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STORAGE TANKS
Spray application
Tank interior
HEMPEL
PROTECTIVE
TANK LININGS - RESISTANCE GUIDE
PAINTING SPECIFICATIONS AND TEMPERATURE LIMITS
STORAGE TANKS
This resistance guide for Tank Linings covers following types of specifications to be used as internal linings
in storage tanks:
1) CHEMICAL RESISTANCE EPOXY SYSTEMS for fuels and gasoline. The specification is based on high chemical and
water resistant epoxy resins. High durability with extensive proven track record.
Acceptable temperature: For aqueous cargoes the maximum temperature for storage is 50C/122F.
Non-aqueous cargos - the maximum temperature for storage is 65C/149F.
Loading and discharging - short term - max 85C/185C
Recommended specification as per following:
3 x 80 micron HEMPADUR 15400
If a blast/holding primer is required HEMPADUR 15590 will be specified
2) HIGH CHEMICAL RESISTANCE EPOXY SYSTEMS for fuels, gasoline, additives, and a wide range of chemicals:
The specification is based on special high chemical resistant phenolic epoxies and offer the widest possible
chemical resistance among the epoxy linings.
Acceptable temperature: For aqueous cargoes the maximum temperature for storage is 50C/122F.
Non-aqueous cargos - the maximum temperature for storage is 90C/194F.
Loading and discharging - short term - max 100C/212C
Recommended specification as per following:
3 x 100 micron HEMPADUR 85671
If a blast/holding primer is required HEMPADUR 85671 will be specified
3) SOLVENT FREE - HIGH CHEMICAL RESISTANCE EPOXY PHENOLIC SYSTEM for petroleum- and bio-fuels, gasoline, additives, and a wide range of chemicals.
Acceptable temperature: For aqueous cargoes the maximum temperature for storage is 45C/113F.
Non-aqueous cargos - the maximum temperature for storage is 65C/149F.
Loading and discharging - short term - max 85C/185C
Recommended specification as per following:
2 x 250 micron HEMPADUR 35760
If a blast/holding primer is required HEMPADUR 15590 or HEMPADUR 85671 will be specified.
4) SPECIAL ZINC SILICATE SYSTEMS for a wide range of fuels and chemicals. Especially suited for storage of strong
organic solvent. The specification is based on inorganic ethyl silicate which provide the toughest base for a zinc lining.
Acceptable temperature: For aqueous cargoes the maximum temperature for storage is 45C/113F.
Non-aqueous cargos - the maximum temperature for storage is 90C/194F.
Loading and discharging - short term - max 90C/194C
Recommended specification as per following:
1 x 100 micron HEMPELS GALVOSIL 15700
Use of blast/holding primer will not be possible with such system.
5) SPECIAL VINYL-ESTER SYSTEM for a wide range of liquids including organic and inorganic acids. The film thickness
and application details will be tailored to each individual project.
Recommended specifications will be based on HEMPELS VINYL ESTER GF 35910 - dry film thickness and
number of coatings will be specified on a case to case basis.
Spray application
Tank interior
HEMPEL
PROTECTIVE
TANK LININGS - RESISTANCE GUIDE
STORAGE TANKS
SPECIFIC NOTES
Note A:
Hydrolysable and acid containing substances.
Cargoes such as esters, anhydrides and halogenated compounds tend to hydrolyse in the presence of water and form organic and
inorganic acids. Other cargoes, such as crude methanol or fermentation ethyl alcohol may contain acidic impurities. These acids can
damage the Zinc silicate lining. The cargo can be stored in a zinc silicate lined tank provided:
- The tank is completely dry before loading.
- These substances contain less than 0.02% (200 ppm) water and their acid value is below 1 for acceptance
- Water contamination during tank operations and storage is to be avoided.
Note B:
Ether-alcohols and polyalcohols:
These cargoes may contain impurities and may also oxidise to form acidic products. The cargo can be stored in a Zinc Silicate coated
tanks provided the cargo contain less than 0.3% (3000 ppm) water and has an acid value of 0.1 or less.
Note C:
Crude oils and certain derivatives:
These products may contain acidic compounds, organics as well as inorganic. The cargo can be stored in a Zinc Silicate coated tank
provided the cargo has an acid value of 0.4 or less and the pH of water concentrations at time of storage is above 6.
Note D:
Fats, oils and derivatives:
Animal or vegetable fats, oils and derivatives usually contain a certain amount of free fatty acids (FFA). At elevated temperatures or in
presence of water the formation of FFA is accelerated, especially when the initial concentration of FFA is high.
The cargo can be stored in the epoxy coated tanks provided no mineral acid is present, the acid value is below 20 (corresponding in
most cases to a free fatty acid content below 10%) and the water content is lower than 1 % (10,000 ppm).
Note E:
Zinc pick-up by sensitive cargoes:
The lining is resistant to the cargo, but contamination of the cargo by metallic zinc may occur. The possible negative effect of zinc pickup must be taken into consideration.
Spray application
Tank interior
HEMPEL
PROTECTIVE
TANK LININGS - RESISTANCE GUIDE
STORAGE TANKS
HEMPADUR HEMPADUR
15400
85671
HEMPADUR
35760
HEMPELS
GALVOSIL
15700
HEMPELS
VINYL
ESTER GF
35910
3 x 80 m
3 x 100 m
2 x 250 m
1 x 100 m
to be specified
B5
(5% Bio-Diesel)
+E
not tested
Bio-Diesel oil
B20
(20% Bio-Diesel)
+E
not tested
Bio-Diesel oil
B100
ASTM D 6751
+E
not tested
Bio-Diesel oil
FAME
+E
not tested
Bio-Gasoline
Bio95
(5% bio-ethanol)
max 50C/122F
Bio-Gasoline
E85
ASTM D 5798
not tested
Bio-Gasoline
M85
not tested
Diesel oil
+E
not tested
not tested
+E
+E
Jet fuel B
+E
C 3 H6 O
Bio-Ethanol
EN15376
+ max 35C/95F
max 38C/100F
Bio-Ethanol
ASTM D 4806
+ max 35C/95F
max 38C/100F
max 50C/122F
Bio-Methanol
Ethanol
(>95%)
ETBE
C 2 H6 O
Ethyl tert-butyl ether
Ethyl acetate
+ max 35C/95F
max 38C/100F
not tested
max 20C/68F
max 50C/122F
C4H8O2
Methanol
CH4O
MTBE
not tested
TAME
not tested
Spray application
Tank interior
HEMPEL
PROTECTIVE
TANK LININGS - RESISTANCE GUIDE
STORAGE TANKS
HEMPADUR HEMPADUR
15400
85671
HEMPADUR
35760
HEMPELS
GALVOSIL
15700
HEMPELS
VINYL
ESTER GF
35910
3 x 80 m
3 x 100 m
2 x 250 m
1 x 100 m
to be specified
Crude oil:
+C
max 38C/100F
+ max 45C
+C
max 38C/100F
+C
+E
+C
+C
Fuel oil no. 6 (Heavy fuel oil, Residual fuel oil, Bunker C)
+C
Gas oil
+C
not tested
Mineral oil
+C
+C
not tested
Naphta, heavy
not tested
Naphta, petroleum
not tested
Naphta, sour
Naphta, sweet
not tested
not tested
Aromates
Benzene
C 6 H6
Cumene(isopropylbenzene)
C9H12
Ethyl benzene
C8H10
Styrene monomer
C8H8
Toluene
C7H8
C9H6O2N2
not tested
Toluene diisocyanate
C8H10
Xylenes
Spray application
Tank interior
HEMPEL
PROTECTIVE
TANK LININGS - RESISTANCE GUIDE
STORAGE TANKS
HEMPADUR HEMPADUR
15400
85671
3 x 80 m
3 x 100 m
HEMPADUR
35760
HEMPELS
GALVOSIL
15700
HEMPELS
VINYL
ESTER GF
35910
2 x 250 m
1 x 100 m
to be specified
Organic Acids:
Acetic acid
(<25%) C2H4O2
Acetic acid
max 38C/100F
Formic Acid
(<10%) CH2O2
Formic Acid
(>10%) CH2O2
Benzoic acid
saturated C7H6O2
C2H3N
not tested
Acetophenone
C8H8O
not tested
Acrylonitrile
C3H3N
not tested
Allyl alcohol
C3H6O
tert-Amyl alcohol
C5H12O
not tested
n-Butanol
C4H10O
max 50C/122F
Chlorobenzene
C6H5Cl
not tested
Chloroform
CHCl3
not tested
Cyclohexane
C6H12
Dichloromethane
CH2Cl2
not tested
Diethyl ether
C4H10O
not tested
Diethylene glycol
C4H10O3
not tested
+B
Dioxane
Epichlorohydrin
max 38C/100F
C4H8O2
not tested
C3H5OCl
not tested
Ethylene dichloride
C2H4Cl2
not tested
Ethylene glycol
C2H6O2
not tested
+B
Furfural
C5H4O2
not tested
+A
Glycerine
C3H8O3
not tested
+B
Isobutyl alcohol
C4H4O
max 49C/120F
not tested
not tested
Isoprene
C5H8
Methyl acrylate
C4H6O2
not tested
C 4 H8 O
not tested
Methyl formate
C2H4O2
not tested
Spray application
Tank interior
max 27C/81F
not tested
HEMPEL
PROTECTIVE
TANK LININGS - RESISTANCE GUIDE
STORAGE TANKS
HEMPADUR HEMPADUR
15400
85671
3 x 80 m
3 x 100 m
HEMPADUR
35760
HEMPELS
GALVOSIL
15700
HEMPELS
VINYL
ESTER GF
35910
2 x 250 m
1 x 100 m
to be specified
Nitrobenzene
C6H5O2N
not tested
max 38C/100F
Nitrotoluene
C7H7O2N
not tested
not tested
Octanol
C8H18O
not tested
not tested
Pentane
C5H12
not tested
not tested
n-Propanol
C3H8O
not tested
not tested
Tetrachloroethane
C2H2Cl4
not tested
Tetrahydrofuran
C4H8O
not tested
Trichloroethylene
C2HCl3
not tested
Triethylene glycol
C6H14O4
not tested
+C
not tested
CH4ON2 (sol)
Urea solution
not tested
+
max 65C/140C(50%)
Inorganics
Ammonia aqueous (less than 28%) NH3(sol)
not tested
not tested
Hydrochloric Acid
HCl
Hydrocyanic Acid
HCN
(<25%) H2SO4
Sulfuric Acid
+ special procedure
to be followed
Sodium Hydroxide
(<3%) NaOH
Sodium Hydroxide
(>50%) NaOH
Sodium Hydroxide
(3-30%) NaOH
Carbon disulfide
CS2
Carbon tetrachloride
CCl4
+D
Olive oil
+D
Molasses
+D
+D
+D
+D
+ max 50C/122F
not tested
not tested
Soya been oil (containing less than 0.5 % free fatty acids)
+D
+D
not tested
+D
+D
not tested
Spray application
Tank interior
not tested
HEMPEL