

Page 32 of 122


Fig.
Part No
Part Description
58
---------
CONNECTING ROD BUSH STD
61
252503153204
CONNECTING ROD BOLT (FULLY THREADED)
---------
CONNECTING ROD BEARING SET
885403432534
CONNECTING ROD BEARING SET STD,
---------
CONSISTS OF:
---------
CONNECTING ROD BEARING HALF STD
65
885403452534
CONNECTING ROD BEARING SET R/S I,
65
Qty
Remarks
---------
CONSISTS OF:
---------
CONNECTING ROD BEARING HALF R/S I
65
885403462534
CONNECTING ROD BEARING SET R/S II,
---------
CONSISTS OF:
---------
CONNECTING ROD BEARING HALF R/S II
65
885403472534
CONNECTING ROD BEARING SET R/S III,
---------
CONSISTS OF:
---------
CONNECTING ROD BEARING HALF R/S III
65
885403482534
CONNECTING ROD BEARING SET R/S IV ,
---------
CONSISTS OF:
---------
CONNECTING ROD BEARING HALF R/S IV
---------
MAIN BEARING AND THRUST WASHER SET
106
252703120110
SET MAIN BRG UPPER/LOWER:NORMAL
34
---------
MAIN BEARING UPPER NORMAL
35
---------
MAIN BEARING LOWER NORMAL
105
885403762525
SET OF THRUST WASHER STD,
---------
CONSISTS OF:
---------
THRUST WASHER LOWER HALF STD
37

Page 33 of 122


Fig.
Part No
Part Description
36
---------
THRUST WASHER UPPER HALF STD
105
885403772525
SET OF THRUST WASHER R/S I
---------
CONSISTS OF:
37
---------
THRUST WASHER LOWER HALF R/S I
36
---------
THRUST WASHER UPPER HALF R/S I
105
885403782525
SET OF THRUST WASHER R/S II,
---------
CONSISTS OF:
37
---------
THRUST WASHER LOWER HALF R/S II
36
---------
THRUST WASHER UPPER HALF R/S II
---------
PISTON AND PISTON RING SET
252703990195
SET OF BARE PISTON STD W/O RINGS
---------
CONSISTS OF:
70
---------
PISTON NORMAL
75
---------
PISTON PIN
76
---------
CIRCLIP
101
252703990176
SET OF PISTON RING STD
---------
CONSISTS OF:
71
---------
TOP RING
72
---------
INTER STEPPED COMPRESSION RING
73
---------
ASSY.OIL CONTROL RING GROOVE III
100
Qty
Remarks

Page 34 of 122

VC No : 21906742000R Group : (25) CLUTCH Table : ( 2724031925R.01-CLUTCH (330 DIA) )

Fig.
Part No
Part Description
272425400138
330 DIA. CLUTCH COVER ASSY
Qty
1
Remarks
272425200163
ASSY. CLUTCH DISC (330 DIA., CERAMIC)--(SETCO)
252703113707
FLYWHEEL HOUSING
0422510004J
CLUTCH COVER HOUSING UPPER
272425603102
OFFER DRG.NEEDLE ROLLER BRG.-(HOUSING)
272425607702
DUST SEAL- OFFER DRAWING
581225607902
CROSS SHAFT
13600506611
PARALLEL KEY A8X7X63
10
581225605101
CLUTCH RELEASE YOKE
11
272425608001
SET SCREW
13
257441109902
GREASE NIPPLE
581225601602
ASSY. CLUTCH RELEASE BEARING
15
581225601602
ASSY. CLUTCH RELEASE BEARING
17
257525603106
CLUTCH RELEASE BEARING
18
3122541013
LOCKING WIRE
19
282129208208
CLUTCH RELEASE LEVER.
272425400109
PRESSURE PLATE 330 DIA. KIT
---------
CONSISTS OF:
---------
PRESSURE PLATE
---------
NEEDLE BUSH
272425400111
RELEASE LEVER KIT
---------
CONSISTS OF:
---------
RELEASE LEVER
---------
EYE BOLTY WITH NEEDLE BUSH
---------
EYE BOLT PIN

Page 35 of 122

VC No : 21906742000R Group : (25) CLUTCH Table : ( 2724031925R.01-CLUTCH (330 DIA) )

Fig.
Part No
Part Description
---------
RETAINING PIN
Qty
3
Remarks
---------
LOCK NUT
---------
ADJUSTING NUT
---------
PRESSURE PLATE PIN
---------
RETRACTOR SPRING
---------
WASHER
272425400112
ASSY. RELEASE LEVER WITH EYE BOLT
---------
CONSISTS OF:
---------
RELEASE LEVER
---------
EYE BOLT WITH NEEDLE BUSH
---------
EYE BOLT PIN
275425400120
HOLD DOWN BOLT KIT
---------
CONSISTS OF:
---------
HOLD DOWN BOLT
---------
WASHER
272425200146
CLUTCH DISC 330 DIA. FACING KIT
---------
CONSISTS OF :
---------
CERAMIC BUTTON
12
---------
RIVET FOR CERAMIC BUTTON
12
272425403701
COVER
272425406706
COTTER PIN
272425408601
COLLECTOR RING
272425400106
LEVER KIT MINOR
272425400107
LEVER KIT MAJOR
272425400108
SPRING KIT

Page 36 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.01-GEARBOX HOUSING AND COVER )

Fig.
Part No
Part Description
50
285526000113
ASSY. GEARBOX G550-6/6.9 (0.84 OD) CABLE SHIFT
Qty
1
Remarks
285526103803
GEARBOX HOUSING (FRONT HALF)
12301500805
HEX FL NUT AM8
11635298024
STUD CM8X68
268426106701
PIN (GEARBOX HOUSING JOINT)
285526713803
TOP COVER (CABLE SHIFT)
285526715301
GASKET (TOP CVR)
253425108206
COVER ( FOR INSPECTION WINDOW )
11341506109
HEX FL SCR M6X10
285526516701
PIVOT PIN
10
285526355301
GASKET (R.I.WINDOW)
11
285526358201
COVER (R.I WINDOW)
12
11341510203
HEX FL SCR M10X20
13
266335107207
MAGNETIC DRAIN PLUG
14
285526205301
GASKET (REAR CVR)
15
285526203803
REAR COVER (6 SPEED)
16
250526207809
OIL SEAL(REAR)
17
266835150102
PRESSURE RELIEF VALVE
18
12301501003
HEX FL NUT AM10
28
19
11636010326
STUD M10X32
26
20
270254509950
REVERSE LIGHT SWITCH
21
285526103802
GEARBOX HOUSING (REAR HALF-6 SPEED)
22
285526105301
GASKET (HSG.JT.FACE)
23
11636098011
STUD M10X67
24
11636008429
STUD M8X42

Page 37 of 122


Fig.
Part No
Part Description
25
11341508161
HEX FL SCREW M8X16
Qty
4
Remarks
26
285526253701
FRONT COVER (CASTING)
27
285526254301
INT.CIRCLIP(4.2THK)
2 FOR SELECTION
27
285526254302
INT.CIRCLIP(4.15THK)
2 FOR SELECTION
27
285526254303
INT.CIRCLIP(4.1THK)
2 FOR SELECTION
27
285526254304
2 FOR SELECTION
27
285526254305
INT.CIRCLIP(4THK)
2 FOR SELECTION
27
285526254306
2 FOR SELECTION
27
285526254307
INT.CIRCLIP(3.9THK)
2 FOR SELECTION
28
14580608001
INTERNAL CIRCLIP 80X2.5N
29
285526203101
DEEP GROOVE BALL BRG.(DOUBLE SEAL-2RSI)
30
285526205404
OVERDRIVE GEAR (MAIN SHAFT)
31
285526205406
GEAR (SPEEDOMETER DRIVE)
285526208201
SLINGER (REAR COVER)
32
285526255301
GASKET (FRONT COVER)
285526205001
COUPLING FLANGE
33
285526206501
HEX NUT (MAINSHAFT)
34
254725108203
COVERUPPER (CLUTCH HOUSING)
35
285526108201
CAP (FOR GEAR BOX HOUSING)
36
251526718204
CAP
37
250626207804
OIL SEAL
38
285526203402
SPEEDO ADAPTOR
39
285526207902
SPEEDO PINION
40
0009970006J
PLUG OIL FILLING
41
285526303101
CYL. ROLLER BRG. (C/SHAFT-NU2208EC)

Page 38 of 122


Fig.
Part No
Part Description
42
269126257808
OIL SEAL (CR SEALS)
Qty
1
Remarks
285526258203
OIL SLINGER
43
285526516703
RETAINER PIN (6.9 RATIO)
44
11341506168
HEX FL SCR M6X16
45
285526516702
INTERLOCK PIN
46
285526515301
GASKET(RETAINER PIN)

Page 39 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.02-TOP COVER )

Fig.
Part No
Part Description
285526713803
TOP COVER (CABLE SHIFT)
Qty
1
Remarks
251626718603
CRINKLED WASHER.
16081001603
285526718202
COVER (SIDE-TOP COVER)
285526715302
GASKET (SIDE COVER)
11341506125
HEX FL SCREW M6X12
251626717201
SEALING PLUG
251626718602
CRINKLED WASHER
285526718704
REVERSE DETENT SPRING (2.2 STIFFNESS)
10
251626716705
PRESSURE PIECE
11
14550602009
EXT.CIRCLIP 20X1.2N
12
250526717701
BELLOW
13
14270202501
HOSE CLIP 25
14
17061602518
OIL SEAL B25X35X7 NITRILE
15
250726713105
NEEDLE BUSH
16
285526707902
SELECTOR & SHIFTER SHAFT
17
285526713701
SHIFTING FINGER
18
13120512409
DOWEL SLEEVE HEAVY 10X40
19
13120510406
DOWEL SLEEVE HEAVY 6X40
20
285526713702
INTERLOCK FINGER
21
285526713403
SPH. DETENT (SEL SHIFTER SHAFT / INA )
22
285526718702
COMPRESSION SPRING (INNER)
23
285526718701
COMPRESSION SPRING(OUTER)-CENTRAL DETENT
24
285526716501
DETENT PLUG
26
251626718201
CUP

Page 40 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.02-TOP COVER )

Fig.
Part No
Part Description
27
251626718705
COMPRESSION SPRING (INNER)
Qty
1
Remarks
28
251626718707
COMPRESSION SPRING
29
251626718601
SPACER
30
14550801206
CIRCLIP E 12X1.3
31
251626715302
GASKETSIDE COVER
32
251626713805
COVER
33
11071508457
HEX FL BOLT M8X45
34
285526718601
THRUST WASHER (20.1X26X2)
35
285526717102
GUIDE PLATE
36
13050507160
CYL PIN 6M6X16
37
11341506168
HEX FL SCR M6X16
38
285526700103
ASSY. SELECTOR SHAFT & SELECTION LEVER AT 15 DEGR
39
17061602216
OIL SEAL B22X32X7 NITRILE
40
285526715102
SELECTION LEVER
41
251526703101
NEEDLE BEARING

Page 41 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.03-GEAR SHIFTING SYSTEM )

Fig.
Part No
Part Description
285526517907
SHIFTER SHAFT (1ST / 2ND SPEED)
Qty
1
Remarks
285526515113
SHIFTER DOG (1ST/2ND)
285526515110
SWING DOG (1ST/2ND/5TH/REV)
285526513801
SWING FORK 1ST AND 2ND
285526513402
BUSH FOR SHIFTER FORK
285526513401
COLLAR BUSH FOR SHIFTER FORK
285526519901
BRASS PAD
285526517908
SHIFTER SHAFT (3RD /4TH SPEED)
285526515114
SHIFTER DOG (3RD / 4TH)
285526515111
SWING DOG (3RD/4TH&6TH)
285626516706
SPIRAL PIN
10
285526515115
SHIFTER DOG (5TH/6TH/REVERSE)
11
285526513802
SWING FORK 3RD AND 4TH
285526513402
285526513401
12
285526517911
SHIFTER SHAFT (5TH/REV.)-FOR 6 SPEED
13
285526516702
INTERLOCK PIN
15
14550501601
EXT.CIRCLIP 16X1.5H
16
285526513803
SWING FORK 5TH & REV
285526513402
285526513401
17
285526517910
SHIFTER SHAFT (6TH SPEED)
18
285526513804
SWING FORK (OVERDRIVE)
285526513402
285526513401

Page 42 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.03-GEAR SHIFTING SYSTEM )

Fig.
Part No
Part Description
19
285526515109
INTERLOCK DOG 6TH SPEED
Qty
1
Remarks
20
13050506309
CYL PIN 5M6X30
21
285526518704
PLUNGER SPRING (REVERSE GEAR)
22
285526515116
PLUNGER (FOR 5TH/6TH/REV.SHIFT DOG)

Page 43 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.04-MAIN SHAFT )

Fig.
Part No
Part Description
271526204306
CIRCLIP (1.6 THK)
Qty
1 FOR SELECTION
Remarks
271526204307
CIRCLIP (1.7 THK)
1 FOR SELECTION
271526204308
CIRCLIP (1.8 THK)
1 FOR SELECTION
285526204614
SYNCHRO RING (REVERSE GEAR)
285526205408
HELICAL GEAR REV. SPEED(6.9 RATIO)
269126203106
NEEDLE CAGE (REV.GEAR)
285526204301
EXT.CIRCLIP (2.4 THK)
1 FOR SELECTION
285526204302
1 FOR SELECTION
285526204303
1 FOR SELECTION
285526204304
1 FOR SELECTION
285526204305
1 FOR SELECTION
285526204306
1 FOR SELECTION
285526208601
SPACER (MAIN SHAFT)
285526205401
HELICAL GEAR 1ST SP.(6.9 RATIO) M/SHAFT
285526204608
SYNCHRO RING-DOUBLECONE(1ST/2ND SPEED)
10
0019819810
NEEDLE CAGE
11
269126204301
CIRCLIP (1.8 THK.)
1 FOR SELECTION
11
269126204302
CIRCLIP (1.9 THK.)
1 FOR SELECTION
11
269126204303
CIRCLIP (2.0 THK.)
1 FOR SELECTION
11
269126204304
CIRCLIP (2.1 THK.)
1 FOR SELECTION
11
269126204305
CIRCLIP(2.2 THK.)
1 FOR SELECTION
11
269126204310
CIRCLIP (2.3 THK.)
1 FOR SELECTION
11
269126204311
CIRCLIP (2.4 THK)
1 FOR SELECTION
13
285526205407
HELICAL GEAR 2ND SPEED(MAIN SHAFT)
14
250726203111
NEEDLE BEARING

Page 44 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.04-MAIN SHAFT )

Fig.
Part No
Part Description
15
285526207904
MAIN SHAFT (6.9 RATIO)
Qty
1
Remarks
16
580326201601
SYNCHRONISING CONE (96 DIA.) (WITH CARBON LINING)
17
285526204606
ENGAGING GEAR (5TH/REVERSE SPEED)
18
285526204607
SHIFTER SLEEVE (5TH/REV)
19
285226208701
RETENTION SPRING
20
285226209902
CARRIER
21
285526201601
SYNCHRONISING CONE 108 DIA STEEL WITH CARBON LINING
22
285526204611
INNER CONE-WITH CARBON LINING (1ST/2ND)
23
285526204610
ENGAGING GEAR (1ST/2ND SPEED)
24
285526204612
SYNCHRONIZER RING INTERMEDIATE (1/2)
25
285526204602
SHIFTER SLEEVE (1ST/2ND & 3RD/4TH)
26
285526208602
SPACER (MAIN SHAFT)
1 FOR SELECTION
26
285526208603
SPACER (MAIN SHAFT)
1 FOR SELECTION
26
285526208604
SPACER (MAIN SHAFT)
1 FOR SELECTION
26
285526208605
SPACER (MAIN SHAFT)
1 FOR SELECTION
26
285526208606
SPACER (MAIN SHAFT)
1 FOR SELECTION
26
285526208607
SPACER (MAIN SHAFT)
1 FOR SELECTION
26
285526208608
SPACER (MAIN SHAFT)
1 FOR SELECTION

Page 45 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.05-COUNTER SHAFT )

Fig.
Part No
Part Description
285526304301
EXTERNAL CIRCLIP (40X1.75)
Qty
1
Remarks
285526305408
CONSTANT MESH GEAR (6.9 RATIO )
285526307903
COUNTER SHAFT 6 SPEED (6.9 RATIO)
0019819810
NEEDLE CAGE
285526305409
HELICAL GEAR 3 RD SPEED (COUNTER SHAFT 6.9 RATIO)
285526304604
SYNCHRO RING (3RD/4TH SPEED)
271526204306
CIRCLIP (1.6 THK)
1 FOR SELECTION
271526204307
CIRCLIP (1.7 THK)
1 FOR SELECTION
271526204308
CIRCLIP (1.8 THK)
1 FOR SELECTION
269126200143
ASSY NEEDLE CAGE
10
285526305410
HELICAL GEAR 4TH SPEED (COUNTER SHAFT 6.9 RATIO)
11
285526308601
SPACER (C/SHAFT)
1 FOR SELECTION
11
285526308602
SPACER (C/SHAFT)
1 FOR SELECTION
11
285526308603
SPACER (C/SHAFT)
1 FOR SELECTION
11
285526308604
SPACER (C/SHAFT)
1 FOR SELECTION
11
285526308605
SPACER (C/SHAFT)
1 FOR SELECTION
11
285526308606
SPACER (C/SHAFT)
1 FOR SELECTION
11
285526308607
SPACER (C/SHAFT)
1 FOR SELECTION
12
273135603103
DOUBLE ROW ANG CONTACT BRG
13
14580607200
INTERNAL CIRCLIP 72X2.5
14
285526303401
COLLAR BUSH (6 SPEED)
15
580326201601
SYNCHRONISING CONE (96 DIA.) (WITH CARBON LINING)
17
285526305404
OVERDRIVE GEAR (COUNTER SHAFT)
18
285526204607
SHIFTER SLEEVE (5TH/REV)
19
285526304601
SYNCHRO RING (OVERDRIVE)

Page 46 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.05-COUNTER SHAFT )

Fig.
Part No
Part Description
20
285526306501
HEX NUT (M26X1.5 LH)
Qty
2
Remarks
21
285526358601
THRUST WASHER (R.I SHAFT)
22
285526355402
REVERSE IDLER GEAR (6.9 RATIO)
23
285526357901
REVERSE IDLER SHAFT
24
11341510301
HEX FL SCREW M10X30
25
285526201601
SYNCHRONISING CONE 108 DIA STEEL WITH CARBON LINING
26
285526304603
ENGAGING GEAR (3RD/4TH SPEED)
27
285526204602
SHIFTER SLEEVE (1ST/2ND & 3RD/4TH)
28
285226209902
CARRIER
29
285226208701
RETENTION SPRING
30
250526253118
ROLLER CAGE(LONGER 28X48X30.8)
31
269126203106
NEEDLE CAGE (REV.GEAR)

Page 47 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.06-DRIVE SHAFT )

Fig.
Part No
Part Description
285526254308
EXT. CIRCLIP (2.8 THK.)
Qty
1 FOR SELECTION
Remarks
285526254309
EXT. CIRCLIP (2.9 THK)
1 FOR SELECTION
285526254310
1 FOR SELECTION
285526254311
1 FOR SELECTION
285526254312
1 FOR SELECTION
285526254313
1 FOR SELECTION
285526254314
EXT. CIRCLIP (3.15 THK.)
1 FOR SELECTION
---------
SPACER (6.9 RATIO)
285526203101
DEEP GROOVE BALL BRG.(DOUBLE SEAL-2RSI)
285526257903
DRIVE SHAFT(6.9 RATIO)
285526254601
SYNCHRO RING (DRIVE SHAFT)
250526253118
ROLLER CAGE(LONGER 28X48X30.8)

Page 48 of 122

VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.07-GEAR SHIFT LINKAGES )

Fig.
Part No
Part Description
20
285526820117
ASSY HUMP MTG.GEAR SHIFT LEVER
Qty
1
Remarks
285526820142
CABLE ANCHORING BRACKET
285526826004
SHIFTING LEVER (160MM)
12051598073
HEX NUT M10
257642913303
BRACKET
285526824201
P CLAMP
10
12140700809
NYLOC NUT M8
11
11063896197
HEX BOLT M10X50
12
285526800105
ASSY. GEARSHIFT LEVER KNOB
13
11321396064
HEX SCREW M5X16
14
12053298026
HEX NUT M5
16
285526827704
BELLOW (BSIV TRUCK)
285526820161
ASSY DWG( HAT BKT AND TOP COVER)
264126806304
SPACER GEAR SHIFT LEVER
285526820149
ASSLY CLAMP PLATE
285526824202
CLAMP (CABLES)
285526828219
CLAMPING PLATE

Page 49 of 122

VC No : 21906742000R Group : (29) CONTROLS Table : ( 2190184229R.01-CONTROLS )

Fig.
Part No
Part Description
264129200109
ASSY. CLUTCH PEDAL COMPLETE
Qty
1
Remarks
265129103401
SINTERED BUSH
264129108602
SPACER
265129107703
RUBBER COVER
264129200107
ASSY.SUPPORT COMPLETE(CLUTCH)
264129108701
TORSION SPRING
264129100117
CLUTCH MASTER CYLINDER (19.05 DIA)
10
264129106702
PIN CLUTCH PEDAL
11
264129106301
BUSH (CLUTCH PEDAL)
12
264129200101
ASSY. CLUTCH BOOSTER.
282129200110
ASSY. BRACKET (CLUTCH BOOSTER MOUNTING)
264129208201
BRACKET(CLUTCH BOOSTER SUPPORT)
282129300106
ASSY. PUSH ROD.
13
264129100175
ASSY. CONNECTING LINE
16
264129100199
ASSY. HOSE
15
264129100191
ASSY CLUTCH PIPE (FRONT)
17
264129100192
ASSY TUBE (CLUTCH 6 O.D.X0.7 THK) REAR
18
257442910161
ASSY. HIGH PRESSURE HOSE
260843509201
THRUST RING
17050501124
O-RING 12.37X2.62 TS16220
265430107701
RUBBE STOPPER
257329209904
PIN
---------
BRAKE PEDAL
25
264129100189
ASSY. BRAKE PEDAL COMPLETE
265129103401
SINTERED BUSH

Page 50 of 122


Fig.
Part No
Part Description
265129107703
RUBBER COVER
Qty
1
Remarks
26
264129106703
BRAKE PIN
264129108701
TORSION SPRING
19
264129100173
ASSY. FLUID CONTAINER
30
282143700106
DUAL BRAKE VALVE WITH BIAS
277043700113
PURGE TANK
---------
REPAIR KITS
269929100177
REPAIR KIT (MAJOR) CLUTCH MASTER CYLINDER
---------
MINOR KIT CLUTCH M/CYL
---------
CRIMPING SLEEVE
---------
SEAL
---------
PUSH ROD
---------
FORK
---------
CIRCLIP
---------
RUBBER BELLOW
265129100148
REPAIR KIT (MINOR) CLUTCH MASTER CYLINDER
---------
VALVE SEAL
---------
SPRING WASHER
---------
SPRING
---------
GLAND SEAL
---------
CIRCLIP
---------
RUBBER BELLOW
---------
CRIMPING SLEEVE
264129200114
ASSY. MAJOR REPAIR KIT (90 DIA BOOSTER),
---------
CONSISTING OF :

Page 51 of 122


Fig.
Part No
Part Description
---------
GASKET
Qty
1
Remarks
---------
AIR PROOF GASKET
---------
AIR PROOF GASKET
---------
BANJO BOLT
---------
O RING 29 X 3.4
---------
O RING 14 X 2.2
---------
O RING 12 X 2
---------
O RING 19 X 2.5
---------
RUBBER PIPE
---------
SEAL
---------
AIR SEAL
---------
SEAL
---------
SEAL
---------
CUP SEAL
---------
CUP SEAL
---------
SPRING
---------
SPRING
---------
WASHER
---------
GAITER
---------
HYDRAULIC PISTON
---------
CIRCLIP
---------
SPRING CLIP
---------
VALVE POPPET
264129200115
ASSY. MINOR REPAIR KIT (90 DIA BOOSTER),
---------
CONSISTING OF :

Page 52 of 122


Fig.
Part No
Part Description
---------
GASKET
Qty
1
Remarks
---------
AIR PROOF GASKET
---------
AIR PROOF GASKET
---------
O RING29 X 3.4
---------
O RING 14 X 2.2
---------
O RING 12 X 2
---------
O RING 19 X 2.5
---------
SEAL
---------
AIR SEAL
---------
SEAL
---------
SEAL
---------
CUP SEAL
---------
CUP SEAL
---------
SPRING
---------
CIRCLIP

Page 53 of 122

VC No : 21906742000R Group : (30) ACCELERATOR Table : ( 2641613430R.01-ACCELERATOR CONTROL )

Fig.
Part No
Part Description
269930100138
ASSY. ACCELERATOR PEDAL COMP.(M/S BOSCH)
Qty
1
Remarks
11323998215
HEX SCREW M6X25 IS1364P2-8.8-SS8451-8C
12140500605
NYLOC NUT M6 IS7002-8-SS8451-8C
264130108230
BRACKET (ACCL. PEDAL MTG.)
11323999114
HEX SCREW M8X18 IS1364P2-8.8-SS8451-8C

Page 54 of 122

VC No : 21906742000R Group : (31) FRAME Table : ( 2190184231R.01-FRAME )

Fig.
Part No
Part Description
219031000103
ASSY FRAME BS-IV WITH 7 THK LONG MEMBER/42WB
Qty
1
Remarks
215331107160
EXTENSION PIECE L.H.
215331107161
EXTENSION PIECE R.H.
209331200112
ASSY. CROSS MEMBER FRONT(WITH TOWING HOOK)
206431406701
PIN
265131406702
PIN
215431207101
REINFORCEMENT FRT.SPRING BKT.RH
0423220401J
FRONT SPRING BRACKET FRONT & REAR
10
206431208201
CROSS MEMBER(2ND)
3409900201
BOLT (M14X1.5X45)
11
206431200106
ASSY CROSS MEMBER FRONT
12
206431200104
ASSY BRACKET(RH) ENGINE MTG C.M. FRONT
13
206431200105
ASSY. BKT.-L.H.
16
208031200101
ASSY.ENGINE CROSS MEMBER-(REAR)
277031207131
SUPPORT ENGINE CROSS MEMBER (REAR)
288331200101
ASSY SPACER ENG. CM REAR
288331208201
PACKING SHEET - 3.15 THK
AR
288331208202
PACKING SHEET - 1.6 THK
AR
17
263231200120
ASSY. CROSS MEMBER (REAR SPRING)W/SUPPORT
3 FOR SELECTION
17
257331208212
CROSS MEMBER REAR SPRING W/O SUPPORT
3 FOR SELECTION
18
257531207122
SUPPORT CROSS MEMBER
263231207130
REINFORCEMENT (REAR C/M)
12
0423120076J
WASHER
56
19
257331208216
CROSS MEMBER
20
0423121652J
SUPPORT TOP
1
20

Page 55 of 122

VC No : 21906742000R Group : (31) FRAME Table : ( 2190184231R.01-FRAME )

Fig.
Part No
Part Description
21
257331207101
SUPPORT BOTTOM
Qty
2
Remarks
22
3523250101
REAR SPRING BRACKET REAR
3219901901
HEX SCREW
3409900201
BOLT (M14X1.5X45)
3213250041
REINFORCEMENT PLATE
25
257332403301
SLIDE SUPPORT
280631200109
ASSY STOPPER BRACKET
27
257331217110
END CROSS MEMBER ( 195 DEEP TAIL END )

Page 56 of 122

VC No : 21906742000R Group : (31) FRAME Table : ( 2190184231R.02-FRT AND REAR UNDERRUN PROTECTIVE DEVICE )
Fig.
Part No
Part Description
---------
FUPD
Qty
Remarks
62
215331700162
ASSY.BEAM FUPD
61
215331700165
ASSY.SUPPORT BRACKET (R.H)
60
215331700166
ASSY.SUPPORT BRACKET (L.H)
---------
RUPD
215331700141
ASSY CHANNEL(RUPD)
215331700171
ASSY BRACKET COMPLETE R.H.(RUPD)
215331700172
ASSY BRACKET COMPLETE L.H.(RUPD)

Page 57 of 122

VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.01B-FRONT SPRING AND SUSPENSION )

Fig.
Part No
Part Description
215332100114
ASSY. FRONT SPRING VE (LH/RH)
Qty
2
Remarks
215332100115
ASSEMBLY MAIN LEAF WITH BUSHES
206032023401
BUSH (FOR FIRST LEAF)
215332107162
SECOND LEAF
215332107180
THIRD LEAF
215332107181
FOURTH LEAF
215332107182
FIFTH LEAF
215332107183
SIXTH LEAF
215332107184
SEVENTH LEAF
10
215332107185
EIGHTH LEAF
11
215332107186
NINTH LEAF
15
215332107173
PACKING PLATE
16
215332103202
CENTRE BOLT M12X1.75X160
34
12052296054
HEX NUT M 12
20
3523200063
ASSY. SPRING SHACKLE FRONT
21
277032103401
SPRING BUSH - BI-METALLIC
22
3523220530
SPRING PIN
23
17170601009
GREASE NIPPLE AM 10X1
24
257332100107
ASSY. SEALING RING
29
0429900037J
COTTER PIN
25
3523310044
RUBBER BUFFER FRONT AXLE
30
12051696059
HEX NUT M16X1.5
16
31
215833103201
UCLAMP (FRONT)
32
206033105301
GUIDE PLATE FRONT
33
215332207101
CASTER PLATE
4
12
6
2

Page 58 of 122

VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.02C-FRONT SHOCK ABSORBERR )

Fig.
Part No
Part Description
257432350109
SHOCK ABSORBER FRONT
Qty
2
Remarks
257432308602
BUSH (FRONT SHOCK ABSORBER)
3123231576
WASHER (SHOCK ABSORBER FITTING)
10
0423230063J
BRACKET LOWER (FRT. SHOCK ABSORBER)
257332308201
LOCKING SHEET (BRACKET TO FRT AXLE BEAM)
16
11063996167
HEXBOLT M16X1.5X125
22
215332303706
SHOCK ABSORBER MTG. BRKT FRT BOTTOM LH.
22
215332303707
SHOCK ABSORBER MTG.BRACKET FRONT BOTTOM RH.
33
11063996213
HEX. BOLT M 14X1.5X75

Page 59 of 122

VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.03C-REAR SPRING AND SUSPENSION )

Fig.
Part No
Part Description
215332400109
ASSY REAR LEAF SPRING LPT 1109
Qty
2
Remarks
215332400104
ASSY. FIRST LEAF WITH BUSH
215332407113
SECOND LEAF
---------
THIRD LEAF
2 NOT SERVICED
215332407136
FOURTH LEAF
215332407137
FIFTH LEAF
215332407138
SIXTH LEAF
215332407142
PACKING PLATE
215332407127
FIRST LEAF(AUX. SPRING)
215332407128
SECOND LEAF(AUX.SPRING)
215332407129
THIRD LEAF(AUX.SPRING)
215332407130
FOURTH LEAF(AUX.SPRING)
215332407131
FIFTH LEAF(AUX.SPRING)
215332407132
SIXTH LEAF(AUX.SPRING)
277032404202
SPRING CLIP
0423200023J
SUPPORT PLATE
215332403203
CENTRE PIN
20
12052296054
HEX. NUT M12
28
3523250530
SPRING PIN REAR
29
257332400119
ASSY SEALING RING
34
17170601009
35
3523200163
ASSY SPRING SHACKLE REAR
277032403402
SHACKLE BUSH - BI METALLIC
37
3523310044
RUBBER BUFFER
38
257632503701
GUIDE PLATE REAR
6
12
AR
2

Page 60 of 122

VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.03C-REAR SPRING AND SUSPENSION )

Fig.
Part No
Part Description
40
215335103201
U-CLAMP (BANJO)
Qty
4
Remarks
42
215332506501
NUT
264031400106
ASSY.RUBBER BUFFER. REAR AXLE

Page 61 of 122

VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.01-FRONT AXLE )

Fig.
Part No
Part Description
215333000108
ASSY.FRONT AXLE WITH S-CAM BRAKES.
Qty
1
Remarks
260433105105
FRONT AXLE BEAM
3279900137
COTTER PIN (STUB AXLE TO AXLE BEAM)
12520698025
SPRING WASHER B 8
12051500804
NUT M 8
10
215333200101
FRONT STUB AXLE WITH BUSH
13
3213320249
BUSH
206033207201
PLUG (STUB AXLE TOP)
15
3273321662
THRUST WASHER
12102299068
CASTLE NUT M 32X1.5
13150611568
SPLIT PIN 6.3X56
19
17170601009
20
3273320029
SEALING CAP
21
3279970145
GASKET RING
22
14580604201
CIRCLIP B 42X1.75
25
---------
HEX. BOLT M12X1.5X55
2 NOT SERVICED
26
---------
NUT M 12X1.5
2 NOT SERVICED
28
3273320006
KING PIN 35.00 MM DIA
29
261833203101
TAPER ROLLER THRUST BEARING NORMAL
30
3213320362
THRUST WASHER UPPER LH SIDE
30
3213320462
THRUST WASHER LOWER LH SIDE
32
3273320352
THRUST WASHER 1.2 MM THICK
2 FOR SELECTION
32
3273320452
2 FOR SELECTION
32
3273320552
2 FOR SELECTION
32
3273320652
2 FOR SELECTION

Page 62 of 122


Fig.
Part No
Part Description
32
3273320752
Qty
2 FOR SELECTION
Remarks
32
3273320852
2 FOR SELECTION
32
3273320952
2 FOR SELECTION
32
3273321052
2 FOR SELECTION
38
---------
SPACER RING LH
1 NOT SERVICED
38
---------
SPACER RING RH
1 NOT SERVICED
42
0009973446
SEALING RING
3213340051
SPACER
46
215333408601
SPACER TUBE
47
260433403101
TAPER ROLLER BEARING INNER
48
215333408301
SHIM
AR
48
215333408302
SHIM
AR
48
215333408303
SHIM
AR
48
215333408304
SHIM
AR
48
215333408305
SHIM
AR
48
215333408306
SHIM
AR
60
264133403103
TAPER ROLLER BEARING (OUTER)
49
206442103701
BRAKE DRUM FRONT
50
260433400102
ASSY HUB FRONT WHEEL(SPIGOTTED)
51
261840106701
HUB BOLT FRONT( M20)
62
257333403701
FRONT HUB COVER
68
260433805102
TIE ROD ARM LH
68
262133805102
TIE ROD ARM RH
72
---------
STEERING ARM
85
261033800103
ASSY TIE ROD
2
16

Page 63 of 122


Fig.
Part No
Part Description
86
0003383429
BALL JOINT RH THREAD
86
0003382629
BALL JOINT LH THREAD
0003300003J
TIE ROD REPAIR KIT
---------
CONSISTING OF :
---------
LOWER BALL CUP
---------
UPPER BALL CUP
---------
PRESSURE SPRING
---------
LOCKING RING
---------
SPHERICAL PIN
---------
CASTLE NUT
---------
SEAL CUP
0423300080J
KING PIN REPAIR KIT STD.
---------
CONSISTING OF :
---------
KING PIN
---------
BUSH
---------
SEALING CAP
---------
GASKET RING
---------
CIRCLIP
---------
WEDGE SCREW
---------
TAPERED ROLLER BEARING
---------
THRUST WASHER (UPPER)
---------
THRUST WASHER (LOWER)
0423300180J
KING PIN REPAIR KIT STD. I
---------
CONSISTING OF :
---------
KING PIN
Qty
Remarks

Page 64 of 122


Fig.
Part No
Part Description
---------
BUSH
Qty
4
Remarks
---------
SEALING CAP
---------
GASKET RING
---------
CIRCLIP
---------
WEDGE SCREW
---------
---------
---------
0423300280J
KING PIN REPAIR KIT R/S I
---------
CONSISTING OF :
---------
KING PIN
---------
BUSH
---------
SEALING CUP
---------
GASKET RING
---------
CIRCLIP
---------
WEDGE SCREW
---------
---------
---------
THURST WASHER (LOWER)
0423300380J
KING PIN REPAIR KIT STD. II
---------
CONSISTING OF :
---------
KING PIN
---------
BUSH
---------
SEALING CAP
---------
GASKET RING

Page 65 of 122


Fig.
Part No
Part Description
---------
CIRCLIP
Qty
4
Remarks
---------
WEDGE SCREW
---------
---------
---------

Page 66 of 122

VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.02-FRONT WHEEL BRAKE )

Fig.
Part No
Part Description
50
282142100131
ASSY. DRUM BRAKE RH FRONT
Qty
1
Remarks
50
282142100132
ASSY. DRUM BRAKE LH FRONT
215342103701
TORQUE PLATE LH
215342103702
TORQUE PLATE RH
288042103202
SET-BOLT
215342100122
FLANGE, TUBE & BRACKET ASSY. LH
215342100123
FLANGE, TUBE & BRACKET ASSY. RH
264142105104
CAMSHAFT LH
264142105105
CAMSHAFT RH
264142107703
OIL SEAL
264142103404
BUSH (BRONZE)
264142108602
SLEEVE (SLACK ADJ. END)
264142108304
SHIM 0.5 MM
264142108305
SHIM 0.3 MM
209342109203
WASHER 2.5 MM
209342109204
WASHER 1.5 MM
264142104301
CIRCLIP
10
885442011109
AXLE SET BRAKE LINING STD W/RIVETS NASB
10
885442021109
AXLE SET BRAKE LINING RS1 W/RIVETS NASB
10
885442031109
11
264142109906
ROLLER
12
264142108705
SPRING PULL OFF-CAM END
13
264142108706
SPRING FULCRUM END
14
264142106704
FULCRUM PIN
15
264142103405
FULCRUM PIN BUSH
1
12

Page 67 of 122

VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.02-FRONT WHEEL BRAKE )

Fig.
Part No
Part Description
16
206442118202
DUST COVER TOP
Qty
2
Remarks
16
206442118201
DUST COVER BOTTOM
19
257342107501
GROMMET

Page 68 of 122

VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.01-REAR AXLE )

Fig.
Part No
Part Description
273035000102
ASSY.REAR AXLE COMP.WITH BRK.41/7
Qty
1
Remarks
273035100144
ASSY.RA BEAM W/PR.RINGSTUD & DOWEL
257335100192
ASSY COVER
11633912400
STUD BM12X40
11
11633912558
STUD BM12X55
11633912647
STUD BM12X80
266835108801
STUD
13050910304
CYL PIN 12H8X30
273035108601
PRESSURE RING
266835105107
SPRING SADDLE TOP (AS PRESSED)
3213560026
LOCKING RING
3213560173
LOCKING PLATE
260435600105
ASSY. HUB REAR W/O BEARING
261840206701
HUB BOLT REAR
10
---------
OIL CATCHER
2 NOT SERVICED
11
3213560051
SPACER
12
0009977446
SEALING RING
13
261835603103
TAPERED ROLLER BEARING, INNER
14
257335603111
TAPERED ROLLER BEARING, OUTER
64
3223560053
SPACER TUBE
14580612009
CIRCLIP 120X4 N
15
206442103701
BRAKE DRUM
16
273035707901
REAR AXLE SHAFT
17
3223560179
GASKET (IN BETWEEN COVER TO HUB)
18
0423560120J
COVER (REAR HUB)
2
16

Page 69 of 122


Fig.
Part No
Part Description
21
266335107207
PLUG, MAGNETIC (OIL DRAINAGE)
Qty
1
Remarks
257433150102
ASSY BREATHER
22
3213530025
THREADED RING
23
3123531173
LOCK FOR THREADED RING
24
3129941201
LOCKING PLATE
26
257535300123
ASSY.ADJUSTING PIN
28
3159900051
LOCK NUT
29
266835150102
PRESSURE RELIEF VALVE
30
273035110101
ASSY CARRIER HOUSING.
31
13050907168
CYLINDRICAL PIN 6H 8X16
32
257535113201
BOLT PLUMMER BLOCK COVER
33
257435300102
DIFFERENTIAL HOUSING ASSEMBLY
257435305101
DIFFERENTIAL CASE (FORGED)
257435305102
DIFFERENTIAL COVER
11342514504
SCREW M14X1.5X50
34
11342514610
SCREW M 14X1.5X65
35
3213530220
DIFFERENTIAL SPIDER
36
273035305418
DIFF.BEVEL PINION-FORGED (M/S SONA)
37
257435309201
SPHERICAL WASHER
38
273035305419
AXLE SHAFT GEAR-FORGED
39
3213530062
2 FOR SELECTION
39
3213530162
2 FOR SELECTION
39
3213530262
2 FOR SELECTION
39
3213530362
2 FOR SELECTION
39
3213530662
2 FOR SELECTION

Page 70 of 122


Fig.
Part No
Part Description
40
257335603111
TAPER ROLLER BEARING (65X120X32.75)
Qty
2
Remarks
41
266835300158
ASSY CROWN WHEEL & PINION (41/7)(EN-353)
1 OPTIONAL
41
266835300148
ASSY CROWN WHEEL & PINION (41/7)
1 OPTIONAL
42
3223530273
LOCKING PLATE
43
3229901101
SCREW (CROWN WHEEL)
44
257335303109
CYL. ROLLER BEARING (35X23X80)
45
14550603501
EXT.CIRCLIP 35X1.5N IS 3075P1
46
3229940137
LOCKING WIRE
47
206035318306
SHIM 0.10 MM THICK
AR FOR SELECTION
47
206035318307
SHIM 0.15 MM THICK
AR FOR SELECTION
47
206035318308
SHIM 0.20 MM THICK
AR FOR SELECTION
47
206035318309
SHIM 0.50 MM THICK
AR FOR SELECTION
47
206035318310
SHIM 1.50 MM THICK
AR FOR SELECTION
47
257435308301
SHIM 1.0 MM THICK
AR FOR SELECTION
48
206035013001
TAPER ROLLER BEARING (60X135X33.44)
49
3223530051
SPACER RING (TO DRIVE PINION)
1 FOR SELECTION
50
3223530152
SPACER RING 10.28 MM THICK
1 FOR SELECTION
50
3223530252
1 FOR SELECTION
50
3223530352
1 FOR SELECTION
50
3223530452
1 FOR SELECTION
50
3223530552
1 FOR SELECTION
50
3223530652
1 FOR SELECTION
50
3223530752
1 FOR SELECTION
50
3223530852
1 FOR SELECTION
50
3223530952
1 FOR SELECTION
8
16

Page 71 of 122


Fig.
Part No
Part Description
50
3223531052
Qty
1 FOR SELECTION
Remarks
50
3223531152
1 FOR SELECTION
50
3223531252
1 FOR SELECTION
50
3223531352
1 FOR SELECTION
50
3223531452
1 FOR SELECTION
50
3223531552
1 FOR SELECTION
50
3223531652
1 FOR SELECTION
50
3223531752
1 FOR SELECTION
50
3223531852
1 FOR SELECTION
50
3223531952
1 FOR SELECTION
50
3223532052
1 FOR SELECTION
50
3223532152
1 FOR SELECTION
51
266835308601
SPACER (BETWEEN PINION BRG AND COUP.FLANGE)
266835308201
OIL SLINGER (TAIL PINION)
52
266835306501
THREADED RING
53
257335307705
OIL SEAL (TO PINION)
54
3223530073
LOCKING PLATE
55
12520698025
SPRING WASHER B 8
56
11323996191
SCREW M 8X12
57
273235300187
ASSY.COUPLING FLANGE (130 OD)
273235308201
DUST COVER
58
273235307701
DUST SEAL (MECHANICAL FACE SEAL)
59
0423530172J
NUT
60
273035115301
GASKET (CARRIER TO BEAM)

Page 72 of 122

VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.02-REAR WHEEL BRAKE )

Fig.
Part No
Part Description
50
282142300124
ASSY DRUM BRAKE REAR RH WT DC&FAST-BIL
Qty
1
Remarks
50
282142300125
ASSY DRUM BRAKE REAR LH WT DC&FAST-BIL
209342303701
TORQUE PLATE RH / LH
215342990139
BRAKE SUPPORT LINED SHOE ASSY
885442011109
AXLE SET BRAKE LINING STD W/RIVETS NASB
885442021109
885442031109
264142305106
CAM SHAFT REAR LH
264142305107
CAM SHAFT REAR RH
264142107703
OIL SEAL
264142103404
BUSH (BRONZE)
264142300191
CAM SHAFT BRACKET ASSY
264142308603
SPACER (CAM SHAFT)
209342308601
SLEEVE (SLACK ADJ. END) DELRIN
264142108304
SHIM 0.5 MM
264142108305
SHIM 0.3 MM
10
209342109203
WASHER 2.5 MM
10
209342109204
WASHER 1.5 MM
11
264142104301
CIRCLIP
12
264142106704
FULCRUM PIN
13
264142103405
BUSH FULCRUM PIN
14
264142109906
ROLLER
15
264142108705
SPRING PULL OFF-CAM END
16
264142108706
SPRING-FULCRUM END
17
206442318202
DUST COVER TOP

Page 73 of 122

VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.02-REAR WHEEL BRAKE )

Fig.
Part No
Part Description
17
206442318201
DUST COVER BOTTOM
Qty
2
Remarks
20
257342107501
GROMMET

Page 74 of 122

VC No : 21906742000R Group : (40) WHEELS Table : ( 2153984240R.01-WHEELS AND SPARE WHEEL CARRIER )
Fig.
Part No
Part Description
215340100104
ASSY. WHEEL DISC AND RIM 6X20 SPIGOTTED
Qty
7
Remarks
0004010506J
SIDE RING
0004010507J
LOCKING RING
215340109930
LOCK RING (FOR WIL MAKE RIM)
261840100102
ASSY. WHEEL NUT (M 20)
215340300106
ASSY WINCH TYPE SPARE WHEEL CARRIER
1
32
1

Page 75 of 122

VC No : 21906742000R Group : (41) PROPELLER SHAFT Table : ( 2190184241R.01-PROPELLER SHAFT )

Fig.
Part No
Part Description
219041000102
ASSY. UNITIZED PROP. SHAFT (M/S.DANA)
Qty
1
Remarks
282141115202
FLANGE YOKE
282141110130
UJ KIT (BRG ASSY,CROSS ASSY,& SNAPRING)
282141110133
SLIP YOKE ASSY.
282141110131
CENTRE BEARING KIT
219041118205
SPACER CENTRE BEARING MTG.BKT.
282141308201
REINFORCEMENT
257341308217
SPACER PLATE
257641113201
BOLT
257641116101
LOCKING PLATE
2
16
8

Page 76 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.01-BRAKE AGGREGATES AND PIPE LINES )
Fig.
Part No
Part Description
215343900145
METAL PIPE WITH CRIMPED HOSE
Qty
1
Remarks
263243900165
ASSLY METAL PIPE DIA15 (COMP. TO DDU)
16442801502
COUPLING BODY 15
16220510348
278243700143
DRYING & DISTRI. UNIT HI PR VOSS
---------
ASSY NYLON PIPE DIA 12 DDU 21 TO RST
1 SERVICED IN SET
---------
ASSY NYLON PIPE DIA 12 DDU22 TO RST
1 SERVICED IN SET
215343200109
ASSY.AIR TANK WITH SUPPORTSTRAPSPACER
263243200114
ASSY.AIR TANK WITH SEALING PLUG
257643509201
THRUST RING
17050501175
O-RING 20.30X2.62
257643790159
WATER DRAIN VALVE TILT TYPE
16081002201
257643208602
SPACER BLOCK
263242910106
ASSY.STRAP COMPLETE
---------
ASSY NYLON PIPE DIA 12 DDU 23 TO TEE
1 SERVICED IN SET
10
---------
ASSY NYLON PIPE DIA 12 TEE TO TEE
1 SERVICED IN SET
11
---------
ASSY NYLON PIPE DIA 12 TEE TO PURGE TANK
1 SERVICED IN SET
12
---------
ASSY NYLON PIPE DIA 12 TEE TO CB
1 SERVICED IN SET
13
277043700113
PURGE TANK
14
---------
ASSY NYLON PIPE DIA 12 TEE TO EBC
1 SERVICED IN SET
15
264154219905
ASSY.MAG.VALVE(EX.BRAKE)W/VOSS 12V
16
---------
ASSY NYLON PIPE DIA 12 DDU 23 TO HBV
1 SERVICED IN SET
17
263243700188
GRADUATED HAND CONTROL VALVE
18
---------
ASSY NYLON PIPE DIA 12 HBV TO RBA TEE
1 SERVICED IN SET

Page 77 of 122

Fig.
Part No
Part Description
19
---------
ASSY NYLON PIPE DIA 12 RST TO TEE
Qty
1 SERVICED IN SET
Remarks
20
---------
ASSY.NYLON PIPE DIA.12 (INBUILT T TO DBV PORT 11)
1 SERVICED IN SET
21
---------
ASSY NYLON PIPE DIA 12 FST TO DBV12
1 SERVICED IN SET
22
282143700106
23
---------
ASSY.NYLON PIPE DIA.12(DBV22 TO FRT.QRV)
1 SERVICED IN SET
24
288443700104
QUICK RELEASE VALVE(3 PORT VOSS)
282143908209
BRACKET FOR QUICK RELEASE VALVE
25
---------
ASSY NYLON PIPE DIA 12 QRV FRT TO FBC RH
1 SERVICED IN SET
26
---------
ASSY NYLON PIPE DIA 12 QRV FRT TO FBC LH
1 SERVICED IN SET
27
12056101801
LOCK NUT M18X1.5
28
284643910156
ASSY.HOSE 3/8WITH O-RING & 490MM LENGTH
29
215342100101
BRAKE CHAMBER WITH ADAPTOR (TYPE-16)
264142110164
ASSY.SLACK ADJUSTER STRAIGHT
2 OPTIONAL
264142110199
MEI AUTOMIC SLACK ADJUSTER ASSEMLY FRONT
2 OPTIONAL
287642108203
ANCHOR BRACKET LH (AUTO ADJUSTER)
287642108204
ANCHOR BRACKET LH (AUTO ADJUSTER)
264342108601
SPACER
264342108301
SHIM
257642108006
COLLARED PIN
30
---------
ASSY.NYLON PIPE DIA.8(DBV21 TO RV)
1 SERVICED IN SET
31
288043700194
RG2 RELAY VALVE
257643506802
DOUBLE SOCKET
278242107101
BRACKET (RELAY VALVE MTG.)
32
---------
ASSY.NYLON PIPE DIA.12(INBUILT T TO RELAY SUPPLY)
33
284643910155
ASSY.HOSE 3/8WITH O-RING & 490MM LENGTH
2
AR

Page 78 of 122

Fig.
Part No
Part Description
34
---------
ASSY.NYLON PIPE R.V TO RBA (LH & RH)
Qty
4 SERVICED IN SET
Remarks
35
278243700149
QUICK RELEASE VALVE VOSS WT ADAPTOR
36
257643506802
DOUBLE SOCKET
37
209342300112
SPR.BRK ACTUATOR WITH ADAPTOR(TY 12/12)
287642300106
AUTO SLACK ADJUSTER RH(43MM OFF)-MEI
287642300107
AUTO SLACK ADJUSTER LH(43MM OFF)-MEI
277042308201
ANCHOR BRACKET RH
277042308202
ANCHOR BRACKET LH
264342108601
SPACER
264342108301
SHIM
215042900109
ASSY BRACKET
38
---------
ASSY.NY.PIPE-DBV TO GAUGE FRONT(MEFT1313N
1 SERVICED IN SET
39
---------
ASSY.NY.PIPE-DBV TO GAUGE REAR (MEFT1314N
1 SERVICED IN SET
263243900183
ASSY.NY.PIPE SET CAB COMPL
---------
ASSY NYLON PIPE SET COMPLT
2
AR

Page 79 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.02-FRONT BRAKE CHAMBER )

Fig.
Part No
Part Description
50
215342100101
FRONT BRAKE CHAMBER (TYPE -16)
Qty
2
Remarks
263243700116
DIAPHRAGM

Page 80 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.03-SPRING BRAKE ACTUATOR )

Fig.
Part No
Part Description
50
209342300112
SPR.BRK ACTUATOR WITH ADAPTOR(TY 12/12)
Qty
2
Remarks
264142300129
REPAIR KIT
---------
CONSISTING OF :
---------
SPLIT PIN
11
---------
DUST SEAL
14
---------
TUBE
15
---------
ELBOW
17
---------
DIAPHRAGM
22
---------
SEALING RING
23
---------
BEARING
24
---------
O RING
27
---------
SEAL (RAM)
28
---------
BEARING (RAM)
32
---------
SEALING WASHER
34
---------
KNURL PIN
36
---------
O RING

Page 81 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.04-FRONT AND REAR SLACK ADJUSTER )
Fig.
Part No
Part Description
50
264142110164
ASSY.SLACK ADJUSTER STRAIGHT FRONT M/S.HALDEX
Qty
2 OPTIONAL
Remarks
50
264142110199
AUTOMATIC SLACK ADJUSTER ASSEMLY FRONT M/S MEI
2 OPTIONAL
51
287642300106
AUTOMATIC SLACK ADJUSTER REAR RH (43MM OFFSET)
51
287642300107
AUTOMATIC SLACK ADJUSTER REAR LH (43MM OFFSET)
---------
WORM SHAFT KIT
---------
CONSISTING OF :
---------
BUSH
---------
WARM SHAFT LOCK SPRING
10
---------
WORM SHAFT LOCK
11
---------
WORM SHAFT
---------
MAJOR REPAIR KIT
---------
CONSISTING OF :
---------
RIVET
---------
COVER
---------
WELCH PLUG
---------
BUSH
---------
CONICAL HEAD GREASE NIPPLE
---------
WORM SHAFT LOCK SPRING
10
---------
WORM SHAFT LOCK
11
---------
WORM SHAFT

Page 82 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.05-DRYING & DISTRIBUTION UNIT )

Fig.
Part No
Part Description
100
278243700143
DRYING & DISTRIBUTION UNIT HI PR VOSS
Qty
1 VOSS TYPE
Remarks
278243700188
REPAIR KIT DRYING & DISTRIBUTION UNIT HI PR VOSS
1 FOR VOSS TYPE DDU
---------
DESSICANT CARTRIDGE
---------
FILTER
---------
SEALING RING
---------
SEALING RING
11
---------
SEALING RING
13
---------
SPRING
14
---------
VALVE SEAT
15
---------
SEALING RING
16
---------
SPHERICAL VALVE
18
---------
SILENCER ASSY
20
---------
GASKET
22
---------
SEALING RING
23
---------
VALVE
24
---------
SPRING
25
---------
DIAPHRAGM
31
---------
LIP SEAL ASSY
---------
SPECIAL WASHER
35
---------
SEALING RING
---------
SEALING RING
40
---------
CAP
41
---------
GASKET
44
---------
BONDED VALVE
45
---------
INLET VALVE SPRING

Page 83 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.05-DRYING & DISTRIBUTION UNIT )

Fig.
Part No
Part Description
47
---------
DIAPHRAGM
Qty
1
Remarks
54
---------
EXHAUST FLAP
57
---------
SPHERICAL VALVE
58
---------
SEALING RING
---------
NG12 RETAINING CLIP
---------
NG8 RETAINING CLIP
---------
NG8 SPRING ELEMENT
---------
SPRING ELEMENT
---------
P2C FITTING
---------
GREASE SACHET

Page 84 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.06-HAND BRAKE VALVE )

Fig.
Part No
Part Description
263243700188
GRADUATED HAND CONTROL VALVE
Qty
1
Remarks
278243700190
REPAIR KIT GRADUATED HAND BRAKE VALVE,
---------
CONSISTS OF:
---------
VALVE
20
---------
SEALING RING
21
---------
VALVE SPRING
---------
FILTER
---------
STRAINER PLATE
---------
WASHER
---------
SHIM
---------
SHIM
10
---------
SHIM
12
---------
SEALING RING
13
---------
TENSION PIN
14
---------
GAITER
15
---------
SPRING
---------
NG8 RETAINING CLIP
---------
NG8 SPRING ELEMENT
---------
NG12 RETAINING CLIP
---------
SPLIT PIN
---------
SPRING ELEMENT
---------
P2C FITTING
---------
GREASE SACHET

Page 85 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.07-DUAL BRAKE VALVE )

Fig.
Part No
Part Description
50
282143700106
Qty
1
Remarks
264143700159
REPAIR KIT(MSP6/23)DUAL BRAKE VALVE
---------
CONSISTS OF:
---------
BOOT
---------
BOOT
---------
SPRING SEAT
---------
SEALING RING
---------
VALVE
---------
SPRING
---------
O RING
---------
O RING
---------
O RING
10
---------
O RING
11
---------
O RING
12
---------
SEALING RING NG12
13
---------
SPRING ELEMENT NG12
14
---------
O RING
15
---------
FILTER-DUAL BRAKE VALVE
16
---------
BOTTOM COVER
17
---------
MESH
18
---------
RUBBER SPRING
19
---------
SEALING RING NG8
20
---------
SPRING ELEMENT NG8
21
---------
GUIDE RING
22
---------
RETAING CLIP NG12

Page 86 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.07-DUAL BRAKE VALVE )

Fig.
Part No
Part Description
23
---------
RETAING CLIP NG8
Qty
3
Remarks
24
---------
SEALING RING NG12
25
---------
SEALING RING NG12
26
---------
SEALING RING NG8
27
---------
SEALING RING NG8
28
---------
O RING
---------
GREASE SACHET

Page 87 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.08-QUICK RELEASE VALVE )

Fig.
Part No
Part Description
50
278243700149
QUICK RELEASE VALVE VOSS-WT ADAPTOR
Qty
1
Remarks
288443700104
QUICK RELEASE VALVE(3 PORT VOSS)
263242910189
REPAIR KIT QUICK RELEASE VALVE
---------
CONSISTS OF:
---------
SEALING RING
---------
DIAPHRAGM
---------
GREASE SACHET

Page 88 of 122

VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.09-RELAY VALVE )

Fig.
Part No
Part Description
50
288043700194
RG2 RELAY VALVE- DELIVERY PORT METRIC
Qty
1
Remarks
278243700189
REPAIR KIT(RELAY VALVE)
---------
CONSISTS OF :
---------
SEALING RING NG8
---------
RETAING CLIP NG8
---------
SPRING ELEMENT NG8
---------
SEALING RING
---------
SEALING RING
---------
SEALING RING NG12
---------
RETAING CLIP NG12
---------
SPRING ELEMENT NG12
---------
VALVE
10
---------
VALVE SPRING
11
---------
SEALING RING
12
---------
SILENCER ASSY
13
---------
VALVE GUIDE
14
---------
SEALING RING
15
---------
SEALING RING NG12
16
---------
SEALING RING NG12
17
---------
SEALING RING NG8
18
---------
SEALING RING NG8
19
---------
FILTER

Page 89 of 122

VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.01-STEERING LINKAGE )

Fig.
Part No
Part Description
1A
278346200103
ASSY.COLUMN WITHOUT STEERING WHEEL
Qty
1
Remarks
278346200105
ASSY. STEERING COLUMN
278346200104
ASSY. STEERING SPINDLE TOP
14550602009
CIRCLIP 20X1.2 N
264046203102
S.R.D.G. BALL BEARING
264146207920
SPACER
265446209915
SPRING SEAT
265446208711
COMPRESSION SPRING
265446208278
SPRING SEAT CUP
265146600102
ASSY.UNIVERSAL JOINT
265146603201
BOLT.
209346207109
SPACER PLATE
11
269846400103
ASSY STEERING WHEEL (420 DIA, GRAY)
12
265446406312
T EMBLEM
13
264346200104
ASSY.STRG. SPINDLE
14
264146207930
STEERING SPINDLE BOTTOM
265146603201
BOLT
16
264146106301
RUBBER BELLOW (FLOOR)
17
264146108201
CLAMPING RING
18
215346306001
PITMAN ARM
19
209346600102
ASSY DRAG LINK
20
264146206301
RUBBER BELLOW
215346200127
ASSY BRACKET (FOR ZF P. STG.)
209346108001
HEX SCREW(STRG GEAR BOX TO BRKT)

Page 90 of 122

VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.02B-STEERING AGGREGATES AND PIPE LINES )
Fig.
Part No
Part Description
215346800102
ASSY.SUCTION LINE (TANK TO PUMP)
Qty
1
Remarks
14280500306
HOSE CLAMP 30
207746800160
ASSY MALE ADAPTOR
264146806807
ELBOW (M16X1.5)
215346800106
ASSY. PRESSURE LINE-CRIMPED (PUMP TO GB)
215346800101
RETURN LINE HOSE ASSY.(TANK TO GEAR BOX)
14280500250
HOSE CLAMP 25
257646806803
ELBOW
257443509201
SEALING RING
17050501205
O RING 25.0X2.65
10
215346200101
ASSY ZF POWER STG GEAR BOX.
11
257323100101
Z F STEERING PUMP
12
264146800138
ASSY RESERVOIR (PSTRG) M/S ZF.
215346200127
ASSY BRACKET (FOR ZF P. STG.)
209346108001
HEX SCREW(STRG GEAR BOX TO BRKT)

Page 91 of 122

VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.03A-POWER STEERING PUMP )

Fig.
Part No
Part Description
257323100101
ASSY POWER STEERING PUMP (ZF)
Qty
1
Remarks
257323100102
PUMP SEAL KIT
---------
CONSISTS OF :
---------
OIL SEAL
---------
O RING
---------
SUPPORT RING
---------
PROFILE SEALING RING

Page 92 of 122

VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.04B-PLASTIC HYDRAULIC RESERVOIR )

Fig.
Part No
Part Description
264146800138
ASSY RESERVOIR (PSTRG) M/S ZF.
Qty
1
Remarks
257344400128
FILTER ASSY.
278246609901
CARTRIDGE

Page 93 of 122

VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.05-POWER STEERING GEAR BOX )

Fig.
Part No
Part Description
215346200101
ASSY ZF POWER STG GEAR BOX.
Qty
1
Remarks
215346200144
HOUSING ASSY
12
215346200145
HOUSING COVER ASSY
17
215346200146
SECTOR SHAFT ASSY
18
215346200147
PISTON ASSY
31
264046200126
COMPLETE SEALING KIT
40
215346200149
SMALL COMPONENT SET

Page 94 of 122

VC No : 21906742000R Group : (47) FUEL SYSTEM Table : ( 2190184247R.01-FUEL SYSTEM )

Fig.
Part No
Part Description
257347100161
ASSY. FUEL TANK COMPLETE (160 LIT ROUND)
Qty
1
Remarks
0424700605J
CAP (FUEL TANK)
257354200150
TANK UNIT
16
257347500105
ASSY SUPPORT COMPLETE
17
0124700440J
ASSY. STRAP
257447507702
RUBBER PACKING
257447507704
RUBBER PACKING
16531999049
PIPE UNION BOLT 10 M 14X1.5
24
219047600111
ASSY SUCTION LINE (TANK TO STRAINER)
25
219047600112
ASSY.SUCTION LINE (STRAINER TO W/SEP)
26
219047600113
ASSY.SUCTION LINE (W/SEP TO MECH.FEED PUMP)
28
219047600114
ASSY.RETURN LINE (OVERFLOW TO TANK)
33
278609999951
FUEL STRAINER
264147600154
ASSY.BRACKET (W/SEP.WITH HAND PRIMER)
278509114201
CLAMP (BABY FILTER)
265147600179
ASSY PIPE UNION BOLT
34
252709110126
ASSY FUEL FILTER WITH QUICK FIX TYPE CONNECTOR
252709119902
FUEL FILTER BSIV SPIN ON CARTRIDGE
252709119903
WATER LEVEL SENSOR
252709119904
TEMPERATURE SENSOR

Page 95 of 122

VC No : 21906742000R Group : (49) EXHAUST SYSTEM Table : ( 2190613649R.01-EXHAUST SYSTEM )

Fig.
Part No
Part Description
219049200110
ASSY.FRONT EXHAUST PIPE (WITH FLEXIBLE BELLOW)
Qty
1
Remarks
276349205301
GASKET
282149200104
ASSY.BRACKET (SILENCER MTG.TOP)
282149200103
ASSY.PLATE WITH HOOK
269849207702
RUBBER HANGER.
282149200102
ASSY.PLATE WITH HOOK(SILENCER MTG.)
264249100111
ASSY.SILENCER COMPLETE
---------
ASSY.MOUNTING STRAP (SILENCER MTG)
264154219905
ASSY.MAG.VALVE(EX.BRAKE)W/VOSS 12V
10
550743400101
ASSY. EXHAUST BRAKE UNIT DIA 80

Page 96 of 122

VC No : 21906742000R Group : (50) RADIATOR Table : ( 2527450150R.01-RADIATOR AND MOUNTING )

Fig.
Part No
Part Description
15
252750110133
SET ASSY RADIATOR & INTERCOOLER BS-IV
Qty
1
Remarks
252750110134
ASSY RADIATOR
252714600179
INTERCOOLER
252750008239
RADIATOR MTG BRACKET (RH SIDE)
252750000156
ASSY BRACKET RAD MTG BOTTOM
252750000109
ASSY.RADIAIOR MTG PAD SIDE.
252750008240
RADIATOR MTG BRACKET (LH)
253350000116
ASSY RAD MTG PAD-BOTTOM-50 MM
252750106945
TUBE (PVC L190 2 THK 12 O.D.)
252550106305
RECOVERY COOLANT TANK
252709136301
RUBBER BUFFER
10
254750104225
HOSE CLAMP (16 DIA.)
11
252750005818
HOSE (NO LOSS TANK TO FILLER PIPE)
12
252750108259
BRACKET LOWER(NO LOSS TANK)
12
252750108260
BRACKET UPPER(FOR NO LOSS TANK)

Page 97 of 122

VC No : 21906742000R Group : (50) RADIATOR Table : ( 2527450150R.02-RADIATOR HOSE CONNECTION )

Fig.
Part No
Part Description
14
252750506318
FAN SHROUD (550 DIA JET RING FAN)
Qty
1
Remarks
15
254709134215
16
252750115811
HOSE (FILLER PIPE TO NOLOSS TANK)
17
254750104222
18
252750115814
RUBBER HOSE (TS TO WATER PUMP)
22
252750108266
BRACKET:FILLER PIPE MOUNTING
23
254750104212
HOSE CLAMP- 56 DIA.
24
252750005817
RUBBER HOSE(COOLANT FILL PIPE TO RAD)
25
252750100371
ASSY COOLANT FILL PIPE W PR CAP & CHAIN
26
252750104208
27
254750104221
28
252750115815
RUBBER HOSE (UWCL TO THERMOSTAT)
29
252750115816
RUBBER HOSE(THERMOSTATE TO FILLER PIPE)
30
252750005820
HOSE(RADIATOR TO COOLANT FILLING PIPE)
252750005819
HOSE(T.VENT TO COOLANT FILLING PIPE)
254701174212

Page 98 of 122

VC No : 21906742000R Group : (54) ELECTRICALS Table : ( 2190674254R.01-LIGHT AND SIGNAL SYSTEM )

Fig.
Part No
Part Description
215354100107
ASSY. BATT. CABLE VE 1250MM W/COT TUBE
Qty
1
Remarks
215354100108
ASSY. BATT. CABLE -VE 1050MM W/COT TUBE
215354108203
CLAMPING STRAP 100AH AMARON
215354100116
ASSY.BOTTOM PLATE WITH LOCATING PIN (BATTERY)
270554100198
ASSY.SIDE BKT.RH WITH M12 WELD NUT
270554100199
ASSY.SIDE BKT.LH WITH M12 NUT
270554108252
BEND STUD
257354200154
ASSY HORN (M26)WITH PIG TAIL
264154200101
ASSY BRACKET (HORN MTG)
206754610101
EARTH STRAP
20
264154401603
ASSY.ENGINE LAMP W/12V BULB
62120400121
LAMP P21 12V 21W BA15S E CERT.
21
264154430126
ASSY HEAD LIGHT LH-RHD CLEAR W/MOT
21
264154430127
ASSY HEAD LIGHT RH-RHD CLEAR W/MOT
23
264154430145
ASSY.FRONT BLINKER LAMP-LH-12V
23
264154430146
ASSY.FRONT BLINKER LAMP-RH-12V
26
264154420178
4CH CLR LENS TAIL LAMP W/BULB-LH-12V
26
264154420179
4CH CLR LENS TAIL LAMP W/BULB-RH-12V
28
265454509924
FLASHER SQ. 12 V
29
264154500106
STEERING LOCK CUM IGNITION SWITCH
30
257654400111
ASSY.CAB LAMP (WITH BULB)
34
257454509953
MECH STOP LIGHT SWITCH
35
264254620144
WIRING HARNESS MAIN
36
219054620107
WIRING HARNESS TAIL
264154601671
WIRING HARNESS PARKING

Page 99 of 122


Fig.
Part No
Part Description
264154601670
WIRING HARNESS PIG TAIL L.P.SW.AND B/F BOTTLE
Qty
1
Remarks
37
264254620103
WIRING HARNESS ENGINE
264154660127
WIRING HARNESS ROOF
264254620104
WIRING HARNESS SENSOR
264254620105
WIRING HARNESS SWITCH
264154630128
WIRING HARNESS SIDE MARKER
46
219016100119
CONTAINER (ECU 497 TCIC CRDI BS-III-6.9/5.857)
47
0281002514
BOOST PRESSURE/TEMP SENSOR
48
0281002209
WATER TEMP SENSOR M/S.MICO
49
0281002214
ENGINE SPEED SENSOR
278054209938
SPEED SENSOR 12/24V (8 PULSE)ESPEEDO
55
264354200154
FAN OUT UNIT FOR EIII ESPEEDO12V/24V
56
269854200185
ASSY.SEAT BELT&DOOR AJAR BEPPER
57
282354400117
ASSY SIDE REP.LAMP(CLEAR LENS)12V
58
264754400119
END OUTLINE MARKER LAMP
59
269854500111
HEAD LAMP LEVELLING SWITCH
60
264154500137
DOUBLE CONTACT BRAKE SWITCH
61
265154200173
ASSY.BUZZER UNIT WITH MSSL TERS.
282954209930
DIGITAL CLOCK
264154200163
ASSY POWER SOCKET
62
264354400129
ASSY FRONT FOG LAMP 12V
264354400130
ASSY BRACKET -LH (FRONT FOG LAMP MTG.)
264354400131
ASSY BRACKET -RH (FRONT FOG LAMP MTG.)
63
280854400103
ASSY REAR FOG LAMP(12V)
270554200105
ASSY.BRACKET (FOR FUSE BOX & RELAY)

Page 100 of 122


Fig.
Part No
Part Description
264354400137
ASSY.SIDE IND.LH 12V ECERT
Qty
1
Remarks
264354400138
ASSY.SIDE IND.RH 12V ECERT
264215608201
BRACKET SENSOR WIRING HARNESS

Page 101 of 122

VC No : 21906742000R Group : (54) ELECTRICALS Table : ( 2190674254R.02-INSTRUMENT CLUSTER )

Fig.
Part No
Part Description
264254200108
INST.CLUSTER 0.94
Qty
1
Remarks
264154209970
FUEL GAUGE
264154209971
TEMPERATURE GAUGE
---------
AIR PRESSURE GAUGE
2 NOT SEVICEABLE
264254209903
SPEEDOMETER 0.94 ESPEEDO
10
264154506911
PIANO SWITCH EXHAUST BRAKE ON
11
264154506912
PIANO SWITCH(ENGINE LAMP)W/O CONN.
12
275454506918
PIANO KEY SWITCH- FRONT FOG LAMP
13
264154506913
PIANO SW.(REAR FOG LAMP)W/O CONN.
14
265454510119
COMBI SWITCH
15
257454509956
LOW AIR PRESSURE SW.

Page 102 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673330167R.01A-WINDSHIELD GLASS )

Fig.
Part No
Part Description
264167106305
RUBBER MOULD (WINDSHIELD GLASS 5.76 THICK)
Qty
1
Remarks
274767102301
WINDSHIELD (TINTED BAND)
265167106304
RUBBER MOULD-REAR WINDOW KEYLESS PROF.
265167100110
ASSY.REAR WINDOW COMPT.WITH TINTED GLASS
10
264160100114
ASSY.PANEL INNER W/S BOTTOM
264160108230
GUSSET(PANEL INNER W/S BOTTOM)
11
274760100105
ASSY.PANEL OUTER W/S BOTTOM

Page 103 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673800468R.01-DASHBOARD )

Fig.
Part No
Part Description
264168910150
ASSY.DASHBOARD CENTRE-RHD EX2 W/HTG
Qty
1
Remarks
264168906379
DASHBOARD CENTRE-RHD(EX-II)
264168908236
REINFORCEMENT MIDDLE-LH
264168908237
REINFORCEMENT MIDDLE-RH
206460100106
ASSY CROSSMEMBER RHD(DASH BOARD-MTG)
264168906355
DASHBOARD LH (GREY)
264168906356
DASHBOARD RH (GREY)
274768908205
REINFORCEMENT (FRONT)
264168900131
ASSY. REINFORCEMENT INSIDE (GLOVE BOX)
264168900133
ASSY REINFORCEMENT COMPLETE INSIDE RHD
11
264168900134
ASSY. REINFORCEMENT (OUTSIDE)
12
264168900135
ASSY. REINFORCEMENT TOP
13
264168900112
ASSY BRACKET DASH BOARD MTG
16
264168900195
ASSY. GLOVE BOX (GREY)
264168906358
COVER DASH MOUNTING (GREY)
264168900112
ASSY BRACKET DASH BOARD MTG
21
274768900122
ASSY.KIT FOR NACELLE (GREY)
21
---------
NACELLE FRONT
21
---------
NACELLE REAR
26
264168900113
ASSY. BRACKET LH
27
264168900114
ASSY. BRACKET RH
28
264168906357
COVER CLUTCH BOTTLE
29
264168900151
ASSY VENTILATION NOZZLE
30
265168916344
COVER CENTRE (DARK GREY)
31
264168906367
SPEAKER GRILL

Page 104 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673800468R.01-DASHBOARD )

Fig.
Part No
Part Description
32
265168906388
GARNISH (FOR MIDDLE DEFROST)
Qty
1
Remarks
33
265168906389
GARNISH (FOR SIDE DEFROST)
34
264168906314
COVER (T -EMBLEM) DASHBOARD

Page 105 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.01A-DOOR )

Fig.
Part No
Part Description
264172200142
ASSY.DOOR SHELL-LH
Qty
1
Remarks
264172200136
ASSY.DOOR SHELL-RH
264172300111
ASSY. HINGE TOP LH (DOOR)
264172300112
ASSY. HINGE TOP RH (DOOR)
264172300118
ASSY. HINGE BOTTOM LH (DOOR)
264172300119
ASSY. HINGE BOTTOM RH (DOOR)
264172200113
ASSY. GUIDE CHANNEL LH
264172200114
ASSY. GUIDE CHANNEL RH
264172300124
ASSY. DOVETAIL BOTTOM (DOOR)
264172306303
DOVETAIL BOTTOM (BODY SIDE)
264172306308
COVER PANEL INNER(FRONT CORNER)-LH
264172306309
COVER PANEL INNER(FRONT CORNER)-RH
264172502501
VELVET CHANNEL
264172700101
ASSY.PADDING DOOR L.H.
264172700102
ASSY.PADDING DOOR RH
265472700103
ASSY.DOOR PAD CLIP.
265472306326
HOLDER OUTER SEALING RH (REAR)
265472306325
HOLDER OUTER SEALING LH (REAR)
12
264172300180
ASSY. SEALING MOULD RH (OUTER)
12
264172300179
ASSY. SEALING MOULD LH (OUTER)
265472306324
HOLDER(OUTER SEALING)
13
264172300137
ASSY. SEALING INNER LH
13
264172300138
ASSY. SEALING INNER RH
14
265472706317
MAGAZINE POCKET (GREY) LH
14
265472706318
MAGAZINE POCKET (GREY) RH
1
16

Page 106 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.01A-DOOR )

Fig.
Part No
Part Description
265468900189
ASSY ASH TRAY
Qty
2
Remarks
265172506321
HOUSING(ASH TRAY)
265172506316
GRAB HANDLE (DOOR)
267881106305
REFLEX REFLECTOR (FRONT DOOR)
264172506314
WEATHER STRIP R.H.
264172506315
WEATHER STRIP L.H.

Page 107 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.02-DOOR LOCK )

Fig.
Part No
Part Description
264172300143
DOOR LOCK FRONT LH
264172300144
DOOR LOCK FRONT RH
265872300127
ASSY. INNER HANDLE
265472300124
ASSY. OUTER HANDLE LH
265472300125
ASSY. OUTER HANDLE RH
264172306004
LINK LH (INNER HANDLE)
264172306005
LINK RH (INNER HANDLE)
264172306006
LINK (POP - UP KNOB) LH
264172306007
LINK RH (POP-UP KNOB)
264172306302
KNOB (INNER LOCK)
264172306003
LINK (OUTER HANDLE)
264172306001
LEVER LH (LOCK CYLINDER TO LATCH)
264172306002
LEVER RH (LOCK CYLINDER TO LATCH)
15
265472300212
ASSY. STRIKER (DOOR LOCK)
---------
LOCK KITS
264172300131
KIT FOR LOCKS
---------
CONSISTING OF :
---------
ASSY. OUTER DOOR HANDLE LH
---------
ASSY. OUTER DOOR HANDLE RH
---------
ASSY. KEY
---------
ASSY. GLOVE BOX LOCK
---------
STEERING LOCK CUM IGNITION SWITCH
Qty
Remarks

Page 108 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.03-WINDING REGULATOR AND GLASS )

Fig.
Part No
Part Description
264172500101
ASSY. WINDING REGULATOR LH
Qty
1
Remarks
264172500102
ASSY. WINDING REGULATOR RH
265472300127
ASSY.HANDLE (WINDOW REGULATOR)
274772502301
DOOR GLASS LH TINTED (LIGHT GREEN)
274772502302
DOOR GLASS RH TINTED (LIGHT GREEN)
264172506303
HOLDER (REGULATING GLASS)
264172300140
ASSY. DOOR STRAP COMPLETE

Page 109 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673010175R.01A-CENTRE FLAP )

Fig.
Part No
Part Description
267375100101
ASSY.CENTRE FLAP
Qty
1
Remarks
264181106323
BOTTOM BEADING (CENTRE FLAP)
264188806301
BEADING FRONT PANEL
264181106321
BEADING (FIRE WALL)
264175200116
ASSY. HINGE (CENTRE FLAP)
264175200107
ASSY.LOCK (CENTRE FLAP)
264175200119
ASSY.STAY ROD COMPLETE
264175206306
BUSH C/FLAP STAY ROD
264175106706
PIN C/FLAP STAY ROD
265188700113
ASSY RUBBER BUFFER
264175200112
ASSY.RELEASE CABLE COMPLETE(CENTRE FLAP)
10
264175200122
ASSY STRIKER (CENTRE FLAP)
265488704202
CLAMP BONNET STAY ROD

Page 110 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673801781R.01-INTERNAL AND EXTERNAL FITMENTS )

Fig.
Part No
Part Description
20
274781100107
ASSY.GRAB HANDLE
Qty
2
Remarks
21
264181900158
ASSY.CENTRE GRILL WITH TEMBLEM
23
264181900165
ASSY.BAZZLE-RH (GREY)
23
264181900164
ASSY.BAZZLE-LH (GREY)
264181903301
BRACKET (BAZZLE MTG)
264181903302
BRACKET (BAZZLE MTG)
264181900152
ASSEMBLY COVER BAZEL LH.
264181900153
ASSEMBLY COVER BAZEL RH.
26
264181900150
ASSY COVER SIDE-LH (CENTRE FLAP)
27
264181900151
ASSY COVER SIDE-RH (CENTRE FLAP)
28
264181910117
ASSY.COVER MIDDLE WITH TATALETTERS
29
264181906332
GRILL SIDE LH, (W/S)
30
264181906333
GRILL SIDE RH, (W/S)
31
264181906331
GRILL MIDDLE
264181906319
PACKING GRILL W/S BOTTOM
265469504301
SPRING CLIP INNER LINING
264181906315
SCREW GROMMET
32
274781506904
GRAB HANDLE
33
264181100175
ASSY. COVER LH (CENTRE FLAP HINGE)
34
264181100176
ASSY. COVER RH (CENTRE FLAP HINGE)
35
257581100102
ASSY.SUNVISOR LH
35
257581100101
ASSY.SUNVISOR RH
36
264181900147
ASSY DOOR CLADDING -LH
36
264181900148
ASSY DOOR CLADDING -RH
65
215381000104
ASSY.KIT FOR REAR VIEW MIRROR COMPL

Page 111 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673801781R.01-INTERNAL AND EXTERNAL FITMENTS )

Fig.
Part No
Part Description
37
257681100153
ASSY.REAR VIEW MIRROR-LH
Qty
1
Remarks
37
257681100152
ASSY.REAR VIEW MIRROR-RH
264181103801
BRACKET TOP LH. (R.V.M.)
264181103802
BRACKET TOP RH.(R.V.M.)
264181106332
SLEEVE(FOR FRAME R.V.M)
264181106330
RUBBER PAD(BRACKET TOP R.V.M)
264181103803
BRACKET BOTTOM LH.(R.V.M.)
264181103804
BRACKET BOTTOM RH.(R.V.M.)
38
215381100199
ASSY FRAME COMPLETE (RVM)
264181106320
CAP FOR REAR VIEW MIRROR
39
268081100125
ASSY PROXIMITY MIRROR
40
274781100119
ASSY WIDE ANGLE MIRROR
41
219081800112
ASSY 1109H EX2 CRDI BS-III MASCOT
42
265181006304
LETTER T
43
265181006305
LETTER A
264181906337
STICKER TURBO INTERCOOLER
265481106367
COVER(FOR ELR UNIT)BLACK
264188806301
BEADING FRONT PANEL
50
215381906301
COVER STEP BOARD
55
264181100178
ASSY. HEAD LAMP DOME.
55
264181100181
ASSY.HEAD LAMP DOME-LH(RHD)
274781106332
RETRO-REFLECTIVE TAPE(WHITE 1955 LG)
274781106333
RETRO-REFLECTIVE TAPE(YELLOW 995 LG)
274781106334
RETRO-REFLECTIVE TAPE(YELLOW 150 LG)

Page 112 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2064023682R.01A-WIPER MOTOR AND LINKAGES )

Fig.
Part No
Part Description
264182409953
WIPER MOTOR 17WH/P-RHD-140-MSSL-LUCAS
Qty
1
Remarks
264182400179
ASSY.WIPER ARM & BLADE(550 MM.)RHD-BCS
264182400109
ASSY. WIPER ARM
278082400101
ASSY. WIPER BLADE
264182408201
ASSY. BRACKET (WIPER MOTOR MTG.)
264182407501
GASKET (BRACKET TO FIRE WALL)
264182400138
REPAIR KIT FOR ACCESSORIES WIPER
---------
CONSISTING OF :
13
---------
ASSY. WHEEL BOX (58.13 MM)
11
---------
ASSY. LINK (792)
12
---------
ASSY. LINK (183)
14
---------
ASSY. WHEEL BOX CO-DRIVER (45 MM)
264182400143
KIT W/S WASHER UNIT
---------
CONSISTING OF :
21
---------
ASSY. TWIN SELF NOZZLE
---------
TUBE (1750 MM LONG)
25
---------
PUMP WITH MOTOR AND TANK
---------
OMEGA CLIP
264182400108
ASSY BRACKET W/S WASHER MOUNTING

Page 113 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2153013883R.01-VENTILATION )

Fig.
Part No
Part Description
264168900151
ASSY. VENTILATION NOZZLE
Qty
2
Remarks
264183106306
DUCT OUTER LH (W/S BOTTOM)
264183106307
DUCT OUTER RH (W/S BOTTOM)
264183106308
DUCT INNER (WIND SHIELD BOTTOM)
264183106311
HOSE (VENTILATION)
264183106320
ELBOW DUCT LH
264183106321
ELBOW DUCT RH
264183100106
ASSY. VENTILATION GRILL (LEG ROOM)
12
264183100128
ASSY. BRACKET (ELBOW DUCT MTG.)
14
274783108204
AIR DEFLECTOR (LEG ROOM VENTILATION)

Page 114 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2064013688R.01B-BUMPER )

Fig.
Part No
Part Description
26418850011521
ASSY. BUMPER COMPLETE
Qty
1
Remarks
206488500102
ASSY SUPPORT LH(BUMPER MOUNTING)
206488500103
ASSY.SUPPORT R.H.(BUMPER MTG.)
215388500128
ASSY.BRACKET LH (BUMPER MTG)
215388500129
ASSY.BRACKET RH (BUMPER MTG.)
257354410137
ASSY REFLEX REFLECTOR - WHITE

Page 115 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673800589R.01-CAB MOUNTING (FRONT) )

Fig.
Part No
Part Description
206489100118
ASSY CROSS TUBE (TORSION BAR)
Qty
1
Remarks
264189103403
SERRATED BUSH RH (CROSS TUBE)
264189103404
SPACER BUSH
264189100157
ASSY RUBBER BUSH (FRONT MOUNTING)
215389100101
ASSY.MTG.BKT.BOTTOM LH RHD FRT.
10
215889100108
ASSY MTG.BRKT BOTTOM RH FRONT
11
264189107903
TORSION BAR
264189103703
ADJUSTER RH (TORSION BAR)
264189108004
SPECIAL BOLT (FOR ADJUSTER)
274789100158
ASSY.NUTPLATE (FRONT MTG.)
15
206489100109
ASSY. STAY COMPLETE

Page 116 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673800589R.02-CAB MOUNTING (REAR) )

Fig.
Part No
Part Description
264189100149
ASSY.CAB MTG MECHANISM (CAB SIDE LH)
Qty
1
Remarks
264189100150
ASSY CAB MTG MECHANISM (CAB SIDE RH)
264189106705
PIN (LOCK MECHANISM)
10
206489100130
ASSY. HANDLE MTG.(CAB LOCKING MECH.).
20
264189100134
ASSY. CONNECTING LINK LH
21
264189100135
ASSY. CONNECTING LINK RH
23
215489100116
ASSY SECONDARY LOCK (LOCKING MECHANISM)
27
219089100102
ASSY MTG BRKT COMPLETE - LH (CHASSIS SIDE)
27
219089100103
ASSY MTG BRKT COMPLETE RH (CHASSIS SIDE)
215389100114
ASSY.TIE MEMBER (REAR MTG)-1116 CAB
31
274789100129
ASSY. MTG. HOOK (CAB LOCKING MECH.)
264189108272
PLATE (CAB LOCKING MECHANISM)
264189108270
MOUNTING CUP (CAB LOCKING MECHANISM)
264189106314
RUBBER MOUNTING (UPPER)
34
264189100115
ASSY. RUBBER MOUNTING (LOWER)
264189106913
SPACER (REAR MOUNTING)
38
12460501707
BRIGHT WASHER 17
39
12520698025
SPRING WASHER B 8
40
12140601606
NYLOC NUT M 16X1.5
41
264189100182
ASSY. BRACKET UPPER (CHASSIS SIDE)
42
264189100184
ASSY. MOUNTING PAD

Page 117 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673800589R.03-MUDGUARD AND MUDFLAP )

Fig.
Part No
Part Description
41
215389106303
MUDGUARD LH REAR
Qty
1
Remarks
41
215389106304
MUDGUARD RH REAR
42
215389100138
ASSY SUPPORT BOTTOM (MUDGUARD).
264189108257
CLAMP REAR MUDGUARD MOUNTING
264189106307
SEALING (REAR MUDGUARD)
47
215389106305
MUDFLAP FRONT
49
215389100119
ASSY.MUDFLAP FRONT OUTER-LH
49
215389100120
ASSY.MUDFLAP FRONT OUTER-RH
264161100123
ASSY.BRACKET BOTTOM LH (MUD FLAP MTG)
264161100125
ASSY.BRACKET BOTTOM RH MUDFLAP MTG
215389100117
ASSY.ENGINE SHIELDING-LH
215389100118
ASSY.ENGINE SHIELDING-RH
215389100112
ASSY.NOISE SHIELD FRONT LH
215389100113
ASSY. NOISE SHIELD FRONT RH

Page 118 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673800591R.01B-SEAT AND SEAT BELTS )

Fig.
Part No
Part Description
264191000108
ASSY. DRIVER SEAT WITH HEAD REST-RHD.
Qty Remarks
1
264194000143
ASSY CO-DRIVER SEAT WITH SINGLE H/R-RHD
---------
ASSY.SEAT BELT KIT COMPLETE(PASSIVE)
1 UPTO JULY 2014
264191500109
ASSY. SEAT BELT KIT COMPLT.(E-CERTI.)
1 FROM AUG 2014 (HIGHER ASSY.)
---------
CONSIST OF:
---------
SEAT BELT (MIDDLE PASSENGER)
---------
SEAT BELT (CO - DRIVER SIDE)
---------
SEAT BELT (DRIVER SIDE)
264163100139
ASSY.BRACKET BOTTOM L.H.SEAT BELT MTG
264194100101
ASSY.TOOL BOX (CO-DRIVER SEAT)
264191506301
COVER (SEAT BELT ANCHORAGE)
264191500112
ASSY. SEAT BELT KIT DRIVER SIDE.
1 CHILD PART
264191500111
ASSY. SEAT BELT KIT CO-DRIVER SIDE.
1 CHILD PART

Page 119 of 122

VC No : 21906742000R Group : (60) BODY Table : ( 2673801760R.01-CAB )

Fig.
Part No
Part Description
2190606001CK99
CAB KIT-LPT1109H EX2 BSIII/42HDLB,PTOP
Qty
1
Remarks
219060000126
ASSY. CABSHELL PAINTED(BARE CAB)
1 UPTO FEB 2014
219060000157
ASSY CAB SHELL PAINTED
1 FROM MAR-2014
264163100129
ASSY FENDER COMPLETE LH
264163100130
ASSY FENDER COMPLETE RH
264160100104
ASSY. PANEL CORNER BOTTOM LH
264160100105
ASSY. PANEL CORNER BOTTOM RH
274781100182
ASSY.COVER(GREY)-LH(PANEL OUTER CORNER FRONT)
274781100183
ASSY.COVER(GREY)-RH(PANEL OUTER CORNER FRONT)
10
267375100101
ASSY.CENTRE FLAP
17
264163000101
ASSY.SIDE WALL COMPLETE LH
17
264163000102
ASSY. SIDE WALL COMPLETE RH
19
264160100108
ASSY.SUPPORT FRONT (GRILL)-RHD
20
215360108201
STEP BOARD.
21
264165708203
ROOF PANEL RHD
264168400110
ASSY FLOOR MAT-RHD LPT-LCV BS-IV
23
215381060101
ASSY. STEP ADDITIONAL.

Page 120 of 122

VC No : 21906742000R Group : (70) LOAD BODY Table : ( 2228044270R.01-LOAD BODY )

Fig.
Part No
Part Description
22287000016120
ASSY. LOADBODY COMPLETE
222870300141
ASSY SIDE PANEL LH
222870300142
ASSY SIDE PANEL RH
222870200101
ASSY FRONT WALL
222870400101
ASSY TAIL GATE
222870905609
HANDLE LH (TAIL GATE LOCKING)
222870905610
HANDLE RH (TAIL GATE LOCKING)
222870400115
ASSY BRACKET (HANDLE)(TAIL GATE LOCKING)
222870308262
CLAMP LH (TAIL GATE)
222870308263
CLAMP RH (TAIL GATE)
10
222870118213
MUDGAURD STAY ROD(REAR)
11
222870138236
MUDGAURD STAY ROD REAR
13
222870406906
STEP TAIL GATE
14
215370506301
MUDFLAP LH REAR - SPRAY SUPPRESSION
14
215370506302
MUDFLAP RH REAR - SPRAY SUPPRESSION
15
215389106303
MUDGUARD LH
15
215389106304
MUDGUARD RH
221370406301
RETRO REFLECTIVE TAPE RED 2080 LG
222870306302
RETRO REFLECTIVE TAPE 150 LG
222870306306
222870306303
222870306304
222870306305
215370506301
MUDFLAP LH REAR - SPRAY SUPPRESSION
215370506302
MUDFLAP RH REAR - SPRAY SUPPRESSION
Qty
Remarks

Page 121 of 122

VC No : 21906742000R Group : (70) LOAD BODY Table : ( 2228044270R.01-LOAD BODY )

Fig.
Part No
Part Description
---------
U-BOLT
Qty
6 NOT SERVICED
Remarks
---------
U-BOLT
2 NOT SERVICED
257470813801
BRACKET BOTTOM U BOLT CLAMP
222870808204
BRACKET U BOLT MOUNTING
222870100179
ASSY. SUPD(LH)
222870100180
ASSY. SUPD(RH)

Page 122 of 122

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Commercial Vehicle Business Unit

Product Spare Parts Catalogue

ICV : (9 TONS TO 11 TONS)

497 TCIC BS-III CRDi ENGINE

Updated on: Wed Mar 18 2015 19:20:30

FRONT AXLE .......................................................................................................................................................... 62

REAR AXLE ............................................................................................................................................................. 69

PROPELLER SHAFT ............................................................................................................................................... 76

Commercial Vehicle Business Unit

2190094243R.07-DUAL BRAKE VALVE ................................................................................................................................................................................................... 86

FUEL SYSTEM ....................................................................................................................................................... 95

EXHAUST SYSTEM ................................................................................................................................................ 96

BODY .................................................................................................................................................................... 103

LOAD BODY .......................................................................................................................................................... 121

Items without Part No. are not serv iced.

Commercial Vehicle Business Unit

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.01-ENGINE )

ASSY ENG COMPLETE 497 CRDI BS-III

Updated on : Wed Mar 18 2015 19:20:30

Commercial Vehicle Business Unit

ASSY HALF BLOCK (497 BS-IV ENGINE)

ASSY LONG BLOCK 497CR BS-IV

Updated on : Wed Mar 18 2015 19:20:30

Commercial Vehicle Business Unit

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.03-ENGINE GASKET KIT )

ENGINE OVERHAUL GASKET KIT (497CR BS-IV)

DECARBURIZING GASKET KIT(497 BS-IV)

Updated on : Wed Mar 18 2015 19:20:30

Commercial Vehicle Business Unit

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.01-CYLINDER BLOCK )

ASSY CYLINDER CRANKCASE W/O CLUTCH HOUSI

CLAMPING SLEEVE CYL BLOCK

SLEEVE CYL BLOCK

CYL PIN 12H8X30

SEALING WASHER 18X22

SEALING PLUG AM16X1.5

SEALING WASHER 16X22

CYL PIN CYL HEAD TO CYL BLOCK

SEALING PLUG AM18X1.5

BOLT FOR MAIN BEARING CAP

ASSY.OILSUMP W/O DIPSTICK FLANGES

ASSY.MAGNETIC DRAIN PLUG.

SEALING WASHER 18X22

RETAINING FLANGE ON OIL SUMP

HEX SCREW M6X12

SCREW M8X20 8.8

ASSY COMBI SCREW

Updated on : Wed Mar 18 2015 19:20:30

Commercial Vehicle Business Unit

VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.01-CYLINDER BLOCK )

ASSY.GASKET OIL SUMP W/BEED

ASSY. DIPSTICK TUBE COMPLETE

ASSY. OIL DIPSTICK COMPLETE

ASSY TIMING GEAR HOUSING WITH BOTTOM COVER

GASKET (TGH TO BLOCK)

COVER FRONT TIMING GEAR HOUSING

FRONT COVER DAMPER

GASKET (TGH COVER)

OIL SEALCRANKSHAFT FRONT(SILICON)

CYLINDER HEAD GASKET

ASSY PUSH ROD CHAMBER COVER

GASKETPUSHROD CHAMBER COVER.

CYL PIN 10H8X25