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YU ISSN:1451-0162
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No.2-3,2013
MINING ENGIEERING
YU ISSN:1451-0162
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MINING ENGIEERING
YU ISSN:1451-0162
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MINING ENGINEERING is journal based od the rich tradition of expert and scinetific work
from the field of mining, udergound and open-pit mining, mineral processing geology, petrology,
geomechanics, as well as related fields of science.
Since 2001, published twice a year, and since 2011 four times year.
Editor-in-chief
Ph D. Mirko Ivkovi, Senior Research Associate committee of Undergoind Exploitation of the
Mineral Deposits Resavica
E-mail: mirko.ivkovic@jppeu.rs
Phone: +38135/627-566
Co-Editor
Ph.D.Jovo Miljanovi
Faculty of Mining Prijedor, RS
Editor
Vladimir Todorovi
English Translation
Vasa Garaa
Draana Toi
Printed in: Grafopromet Kragujevac
Web site:
www.jppeu.rs
MINING ENGINEERING is financially suported by
The Ministry of Education, Science and Tehnological Development of the Republic Serbia
Committee of Underground Exploitation of the Mineral Deposits Resavica
ISSN 1451-0162
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Published by
Committee of Exploitation of the Mineral Deposits Resavica
E-mail: mirko.ivkovic@jppeu.rs
Phone: +38135/627-566
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MINING ENGIEERING
YU ISSN:1451-0162
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Editorial Board
Academic Ph D.Milenko Ljubojev, Principal Reasearch Fellow, Associate member of ESC
Mining and Metallurgy Institute Bor
E-mail: milenko.ljubojev@irnbor.co.rs
Phone:+38130/454-109, 435-164
Academic Prof.Ph.D. Mladen Stjepanovi
Engineering Academy of Serbia
Prof.Ph.D. Vladimir Bodarenko
National Mining University, Deportment of Deposit mining, Ukraine
Prof. Ph.D. Milivoj Vuli
University of Ljubljana, Slovenia
Prof.Ph.D. Jerzy Kicki
Gospodarki Suworkami Mineralnymi i Energia, Krakow, Poland
Prof.Ph.D.Vencislav Ivanov
Mining Fakulty, University of Mining and Geology
St.Ivan Rilski Sofia Bulgaria
Prof.Ph.D. Tajdu Antoni
The Stanislaw University of of Mining and Metalhurgy, Krakow, Poland
Ph.D.Dragan Komljenovi
Nuclear Generating Station G2, Hidro-Qwebec, Canada
Ph.D. Ana Kostov
Principal Research Felow Mining and Metalhurgy Institut Bor
Prof.Ph.D. Duan Gagi
Faculty of Mining and Geology Belgrade
Prof.Ph.D.Neboja Vidanovi
Faculty of Mining and Geology Belgrade
Prof.Ph.D.Neo uri
Tehnical Institute, Bijeljina, Republic Srpska
Prof.Ph.D.Vitomir Mili
Tehnical Faculty Bor
Prof.Ph.D. Rodoljub Stanojlovi
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SADRAJ
CONTENS
Nenad Anel
MINING IN MEDIEVAL EAST SERBIA (14TH to 16th Century) 7
Mirko Ivkovi, Svjetlana Ivkovi
STANJE MEHANIZOVANOSTI TEHNOLOKIH FAZA RADA
PODZEMNE EKSPLOATACIJE U RUDNICIMA JP PEU.........................................14
THE STATE OF MACHANIZATION OF TEHNOLOGICAL FAZES IN
UNDERGROUND EXPLOITATION IN THE MINES OF JP PEU
Jovo Miljanovi. Neo uri, Mirko Ivkovi, arko Kovaevi
PRIMJENA TEHNOLOGIJE KOMBINOVANOG PODGRAIVANJA
RUDARSKIH PROSTORIJA U RMUSOKO..........................................................20
USING OF COMBINET TECHNOLOGYS IN ROOF SUPPORTING IN
UNDERGROUND MINE SOKO
Jovo Miljanovi. Draana Toi, Tomislav Miljanovi, Mirko Ivkovi
VERIFIKACIJA POUZDANOSTI I EFIKASNOSTI SISTEMA
ODVODNJAVANJA NA PK BUHA.31
VERIFICATION OF RELIABILITY AND EFFICIEN CY OF THE
DRAINAGE SYSTEM ON THE OPEN PIT BUHA
Slobodan Majstorovi, Vladimir Malbai. Jelena Trivan,
Ljubica Figun, Miodrag elebi
ASPEKTI BEZBJEDNOSTI I ZATITA IVOTNE SREDINE PRILIKOM
UPOTREBE ANFO EKSPLOZIVA U RUDNIKU SASE SREBRENICA............42
SAFETY AND ENVIRONMENT PROTECTION BY USE OF ANFO
EXPLOSIVES IN MINE SASE SREBRENICA
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UDK: 330.1:622:061,5(045)=861
doi:10.593/rudrad 1301175S
*Nenad Anel
MINING IN MEDIEVAL EAST SERBIA (14TH to 16th C entury)
Abstract:
This study is an attempt to help in clarifying complex issues concerning the history of medieval
mining in Eastern Serbia. Historical sources from the Middle Ages show that there were mining
activities in several places in eastern Serbia and that the ores mainly excavated were iron, copper,
lead and silver. However, the mines of eastern Serbia did not become as famous as the mines in
the other regions of Serbia and did not have the same significance. In eastern Serbia, mining
activities took place in areas of Kuajna, Ridan, Rakovica, Petakovica, and villages Rakova
Bara, ovdin and on Mali Bubanj. . Also, there were mining activities in Resava region, on the
mountan of Stara Planina and in the vicinity of Majdanpek, and there is data about gold panning
in the Pek river. Unfortunately, contemporary works at active mining sites threaten to
permanently destroy the material remains of immense historical and archaeological importance.
Key words: Eastern Serbia, mining, Middle age, material remains
Introduction
Eastern Serbia is a very diverse mountainous-basin region, which stretches from Djerdap in the
north to the Zaplenjsko-luznicka valley and the Ruj mountains to the south. In the West it leans
against the Pomoravlje area and in the east to the borders of Bulgaria and Romania. During the
Middle Ages, from the formation of the Serbian medieval state until the fall to the Ottoman
Empire, the territory of present-day eastern Serbia and its boundaries were subject to frequent and
rapid changes. Expansion or withdrawal of the Serbian authorities in these areas was necessarily
conditioned by strengthening or weakening of the power of the Serbian state, as much as the
strength and weakness of its eastern neighbors. It is important to point out that the extreme east,
along the basin and along the Timok, Negotin Krajna and part of the great bend of the Danube in
Djerdap, has never been an integral part of the Serbian medieval state, but the region was often
exposed to its powerful influence, primarily because of the ethnic composition of the population
in these areas.
Historical sources from the Middle Ages show that in several places in the east Serbia, mining
was the main and that the main mining operations were of iron ore, copper, lead and silver.
However, the mines in eastern Serbia have not reached fame and did not have such an important
role as the mines in other Serbian areas had. A rich treasury of the Dubrovnik archives, which
gives us the most information related to mining in medieval Serbia, gives very little information
about mining in this part of Serbia.
*Filozofski fakultet Ni, nenad.anzel@live.com
It is known that the Dubrovnik merchants did not often travel often to the areas east of the Great
and South Morava, because of their distance and the lack of economic interests. The only
exception being the Kuevo and Branicevo areas because of its rich mining operations, therefore
we have more information on these areas.
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Based on the geological composition of the soil, terrain, altitude, and other natural factors, and
primarily the mild climate (warmer autumn than spring), the region of eastern Serbia is optimal
for mining activities for great part of the year. Due to their significance, prehistoric mining in
eastern Serbia, especially the remains of the mine Rudna Glava near Majdanpek, and are among
the world's oldest European registries of arheo-metalugic centers, dating back to the time of the
Gradac phase of the Vinca culture. Arheometalurgi: the Serbian medieval archeology is a new
field of work, so that the study of the mines throughout archaeological research has no tradition in
our science. It is very rare that modern mines, with only the remains of old works, performed
technical recording, let alone archaeological research. Therefore a unique opportunity to
reconstruct the image of a medieval mine has been missed. Minimal remains of the underground
mining archeology, tools and equipment for the mining and processing of ore, traces of
settlements and cemeteries, communications and fortifications, are collected and recorded in a
small number of places exclusively thanks to the supporters of the profession. Only recently the
need for the collection of available data was found. 1988 can be marked as the year when serious
archaeological researches on medieval mining and metallurgy began.
Serious and detailed research of the remains of mines in eastern Serbia, will give concrete
answers and the results of this rich but economically neglected area of the medieval Serbian state.
When it comes to sites with traces of ancient mining in eastern Serbia, one should bear in mind
that it is not easy to determine the exact boundaries of the area, because it does not match the
current geographic representations. The accepted division is that of V. Simic five zones: Negotin
Region, potes Tupunica-Rtanj, Kucajna with the surounding area, Resava and Stara Planina.
Kuajna
Rudite Kucajna belongs to the Homolje ore field, with mines Ridan and Rekovi, and is a direct
continuation of the Banat mines and the mines around Dognacke and Moravice. Since ancient
times, the mining industry in this region has been very developed, as evidenced by numerous
caved shafts, and the remains of ancient and medieval period settlements.
The history of the Kuajna mines is a long and reliable and it dates back to Roman times.
However, it is possible that there were mining activities before the Romans, during the time of the
exploitation of gold mines in the valley and its tributarie Peka. Roman mining works in Kucajna
were very extensive. They appear to have gone down to 80 m in depth. Certainly, the main
objects of exploitation were gold, silver and copper. Above the Kuceva of today, there was a
Roman town Guduskum, which was the center of the mining operations in the area.
It is likely that in Kucajna there was a continuity between the Roman and medieval mining.
Already in the 10th century the Arabian geographer Masudija writes about Klaaninu (Kucajna)
as a live trading site. In the view of V. Simic, this trade could not rely on anything else but on the
mining probucts. During the medieval Serbian state, Kucajna is not mentioned explicitly, but in
written documents we encounter a place called Zeleznik near Kueva, as the trading post for iron,
copper and lead, which are also visited by merchants from Dubrovnik.
At the beginning of the 1359. The Dubrovnik Grgo Skrini, wrote "in Selesnich in Chuceua" to
its government to lead a single consignment merchants from Dubrovnik, seized Prince Vojislav
Vojinovic. Another interesting mention of Dubrovnik is found in the 1363, where the will of
Dubrovnik Domanje Peter Sparks mentioned two residents Zeleznik, brothers and Hvaloje
Dobrohval. Zeleznik .This should not be confused with Recic Zeleznik, west of Majdanpek,
where we find the gold-bearing wire, since there was no lead ore present. Question Kuevo field
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position in the Middle Ages, and therefore the position of the aforementioned square and mine
Reflex Kucevo caused in our historiography a lot of controversy and confusion. Only recently has
the enigma been successfully resolved. Today Kuevo is a town and municipality in the center of
the Branicevo; Peck on the river, which is located in the former medieval parish Zvid.
South of the present day Kueva is a well known mine, the subject of our investigation - Kucajna.
It was difficult to locate Kucevo, mentioned in the Dubrovnik sources and thus the mine of
Zeleznik. On the basis of the Ottoman defter of Smederevo Sandzak, particularly on the basis of
that from 1476/8, we conclude that the nahija of Kuevo, and therefore the area adjacent to the
medieval Branievo countriside, but not in the mountainous regions of east Kuajske mountains,
as it was long considered, but west, respectively on the left bank of Velika Morava. The Imperial
has of Zeleznik was listed in 1476/8. The coal basin Kosmaj and Avala, the westernmost part of
the area with mines Kuevo, Zeleznik gave primarily silver and lead, with operation continuing
since ancient times, the Middle Ages and the Ottoman period to the present day.
In the Middle Ages Kucajna was called Kuchou, Cuciaena, Caciena. Between 1459 and 1521 it
was the seat of government for the whole region, and at that time referred to as the Koanji,
Kucevo and Cucievo. In Kucajna there was also a Dubrovnik settlement. The charter of Knez
Lazar from 1381 refers to "mount Kucajna" and "Saski num" while Hrisovulja of despot Durda
Brankovic mentions "the village Sasu" in Kueva.
In Kucajna lead, copper and iron were produced, and it is interesting that the production of gold
and silver, whih was done very abundantly, was never mentioned. The great content of precious
metals in ores in Kuajna probably could not remain undetected by skilled metallurgist that the
Sass were. Dubrovniks mentioned in his letters Kucajna for the last time in 143 ,when the mine
has almost certainly ceased to woek because it is no longer visited by their merchants. In the
Middle Ages in Kucajna, and the other Serbian mines coins and weapons were produced. During
knez Lazar here was a mint (a place where coins areproduced) on coins and weapons, supported
by the data from various traditions. Aspro has been forged here at the end of the reign of Sultan
Suleiman II. After the fall to the Ottomans in 1458, it was on the Hungarian border area almost
for a century, and subject to constant hostilities, and in such circumstances it was difficult to
organize mining production. After winning the Banat area in 1551 and 1552 , the border is moved
to the north and then begin extensive works, which led to the opening of Kucajna in 1553.
Kucajna.The decision of Porte made the center a kadiluk, to serve the new mine and surrounding
imperial whose landed estates allocated 48 villages, whose inhabitants worked in the mines,
delivering wood, ore transporting, guarding roads and more. Then a mass immigration to Kucajna
began, and among many ethnic communities special position and role had Jews. They moved to
Kucajna 1551 or 1552, and have dealt mainly with financial matters. As skilled traders and
financiers, they eventually took the lease of the mine, which was greatly influenced by the
recovery and restoration of pre Turkish production volume, in the second half of the sixteenth
century.
Ridan
The remains of the old smelter are placed around Golubac, in the village of Dvorite, and these
are are the remains of the old smelter - and in places Ridan remains of old mining works - mostly
shafts which were made to depths up to 15 meters. The surface was covered with these works is
almost 3 acres. Based on archaeological research the shafts belong undoubtedly to the medieval
period. On Ridan in the Middle Ages, iron ore and minerals that are mined are melted in the
village of Dvorite.
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Rekovica (Orekovica)
This mine is named after a small river or Oreskovici or Rekovici (newer name), which spreads
from the western branch of the Homoljske mountains and close to Mali Laola flows into Mlava.
And this one mine isone of those very uknown to our history. Based on the traces of old mining
operations and the amount of residual slag the volume of work on this mine was of greater
importance. From here the ores of iron, and copper and lead with gold and silver were mined.
Analysis, carried out only partially, indicates only the production of iron. The ore was mined on
both sides of the river Rekovi. That the iron ore was mined is certifirmed also by the name of
the hill Plavevice, toponyms, which is characteristic for the production and processing of iron.
Majdanpek
The Majdanpek mine has a lot of tradition and quite an interesting historical development.
Opened back in Roman times, worked during the Roman times, the Middle Ages, during the 20
year Austrian rule in the 18th century (1718-1738). Re-opened the 1847 and has been working
continuously up to this day. We can say that the Majdanpek mine has worked in all periods of our
mining operations. However, while our medieval mines have become famous for their richness,
any metal was developed by trade and handicrafts, Majdanpek remained in the shadow of it, and
we have very little information from the time. According to V. Simic, Majdanpek has always
been a small mine, regardless of the prism of observation: the old, or middle of the new century.
In the Middle Ages, when the Serbian mining was then famous throughout Europe, and many of
our mines are mentioned in charters, chronicles and guided correspondence between Dubrovnik,
Venice and our mines, there is no trace of Majdanpek. Its current name is of Arabic origin
(Maden-metal), and was created at the time of the Turks.
As for the minerals that are present in the region of Majdanpek, we find copper and iron. The
presence of Sasa miners in this region testifies the name of the river Sask. On this river there were
many medieval smelting points, as evidenced by the remains of old waste grounds.Old
underground works that were found, whose shapes and dimensions comply with the medieval
period (dimensions ranging from 0.6 to 1 meter) , provide testimony about mining in this region
in the Middle Ages. In addition to these material remains, in many ancient works of Majdanpek
well preserved medieval wooden trough were found which were later on used for the transfer of
ore and waste rock, and in many places preserved wooden support, which undoubtedly proves the
existence of mining activities on the site in the middle ages. Unfortunately, at the present time,
work on the exploitation of ore deposits in the Majdanpek are of such proportion that almost
nothing of the old works was left. It is unlikely that future archaeological and geological
investigations at the site may make some new and important historical discoveries.
Petakovica (Melnica)
In the surroundings of the villages of Melnice there used to be a large deposit of old slag and
plenty of lead ore, and they are still found in small traces even today. A variety of mountain
streams (Melnick, and Vitanovaka Branicki river, stream Petkovic and others), gave the power
for the smelter. The deposit of iron ore, lead and silver is located about 8 kilometers south of
Kucajna. In the neighboring village of Vitanovac, there is a monastery which, according to
tradition, was built by King Milutin, and that was probably built becouse of the surrounding
mines.
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The village idilje, in several places, Hoffman was first to discover the occurrence of iron ore. In
the wider area of about 3 km limonite ore strands were found about 8 feet thick, in which the Fe 2
O 3 (iron) is present even at 84%, and with no harmful ingredients. Examples of these ores were
displayed in 1885, on the mining exhibition in Budapest. Certainly, such a high-quality ore could
not remain unnoticed during the Middle Ages, especially in an area that is rich in metallurgical
resources (forests and mountain streams).
Troskita which Hoffman observed, at least in most cases, are not from melting copper ore.
According to the recent studies, the red sandstones were not able to supply copper ore in that
number, because it has smaller copper reserves. V. Simic believes that most of these troskita are
from smelting iron ore. Although discovered in the second half of the nineteenth century, about
the old iron mining in Resava, very little is known. It was only hinted at, though it was
undoubtedly present.
During the reign of Despot Stefan Lazarevic, when it Resava fortresses and monasteries Manasija
were built, there was a need to revive the production and processing of iron, which certainly
existed before. The center of the state shifted to the north, and the manufacture of iron was
needed not only to build the fort, but also to defend the country against the Turks. Manasija was
in his own estate, and probably had its own iron mines and a village blacksmith, as other
monasteries in Serbia. In Veliki Popovic, in the early twentieth century there was still a small
blacksmith, and whose descendants carry the surname Kovac, Kovacevic, Kovacic.
Stara Planina
Of all the medieval mining district in eastern Serbia, there is the least information related to Stara
Planina Mountains, which does not necessarily mean that there was a minimum of mining
activities there. The traces of iron mining has been detected in the village of Topli Do, just below
Midzor, in the heart of Stara Planina, been detected.
Geologist and university professor Sava Markovic observed in the river basin of Toplodolska
river, troskita of iron smelters near running water, which means that these were medieval and
Ottoman. Mines from which ore is melted were not observed. Heritage Museum in Knjaevac
during 1986 conducted investigations of the ancient mining on Stara Planina. And received data
for about 30 sites (mines, slag dumps present, processing, etc.) and they all testify to the ruins of
ancient mining. However, the fact is that most of the slag dumps are present next to mountain
rivers and streams indicate that here, except in antiquity, mining was also performed in the
Middle Ages. On this site it is necessary to make additional research.
In the period from 1956 to 1962, the pioneer of our modern geology and one of those most
important scholars dealing with our mining history,V. Simic, performed the research on the soil
terrains of eastern Serbia, namely the gold-bearing area of the river Pek. On this occasion, he
encountered many remnants of old mining activities and production of gold, of which the most of
them were destroyed. These remains were various hills and mines, barely noticeable traces of
water and water tanks, and more.
Old mining works at gold-bearing quartz works on most wires were covered again, and the old
gold mining works were destroyed both by time and people. The remains of these old works
especially destroyed in the twentieth century, when intensive construction of roads and railways
through the valley of Pek has begun. Each new work inflicted destruction among new mounds,
remaining in the place of former mines.
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River Pek
In parts of eastern Serbia gold production has never ceased. Its residents, regardless of the time
when they lived here, were always ready to after heavy rains gather by streams and collect the
gold that was washed with water in large mountain areas. Nearly five thousand years, and
probably more, it is the addition of gold beads and leaves. The best example of this is the River
Pek, where the old works stretch from north to south, a distance of about 30 km. Besides Pek, and
its tributaries, Porecka river and Timok were used for washing and collecting of gold.
Most of these works is of ancient origin. To enable the smooth operation of the Romans around
the gold-bearing areas of eastern Serbia they erected numerous castles. Beside them was a
permanent Roman guard. The remains of one of the watchtowers were found in the region of
Pekka at Mark's Tavern. The Roman town Pincum (Veliko Gradite), that the mane itself
originates from , was probably the center they poured to all the gold obtained in the region of Pek.
The Roman presence in the region is confirmed by many remains of materials: ceramic vessels,
tools of bronze and iron, money, and more. There is no data on the organized production of gold,
in the period of the Middle Ages, in the area. However, unorganized, incidental and secret
production must have existed. It conducted by miners, when it was worth more now argue cause
and get gold, farmers or agricultural laborers, when they had no other work in the field or around
the house.
Organized production could be achieved in gold mines, as they were still in Roman times
excavated up to 50 feet of deep. In addition, the Romans were not only rich, but almost all goldbearing placers roomier gold-bearings. Mining in Peka in the Middle Ages is very poorly
documented. There are few written sources that say something specific about the mining sector.
Gold production in general is not mentioned, but this is not surprising because this metal is not
specifically mentioned in another mining areas.
Conclusion
Mining in the region of Eastern Serbia in the Middle Ages is mainly related to mining and
processing of iron ore, on a smaller scale lead and silver and copper and very little washing
auriferous particles in rivers. Based on archaeological research in the region of Eastern Serbia
many remains of iron and slag dumps were found. Smelters were located next to many rivers,
whose fortune was the driving force of production. They were used in the Middle Ages and in the
early period of Ottoman rule. Further archeological research requires specialized research
division of the old slag dumps, which were unfortunately carried out in a small number of cases.
Based on the survey, we can conclude that in the region of Eastern Serbia mining activities were
carried out in the areas of Kucajna, Ridana, Rekovia, Petakovice and villages Rakova Bara,
ovdi and on Mali Bubanj. Mining operations were also carried out in the area of Resava and in
the area of Stara Planina. Recent research testifies to the rich mining activities around Majdanpek.
Unfortunately, the threat to the remains of medieval mining operations has become more
pronounced. Modern works in active mines, mining exploitation in the field, are the main culprits
in the destruction of remains of immense historical and archaeological importance. It remains our
hope that, in the future, we can develop an awareness of the necessity to preserve these precious
monuments of Serbian culture and the material in the region can continue to be test, which will
give a full and clear picture of the medieval history of mining in the region of Eastern Europe.
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doi:10,5937/rudrad 13011553S
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Rail Transport
This type of transport has a very low transport capacity because the locomotives are older then 50
years and their maintenance is difficult and brace downs are very common because the railways
are in a very pore stare.
Because the locomotives are electrically powered we have to focus on grater use of diesel
machines.
Equipment for the transport of materials
In JPPEU different types of this equipment are in use: delivery system with a endless rope and
hanging rail, delivery system with a diesel locomotive with an upper rail, rail locomotive
transport, as well as a new system of delivery combining wire and endless rope which was first
used in the Tadenje mine and after in some other mines and which will be in ever grater use.
A cable system of the SARF type work in the mines of Rembas, Soko, Jasenovac. While in RMU
Stavaljh there is a similar system of the type ECO Velenje. In the Lubnica mine there is also a
similar cable system which was produced in our country from imported parts and parts produced
in our country. The systems are reliable and acceptable for use in mines and by its use the supply
of the mines with materials has bean greatly simplified. The reliability of these systems is
connected to constant maintenance and everyday rail corrections by direction and height, by the
maintenance and replacement of the rope...
The diesel locomotive of the SARF type with the upper rail operates in the Bogovina mine and
there are a lot of problems. Namely the machines are weary old of which one is out of use and the
other is under constant repair with constant working delays.
The vitlovska delivery is done by the use of Bitlova (most commonly it is the PV11/15 of local
manufacture) with the upper rail and rope which is in use in all the mines of JPPEU. A special
problem with the cable car and vitlovske equipment is the lack of reliable backing systems
because the current manufacturer did not pay enough attention to this system besides numerable
interventions so that a different solution needs to be found.
Water extraction equipment
As the other equipment in JPPEU so to is this type of system relatively old and as an example we
need to mention that in this year no new pumps were acquired although the problem of water in
the mines is more pronounced then before. The water from the mines is pumped by the use of
centrifugal and submersible pumps, by PVC or metal pipelines. As well as the pumps which are
weary old there is also the problem of an old and rundown pipeline. In the past years a lot of
effort has bean spent to unify the pumps working in JPPEU and certain results were achieved so
that today the majority of the pumps is of the VPN type form the Jastrebac Nis manufacturer.
Which are good for extracting mine water which contains hard particles because they work with a
low number of rotations and are massive.
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Equipment for the production of compresed air and equipment that work on compressed air The
production of compressed air for the use in the mines and out of them is done in stable
compressor rooms which are placed in the entrances of the mines. The compressors in JPPEU are
mostly produced by UNITEX or FAGRAM Smederevoand are all pistoned except the vijcan
compressor in Bogovina. As a problem in their operation there is the service of the machines after
a set number of working hours which is usually not done on time which results in delays later on.
On the basis of a detailed analysis it can be derived that t in the mines of JPPEU that all the
equipment form all five drupes is weary old, so that its maintenance is exponentially harder. The
conditions need to be made so that the equipment which is weary expensive to maintain because
of its long working history, needs to be replaced by newer equipment. This work did not examine
the equipment in the mines themselves, separation buildings, heating buildings... but the situation
of the mentioned equipment can be made as universal for all the equipment in the company and
that the problems are similar if not the same.
Example of an investment in a new mine
To illustrate the needed investments for opening a new mine we will use the example of a mine in
Melenci for which a study of has been prepared. The complete cost of the project were calculated
to be 44 million euros of which for the equipment in the mine 17 million euros are allocated. The
complete capacity of production would be achieve in 4 years after finishing the initial investment.
Here it is discussed of a mine field with an estimated 35,5 million tones of coal A and B reserves
estimated to be 10 million tones. The grater part of the field would be mined by the mechanized
wide shaft method and a part by the mechanized column method. The capacity of one wide shaft
is estimated to be 450000 tones per year and for the mechanized column method 150000 tones
per year.
On the basis of the developed method of the cost of one ton production it is derived that the
operative cost is 26,7 euros per tone or based on the awerage heat jeald of 12,8 GJ per tone we
arrive at a cost of 2,1 euros per GJ the cost is derived without the cost of VAT which is
changeable so that the cost assessment is simpleminded.
Too show the lack of investment in active mines in the tables below we have given the
investments in active coal mines ower the period 2002 2009.
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Table 2. Shows the planed and the realised investment values for the period 2002 2009
by srtucture.
% Part
USD/t
4
21,6
5
4,0
6
0,41
27.191.677
42,7
63,8
6,56
2.604.366
48,1
6,1
0,62
Services
Structure
Planed
Realised
Relation
(USD)
(USD)
3/2
2
7.892.381
3
1.705.992
63.692.308
Geological
Operations
Mining
Operations
Construction 5.413.119
Operations
Equipment
29.310.070
9.845.057
33,6
23,1
2,37
Other
Services
15.635.142
1.305.933
8,4
3,1
0,32
Sam Total
121.943.020
42.653.025
35.0
100
10,28
Table 3. Shows the planed and realised investment values for the period 1995 2009 by
structure
USD/t
Planed
Realised
Relation
% Part
Services
(USD)
(USD)
3/2
Structure
1
Geological
Operations
Mining
Operations
2
11.365.381
3
5.997.472
4
52.8
5
6,1
6
0,72
121.924.308
70.216.865
57.6
71,6
8,23
3.812.068
27.1
3,9
0,44
Construction 14.083.119
Operations
Equipment
59.181.070
16.153.185
27.3
16,5
1,89
Other
Services
24.866.142
1.892.758
7.6
1,9
0,22
Sam Total
231.420.020
98.072.348
42,4
100
11,50
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Conclusion
All the projects, analysis and studies which were conducted to define the expansion directions of
underground exploitation of coal in the Republic of Serbia, were achieved on the basis of
objective situations and conditions which characterize the state of active mines, to the conclusion
that without grate measures on the sector of investments there can be no further successful
operation. Because of constant problems with production and the lack of investments in the
needed level, the mines are financially spade and register a reduction in the capacity of
production and a ever grater problem to maintain the level of production and extraction.
A special problem for underground exploitation is the lack of technical development which is a
result of the lack of mechanization and modernized technological phases, and this besides
production has a negative effect on safety in the mines. Without the modernization of equipment
the mines cannot count on development, and the continued existence of certain mines is in
question.
With all this in mind, it is necessary that the state as the owner of the mine, and with acceptance
of the arguments given for the need to maintain the underground exploitation of coal, by
providing the necessary funds needed to put the mines on a path to optimize the necessary
technical-thenological system elements.
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UDK:622.83:55,8.013(0,45)=861
doi:105937/rudrad 1301037P
Jovo Miljanovi *, Neo uri **, Mirko Ivkovi***, arko Kovaevi*
USING OF COMBINED TECHNOLOGYS IN ROOF SUPPORTING IN
UNDERGROUNG MINE SOKO
Abstract
Complexed mining-geological conditions of coal mining, as they are in mine Soko require
continuous work on the research of new technical solutions development and supporting of
mining underground rooms.
A special chapter in this work is detailed manner the existing techniques and technologies and
supporting of mining facilities at the mine Falcon.
Test sidewise support underground mining premises EH-(-60 )z in undergound mine "Soko"
combined frame support as shown in this work was performed under the applicable Additional
exploitation of coal mining project of K - 24 to R-10 faults in the excavation area OP-4 north
wing, of the Western mining Field "Soko" .
Describes the development of new solutions and technologies supporting in function to increase
the stability of the mining space, extending their service life, functionality and elimination of
standing and difficult reconstruction of the premises in underground mine "Soko".
INTRODUCTION
The stability of underground rooms and other mining facilities is one of the main problems that
accompany underground coal mining. The mining-geological conditions of exploitation, such as
the Falcon mine , mine construction investment for the most part ( in time and costs) related to
the development of underground rooms. Thus, finding optimal solutions development and support
the underground passageways , basic preparation and excavation has special significance and
impact on the overall investment. [1]
The mine Soko prevazileenja to these problems , and the right choice of technology
development and supporting of mining facilities , work began on the introduction of new
technology , whose main goal is the improvement of the general condition of underground
chambers and improve the quality, timbering and thus increasing their lifetime , and creating the
conditions for a safe and secure work [ 2], [ 3].
Design solutions related to the test sidewise support underground mining premises EH- (-60 )z in
underrmine "Soko" define the parameters of the combined frame support and activities related to
the introduction of new technologies Soko mine timbering AT hanging support .
Voltage conditions and experiences, and suggest that the mining areas exposed to intense
pressures and strains, and therefore reduces their service life and as a result there is a need for
Constantine maintenance facilities .
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CHARACTERISTICS
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OF
COAL
LAYER
AND
From the engineering- geological point of view , the rocks that make up the deposit "oko" and his
immediate environment can be classified into three groups (related rocks, semi-cohesive and nonrelated rocks).
Ing to coal seam starts basal limestone breccia and conglomerate over which lie sandy clays and
shales, marly - sandy clays, sandy marl and lime - flutter sandstones. Immediate floor of coal
seam consists of carbonaceous clay that make the transition from the footwall shale to coal.
The coal seam is a complex lithological composition of the permanent dirt bands carbonaceous
clay, clay, marl and tuff.
Roof of coal seam is made of marl, sandy marl and clay and shale, clay and marl friable
sandstone and sand, gravel in places.
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a)
b)
Figure 3. Classification of premises a) the type of construction of supporting
b ) the shape of the cross section
The technology of the existing methods and supporting of mining areas
Making room in the mining pit shall be semi mechanized and discharge profile is done drilling
and blasting operations, shipping odminiranog materials is done by hand excavation and removal
as head of the site is carried out using a double strand grabuljastih carriers.
The facilities were made through coal, and mining using the methane explosives safety while
initiating explosives shall millisecond electric detonators.
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information about the tests pulling briefly associated anchors, to determine the effectiveness of
the solution and if necessary modified to improve.
These changes may be related to the profiles of underground facilities (for example, the transition
from the ring to the trapezoidal profile), or increasing the axial distance between the steel frame ,
and reduce the amount of steel lining.
Ongoing monitoring - monitoring of the behavior of the massif is made using sonic extensometers
and strain gauge two-height.
Equipment for use anchors with two-component mixture in coal mines with underground mining
include special pneumatic or hydraulic rotary drills and accessories make the anchor rods,
cartridges with two-component mixture, steel or plastic mesh, etc.. [ 4].
After placing the cartridge with two-component mixture into the well , carried out by injection
anchors its rotation for mixing components. As the anchor installed to the bottom of wells , drill
stops to fast hardened mixture.
Two-component mixtures are based on this system timbering. The basic component is a resin based material , and the second catalyst , which is a smaller cartridge, inside the first.
These compounds are classified according to the time that harden at :
- faster ,
- slower and
- mixtures which harden in the interval between the first two.
For two-component mixtures are related to two properties that are important for their proper
installation and supporting of the system's reliability. These are: the time (period) to the time of
initial curing and hardening.
Time to cure is the time during which the mixture can be confused without a significant change in
viscosity , or prior to a change in state of the mixture from a liquid to solid. The beginning of this
interval is the start of mixing of the components , and not a moment when the entire length of the
anchor installed .
a)
b)
Figure 5. Effect of temperature of the working environment on the two-component mixture (
EXCH )
a) faster mixture , b) slower mixture
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Methods for measuring and monitoring the stress state and deformation
The main objective of the applied solution timbering is to confirm the parameters of the solution,
including detailed monitoring of the behavior of the massif around the room and measure the
response of anchor to load the massif.
Current measuring and monitoring should also ensure a safe working environment by pointing to
possible changes in behavior that require massive additional roof supports or supporting of a
different way .
Control of stress state and strain contours underground chamber system for supporting of AT
anchors is critical, as exceeding certain values affect the stability of anchors and requests
promptly take appropriate measures (installation of additional AT anchors, placing steel support,
etc.).
A certain number of anchors with strain gauges installed under the scheme of installation of
anchors and sonic extensometers are weighing station, through which confirms the effectiveness
of the scheme of installing anchors.
Reading is done the appropriate instrument that is designed for use in methane mode , and also is
equipped with a memory unit that stores sensed data. Data analysis is done on the computer using
specialized software, with the possibility of graphical interpretation aksijanlnog loads and
bending moments anchors.
They can be described as a wire extensometers . Each pointer - an indicator was hanged on an
anchor which is placed at a certain depth in the borehole .
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Asymmetric deformation point is simple konsktrukcije and is an integral part of the system of
support has , easily prepared and relatively inexpensive, and because of this relatively often
installed along the underground room . In this way it provides the opportunity for continuous
visual signal level of the massive deformation of the making of the room. The undermine "Soko",
these devices were installed at a distance of 10 m during the trial supporting of the room.
COMBINED CONCEPTION IN
UNDERGROUND MINE "SOKO"
SUPPORT
OF
COMBINED
SUPPORT
IN
Activities related to the first phase of technology transfer support has hanging support AT
undermine "Soko" were made in order to be able to implement the second phase of transfer:
systematic installation of AT hanging support . The test results of the first phase were used for the
selection and installation verification scheme preleminarne AT hanging support, which is the
subject of this project.
When a specific solution installation AT hanging support to provide satisfactory results in
measuring and monitoring obtained by sonic eksenzometara and anchor with tape measure, can
be accessed by any change of the way of support has steel support [5].
The result of the second phase of the trial of support has to be a way for support the underground
rooms combined support (steel and AT hanging support) .
Start installing AT hanging support the EH- room (60) z in undermine "Soko" was carried out
according to the initial schedule of installation, while maintains the existing method of support
has a steel frame support permissive circular diameter of 3.5 meters, which are installed on the
axial distance of 0, 7 to 1.0 m.
In order to obtain reliable data measurements of rock mass deformation takes from 30 to 60 m
face advancement EH- site facilities (60) z and installation of lining combined with a minimum
interval of two weeks. After this period, on the basis of the results to an optimal scheme of
installation ankara and possible correction applied steel lining.
Any change in any method of installation AT hanging support, either in the form and amount of
built-in steel support, confirming the results of measuring and monitoring the behavior and mass
support.
The aim of introducing AT hanging support (in combination with steel support) in the undermine
"Soko" is to improve the control of massive prolongation of the room and reduce the need for
reconstruction of the room - EN (60) z or reconstruction of floor hallway [6].
In Figure 7, shows the initial installation scheme AT anchor in an underground room EN- (-60) z
, of the room in a circular cross -section, which is podgrauje circular steel frame support
permissive 3.5m.
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Figure 7. Home installation scheme AT hanging anchors the room EH-( -60) z
To begin installation of the recommended density of elements hanging support - number of
anchors per square meter of surface contours of underground rooms should be at anchor 1.2
anc/m2.
Home installation scheme AT anchors in room EN- ( -60 ) z is provided with a relatively high
density of - 1.2 ankera/m2 . With the beginning of the systematic installation of anchors in the
second phase are carried out additional tests , which will be the measurement data indicate the
need for further improvement schemes installation.
As the figure shows five anchor length 1.8 m, overlying the anchors, only the central axis of the
room should be built vertikanlno while the other four anchors to be installed at an angle of 10th
The distance between the mounting points overlying anchors should be at 0.76m.
Depending on the results of monitoring and measuring behavior results roofing and subsequent
testing possible improvements and optimization methods timbering will result in reducing the
number of anchors in the scheme of installation and increasing the axial distance between the
steel support frame.
After each modification for support the way, in order of their confirmation , you will need to
advance the forehead site from 30 to 60 m, with a minimum interval of stabilization massive two
weeks in order to obtain reliable measurement results. Commitment to the underground rooms of
the second phase of the trial was used for support the steel mesh.
Steel mesh is made of wire diameter 3-6 mm at a distance of 50 mm. Just rows and columns of
the network through which the post anchors should have a wire at a distance of 75 mm.
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4. CONCLUSION
Previous studies of the state of stress in the mine Soko, indicating that the mining areas subjected
to intense pressure and deformation, and therefore reduces their service life.
In addition to stability produced a manufacturing system is a very important and timely
development of facilities in order to maintain the continuity of the production process, the
production process of new excavation unit. The current way of creating and supporting of the
rooms showed more limited especially in terms of increased underground pressures affecting the
mining deformation space smaller or greater intensity.
In order to overcome these problems and a proper choice of technology development and
supporting of mining facilities, the mine ''Soko'' test was performed to introduce a new
technology, whose main goal is the improvement of the general condition of underground
chambers and improve the quality, timbering and thus increase their lifetime, and creating the
conditions for a more secure and safer operation.
Tehnoogija installation AT hanging support and test sidewise support underground mining
premises EH- ( -60 ) z in undermine "Soko" combined frame support was performed in
accordance with the present design solutions .
Based on the solutions presented in this paper can be concluded as follows:
New technology AT hanging support can be successfully applied for the sidewise support
mining areas combined support (steel and AT hanging support), and that can create conditions for
the development of mechanized underground spaces, which significantly increases the effects of
these technologies timbering.
The introduction of AT hanging support the mine Hawk provides a rationalization of support the
underground rooms as well as the extension of service life and reliability and functionality.
AT hanging support in combination with steel support Meaningful for Soko mine because it
provides greater stability of underground rooms which positively affect the safety and
humanization of work in harsh underground mining conditions.
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REFERENCES
[1] Jovanovic P.: Design and calculation of the horizontal underground openings support,
Mining and Geology faculty, Belgrade 1994.
[2]
Miljanovi J., The maximum step advencement defiwing with mechanized hydraulic
(MHRS) within conditions of mine Strmosten journal Arehives for Tehnical Sciences
7/2012, Tehnical Institute of Bijeljina.
[3] Ivkovi M., Eexamination and to form harmful injfluence on natural environment from effect
underground exploation coal., journal Arehives for Tehnical Sciences 1/2009, Tehnical
Institute of Bijeljina.
[4] URP of support testing in underground opening EH-(-60)z in RMU with the combined
support, Faculty for Mining and Geology, Belgrade 2010.
[5] Ljubojev M., Popovic R., Rakic D.: The basis of mechanical models settings of support
interaction with rock mass, The Mining works journal no. 1/ 2006, Bor, 2006.
[6] Trivan J.,analysis of infuencing factors in the selection of the underground tehnological
process in the coal layers, journal Arehives for Tehnical Sciences 6/2012, Tehnical Institute
of Bijeljina.
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UDK:622.272(0,45)=861
doi:10.5937/rudrad 1301085M
Jovo Miljanovi,* Draena Toi*, Tomislav Miljanovi**,Mirko Ivkovi***
VERIFICATION OF RELIABILITY AND EFFICIENCY OF THE DRAINAGE SYSTEM
ON THE OPEN PIT "BUVA"
Abstract
Monitoring and evaluation of the drainage system of effectiveness and reliability on open pit
"Buva" include surveillance, monitoring and recording of the all constructed drainage facilities,
and an analysis of the overall functionality of the drainage system on open pit "Buva".
The purpose of monitoring the drainage system has been striving at all times have access to state
of the water flows and hydrodynamic processes in order to create a controlled system of the work
of all structures for mining of groundwater and surface water.
Based on the results of monitoring and recording of rainfall and the groundwater level
measurements, it is possible to make a final assessment of the efficiency and reliability of the
entire drainage system
Keywords: drainage mining, monitoring, the drainage facilities.
INTRODUCTION
Drainage in the mining includes a number of complex measures that imply a constant control of
the underground and surface waters in the all phases of mine development and mineral deposits
exploitation. The surface and groundwater waters endanger the mining facilities and disrupt the
work in them.
The drainage facilities in mining are the hydroelectric facilities used for drainage and protection
of water inflow.
With increased depth of exploitation, the conditions of surface drainage of open pits are more
complex, which results in an increased number of drainage objects. This applies especially to iron
open-cast mines, with a large coefficient of water abundance, such as mine "Buva" mine.
In order to successfully solve the problem of drainage must be especially detailed knowledge of
the hydrological and hydro-geological characteristics of the deposit and its surrounding rocks, as
well as physical- mechanical properties of rocks and tectonic disturbances, which are often
medium of water.
After identification of the possible water threats to mine, the protective measures introduce which
for specific conditions represent a rational solution in terms of safety and cost.
The reliability and efficiency tests of the drainage system shall be carried out through the control
of drainage facilities made for the surface and groundwater protection through the monitoring of
the water flows and the hydrodynamic processes.
*Faculty of Mining Prijedor, e-mail: miljanovic.jovo@gmail.com
* Faculty of Mining Prijedor, e-mail: drazanat@yahoo.com
** PD Kolubara
*** JP PEU Resavica, e-mail:mirko.ivkovic@jppeu.rs
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The main goal of monitoring is to determine precisely the reliability of the existing drainage
facilities and to modify or customize the new regime of drainage conditions in the open pit.
THE CHARACTERISTICS OF ORE DEPOSIT OMARSKA
According data from meteorological station in Prijedor, deposit area is a region of moderate
continental climate, which is characterized by a sudden rises in temperature in the spring, by
minimum of winter precipitation, by moderate cold winters, and hot summers and frequent
incursions of cold air.
In the wider area of the open pit "Buva", terrain slope is generally from east to west and from
north to south, with the existence of watersheds to the north of the mining areas, which are
directed towards to the mine and the water that drains from a large area to the contour of
exploitation area.
The terrain morphology is suitable for discharge of main pipeline and providing of gravity
drainage of pumped water because it does not require additional work on the dam construction
and the uniform and peak flows of pumped from water drainage wells, which directly affects the
cost of drainage.
Hydrogeological complex - a complex of permeable and impermeable layers made of: clay,
sands, which are occasionally interspersed with the fine-grained sands, either laterally or
vertically, and belong to the Pliocene sediments.
The geological conditions and relationships between the properties of the rock of collectors and
insulators caused the hydrogeological characteristics of the exploration area. Within of terrain are
the properties of the rock mass with the characteristics of the hydrogeological collectors and
isolators.
RELIABILITY TESTING OF THE DRAINAGE SYSTEM
Modern approach to the process of managing drainage system and monitoring the effects of
works, provides that in all stages of the development of the open pit applies the controlled
operation of all facilities and the overall system to protect the mine from surface water and
groundwater, and continuous monitoring of the water flows and the hydrodynamic processes.
The goal of these activities is to determine the safety of drainage facilities and their effects on
lowering of groundwater levels, as well as through the hydrodynamic tests provide the reliable
hydrogeological parameters to updated hydrodynamic model to provide the efficient and effective
support to the management of drainage system.
As the process of dewatering depends upon a number of natural factors (precipitation, flows,
temperature regime of groundwater and surface water in the pit background, etc.), so that is
necessary a good knowledge of these parameters regime.
Monitoring will include the following:
- Measurement of the water levels in the alluvial layer,
- Measurement of the water level in the ore body,
- Measurement of the water levels of river Gomjenica,
- Measure of the amount of precipitation,
- Monitoring of pump hours and the amount of pumped water.
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HYDROTECNICAL
FACILITIES
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FOR
OPEN
PIT
"BUVA"
Open pit "Buva" in order to protect the flow of water in the exploitation area, the relocation of
the river Gomjenica, and circumferential channel are made that accepts all water and gravity
leakage through the two culverts on the east side of the "eastern water collector".
In order to protect the open pit of shallow alluvial water was done as follows:
- from the southeast side are made the waterproof screens , Dk -1 and Dki -1, with a total length
of 2000 m,
-from the north is made drainage trench Du 2 a length of 900 m.
For the protection of deep underground water from the ore bodies, 6 wells were drilled in the ore
body and made a reconstruction of these two old wells.
The main water collector consists the two tanks used for mud settling and discharge of clean
water in the river Gomjenica.
In accordance with the progress of mining operations, the temporary sumps were made.
On open pit "Buva " in the 2012 were active:
- 8 wells Eb 1-8, located on the west side of the mine,
- Drainage trench, Du 2, from east - west,
- 6 wells in the ore body, Bu 138, 282, 291, 11, 30 and 275,
- Water sump in the southwest part of the mine, at the first position of crusher at elevation 132 m,
- Water sump in the southern part of the E 130.
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By comparing the pumped surface waters from drainage system and well system over a long
period of time, can make some conclusions about reliability and efficiency of drainage wells, and
knowing the total amounts of pumped water and the amount of excavated overburden define the
abundance coefficient of deposit.
The measurement points of the observation and monitoring of the groundwater regime are
practically all locations of wells with piezometers in the fill, piezometric wells in the immediate
and wider area of the open pit, the working levels of the open pit and waste disposal, drainage
cuts, the drainage channels, river Gomjenica.
Monitoring of the groundwater regime and the effects of this system is a drainage expert task for
surveillance, monitoring, measuring and processing of data required is a well organized and
equipped with the service.
THE MONITORING RESULTS ON HYDROTECHNIC FACILITIES
EQUIPMENT FOR OPEN PIT "BUVAC" IN THE PERIOD 2010-2012
AND
Responsible personnel for the organization of monitoring of the developed plan at regular
intervals carry out their activities in domains such as mapping of bench and waste disposal,
measuring the groundwater levels and flows in well, measure of rainfall, record the water levels
of rivers, and upon the completion of certain work completed report.
CONTROL OF THE RAINFALL AMOUNTS AND THE GROUND WATER LEVELS
After the construction of drainage facilities in the open pit "Buva" as they are put into
exploitation the regularly observing, monitoring and recording of rainfall were made, the NPV of
over 30 locations, the hours of work stations and their capacities over the amount of water
pumped.
Groundwater level is measured at more than 30 facilities (the wells and piezometers) every
Monday, and the amounts of precipitation measured every day, if any, so that the analysis can be
performed and make some conclusions about the impact of the change in precipitation of the
groundwater levels.
Daily precipitation amounts are added and observed in dependence of the changes in the level of
water in the alluvial part of each monitoring well especially the weekly rainfall.
The measured values of rainfall and groundwater levels in 2010
In Table 1 and in Figure 2 the graphical representation of the total amount of rainfall for the total
amount of rainfall per month in 2010.
Table 1 Amounts of precipitation in 2010
MONTH
January
February
March
April
May
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Month
amount
(l /m)
precipitation
71,5
114,5
108,9
73,1
153,3
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224,8
57
61,2
143,7
73,7
106
66,6
1254,3
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Month precipitation
amount (l / m)
28
24
34,9
41,6
42,2
57,5
63,5
15,8
32
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70,4
5,8
86,1
501,8
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Month precipitation
amount (l / m)
47
73,3
10,7
78,9
121,4
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46,6
52
8
86,4
84,8
87,5
121
817,6
The water level in the observation objects near the river Gomjenica largely influenced by
the amount of rainfall and water level of river Gomjenica, and with distance from the
Gomjenica that influence became a weak.
The functionality of the drainage of the cut (cassette),
Functionality of the part of the screen with a geomembrane.
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Tables 4.19 and 4.20 or 4.21 in the pictures 4.31, 4.32 and 4.33 shows the amount of water
pumped per month in 2010, 2011, and 2012.
By work of well the groundwater level in the ore body was in September 2008. to May 2012 was
reduced from 147.3 meters above sea level to 92 meters above sea level or 55.3 m.
The condition of requirement that the water level in the ore body is at least 10 m below the
working floor is satisfied.
After the inclusion of all new wells and Bu 275 Bu and Bu 30, less than three months from
2.3.2012. - 21.5.2012 groundwater level was lowered by an average of 14 meters.
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reliable and functional to provide safe conditions for carrying out exploitation operations in the
open pit.
REFERENCES
[1] Technical design of the drainage of first water bearing layer and surface water -Book 3
[2] M. Ivkovic, Drainage in mining, Belgrade, 2005.
[3] R. Simic, V. Kecojevic, Drainage facilities of water in the open pits, Belgrade, 1997
[4 ] R. Simic , Mrsovi D., Pavlovic V., Drainage of surface mines, Belgrade, 1984
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UDK:65.015:519,21:330,322(0,45)=861
doi:105037/rudrad 13001103S
Slobodan Majstorovi*, Vladimir Malbasic*, Jelena Trivan* , Ljubica Figun *,
Miodrag Celebic*
SAFETY AND ENVIRONMENT PROTECTION BY USE OF ANFO EXPLOSIVES IN
MINE "SASE"
Abstract
In the mineral exploitation in the Bosnia and Herzegovina the AN-FO explosives
primarily were used in the surface exploitation. In last time, the companies with underground
exploitation analyzed the possibilities of using these types of explosives in underground
exploitation and technological development and improvement of blast technical characteristics of
the AN-FO explosives on global experience in creating of optimal ratio AN/fuel oil, with the aim
of operating costs decreasing and to begin with bulk usage of these explosive in the underground
production.
The mine of lead and zinc ore "Sase" is one example in order to begin with common and
bulk usage of AN-FO explosives in lead and zinc exploitation performed analysis of possibility of
these explosives in the underground exploitation of polymetallic mineral ore with solid rocks in
the working environment, with detailed processing of technical, technological, economic and
safety aspects of this analysis.
In this article are presented the safety aspects of this analysis, where in addition of
determination of all the risks, regulations and safety measures at drilling and blasting operation,
in order to protect personnel, determined the post detonation effects of the all potential hazards
which may results from AN-FO explosives using.
In this paper were analyzed the working environment, AN-FO explosives which are
available on the local market, their activation mode and detailed review of all possible
phenomena after explosion. This analysis is based on the world experiences related to use of ANFO explosives in the underground exploitation.
Key words: AN-FO explosives, underground exploitation, solid rock, the safety aspects.
INTRODUCTION
Current development of underground exploitation of the non stratified deposits or
underground exploiatation deposits in the solid rocks is based on several aspects:
- the available mineral deposits are at the more deeper levels and for most of them there no
the conditions for their surface exploitation,
- technological development in the equipment production and technology of excavation
provides the economical excavation with large capacity and less working staff, and
finaly,
- ecological awareness of humanity and threatening of planet's collapse strongest favoring
the underground exploitation of mineral deposits [1].
In the underground exploitation, apart from direct effects of drilling and blasting operation to
loading and haulage of equipment and realization of projected and planned capacities on loading,
shape and size of blasted materials, the organization of this tecnological phases has a very large
proportion in the total costs of exploitation. In this concrete case of lead and zinc exploitation in
the "Sase" mine the drilling and blasting costs exceeds 40% of the total exploitation costs.
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The mine of lead and zinc ore "Sase" in order to begin with common and bulk usage of ANFO explosives in lead and zinc exploitation was done the analysis of possibility of these
explosives in the underground exploitation with detailed processing of technical, technological,
economic and safety aspects of this analysis. A plan of activities are made with coordinated terms
and with the all drilling and blasting parameters from test blasting with notice that drilling
operations carried out according to the existing project solutions but with use of the new types of
explosives. This analysis is needed to justify the use of AN-FO explosives in the "Sase" mine
according to the all technical-technological and techno-economic and safety aspects, which is the
subject of this paper.
The safety aspects of AN-FO explosives use in the "Sase" mine include a determination of all
the risks, regulations and safety measures in working environment during of drilling and blasting,
identifying the post detonation effect or definition the all potential hazards after the usage of ANFO explosives.
1. COMPOSITION AND THE CHARACTERISTICS OF TOXIC FUMES AFTER
ANFO EXPLOSIVES DETONATION
The explosives with a different components has a certain the blast-technical characteristics
which have a specific role as [2]:
- Nitrate of potassium and sodium included in the explosive composition as potential
medium of oxygen.
- The sensitizers, the materials that are added to the explosives because increasing of their
sensitivity and capacity to explode (trotil, nitroglicol, jellied nitroglycerin, ect.).
- The combustible materials in solid or liquid state that aid combustion and increase the
quantity of energy ( the metal powders, retort coal, etc.).
- The deterrents (flegmatizators), the materials that reduce the explosive sensitivity, on
such a way that with a layer of inert material covering the crystals of explosive materials,
that prevents contact of the crystals and mutual friction.
- The materials that are enabling suspension stability and viscosity. In explosives added the
materials that are easily hydrolyzed and commonly used sodium salt,
carboxymethylcellulose, soot. etc.
A considerable amount of toxic fumes formed after explosion. If the explosives had a positive
or zero balance of oxygen, and if the disintegration performed during a normal explosion,
generated gases are: nitrogen, carbon dioxide, water vapor and possibly some amount of oxigen.
Composition of gas products after blasting no only depends on the chemical composition of
explosives but from cover of explosive catridge, the blasting conditions, physical condition of
explozives, rock characteristics, stemming etc. Therefore, in the products of explosive
decomposition may occur a toxic gases, such as: carbon monoxide (CO), carbon dioxide (C02),
oxides of nitrogen-nitric oxide (NO) and nitrogen dioxide (N02), the sulfur gases-sulfur hydrogen
(H2S) and sulfur dioxide (S02) and rarely the mercury and lead vapors. The sulfur gases are not
the products of explosion because modern explosives and the means for detonating (except
blasting fuse) not contain the sulphur. These gases are extracted from sulfide minerals by
explosion effect.
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B.D. Rossi (1966) was systemized the causes of toxic gases based on the laboratory tests,
according their primary influences, as follows [2]:
- characteristics of the surronding rocks of explosive charge,
- chemical composition of explosives,
- cover of explosive cartridge,
- the blasting conditions.
Z.G. Pozdnjakov and B.D. Rossi (1971) classified the rocks according to the amount of toxic
gases during of blasting and their research they gave the following conclusions [2]:
- At the greater strength of the rocks creates a larger quantity of CO.
- Pneumatic charging of blast hole significantly reduced the harmful emissions.
- The position of initial cartridge in blast filling and direction of initiating have influence to
composition and quantity of toxic gases.
- The minimum amount of toxic gases is eliminated if the initial cartridge lay on the
blasthole bottom.
- Gap between the blast cartridge and hole diameter have influence to toxic gases. The
minimum quantity of toxic gases created at the minimum gap.
- Stemming material type significantly affects the individual and total quantity of toxic
gases. The largest quantities of toxic gases are created by stemming of clay material.
Using NaCl, water, solution Km and 04, NaHCO3 gel, reducing an individual quantity of
toxic gases [2].
The following table presents the values of the maximum allowable quantities of certain gases,
mg/m3.
Table 1- The maximum allowable quantities of the certain gases, mg/m3
Carbonmonoxide(CO)
Nitricoxide(NO)
Nitrogendioxide(NO2)
Sulfurhydrogen(H2S)
Sulfurdioxide(SO2)
Theleadfumes(Pb)
Themercuryvapors(Hg)
-
5,8
3,0
9,0
10,0
10,0
0,15
0,10
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Mercury vapors, Mercury and the least amounts of mercury vapors in the air are toxic
and harmful for health. The poisoning signs are nervousness and trembling. These vapors
harmful acts on the stomach and mucous glands [2].
1.1. The chemical and physical factors which affecting the formation of nitrogen oxides nox
with usage of the anfo explosives
The toxic gases like CO and NO are products of explosion detonation. The implications and
possibilities of these products reducing was studied for decades by many institutions and
researchers.
In this study presented the only some of them which generally provide the basic information
about the chemical and physical factors that affect the toxic gases from the explosion of ANFO
explosives.
The National institute for professional safety and health ( The National Institute for
Occupational Safety and Health - NIOSH) was in the level of laboratory tests identified the
factors which can to have influence of nitrogen oxides (NOx) in the non ideal conditions for
blasting and the non ideal explosives. The explosive mixture are mixed with crushed material
after blasting process, loss of fuel oil and ammonium nitrate fuel oil (ANFO), ammonium nitrate
dilution with water, the grade of explosive density, ANFO density and critical diameter are
identified as influential factors for better explosion. The experiments were done to research of
effectiveness of various additives in reducing of NOx from ANFO.
Aluminum powder, coal dust, urea and excess of fuel oil in ANFO were tested and determined
the dependence in the process of nitrogen oxide (NO) and nitrogen dioxide (NO2).
The gas detonation products depend on the composition of explosives and the surrounding
conditions during usage but carbon dioxide, water vapor, nitrogen is still producing. In addition
to, CO, NO, NO2, methane (CH4) and hydrogen (H2) can be in the smaller or larger quantities.
The all explosives produce CO and NO, with appearance of CO in some cases even the greater
amount of them and NO4. The commercial explosives are usually generated between 6 to 31 l/kg
of explosives CO in the air. Balans of oxigen in the explosives (including packing), generally
controls appearance od CO and NO. Excess of fuel or negative oxigen balance increases CO and
reduces NO. On the other hand, fuel deficiency or positive oxigen balance basically reduce CO
and increase NO. Elshout notes the three reactions from oxidation process of NO in NO2 [3]:
(1)
2NO + O2 2NO2
(2)
NO +O3 NO2 + O2
NO + RO2 NO2 + RO (3)
Elshout suggested that the above mentioned reactions possible:
- in an atmosphere that contains the high concetrations of reactive hydrocarbons -3,
- in the presence of high UV radiation -2, and
- the reactions at low NO concentration in the presence of ozone -for test in the air -1.
ANFO (94/6) produces an average 13.8 ( 4.5) l/kg CO and 25.5 ( 5.1) l/kg NO. As
expected with increasing of diesel fuel to 8% , CO increases 2.5 times at 35.1 ( 6.4) l/kg, with a
reduction of 14% NO to 22.0 ( 5.1) l/kg. Adding aluminum powder in 94/6 ANFO mixture
gently increases CO to 23.3 ( 6.9) l/kg whereas gently decreases NO to 16.2 ( 5.5) l/kg [3].
In non ideal detonation identified the several factors: weak overburden, which significantly
reduces the required charge density; significant infiltration of water in the long intervals between
the explosive charge, which change the composition of explosives; the long holes, which produce
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the hydrostatic pressure at the hole bottom and reduce the possibities of successful propagation of
detonation; overloading explosive due to humidity of waste and the veins of clay.
The researches have shown that the grade of explosive charge consistency and blasted
materials both have significant influence on gases appearance. As a result of the study it was
concluded that the measurements of gases during blasting at a one mine may not be relevant for
different operating conditions and blasting at another mine. The tests with a small quantities with
a better control of the variables requred to define the factors and induce a minimization of
problem [4].
Grain size in ANFO - in the test chambers was done the test for comparing the emissions
from detonation of ANFO / granular or prills.
With the same grade of consistency, NO2 from prilled AN was 4 times lower than the amount
from standard granulated ANFO. CO and H2 from detonation of prilled ANFO is 2 times lower
and NO was 30% lower than granulated ANFO. With CO2 have no a significant difference. With
prilled AN, in the case of granules the ammonium nitrate is probably intimately mixed with the
oil. A more intimate contact between the ammonium nitrate and oil causes the more complete
reactions of decomposition. With the granules, reaction of dissolution in the granules of nitrate
produces a more NO after detonation .
NO and NO2oxidation in the air depends on initial NO concetration at the time. Concetration
and NO and NO2 were added and the sum is NOx concentration. NOx shows a significant increase
with decreasing of consistency (bulk density). In this case the grain size of explosives is probably
the most important. The explosives as ANFO have the disintegration properties with products of
NOx.
The critical diameter of ANFO explosives - in the many test were determined dependence of
detonation velocity and diameter of these explosive. Explosive with diameter 100 mm can have
3048 m/s detonation velocity, diameter 150 mm about 3658 m/s and diameter 400mm about 4877
m/s. It is also found that the diameters of less then 30 mm reduced detonation velocity by 60%.
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The content of ANFO aditive / supplements - As result of thermal reaction is set a postexplosive NO2 (to create the conditions for the ideal detonation products), which results in an
increase of NOx. NO component oxidized to a visual orange cloud which is characteric for NO2
when emited in an atmosphere.
With adding the various additives from ANFO were conducted and compared the quantities of
NO and NO2. The excess of diesel fuel (8%) reduce NO2 with lower level of NO reduction.
Adding 3% of Pittsburgh pulverized coal (PPC), dust on the 6% fuel oil (FO) is effective in such
a relation. 3% FO (fuel oil) + 3% PPC (coal) produce less NO2 than mixture with 6% FO - fuel
oil, with increase of NO. In the some explosives improvement obtained with some additives with
lower density will be lost. It is compromise in the cases of borehole long intervals and their
charging and initiation in the cases of ANFO dissolution in water or loss/ decline of fuel oil
participation through operation of cord connecting along the borehole walls. In many cases, the
borehole composition should be protected from the effect of water and absorption of oil with
surronding material in the borehole. It is basic function of the WR additives [5].
The material for stemming - Within the analysis of additives, stemming with water (the
water plugs) should potentially reduce of NO2 by dissolving the soluble acidic gases in water with
increased basic material as sodium carbonate (Na2CO3). The one liter mixed with 10 grams of
Na2CO3 reduces measurable NO2 at 48% with a small reduction of NO. The practical stemming
with water can be difficult to use in situ. One of the requirements is to ensure that water not
leaking/draw in the lower boreholes over a longer period between charging and their activation.
Adding of the gelatin agents in water can minimize its influence. Humidity in the blasting zones
influence to ignition, NO2 absorption and reduction of dispersed dust during blasting process [5].
The contents of fuel oil/fuel and AN dissolution - A common explanation for the postdetonation gases of NO2 from ANFO is a mixture with a lower oil content (positive balans of
oxygen) or the boreholes were wet. If it is a reduced oil content the nitrate oxides appear because
of incomplete reduction of nitrate. Balanced ANFO formulation may become to oil free if oil
leaks in the borehole walls [5].
The contents of blasting agents for density - 2% of Cabosil* (gas silicon dioxide) is added
to a fuel component and quickly mixed with the AN granules. Cabosil prevent the fuel leaking
between the granules. Consistent fuel significantly reduces the loss of fuel leaks, but did not
reduce a loss of AN when placed in the simulated boreholes with 8% of water.
WR conditioner 260, ANFO gelatin like blasting agent, was added to the ANFO because the
conditioners slowing down the loss of AN. Since AN take out water from the borehole walls, WR
conditioner induces the gelatin of water near the borehole walls so reduces the ratio of AN
dissolution.
Basically, the compact explosive chargings (density-consistency) have a more regular detonation
and less contents of NO and NO2. The additives as a coal dust and a higher percentage of fuel
mixed with ANFO sligthly reduce the NO while urea and WR conditioner 260 slightly increase in
a ratio at 6% of ANFO.
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The all ANFO additives that have been tested reduces NO2. The test with reduces quantities
indicate that increased content of fuel (8%) in AN reduces NO2 and the other additives including
coal dust. The laboratory results indicate that dry, soft and porous rocks can take the significant
amounts of oil from ANFO in the period between charging and ignition of the explosive. The
degree of oil loss is higher in the boreholes with smaler diameters. Also in the waste rocks with
moisture of 8% have influence on dissolution AN from ANFO through a time. In practice, it is
important to prevent the oil loss in situ and dissolution of AN in the period between borehole
charging and its activation [5].
In the one paper presented analysis of the toxic gases depending on type of explosive and the
concentrations of certain gases by CFR standard are shown in Table 2.
Table 2. The toxic gases and relative toxicity by CFR standard (3)
Explosive
COa,e,f, l/kg NOb,e,f, l/kg NO2c,e,f, l/kg
The toxic gasesd,e l/kg
ANFO 94/6; 5% Al
25,3
16,2
0,6
68,0
ANFO 94/6
13,8
25,5
0,4
72,3
ANFO 92/8
35,1
22,0
0,1
80,5
Commercial buster
250,8
1,3
0
253,3
-
a,b,c
This Study used the all these tests and the experiences when planned the trial blasting and
working conditions of test blasting in order to obtain more usable and representative data that
would confirm or exclude the possibilities of the ANFO explosives use in the concrete conditions
of mine "Sase".
2. THE RECORDINGS AND ANALYSIS OF TOXIC FUMES AFTER BLASTING
After blasting process in the working environment of underground mine the toxic fumes are
Carbon monoxide, Oxides of nitrogen, Sulfur gases, Mercury and lead vapors, and the
increased concentrations of aggresive mineral dust and non-toxic (inert) gas Carbon
dioxide. Qualitative and quantitative content of toxic fumes in the products of explosion, by
blasting process in the underground working area has a great significance on security and the
economics [6].
To maintain concentration of the toxic gases after blasting below to MDK it is necessary to
take the time for ventilation. That time is unproductive, lost.
In case of insufficient ventilation, early entry of personnel at the working site after blasting,
retaining the workers in toxic environment and deficient of the measures of neutralization of toxic
gases the toxic gases cause not only disease but also the death injuries.
Due to chronic toxication the capacity of workers becomes weak and his working life is reduced.
Because of high number of the professionally diseased workers from toxic gases, ore production
and productivity decline and increase the human, material and social problems.
In the industrial countries the last couple of decades was conducted the research of toxic gases
mechanism during blasting process and studying of the factors which have influence on their
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composition and quantity and it can be concluded that one part of influence has not been
sufficiently explored.
The scientists on these issues are quite contradictory, this is understandable, since the toxic
fumes, their distribution and behaviour during and after blasting are very complex and related to
working activities in the polluted environment of underground mine with the gases and dust.
Furthermore, the studies mostly involving the individual influences and usually based on
laboratory, and the obtained results are considerably different from the results obtained in the
industrial- production conditions. In our country, in industry and laboratory scale this scientific
issue has not been studied.
Insufficient awareness of individual and ecpecially the group dependencies in the world's
scientific practice and the state of mining industry in our country was initiated the necessary to
study of this problem. During the analysis of possible use of ANFO explosives in the lead and
zinc mine "Sase" the study was carry out and in situ observations of the toxic gases influence in
the process of test blasting in this mine.
2.1.
The locations and measuring conditions and testing of the toxic and non toxic gases
in the blasting technological process in "sase" mine
The measurements and testing of toxic gases produced by blasting with the use of ANFO
explosives were carried out 01.10. and 22.10. 2010 during the test blastings. The measurement
points were given in the following test.
2.1.1.
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The group for measurement a 25 minutes after blasting at 20 m far from measure point
measured the concentration of Carbon monoxide 350 ppm and found that due to high
concentration of smoke it is not able to make the necessary measurements, although it was
equipped with apparatus, because a poor visibility the measured values would not be reliably
done and thus the measured values would not be the same as the measured values in the real
state. In situ evulation was thet the concentration of smoke and gases last for least 180 minutes,
considering the conditions and natural air ventilation because it was decided to teminate the
measurements. For the above reasons after blasting at the measuring point number 3 the
measurements are not made.
Table 3. The conditions of measuring and results [6]
MM number 5. BLOCK STOPE 312/2 PH-5 (sublevel drift) RIGHT WORKING FOREHEAD
The29measurements
were
done
a 20 minutes
after blasting
- - Used
kg of ANFO and
5 kg
of powder
explosive
- The measurements were done a 20 minutes after blasting.
MM number 6. BLOCK STOPE 312/ SD (Sublevel drift) WORKING SITE LEFT AND RIGHT
- Used 25 kg of ANFO and 4,5 kg of powder explosive
- The measurements were done a 20 minutes after blasting.
Measuremen
ts
Measured
The
meteorologi
cal
conditions
on the
entrance of
mine
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14,4C/1315C
99,3%/max
75%
50
15,5C/1315C
95,0
%/max75%
15,5C/1315C
95,0
%/max75%
15,6C/13-15C
95,0 %/max75%
0,20 m/s/ (max
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0,27 m/s
Direction of (max 0,5)
air in ratio
of
the Negative
pollution
source
75%
<0,20 m/s
(max 0,5)
Air pressure
960mbara/
1013,25
In trace
Polytest
<0,20 m/s
(max0,5)
Negative
0,20 m/s/
(max 0,5)
Negative
0,20 m/s/
(max 0,5)
Negative
0,5)
972mbara/10
13,25
In trace
972mbara/
1013,25
977mbara/1013,2
5
959mbara/1
013,25
Significant
indication
(>12 mm at
measure
tube)
presence of
toxic
supstance
20,8%/min
19,6%
0,00/50
ppm
0,05%
/0,5%
0,06%/0,5
%
0,00%/0,5
%
Traces/0,5%
0,0 ppm/ 4
ppm
0,0 ppm/
25ppm
0,0ppm/7
ppm
0,0 ppm/ 4
ppm
0,0 ppm/
25ppm
0,0ppm/7
ppm
0,0 ppm/ 4
ppm
0,0
ppm/
25ppm
0,0ppm/7
ppm
Nije
mjereno/50
ppm
Nije
mjereno/50
ppm
Nije
mjereno/50
ppm
Traces/4
ppm
0,25ppm/25p
pm
Traces/7
ppm
0,00
ppm/15ppm
Traces/50
ppm
965mbara/
1013,25
In trace
Oxigene 5% 21,0%/min
19,6%
B
Carbon
monoxide
5/C
Carbon
dioxide 0,1
%a
Sulphur
dioxide 1/a
Nitrogen
dioxide 0,5/c
Hydrogen
sulfide 1/c
Carbon
disulfid
Ammonia
5/a
Negative
21,0%/min
19,6%
21,0%/min
19,6%
Traces/50
ppm
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51
10 min after
13,4C/1315C
92,5
%/max75%
0,20 m/s/
(max 0,5)
Negative
20
15,6C/13-15C
94,5 %/max75%
0,20 m/s/ (max
0,5)
Negative
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source
Air pressure
Polytest
Oxigene 5%
B
964mbara/
1013,25
In trace/20,5%/min
19,6%
0,0 ppm/50
ppm
Carbon
monoxide
5/C
Carbon
0,08%
dioxide 0,1 /0,5%
% /a
Nitroze gase 0,5/a
964mbara
In trace/20,5%/min 19,6%
0,0 ppm/50 ppm
0,17%/0,5%
Sulphur
dioxide 1/a
Nitrogen
dioxide 0,5/c
0,025
0,27ppm/4 ppm
ppm/4 ppm
0,25
0,25 ppm/25 ppm
ppm/25pp
m
Table3. The conditions of measuring and results [6]
972mbara/10
13,25
In trace/20,6%/min
19,6%
1,0 ppm/50
ppm
971mbara/1
013,25
In trace/20,4%/min
19,6%
2,0 ppm/50
ppm
977mbara/1013,
25
In trace/20,2%/min
19,6%
46,0
ppm/50
ppm
0,08%/0,5%
0,1%/0,5%
0,3%/0,5%
Trace/25ppm
0,3ppm/25p
pm
0,3ppm/4pp
m
0,4ppm/25p
pm
2,0ppm/25ppm
0,05ppm/4pp
m
0,4ppm/25pp
m
0,5ppm/4ppm
0,6ppm_/4ppm
2.1.3. Review and analysis of the measured concentrations of toxic gases due test blasting
By analysis of toxic gases concentration after 20-25 minutes due the test blasting with the
ANFO explosives we can determine that the concentrations of gases are below the limit values
according to the CFR standard ( Table 2- toxic fumes and relative toxicity). The recordings were
made before charging of explosive and recorded the initial reference conditions which also show
a little or no concentration of the toxic gases. On the figure 4,5 and 6 are shown the plots of
recorded /observed concentracion and the allowable limit values by CFR standard.
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with unfavorable natural ventilation so that the toxic and inert fumes due the blasting
even worse influence on the air quality, and in this case of usage diesel equipment and
blasting in the underground mine is necessary to apply the artificial ventilation with
calculation of speed and direction of air movement, or making the project of stope
ventilation.
4. The influence of the toxic and inert fumes on the personnel health in the underground
mine is significantly reduced with a qualitative project of ventilation and excludes the
risks of acute poisoning of workers (cronic poisoning of workers can not entirely
excluded) and significantly reduced the lost time after blasting and entering of workers in
the safe working environment.
REFERENCE:
[1] S.Torbica, N.Petrovic: The methods and technologies of exploitation of the non
stratified deposits, RGF Belgrade, 1997.
[2] N. Purtic: Drilling and Blasting, University text-book, RGF Belgrade, 1900
[3] M.L.Harris, M.J.Sapko, R.J.Mainiero: Toxic fume comparison of a few explosives used in
trench blasting, National Institute for Occupation Safety and Health Pittsburgh Research
Laboratory, 2002
[4] Santis LD, RA Cortese: A method of measuring continuous detonation rates using off the
shelf items. In: Proceedings of the 22nd Annual Conference of explosives and blasting
technique. Orlando, FL: International Society of Explosives Engineers, February 4-8,
1996, 11 pg.
[5] M. Sapko, J. Rowland, R.Mainiero, I. Zlochower: Chemical and physical factors that
influence Nox production - Exploratory Study 2002.
[6] R. Pavic, M. Celebic: Report of the measurements and research of gases in the process of
blasting with ANFO explosives, "Gross" d.o.o Gradiska Srebrenica, december 2010.
[7] V. Cokorilo, J.Miljanovic, D. Bogdanovic, M. Denic: Underground exploitation
development in the world, Journal of Mining Engineering No. 1/2002, Underground
exploitation Committee,Resavica 2001.
[8] M. Stjepanovic: Safety and working protection state in the coal underground mines in
Serbia, Journal of Mining Engineering No. 1/2001, Bor 2001.
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SADRAJ
CONTENS
Nenad Anel
MINING IN MEDIEVAL EAST SERBIA (14TH to 16th Century)
Mirko Ivkovi, Svjetlana Ivkovi
STANJE MEHANIZOVANOSTI TEHNOLOKIH FAZA RADA PODZEMNE
EKSPLOATACIJE U RUDNICIMA JP PEU
THE STATE OF MACHANIZATION OF TEHNOLOGICAL FAZES IN UNDERGROUND
EXPLOITATION IN THE MINES OF JP PEU
Jovo Miljanovi. Neo uri, Mirko Ivkovi, arko Kovaevi
PRIMJENA TEHNOLOGIJE KOMBINOVANOG PODGRAIVANJA RUDARSKIH
PROSTORIJA U RMUSOKO
USING OF COMBINET TECHNOLOGYS IN ROOF SUPPORTING IN UNDERGROUND
MINE SOKO
Jovo Miljanovi. Draana Toi, Tomislav Miljanovi, Mirko Ivkovi
VERIFIKACIJA POUZDANOSTI I EFIKASNOSTI SISTEMA ODVODNJAVANJA NA PK
BUHA
VERIFICATION OF RELIABILITY AND EFFICIEN CY OF THE DRAINAGE SYSTEM ON
THE OPEN PIT BUHA
Slobodan Majstorovi, Vladimir Malbai. Jelena Trivan, Ljubica Figun, Miodrag elebi
ASPEKTI BEZBJEDNOSTI I ZATITA IVOTNE SREDINE PRILIKOM UPOTREBE ANFO
EKSPLOZIVA U RUDNIKU SASE SREBRENICA
SAFETY AND ENVIRONMENT PROTECTION BY USE OF ANFO EXPLOSIVES IN MINE
SASE SREBRENICA
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FAZA
RADA
PODZEMNE
Uvod
Rad u podzemnim rudnicima uglja sada se zasniva na teko fizikom radu, s obzirom da su
izostala ulaganja u nabavku opreme. Praktino radi se na nain kako je to raeno pre vie od 50
godina, tako da su i rezultati rada niski uprkos zalaganja rudara.
Poslednje mehanizovano iroko elo je prestalo sa radom 1991 godine, maina za izradu
prostorija mehanizovano nema nijedan rudnik preko 20 godina, a utovarne maine neposeduje ni
jedan rudnik.
Poslednjih dvanaest godina praktino se transportna oprema nabavlja u delovima tako da su esti
kvarovi i zastoji u radu a to je direktna posledica smanjen kapacitet proizvodnje.
PROBLEMI RADA I ODRAVANJE OPREME
1. Oprema za izradu jamskih prostorija
Sada u jamama JP PEU nije u radu nijedna maina ovog tipa. Koliko god to izgledalo
neverovatno moemo konstatovati da smo po pitanju angaovanja mehanizacije na izradi jamskih
prostorija daleko ispod nivoa na kome smo bili jo pre trideset godina, to znai da smo rapidno
nazadovali. Mora se navesti da je godinama unazad u svakom programu poslovanja bila planirana
nabavka ove opreme ali do nabavke nije dolo. Potpuno je jasno da ako smo nekada pre trideset
godina jamske prostorije radili na jedan savremeniji nain i ako su svuda oko nas u okruenju na
istim poslovima angaovane savremene maine mi imamo problem da se pre svega vratimo na
nivo na kome smo nakad bili a zatim da pratimo savremene tokove razvoja i primene ove vrste
opreme tako bi postigli zadovoljavajue rezultate u ovom pogledu.Istie se da je u nekoliko
navrata pokuavano da se osposobe dve maine ove vrste i to ALPINA F6A i AM50. ak je
jedno kratko vreme ova prva i radila na izradi jamskih hodnika 1995 godine, meutim kako je
ona osposobljena nedostajuim rezervnim delovima izraenim u saradnji sa domaim
proizvoaima to se odrazilo na kvalitet i postojanost u radu, rad tog kombajna je bio kratkog
veka i uz este zastoje i ostale pratee probleme, mada su rezultati dok je kombajn radio bili
relativno zadovoljavajui, i bolji nego klasinim sistemom izrade rudarskih prostorija.
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Jastrebac Ni, koje su pogodne za ispumpavanje jamske vode u kojoj su prisutne vrste estice
jer rade sa malim brojem obrtaja i dosta su masivne.
Oprema za proizvodnju komprimovanog vazduha i ureaji na komprimovani vazduh
Proizvodnja komprimovanog vazduha za potrebe rada u jamama i spolja vri se u stabilnim
kompresorskim postrojenjima smetenim ispred ulaza u jame. Kompresori u JP PEU su najveim
delom proizvodnje UNITEH ili FAGRAM Smederevo i klipni su svi sem vijanog kompresora u
rudniku Bogovina.Kao problem u radu javlja se blagovremeni redovni servis nakon odreenog
broja radnih sati koji najee ne uspeva da se ispotuje to ima za posledicu kasnije zastoje u
radu pa i vee havarije.
Na osnovu detaljne analizemoe se konstatovati da da je u jamama JP PEU sada raspoloiva
mainska oprema iz svih pet grupacija dosta stara, dotrajala i amortizovana , tako da je njeno
odravanje izuzetno oteano.Treba stvoriti uslove da se deo opreme koju je jako skupo odravati
zbog njenog dugogodinjeg rada rashoduje i da se izvri nabavka nove savremenije opreme. Ovaj
rad nije razmatrao opremu kao to su ureaji na oknima, separacijama, toplanama kao ni alate i
ureaje posebno potezne naprave, dizalice i ostalo ali moe se generalno istai da se ono to je
reeno za navedenu opremu odnosi i na ovaj deo i da su problemi sa kojima se sreemo slini .
PRIMER ULAGANJA U OTVARANJE NOVOG RUDNIKA
Za ilustraciju potrebnih ulaganja u otvaranje nekog novog rudnika posluiemo se primerom
rudnika Melnica za koga je uraena Studija izvodljivosti. Ukupni trokovi izgadnje projektovani
su na oko 44 miliona evra od ega na opremu u jami i povrini pripada oko 17 miliona evra
Ovde se radi o leitu sa utvrenih 34,5 miliona tona uglja A i B rezervi i procenjenih oko 10
miliona tona.Vei deo rezervi bi se otkopao mehanizovanim irokim elima, a deo
mehanizovanim stubnim otkopima. Kapacitet jednog irokog ela u radu je dimenzionisan na
450.000 t/god, a mehanizovanog stubnog otkopa 150.000 t/god.
Na osnovu izraenog modela trokova po toni proizvodnje dobiveno je da ukupni operativni
trokovi proizvodnje iznose 26,7EU/t, odnosno pri prosenoj toplotnoj moi uglja iz leita od
12,8 GJ/t dobijamo 2,1 EU/GJ. U proraun trokova ulo se bez faktora PDV koji je dosta
promenljiv, tako da je olakan obraun trokova.
Da bi pokazali zaostajanje u investiranju u aktivne rudnike u narednim tabelama dato je ulaganje
u aktivne rudnike u periodu 2002-2009 godina
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Struktura ulaganja
1
Geoloki radovi
Rudarski radovi
Graevinski radovi
Oprema
Ostala ulaganja
UKUPNO
Planirano
(USD)
2
7.892.381
63.692.308
5.413.119
29.310.070
15.635.142
121.943.020
Realizovano
(USD)
3
1.705.992
27.191.677
2.604.366
9.845.057
1.305.933
42.653.025
Odnos
3/2
4
21,6
42,7
48,1
33,6
8,4
35,0
%
uea
5
4,0
63,8
6,1
23,1
3,1
100
Pokazatelj
USD/t
6
0,41
6,56
0,62
2,37
0,32
10,28
Struktura ulaganja
1
Geoloki radovi
Rudarski radovi
Graevinski radovi
Oprema
Ostala ulaganja
UKUPNO
Planirano
(USD)
2
11.365.381
121.924.308
14.083.119
59.181.070
24.866.142
231.420.020
Realizovano
(USD)
3
5.997.472
70.216.865
3.812.068
16.153.185
1.892.758
98.072.348
Odnos
3/2
4
52,8
57,6
27,1
27,3
7,6
42,4
%
uea
5
6,1
71,6
3,9
16,5
1,9
100
Pokazatelj
USD/t
6
0,72
8,23
0,44
1,89
0,22
11,50
ZAKLJUAK
Svi projekti, analize i studije koje su raene sa ciljem da definiu razvojne pravce
podzemne eksploatacije uglja u Republici Srbiji, dolazile su na osnovu objektivnog stanja i
uslova koji karakteriu stanje aktivnih rudnika, do zakljuka da bez krupnih mera na sektoru
investicionih ulaganja nema uspenog nastavka rada. Usled dugogodinjeg nagomilavanja
proizvodne i poslovne problematike, a uslovljene izostankom investiranja u potrebnom obimu,
rudnici su finansijski iscrpljeni i belee pad kapaciteta proizvodnje i sve tee odravaju
kontinuitet pripreme i otkopavanja.
Poseban problem za podzemne rudnike je zaostajanje u tehnolokom razvoju
prouzrokovano izostankom mehanizovanja i osavremenjavanja tehnolokih faza, a ovo pored
proizvodnih ima negativne i sigurnosne efekte u radu rudnika. Bez obnavljanja opreme rudnici
nemogu raunati na razvoj, a i sam opstanak za pojedine rudnike je neizvestan.
Imajui sve ovo u vidu neophodno je da drava kao vlasnik rudnika, a uvaavajui date
argumente o potrebi odranja podzemne eksploatacije uglja, obezbeenjem finansijskih sredstava
u potrebnom obimu rudnike usmeri ka optimizaciji osnovnih elemenata tehniko-tehnolokih
sistema.
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Podina ugljenog sloja zapoinje bazalnim krenjakim breama i konglomeratima preko kojih
lee peskovite gline i glinci, laporovito-peskoviti glinci, peskoviti laporci i vapnoviti peari.
Neposrednu podinu ugljenog sloja ine ugljevite gline koje ine prelaz od podinskih glinaca ka
uglju.
Ugljeni sloj je sloenog litolokog sastava sa stalnim jalovim proslojcima ugljevite gline, gline,
laporca i tufa.
Povlata ugljenog sloja izgraena je od laporaca, peskovitih i laporovitih glina i glinaca, glinovitih
i laporovitih slabo vezanih peara i peskova, mestimino ljunkovitih.
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a)
b)
Slika 3. Klasifikacija prostorija a) po vrsti podgradnih konstrukcija i
b) po obliku poprenog presjeka
Tehnologija postojeeg naina i podgraivanja rudarske prostorije
Izrada rudarskih prostorija u jami vri se polumehanizovano, odnosno izbijanje profila vri se
buako-minerskim radovima, utovar odminiranog materijala vri se runo i odvoz iskopine sa
ela radilita obavlja se upotrebom dvolananih grabuljastih transportera.
Prostorije su izraivane kroz ugalj, a za miniranje koristite se metanski sigurnosni ekspolozivi
dok se iniciranje eksploziva vri elektrinim milisekundnim detonatorima.
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AT
VISEOM
Poetna aktivnost prve faze primjene tehnologije zahteva izbor lokacije rudarske prostorije na
kojoj su izvrena detaljna istraivanja stijenskog masiva u prethodnom periodu.
Metodologija koja se koristi za izbor odgovarajueg rjeenja podgraivanja viseom podgradom
zasnovana je na merenju i praenju odreenih parametara in situ i to poslije poetka sistematke
ugradnje.
Nakon to se na osnovu rezultata mjerenja i praenja utvrdi ema ugradnje ankera sa kojom se
ostvaruje uspena kontrola nad masivom, mogue je izvriti izmene i korekcije postojeeg naina
podgraivanja elinom podgradom. Ovu, kao i svaku drugu izmjenu, bilo u nainu ugradnje AT
visee podgrade, bilo u obliku i koliini ugradnje eline podgrade, potrebno je potvrditi
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brzoovravajue,
sporoovravajue i
smjee koje ovrsnu u intervalu izmeu prethodne dve.
Za dvokomponentne smjee vezane su dvije osobine koje su veoma vane za njihovu ispravnu
ugradnju i pouzdanost ovog sistema podgraivanja. To su: vreme (period) do ovravanja i
vrijeme poetnog ovravanja.
Vreme do ovravanja je vreme tokom koga se smea moe mjeati bez znaajne promene
viskoziteta, odnosno pre promene agregatnog stanja smee iz tenog u vrsto. Poetak ovog
intervala je poetak meanja komponenti, a ne trenutak kada se anker ugradi celom duinom.
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)
b)
Slika 5. Uticaj temperature radne sredine na dvokomponentnu smeu (Exchem)
a) brzoovravajua smea; b) sporoovravajua smea
Metode mjerenja i praenja naponskog stanja i deformacija
Osnovni cilj primenjenog reenja podgraivanja je da se potvrde parametri reenja, a obuhvata
detaljno praenje ponaanja masiva u okolin prostorije kao i merenje reakcije ankera na
optereenje iz masiva.
Tekue merenje i praenje takoe treba da osigura bezbedno radno okruenje tako to e ukazati
na eventualne promene u ponaanju masiva koje zahtevaju dodatnu podgradu ili drugaiji nain
podgraivanja.
Kontrola naponskog stanja i deformacija konture podzemne prostorije je za sistem podgraivanja
AT ankerima od kljune vanosti, poto prekoraenje odreenih vrednosti ugroava stabilnost
ankera i zahteva pravovremeno preduzimanje odgovarajuih mera (ugradnju dodatnih AT ankera,
postavljanje eline podgrade i dr.).
Odreeni broj ankera sa mernim trakama ugraenih prema emi ugradnje ankera i sonini
ekstenzometri ine mernu stanicu, pomou koje se potvruje efektivnost eme ugradnje ankera.
Oitavanje se vri odgovarajuim instrumentm koji je predvien za primjenu u metanskom
reimu, a uz to je opremljen i memorijskom jedinicom u kojoj se uvaju oitani podaci. Analiza
podataka vri se na raunarima pomou specijalizovanog softvera, uz mogunost grafike
interpretacije aksijanlnog optereenja i momenata savijanja ankera.
Ovi ureaji se mogu opisati kao iani ekstenzometri. Svaki pokaziva indikator je obeen o
kotvu koja je postavljena na odreenoj dubini u buotinu.
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LITERATURA
[1] P. Jovanovi: Projektovanje i proraun podgrade horizontalnih podzemnih prostorija,
Rudarsko geoloki fakultet, Beograd 1994.
[2] Miljanovi J., Kokeri S., Guberini R., Definisanje maksimalnog koraka napredovanja
mehanizovane hidrauline podgrade (MHP) za uslove rudnika Strmosten asopis Arhiv za
tehnike nauke 7/2012, Tehniki institut Bijeljina.
[3] Ivkovi M., Istraivanje i formiranje evidncije uticaja na ivotnu sredinu od posledica
podzemne eksploatacije uglja , asopis Arhiv za tehnike nauke 1/2009, Tehniki institut
Bijeljina.
[4] URP probnog podgraivanja podzemne prostorije EH-(-60)z u RMU kombinovanom
podgradom, RGF, Beograd 2010.
[5]
Ljubojev M., Popovi R., Raki D. Osnove postavki mehanikih modela sadejstva
podgrade sa stenskim masivom, asopis Rudarski radovi br. 1/2006, Bor, 2006.
[6] Trivan J., Analiza uticajnih faktorakod izbora tehnolokog procesa podzemnog otkopavanja
ugljenih slojeva, asopis Arhiv za tehnike nauke 6/2012, Tehniki institut Bijeljina.
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doi:105937/rudrad 1301037P
Jovo Miljanovi *, Neo uri **, Mirko Ivkovi***, arko Kovaevi*
VERIFIKACIJA POUZDANOSTI I EFIKASNOSTI SISTEMA ODVODNJAVANJA NA
P.K. BUVA
Izvod
Monitoring i ocjena efikasnosti i pouzdanosti rada objekata odvodnjavanja na P.K. Buva,
obuhvatao je osmatranje, praenje i evidenciju rada svih izgraenih objekata odvodnjavanja, kao i
analiza funkcionalnosti ukupnog sistema odvodnjavanja na P.K. Buva.
Svrha praenja rada sistema za odvodnjavanje je tenja da u svakom trenutku imamo uvid u
stanje vodnih pojava i hidrodinamikih procesa s ciljem stvaranja kontrolisanog sistema nad
radom svih objekata za zatitu kopa od podzemnih i povrinskih voda.
Na osnovu dobijenih rezultata osmatranja, praenja i evidencije padavina kao i mjerenja nivoa
podzemnih voda, mogue je donijeti konanu ocjenu o efikasnosti i pouzdanosti cjelokupnog
sistema odvodnjavanja
Kljune rei: odvodnjavanje u rudarstvu, monitoring, objekti odvodnjavanja.
UVOD
Odvodnjavanje u rudarstvu obuhvata niz kompleksnih mjera koje podrazumjevaju stalnu borbu sa
podzemnim i povrinskim vodama u svim fazama izgradnje i eksploatacije leita mineralnih
sirovina. Povrinske i podzemne vode ugroavaju rudarske objekte i ometaju rad u njima.
Pod objektima odvodnjavanja u rudarstvu podrazumevaju se rudarski hidrotehniki objekti koji
slue za odvodnjavanje i zatitu od voda.
Sa poveanim dubinama eksploatacije, uslovi odvodnjavanja povrinskih kopova su sloeniji, to
ima za posljedicu povean broj objekata odvodnjavanja.Ovo se posebno odnosi na povrinske
kopove eljezne rude, s velikim koeficijentom ovodnjenosti, kakav je i kop Buva.
Da bi se problem odvodnjavanja uspjeno rjeavao, moraju se prije svega detaljno upoznati
hidroloke i hidrogeoloke karakteristike leita i okoline, a takoe i fiziko-mehanike
karakteristike stijena, kao i tektonski poremeaji, koji su esto nosioci vode.
Kada se utvrde mogui faktori ugroavanja rudarskih radova od voda, daju se mjere zatite, koje
za konkretne uslove predstavljaju racionalno rjeenje sa aspekta sigurnosti i ekonominosti.
Ispitivanja pouzdanosti i efikasnosti sistema odvodnjavanja sprovodi se putem kontrole rada
izraenih objekata odvodnjavanja za zatitu od povrinskih i podzemnih voda i preko
monitoringa vodnih pojava i hidrodinamikih procesa
Osnovni cilj monitoringa upravo i jeste utvrivanje pouzdanosti rada postojeih objekata
odvodnjavanja i po potrebi mijenjati odnosno prilagoavati reim odvodnjavanja novim uslovima
na povrinskom kopu.
*
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Kod utvrivanja efikasnosti sistema potrebno je sprovesti sistematska mjerenja proticaja pumpi i
nivoa podzemnih voda u bunarima, drenanim usjecima, drenanim kanalima i pijezometrima, od
momenta aktiviranja objekata odvodnjavanja do trenutka njihove likvidacije ili do momenta kada
prestaje potreba za njihovim radom.
Redovnim mjerenjima definisae se brzina snienja nivoa podzemnih voda i utvrditi referentni
nivo na kojem dolazi do smanjenja proticaja bunara. Obezbeenje tih informacija postii e se
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blagovremenom zamjenom pumpi ime se sistem odvodnjavanja dovodi u stanje da troi samo
potrebnu i dovoljnu koliinu elektrine energije, zadravajui pri tom efikasnost i pouzdanost.
Poreenjem koliine ispumpanih voda iz sistema povrinskog odvodnjavanja i sistema bunara
u toku dueg vremenskog perioda, mogu se donijeti odreeni zakljuci o pouzdansti i efikasnosti
sistema drenanih bunara, a poznavajui ukupne koliine ispumpanih voda i koliine iskopane
jalovine definisae se koeficijent ovodnjenosti leita.
Mjerna mjesta za osmatranje i praenje reima podzemnih voda su praktino sve lokacije
bunara sa pijezometrima u zasipu, pijezometarske buotine u uem i irem podruju povrinskog
kopa, radne etae povrinskog kopa i odlagalita, drenani useci, drenani kanali, povrinski tok
Gomjenice i dr.
Monitoring reima podzemnih voda i efekata rada drenanog sitema je struan zadatak i za
osmatranje, praenje, mjerenje i obradu podataka neophodna je dobro organizovana i opremljena
sluba.
REZULTATI MONITORINGA NA HIDROTEHNIKIM OBJEKTIMA
I OPREMI P.K. BUVA ZA PERIOD OD 2010-2012. GODINE
Odgovorna lica za organizaciju monitoringa po uraenom planu u odreenim vremenskim
intervalima sprovode aktivnosti iz svog domena kao to su kartiranje etaa i odlagalita, mjerenje
nivoa podzemnih voda i proticaja bunara, mjerenje visine padavina, snimanje vodostaja rijeka, a
nakon zavretka pojedinih radova kompletiraju Izvetaj.
KONTROLA KOLIINE PADAVINA I NIVOA PODZEMNIH VODA
Nakon izgradnje objekata odvodnjavanja na P.K. Buva kao i njihovog stavljanja u
eksploataciju vri se redovno osmatranje, praenje i evidencija padavina, NPV na preko 30
mjesta, sati rada pumpi i preko njihovih kapaciteta koliine ispumpane vode.
Nivo podzemne vode se mjeri na preko 30 objekata (pijezometara i bunara) svakog ponedeljka
i vodi se evidencija, a koliina atmosferskih padavina se mjeri svaki dan, ukoliko ih ima, tako da
se mogu vriti analize i donositi odreeni zakljuci o uticaju padavina na promjenu nivoa
podzemnih voda.
Dnevne koliine padavina se sabiraju i posmatra se zavisnost promjene nivoa vode u aluvijonu
na svakom pijezometru posebno od sedmine koliine padavina.
U tabeli 1.i na slici 2. . grafiki prikaz ukupne koliine padavina za ukupne koliine padavina
na mjesenom nivou za 2010. godinu.
Tabela 1 Koliine padavina u 2010 godini
Mjesec
Januar
Februar
Mart
April
Maj
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108,9
73,1
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224,8
57
61,2
143,7
73,7
106
66,6
1254,3
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Koliina padavina
(l/m 2 )
28
24
34,9
41,6
42,2
57,5
63,5
15,8
32
70,4
5,8
86,1
501,8
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Slika 4. Pijezometar Po 1
Na dijagramu je vidljivo da sa poveanom koliinom padavina, nivo vode blago raste.
vrijednosti padavina i nivoa podzemnih voda za 2012. godinu
Tabela 3. Koliine padavina u 2012 godini
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Slika 6. Pijezometar Po 1
Na osnovu vrenih mjerenja NPV i analiza istih mogu se donijeti sljedei zakljuci:
- na nivo vode na osmatrakim objektima u blizini rjenog korita Gomjenice veliki uticaj
ima koliina padavina, odnosno vodostaj Gomjenice, i sa udaljavanjem od Gomjenice
uticaj slabi,
- funkcionalnost linije drenanih usjeka ( kaseta ),
- funkcionalnost dijela ekrana sa geomembranom.
KOLIINE ISPUMPANE VODE IZ ZA PERIOD 2010 2012 godine
Analizirajui dnevne izvjetaje o satima rada pumpi na P.K Buva, uzimajui u obzir
efektivno vrijeme rada pumpi, mainske i tehnike zastoje, kao i kapacitete raspoloivih pumpi,
dolo se do podataka o koliinama ispumpane vode za posmatrani period od 2010-2012. godine.
U tabelama 4.19, 4.20 i 4.21 i na slikama 4.31,4. 32 i 4.33 prikazane su koliine ispumpane
vode na mjesenom nivou za 2010. , 2011., i 2012. godinu.
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LITERATURA
[1] Tehniki projekat odvodnjavanja prvog vodonosnog sloja i povrinskih voda- knjiga 3.
[2] Ivkovi M., Odvodnjavanje u rudarstvu, Beograd, 2005. Godine
[3] Simi R., Kecojevi V., Objekti za odvodnjavanje voda na povrinskim kopovima,
Beograd, 1997 godine
[4] Simi R., Mrovi D., Pavlovi V., Odvodnjavanje povrinskih kopova, Beograd, 1984
godine
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UDK:65.015:519,21:330,322(0,45)=861
doi:105937/rudrad 1301103S
*
*
Slobodan Majstorovi , Vladimir Malbasic , Jelena Trivan* , Ljubica Figun *,
Miodrag Celebic*
ASPEKTI BEZBJEDNOSTI I ZATITE IVOTNE I RADNE SREDINE
PRILIKOM UPOTREBE ANFO EKSPLOZIVA U RUDNIKU SASE
SREBRENICA
Rezime
AN-FO eksplozivi su, u uslovima eksploatacije mineralnih sirovina u BiH, uglavnom do sada
nali upotrebu u povrinskoj eksploataciji. U poslednje vrijeme preduzea koja vre podzemnu
eksploataciju analiziraju mogunosti upotrebe ove vrste eksploziva i u podzemnoj eksploataciji a
tehnoloko unaprijeenje i poboljanje minersko tehnikih karakteristike AN-FO eksploziva te
korienje svjetskih iskustava u kreiranju optimalnog odnosa AN/gorivo ulje, daju za pravo da se
pone njihova ira i masovnija upotreba i u podzemnoj eksploataciji a sve u cilju smanjenja
operativnih trokova proizvodnje na rudniku.
Jedan od primjera je Rudnik olova i cinka Sase koji je u namjeri da pone redovnu i masovnu
upotrebu AN-FO eksploziva u eksploataciji rude olova i cinka izveo sveobuhvatnu analizu o
mogunosti upotrebe AN-FO eksploziva u podzemnoj eksploataciji polimetalinih mineralnih
sirovina sa vrstim stijenama u radnoj sredini, sa detaljnom obradom tehnikih, tehnolokih,
ekonomskih I bezbjedonosnih aspekata te analize.
U ovom radu se daju bezbjedonosno-sigurnosni aspekti te analize, gdje se pored determinisanja
svih rizika, propisa i mjera zatite na radu prilikom vrenja buako-minerskih radova, utvruju i
postdetonacioni efekti odnosno definisanje svih izvora opasnosti koji mogu nastati upotrebom
ANFO eksploziva u smislu zatite zdravlja zaposlenih.
Analizirana je radna sredina, AN-FO eksplozivi dostupni na lokalnom tritu i njihov nain
aktiviranja te detaljan prikaz svih moguih posteksplozivnih pojava. Prilikom analize su
koriena svjetska iskustva vezana za upotrebu AN-FO eksploziva u podzemnoj eksploataciji.
Kljune rijei: AN-FO eksploziv, podzemna eksploatacija, vrste stijene, bezbjedonosnosigurnosni aspekti
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UVOD
Podzemna eksploatacija neslojevitih leita ili podzemna eksploatacija leita u vrstim stijenama
, danas ima nekoliko aspekata koji omoguavaju njen razvoj:
- raspoloiva leita mineralnih sirovina nalaze se na sve veim dubinama i za najvei
broj njih ne postoje uslovi koji bi naveli na razmatranje mogunosti povrinskog otkopavanja,
- tehnoloki razvoj u proizvodnji opreme i same tehnologije podzemnog otkopavanja
omoguuje ekonomino otkopavanje sa velikim kapacitetima i malim ueem ljudskog rada i na
kraju,
- rastua ekoloka svijest ovjeanstva i prijetei kolaps planete najsnanije favorizuju
podzemnu eksploataciju (1).
Pored direktnih efekata buako-minerskih radova na rad utovarno transportne opreme i
ostvarivanje projektovanih i planiranih uinaka na utovaru, oblik i veliina mase odminirang
materijala, organizacija ove tehnoloke faze ima u podzemnoj eksploataciji veoma veliko uee
u strukturi ukupnih trokova eksploatacije. koji u konkretnom sluaju eksploatacije ruda olova i
cinka u Rudniku Sase prelazi 40 % .
Rudnik olova i cinka Sase je u namjeri da pone redovnu i masovnu upotrebu AN-FO
eksploziva u eksploataciji rude olova i cinka izveo sveobuhvatnu analizu o mogunosti upotrebe
AN-FO eksploziva sa detaljnom obradom tehnikih, tehnolokih, ekonomskih i bezbjedonosnih
aspekata te analize. Napravljen je plan aktivnosti pri emu su usaglaeni termini ali i svi
parametri buenja i miniranja sa kojim su izvrena probna miniranja uz napomenu da su buaki
radovi izvoeni prema postojeim projektnim rjeenjima a novine su uneene samo upotrebom
novih vrste eksploziva. Analiza je trebala da opravda upotrebu ANFO eksploziva u Rudniku Sase
pored tehniko-tehnolokih i tehno-ekonomskih pitanja i sa aspekta bezbjedonosno-sigurnosnih
pitanja, to je predmet ovog rada.
Bezbjedonosni-sigurnosni aspekti upotrebe ANFO eksploziva u Rudniku Sase podrazumijevaju
determinisanje svih rizika, propisa i mjera zatite na radu prilikom vrenja buako-minerskih
radova, utvrujui i postdetonacione efekte odnosno definiui sve izvore opasnosti koje mogu
nastati upotrebom ANFO eksploziva u smislu zatite zdravlja zaposlenih.
1.
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Poslije eksplozije obrazuje se znatna koliina gasova. Ako je eksploziv imao pozitivan ili nulti
bilans kiseonika, i ako se razlaganje vrilo pri normalnoj eksploziji, gasovi kojI nastaju su: azot,
ugljendioksid, vodena para i eventualno neto kiseonika. Sastav gasnih produkata poslije
miniranja ne zavisi samo od hemijskog sastava eksploziva, ve i od obloge patrone eksploziva,
uslova miniranja, fizikog stanja eksploziva, karakteristika stijena, zaepljenja i dr. Zbog toga se
u produktima razlaganja eksploziva mogu pojaviti i otrovni gasovi kao to su: ugljenmonoksid
(CO), ugljendioksid (C02), oksidi azota-azotmonoksid (NO) i azotdioksid (N02), zatim sumporni
gasovi-sumporvodonik (H2S) i sumpordioksid (S02) i rijee ivine i olovne pare. Sumporni
gasovi nisu proizvod eksplozije, jer savremeni eksplozivi i sredstva za paljenje mina (izuzev
sporogorueg tapina) ne sadre sumpor. Ovi gasovi se izdvajaju iz sulfidnih minerala pod
uticajem eksplozije.
B.D. Rossi je 1966. godine na bazi laboratorijskih ispitivanja sistematizovao uzroke stvaranja
otrovnih gasova, po veliini uticaja kako slijedi (2):
- osobine stijena koja okruuju eksplozivno punjenje,
- hemijski sastav eksploziva,
- omota patrone eksploziva,
- uslovi izvoenja miniranja.
Z.G. Pozdnjakov i B.D. Rossi su 1971. godine razvrstali stijene, prema koliini otrovnih gasova
koji se stvaraju pri miniranju isvojih istraivanja i izveli sledee zakljuke (2):
- to je vea vrstoa stijena stvara se vea koliina CO.
- Pneumatsko punjenje minskih buotina znaajno utie na smanjenje tetnih gasova.
- Poloaj udarne patrone u minskom punjenju i smjer iniciranja utie na sastav i koliinu
otrovnih gasova.
- Najmanja koliina otrovnih gasova se izdvaja ako se udarna patrona stavi na dno minske
buotine.
- Veliina zazora izmeu minskog punjenja i prenika buotine utie na stvaranje otrovnih
gasova. Najmanja koliina tetnih gasova stvara se pri najmanjem zazoru.
- Vrsta materijala za zaepljenje znatno utie na pojedinanu i ukupnu koliinu otrovnih
gasova. Najvee koliine otrovnih gasova stvaraju se uz primjenu glinenog epa. Primjenom
NaCl, vode, rastvora Km i 04, NaHC03 elatinoznog gela, smanjuje se pojedinana koliina
otrovnih gasova (2).
U sledeoj tabeli su date vrijednost maksimalne dozvoljene koliine pojedinih gasova, mg/m3.
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9,0
10,0
10,0
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Slika 3.
Detonacionona brzina ANFO u
zavisnosti od prenika punjenja (5)
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azota je radi nekompletne redukcije nitrata . Mogunost postoji da balansirana ANFO formulacija
moe postati siromana uljem ako se ulje gubi u zidovima buotine curenjem (5)
Sadraj agensa za gustinu - Dvoprocentni Cabosil* (gasni silicijum dioksid) je dodan gorivoj
kompnenti I brzo mijean sa granulama AN. Cabosil je sprijeio curenje goriva izmeu granula
Progueno gorivo znaajno smanjuje gubitak goriva curenjem ali ne redukuje gubitak AN kada
je smjesti u simulirane buotine sa 8 % vode.
WR kondicioner 260, ANFO elirajui agens,je dodan u ANFO jer kondicioner usporava gubitak
AN. Kao to AN povlai vodu iz zidova buotine, WR kondicioner elira vodu blizu zidova
buotine, tako redukuje odnos AN rastvaranja. U osnovi tea eksplozivna punjenja (gustinazbijenost) imaju pravilnije detonacije i manje stvaranje NO i NO2 Aditivi kao ugljena praina i
vei procenat goriva mijeani sa ANFO malo smanjuju stvaranje NO dok urea i WR kondicioner
260 blago poveavaju u odnosu na 6% ANFO.
Svi ANFO aditivi koji su testirani ovim ispitivanjima smanjuju stvaranje NO2 . Ispitivanja sa
malim koliinama ukazuju da povean sadraj goriva (8%) u AN smanjuje formiranje NO2 kao i
drugi aditivi ukljuujui ugljenu prainu. Laboratorijski rezultati su pokazali da suve, meke i
porozne stijene ,mogu povui znaajne koliine ulja iz ANFO u period izmeu punjenja i
paljenja eksplozivnog punjenja. Stepen gubljenja ulja je vei u buotinama sa manjim
prenicima. Isto tako u stijenama otkrivke sa vlanou od 8 % utiu na rastvaranje AN iz ANFO
kroz vrijeme. U praksi je bitno u radu na terenu sprijeiti gubljenje ulja i rastvaranje AN u period
izmeu punjenja buotine i njenog aktiviranja (5).
U jednom od radova koji se bavio analizom stvaranja toksinih gasova u zavisnosti od vrste
eksploziva date su veliine koncetracija pojedinih gasova prema CFR standard i prikazane u
tabeli 2.
Tabela 2 -Stvaranje toksinih gasova i relativna toksinost prema CFR standard (3)
Eksploziv
COa,e,f, l/lg
NOb,e,f , l/kg
NO2c,e,f , l/kg
Otrovni gasovi d ,e,l/kg
ANFO 94/6; 5
25,3
16,2
0,6
68,0
%Al
ANFO 94/6
13,8
25,5
0,4
72,3
ANFO 92/8
35,1
22,0
0,1
80,5
Komerc. buster
250,8
1,3
0
253,3
a,b,c
izmjereni CO,NO I NO2 u argon atmosferi, f-standardna devijacija
- Otrovni gasovi, l/kg (ft3/lb), preraunati na standard 30 CFR (dijelovi 15 i 20) .
- Standard 30 CFR (Federal Relative Toxicity Standard 30 CFR Part 15) propisuje dozvoljeno
stvaranje gasova u podzemnoj eksploataciji uglja i drugim rudnicima sa gasovima. Zahtjev je
da ukupni gasovi ne prelaze 155 l/kg u standardnim uslovima (3).
Sva ova ispitivanja i iskustva su posluila i pri izradi ove Studije kada su planirana probna
miniranja i radni uslovi izvoenja probnih minirnja, kako bi se dobili to upotrebljiviji i
reprezentativniji podaci, koji bi potvrdili ili iskljuili mogunost upotrebe ANFO eksploziva u
konkretnim uslovima Rudnika Sase.
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Mjerenja
Mjerenja 01.10.2010.
(mjerenja vrena prije miniranja-pri punjenju i 20 min. poslije
miniranja)
MM 1Otk. blok
MM 2Otk. blok
MM3Otk.blok
312/2 PH
312/5a PSH
312/5a PH-1
0
temperatura vazduha:
9,0 C
relativna vlanost vazduha
:
84%
brzina strujanja vazduha:
0,58m/s
Pravac i smjer kretanja vazduha-pozitivan
.
sjevero-istok>jugo-zapad
atmosferski pritisak :
965 mbar
Mjerenja 22.10.2010.
(mjerenja vrena prije miniranja-pri punjenju i poslije miniranja)
MM 4.Otk.blok
MM 5.Otk.blok
312/2 PH-5 lijevo
312/2 PH-5 desno
IV Horizont-hodnik 413
temperatura vazduha:
relativna vlanost vazduha
brzina strujanja vazduha
pravac i smjer kretanja vazduha-pozitivan
sjevero-istok>jugo-zapad
atmosferski pritisak
radioaktivno zraenje
MM 6 Otk.blokI
312/ PH-6 l/d
2,3 0C
73,3%
< 0,20m/s
969 mbar
0,18S
2.1.3.
Analizom koncetracije gasova nakon 20-25 minuta tokom probnih miniranja korienjem ANFO
eksploziva, moemo utvrditi da su koncetracije daleko ispod graninih vrijednosti prema CFR
standardu (Tabela 2 -Stvaranje toksinih gasova i relativna toksinost ). Napominjemo da su
snimanja vrena i prije punjenja eksploziva odnosno snimana su i poetna-referentna stanja, koja
takoe pokazuju neznatne ili nikakve koncetracije tetnih gasova tabela 3.
Na slikama 4, 5 i 6 su prikazani dijagrami snimljenih/uoenih koncetracija I dozvoljenih
graninih vrijednosti prema CFR standardu.
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LITERATURA:
[1] S,Torbica, N.Petrovi : Metode i tehnologija podzemne eksploatacije neslojevitih leita,
RGF Beograd, 1997. god.
[2] N.Purti: Buenje I miniranje, Univerzitetski udbenik, RGF Beograd, 1900.god
[3] M. L. Harris, M. J. Sapko, R. J. Mainiero: Toxic Fume Comparison of a Few Explosives
Used in Trench Blasting, National Institute for Occupational Safety and Health
Pittsburgh Research Laboratory, 2002.
[4] Santis LD, RA Cortese: A method of measuring continuous detonation rates using offthe-shelf items. In: Proceedings of the 22nd Annual Conference on Explosives and
Blasting Technique. Orlando, FL: International Society of Explosives Engineers,
February 4-8, 1996, 11pp.
[5] M. Sapko,J. Rowland, R. Mainiero, I. Zlochower : Chemical and physical factors that
influence Nox production-Exploratory Study 2002.
[6] R.Pavi, M. elebi: Izvjetaj o izvrenim mjerenjima i ispitivanjima gasova u procesu
miniranja ANFO eksplozivima Gross d.o.o. Gradika RJ Srebrenica, decembar 2010.
[7] V. okorilo,J.Miljanovi, D.Bogdanovi, M.Deni: Razvoj podzemne eksploatacije u
svetu, asopis Rudarski radovi. 1/2002, Komitet za podzemnu eksploataciju,Resavica
2001.
[8] M.Stjepanovi: Stanje sigurnosti i tehnika zatita u rudnicima sa podzemnom
eksploatacijom u Srbiji, asopis Rudarski radovi 1/2001, Bor 2001.
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