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TE33Q6C40-01E
YOKOGAWA
Engineering Operation
CS1000/3000 Engineering Course Textbook
PART-ENG
1.
2.
3.
4.
5.
6.
Engineering Operation
Engineering Functions
Engineering Procedures
Project
System Generation
Test Function
Download Function
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Engineering Functions
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Features of Engineering
Functions
Operable on a general purpose PC
Concurrent engineering
Virtual test function with FCS simulator
Reusable engineering data
Online documents
Test Function
Engineering Function
FCS
Simulator
Operation/Monitoring Function
Windows2000/XP Professional
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Configuration
Engineering functions
Basic functions
System view
Builders
Test function
Definition of functions
Utility functions
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Self-documentation
YOKOGAWA
Graphic builder
Operation/
monitoring
function
definition
Function
block
definition
TIC101
FCS
PID
FIC101
PID
Process I/O
assignment
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Engineering Environment
Engineering environment
Engineering database
(Current project)
HIS
HIS load
V net
Engineering work
with builder
FCS load
Download the created system
configuration, the operation
and monitoring windows and
so on to the system.
ooo
FCS
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Engineering Environments
Engineering environment in
a target system.
Engineering environment
outside a target system*.
Ethernet
ENG/HIS
ENG/HIS
Engineering data
Engineering data
V net
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Standard FCS
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Engineering Environment
Engineering functions and operation and monitoring
functions within a single HIS.
Operation/monitoring
functions
Engineering functions
ENG/HIS
Minimum system
Engineering data
V net
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Standard FCS
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Engineering Environment
Independent engineering functions.
Ethernet
Engineering functions
ENG/HIS
HIS
Operation/monitoring
functions
Engineering data
V net
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Standard FCS
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Engineering Environment
Concurrent engineering via network.
Ethernet
Engineering functions
Operation/monitoring
functions
ENG/HIS
HIS
Engineering data
V net
Concurrent engineering via network
Engineers can execute engineering works
using a single engineering database
simultaneously.
ooo
Standard FCS
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Engineering Environment
Merging engineering data.
Engineering data
merging
Engineering functions
Operation/monitoring
functions
ENG/HIS
Engineering data
Engineering data
V net
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Standard FCS
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Engineering Environment in TC
Ethernet
HIS 0124
HIS 0123
Engineering data
V net
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Engineering Procedures
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Engineering Flow
New engineering
Specification review
Basic design
Detailed design
System generation
Integration test
Start-up
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Maintenance
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HIS
Operation/monitoring
function definition
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Parameter save
Project save
Documentation of project
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Confirmation of Project
Confirming project
folder
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Status change
Operation mark
User security
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Creation of regulatory
control functions
Creation of sequential
control functions
Unit management
Items in yellow boxes will be
defined in the exercise.
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Help messages
Plant hierarchy
Panel set
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Creation of operation
windows
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Buzzer
Display
Window switching
Alarm
Preset menu
Equalization
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Confirmation of operation
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Saving of Project
Saving tuning parameters
Backup of folders
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Self-Documentation
For the system maintenance or
expansion and modification in the
future, the data defined with
builders can be printed or output
to PDF files*.
Output self-document
Project selection
Startup of self-document
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Project
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Project
Project is the unit of managing the FCS and HIS data created
by system generation functions. Builder files defined by the
system generation functions are managed in the unit of project.
Automatically created
new project at initial
startup.
Default project
FCS download
Current project
The engineering data meet with
the system in operation.
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Default Project
Default Project:
After the system installation, the project created at the first startup
of the System View is called default project.
Features:
1) Downloadable to FCS.
2) Virtual test is possible with FCS simulator.
3) Downloadable to HIS.
4) Offline download to FCS in the target system is possible.
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Current Project
Current Project:
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Current Project
Attribute changes
automatically on download
Default Project
Default
project
Ordinary system
configuration
Current project
Offline
download
Tuning
FCS parameter
save
Current
project
Offline
download
Downloadable to
FCS.
Attribute changes
on download.
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Online
download
At initial installation
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Online maintenance
enabled.
A unique project that
enables to confirm
the FCS data.
A single
project/system
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Attribute
change by
utility
Current project
Current
project
Online maintenance
enabled.
A unique project that
enables to confirm
the FCS data.
User
defined
project
Copied
current project
Newly created
project
Multiple
projects/system
A single
project/system
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User
defined
project
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Change Attribute of
Project dialog
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Project position
H:/CS3000/eng/BKProject/
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System Generation
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System Generation
System View
(Collective management engineering environment for CS1000/3000.)
Project creation
System configuration
definition
I/O module definition
Builder startup
Test function startup
Documentation
function startup
Database load
Parameter save
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System Generation
Builder
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Project Definition
Items to define: Project name
Position (The folders location in which database
is saved. A server or other drive can be specified.)
Project position
H:/CS3000/eng/BKProject/
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Project Definition
Data to define: Manual setting of engineering units. (Default
is automatic.)
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A hardware type for each device and a database type for the FCS
should be specified. The hardware and database type cannot be
changed once they were defined.
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Privilege levels
of operation and
monitoring check
for a user
Operation
Window operation and monitoring
Function block operation and monitoring
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Operation
Operation record History
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Security Overview
The following two types of policies are available in CS 1000/CS 3000.
HIS Security Policy
HIS security policy stipulates the scope of operation and monitoring
allowed on the Human Interface Station. Regardless of the logon
users, the operation performed to a device or to a function block data
item may be restricted.
User Security Policy
User security policy stipulates the scope of operation and monitoring
for the users.
Each user is restricted to operate or monitor a certain scope of devices
and function block data items.
The scope of operation and monitoring permitted for an operator is
determined by a combination of HIS security and user security
settings.
General-purpose Windows applications follow the security policy of
Windows. The user of CENTUM is different from the user of Windows.
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HIS Security
The security level regarding operation and monitoring as well as the
operation and monitoring scope can be set for the HIS itself. The HIS
security check has a precedence over the user security check.
The operation and monitoring scope of the HIS is unrelated with the
operation and monitoring scope set for each user group.
The security level setting means to select either monitoring only machine
or monitoring and operation machine (default).
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User Security
The operators performing the operation and monitoring
functions are classified based on their privilege level (authority).
This classification is called user.
The following attributes are assigned to each user:
User name:
Password:
User group:
Privilege level:
User recognition
User identification
Monitoring and operation scope
Monitoring and operation authority
The operations performed by the user are held as the operation record.
The operation record can be confirmed by the historical message report.
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User Group
The users are classified into groups based on their
operation and monitoring scopes.
This classification is called user group.
The following attributes are assigned to each user group:
User group name:
User group recognition
Monitoring scope:
Monitoring range
Operation and monitoring scope: Operation and monitoring range
Windows scope:
Window names for operation and monitoring
Acknowledgement:
Acknowledgment range
Process message receiving:
Monitoring range of the generated messages
The range is set by the plant name. If the plant name is not used,
set by the station name and the control drawing.
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Whole Plant
Equipment
A
Equipment
B
Equipment
C
Equipment
D
Users in Group-AB:
OPS1-A: Monitoring
OPS2-A: Operation and monitoring
OPS3-A: Operation, monitoring and maintenance
Equipment
E
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User Registration
UserSec builder registers user names.
The UserSec builder also specifies user groups belong to,
privilege levels and so on.
Detailed setting items:
With detailed setting items builder, operation
and monitoring range can be specified.
Registration of user
name, user group and
privilege levels.
CENTUM users should be registered in the window above. User and user
group for MS Windows are different from the CENTUM users.
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Privilege Levels
The users operation and monitoring rights on HIS are defined
according to privilege levels.
For each window, operation and monitoring rights can be
defined. Whether the user with a certain privilege level is
permitted to operate the specified data item can also be
defined.
The following default privilege levels are available (security level 4).
*1: Maintenance means the engineering work such as initiation of the builder.
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Window authorities
(Access levels).
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In the case of the operation key When the engineering key is selected.
Changes between
the ON, OFF positions.
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Operation Mark
An operation mark attached on an instrument faceplate
temporarily restricts the user privilege levels of operation and
monitoring. Operation mark definition builder defines a tag label,
a tag level and so on.
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Common Items
The following items are common for engineering functions:
Name
System generation function names basic elements such as function
blocks, windows, and so on.
Comment
System generation function adds comments for the explanation to
function blocks, windows and so on, if necessary.
Type of files
System generation function handles three-type of files; Builder file,
Save As file and Working file.
External file
The data defined by the builder can be exported to an external file
with a different format.
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REACTOR-A-GR
GR_REACTORA
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%SW1024S0102
The user defined tag name can be defined with English letters (capital
letters only) and numerical figures including _ (underscore) and -
(hyphen) up to 16 characters. But _ and - cannot be used at the
beginning.
FIC1035, TIC100-A
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Type of Files
The builder configuring operation and monitoring functions,
control functions has three types of files.
Builder file
The master file handled by the builder is called a builder file. The
file extension is .edf.
When the created file is saved with Save command or
downloaded with Download command without any error, the file
becomes the builder file.
Save-As file
When the defined contents by the builder have errors, the file
cannot be saved with Save command. The file is saved with Save
As command. The file extension is .sva.
The SVA file may be imported to the builder for editing.
Data import and export also use SVA files.
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Type of Files
Working file
During editing of a builder file, the file can be saved as a working file,
even the file has errors. The file extension is .wkf. If a working file is
saved, a builder file and a working file exist. Only the builder file can
be edited. When the builder file is called up, the working file may be
imported into the builder file. After editing the builder file is saved or
downloaded without errors, the working file is deleted.
A builder and a working
file of DR0007.
Working file
selection dialog.
The working file can only be imported by the corresponding builder file.
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External Files
Import
The builder files created by other projects or other stations
can be introduced into a builder. It is referred to as Import.
Export
The defined builder files can be output to files with different
formats. It is referred to as Export.
Station A
Control drawing
Graphic file
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Station B
Export
Builder file
SVA file
CSV file
TXT file
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Import
Control drawing
Graphic file
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Test Function
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Types of Test
The test function is the tool to test the data and functions
created by a user with engineering functions.
Types of test
Target test
Virtual test
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Target Test
The target test uses the actual FCS for testing.
The test can be executed either using I/O modules or
wiring functions without I/O modules.
IN
HIS
FIC100 OUT
PID
I/O simulator
V net
I/O disconnection
(wiring function)
ooo
Standard FCS
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Virtual Test
A single PC can execute the test without CS equipment.
Test
function
Operation
and
monitoring
System
generation
FCS
Multiple FCS
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One PC executes
test
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Operation /
monitoring
HIS
Disconnection from
the control network
V net
FCS
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Change of HIS
operation mode
Automatic wiring
Wiring edit
Wiring load
Confirmation
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Wiring Function
The wiring function executes a virtual wiring between
process I/O module terminals.
This function enables the test of the control functions in the
FCS or the FCS simulator, not using real I/O devices.
FCS
Output module
A(+)
B(-)
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TIC101
OUT
PID
IN
SET
FIC101
PID
IN
OUT
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Lag/delay
function
Lag/delay
function
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Download Function
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System Download
Difference between the HIS download and the FCS download.
System view
HIS
HIS
function
download
HIS database
Window configuration,
messages
FCS database
Block configuration,
I/O configuration
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Data
transmission
to an HDD
FCS
function
download
FCS
Write on a
main memory
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FCS Download
The FCS download transfers the created and/or
edited database to the FCS.
Offline download
The offline download transfers all FCS related engineering data
to the FCS after stopping it.
Online download
The online download transfers the difference between the
created FCS database and the existing FCS database in the
project without stopping the FCS.
Some databases such as FCS constants cannot be online downloaded.
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Offline Download
Offline download operation.
Engineering database
Tuning parameter
database
Control station
Offline
download
Tuning parameter
database
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Tuning
parameter
save
Tuning parameter
database
Control station
Tuning parameter
database
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Online Download
Online download operation.
Engineering database
Control station
Tuning parameter
database
Tuning parameter
database
Online
download
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Tuning
parameter
save
Tuning parameter
database
Scope of
offline
download
Scope of
online
download
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Control station
Tuning parameter
database
Offline
download
Difference of
control function
database
Parameters changed by
engineers and functions
Online
download
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System Download
Project common download, IOM download, HIS download and
FCS offline download can be executed from System View.
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System Download
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CS1000/3000 (R3.04)
Fundamental Course Textbook
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CS1000/3000 Overview
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Temperature
controller Temperature
converter
TIC102-B
PID
SV
(Setpoint Variable)
PV
(Process Variable)
Process
Steam
Final control
element
MV
(Manipulated Variable)
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Sequential Control
Start
V1:Inflow Valve
Inflow
N
Operation Panel
Level
Indicator
V1 Open
LI001
LI001
HI
HI
Inflow
PVI
Outflow
V1 Close
Outflow
LI001
LO
LO
V2:Outflow Valve
V2 Close
V2 Open
End
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Digital Control
In digital control, PID
computation is carried out by
a software. It is easy to
change the control algorithm.
High accuracy computations
used for the advanced
control are also easy.
SV
Deviation
PID
unit
PID
Sensor and
Transmitter
Numerical Data
SV
Process
variable
Controller
PV
Deviation
CPU
A/D
Digital Control
D/A &
hold
PROCESS
(including control
MV
valve )
Process
variable
Controller
Sensor and
Transmitter
PV
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MV
PROCESS
(including control
valve )
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A/D
Report
Alarm
Logger
At the initial stage, a computer
was used as a logger only for
the monitoring and logging.
Operator Station
(monitoring and logging)
CPU
(Computer)
I/O
Buffer
D/A
SPC
MPX
(Setpoint Control)
INPUT UNIT
SV
SV
PV
SV
MPX
OUTPUT
UNIT
MV
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I/O
Buffer
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Communication module
I/O Image
Input module
Output module
Isolato
r
CPU
Isolato
r
Data/Communication
processing
Data/Communication
processing
A/D
conversion
D/A
conversion
Signal
conversion
V/I
conversion
Analog output
Analog input
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CPU
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Control Network
FCU
FCU
CPU
CPU
FCU
CPU
CPU
I/O Image
Node
CPU
CPU
I/O Image
Node
I/O Image
I/O Image
I/O Image
I/O
I/O
I/O
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System Overview
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CENTUM CS Lineup
CENTUM CS 3000 R3
DCS based on Windows for large-scale factories
The new production control system of Yokogawa. The CENTUM CS 3000 R3 features
sophisticated functions and components to meet all production state requirements.
CENTUM CS 1000 R3
DCS based on Windows for small- and medium-scale factories
The CENTUM CS 1000 R3 has the same architecture as CS 3000. It is specifically
designed for the requirements for the middle and small scale plants.
CENTUM CS
DCS based on UNIX for large-scale factories
The CENTUM CS was put on market in 1993. Since then, the CENTUM CS proudly
keeps its overwhelming high reliability.
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History of DCS
Development of digital control technology and Yokogawas DCS.
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Position of DCS
Total information system in manufacturing.
Customer
management
Demand
prediction
Order
reception
Production plan
Business
system
Order
Production management
DCS
Production
system
Production equipment
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CENTUM CS Configuration
HIS (Operator station)
The interface functions of
operation and monitoring are
executed by HIS.
V-net
(Communication bus)
Real-time control network
TIC101
PID
FIC101
PID
ooo
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YS100
Single loop
controller
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Computation
Output conversion
TIC004
TIC003
TIC002
TIC001
Output processing
(D/A conversion)
TIC001
I/O
modules
TIC004
Input processing
(A/D conversion)
TIC003
Node
TIC002
HIS
I/O images
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V net
TIC004
TIC003
TIC002
FCU
TIC001
Control computation
Input conversion
FCS
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Engineering data
SET
Ex. 6.5 M3/M
FIC100
IN
TIC100
PID
PID
IN
-200 1200 C
Digital data
Terminal connection
(Soft-wiring)
Process variable PV
Engineering data
Ex. 5.2 M3/M
OUT
0 100 %
Digital data
0 100%
Digital data
0 100%
Digital data
Internal RIO/ESB
bus communication
I/O images
-200 1200 C
Digital data
0 100 %
Digital data
A/D
-5.9 48.8mV
Analog data
A/D
4 - 20mA
Analog data
-200 1200 C
Type K TC
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D/A
4 - 20mA
Analog data
0 - 10.0 M3/M
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V-net/VL-net communication
Subsystem
(PLC, DARWIN etc)
Process I/O,
Subsystem I/O,
Fieldbus I/O etc.
**PIM:
Plant Information Management
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Ethernet
(Optional)
VL-net
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Ethernet
Communication
gateway unit
CGW
V-net
Bus Converter
BCV
CS3000 in
another domain
or XL/XL
Supervisory computer
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Ethernet
Communication
gateway unit
CGW
V-net
Bus converter
BCV
CS3000 in
another domain
or XL/XL
Compact Type
SFCS
ooo
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Supervisory computer
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Engineering Environment in TC
Ethernet
HIS 0124
HIS 0123
Engineering data
VL net
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Sub-system Integration
Desktop type HIS
Ethernet
General-purpose PC
The subsystem
communication function
enables CENTUM to
use the data of PLCs,
recorders, measuring
systems as the data
from process I/O.
GSGW
(OPC client)
V-net
Compact
Type
FCS
OPC*
Server
General-purpose
subsystem gateway
Subsystem
communication
module
Subsystem
communication network
Subsystem
Subsystem
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LAN
Internet /
Intranet
V-net
PC
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LFCS
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KFCS
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Open Style
Console HIS
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Solid Style
Console HIS
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Common Items
CS1000/3000 Fundamental Course Textbook
B-1 Operation and Monitoring Common Items
01. Operation and Monitoring Station (HIS)
02. Configuration of Operation and Monitoring Stations
03. HIS Desktop
Window Mode
Operational Environment of Desktop
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Mouse
(Mouse for PC)
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Drawer
Engineering Keyboard
(Keyboard for PC)
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General Purpose PC
Mouse
(Mouse for PC)
4
Open Style
Console Kit
YOKOGAWA
Open style
console
Solid style
console
Mouse pad
Drawer for
engineering
keyboard
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Cards Installed in PC
Two kinds of card are installed to the PC for using the PC
exclusively as the HIS.
Control bus interface card (VF701*):
The card is the V-net/VL-net system communication card, which
is installed to the PC/AT compatible PC.
* Every HIS needs this card.
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Built-in speaker
32 Function keys
Confirmation keys
Window call keys
Scroll keys
Data input keys
Cursor move keys
The operation keyboard for the console type HIS enables 8-loop operation at a time.
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Operation Keyboard
Operation keys on keyboard
Process alarm
window call
Overview
window call
Operator
guide
window call
System
status
overview
window call
Control
window call
Navigator
window call
Trend
window call
Upper
window call
Auxiliary
Circulate
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Tuning
Graphic window
window call
call
window
erase
Process report
window call
Help dialog
call
Print screen
Buzzer rest
Left sibling
window call
Cursor
move
Display
Alarm
acknowledgment
Right sibling
window call
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AUT key: The key transfers the block mode to automatic (AUT).
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Overview window
Tuning window
Trend window
Process alarm window
Help dialog
Control Status
Display Windows
Security function
Logging function
Desktop setting function
Voice message function
ITV connecting function
Multiple monitoring function
Extended alarm filtering function
Remote desktop function
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System Maintenance
Functions
SFC window
Trend Functions
Trend
Tuning trend
Trend display of other stations
Long term data saving function
Expert trend display function
Output function to external
recorder
Open Interface
Historical Message
Integration
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Capacities
The table shows the operation and monitoring function capacity.
CS1000
CS3000
8,000 tags
1,000 / HIS
200 / windows
100 / windows
8 / object
16 windows
100,000 tags
4,000 / HIS
400 / windows
200 / windows
8 / object
16 windows
2,880 data
8 pens
1 second
16 points
256 points (2 blocks)
1,024 points (8 blocks)
1,024 points (8 blocks)
1,024 points (8 blocks)
2,880 data
8 pens
1 second
16 points
256 points (2 blocks)
2,560 points (20 blocks)
6,500 points (50 blocks)
3,840 points (30 blocks)
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HIS Desktop
Screen modes and operation environments can be set on the
HIS desktop according to operation customs and security.
Screen Mode: Either full screen
mode or window mode is
selectable. (HIS Setup)
Operation Environment: Either
Windows standard or CENTUM
desktop is selectable. (HIS Utility)
Operation environment setting requires
the system administrator authority and
HIS restart. Environment switching
during operation is not possible.
When both full screen mode and CENTUM
desktop are used, the display similar to
CENTUM CS displays are obtained.
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Window Mode:
The mode that displays
windows in the usual form of
overlapped windows.
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A single main window and 5 auxiliary windows can be displayed on default setting.
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Window Mode
In the window mode, all the windows are displayed overlapped in
Windows way. Maximize, minimize, close operations and so on
are the same as Windows general applications.
Operation buttons
are displayed as the
windows applications.
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Mode Switching
Operation and monitoring screen mode of CS1000/CS3000
can be switched from HIS setup window.
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Shutdown and restart operations of HIS are the same as the operations of a usual PC.
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Automatic startup of operation and monitoring functions of HIS are also set
by this utility.
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(The large size window is referred to as a main window, and other windows
are as auxiliary windows.)
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Display Position
The display position of the called window can be specified beforehand.
The display position is specified using X and Y coordinates. The
specification range falls within 0 to 32676.
The window display position is specified in the format given below:
=+X coordinate + Y coordinate
100
X coordinate
The X coordinate the left
edge of the screen is set
as origin.
200
(+200,+100)
Y coordinate
The Y coordinate the
upper edge of the screen
is set as origin.
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TIC102-A
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Window Hierarchy
Every operation and monitoring window can be organized
systematically based on the concept window hierarchy.
The window hierarchy enables calling a window in the lower
hierarchy from one in the upper hierarchy, and alarm monitoring
operation.
Hierarchy 1 (Upper)
Hierarchy 2
Hierarchy 3 (Lower)
When a window hierarchy is used, the desired window can be called directly
without having to remember the window name. Also the hierarchical relationship
of the windows can be understood visually.
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Calling up Window
Calling Operation and Monitoring Window Directly
This method calls a window directly by selecting a button of the window
or by entering the window name.
Calling windows from the system message window.
Calling windows from the navigator window.
Calling windows by entering its name.
Calling windows from the operation and monitoring window toolbar.
Calling windows based on window calling definition.
Calling windows from the operation keyboard.
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An example of calling
a window from
[Window Call Menu]
button on the system
message window.
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Navigator Window
In the navigator window, the window hierarchy is displayed
together with the window icons.
From the navigator window, a specific window in the hierarchy can be called
up, or an upper window or a sibling window of the current window can be
called up.
An example of calling
a specific window from
the navigator window.
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100
200
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Toolbar
Associated windows can be called using the call button
provided in the operation and monitoring window toolbar.
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Operation Keyboard
An operation and monitoring window can be called up
directly by pressing the window call key.
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Function Blocks
When a window calling button or key is operated while
selecting an object or message associated with the
function block, the window associated with the selected
function block can be called directly.
For example, when the function block TIC102-A is
being selected, from the tool box:
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Window hierarchy
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Active window
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Active window
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The left button calls the upper located and the right button calls lower
located sibling window.
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Display always
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Window Closing
The method to close each window is the same as to close
the Windows general application windows.
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Circulate Windows
The window circulate function toggles between the top and
bottom positions of the operation and monitoring window
group and the Windows general application window group.
Circulate button
Circulate operation
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Up to 50 dynamic widow sets can be saved. If the multiple save operations are
executed for the same reference window, only the last window set is saved.
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Print Screen
The print screen function prints or stores in a file or output to
a printer the entire screen or the window image (Max. 10
files). The screen image stored in the file can be displayed
in the image window.
Window name is Image.
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Rotate Windows
The window rotate function toggles between the top and
bottom positions of the operation and monitoring windows.
Rotate button
Rotate operation
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PSET operation
of HIS0124
HIS0123
PSET
notification to
HIS0123
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Buzzer ACK ID
A number of HIS on the same communication bus system is able to
have the same buzzer ACK ID.
The buzzer ACK ID is the function to reset the buzzer of other HIS
having the same buzzer ACK ID by the acknowledge operation with a
single HIS.
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Toolbar
The toolbar is used to call the operation and monitoring
windows. It also indicates the status of generated alarms by
its button color and flashing state.
Circulate
Clear-all
Buzzer reset
Hard copy
Message monitoring
window
User-in dialog
Window call menu
Operation menu
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Tool Box
Display always
Image
Rotate
Large size
Process alarm
Operator guide
Middle size
Builder call *
Drawing call *
Control
* Optional
Release window set
Tuning
Trend
Overview
Graphic
Process report
Historical report
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Tool-hint
When the mouse cursor is brought near a tool button, the
tool-hint (button name) may popped up.
If not, click on the toolbar to make active and try again.
Toolbar ( system message window)
Toolbox
Toolbox
Graphic
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Operation menu
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Navigator Window
HIS classifies all user-defined windows used for the operation and
monitoring, and displays hierarchically. With this display, the user
can grasp the architecture of the windows used in the system at a
glance. The window is called the navigator window.
Toolbar
User-defined windows
Hierarchical pane
Window pane
System-defined windows
Recipe-related windows
Status bar
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Trend window
Shortcut window
(e.g. for graphic window)
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Standard Windows
CS1000/3000 Engineering Course Textbook
B-3 Standard Operation and Monitoring Windows
01. Faceplate Window
02. Graphic Window
03. Overview Window
04. Control Window
05. Tuning Window
06. Trend Window
07. Process Alarm Window
08. Operator Guide Window
09. Message Monitoring Window
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Faceplate Window
The faceplate window is used not
only for monitoring but also for
setting or operating directly any
function blocks (controllers,
indicators, transfer switches etc.)
and internal elements (internal
switches, timers, counters etc.)
defined in the control system.
One faceplate window is provided
for each function block and
internal element. The instrument
faceplate that is called up directly
is referred to as the faceplate
window.
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Operation mark
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Cascade mark
(AOF color)
Block mode
CAL AOF
Alarm status
Engineering unit
Calibration status
Data item name
According to the type of instruments or
control functions block status or CMP
mark may be displayed.
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General tag
Important tag
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Auxiliary tag
Alarm processing level 3
Non-locked type flashing
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Process Status
Blue
AOF
Red
Alarm occurrence
Yellow
Alarm occurrence
Green
Normal
NR
White
Gray
Communication error
Flashing red
Alarm message has been initiated but not been acknowledged.
Flashing green
Alarm recovery message has been initiated but not been acknowledged.
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Alarm Actions
High and medium priority alarm.
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Re-warning Alarm
Timer repeated warning:
The timer repeated warning function outputs the message at
each repeated warning cycle.
Operation by re-warning
Acknowledgement
Operation by re-warning
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Acknowledgement
Alarm
absent state
Flashing
ON
Occurrence
Recovery
Alarm
present
state
Flashing
OFF
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Recovery
(Non-lock type)
Recovery
Acknowledgement
Re-warning
(High-priority alarm)
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Occurrence
Alarm
present
state
Flashing
ON
YOKOGAWA
MV index (OPHI)
MV operation key
SV operation key
PV bar
Operation setpoint low-low limit (LL)
MV index (OPLO)
Open/Close mark
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MAN
(Manual)
AUT
(Auto)
CAS
(Cascade)
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INHIBIT
YOKOGAWA
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Graphic Window
The graphic window with graphic attribute is the pane that
users can freely create using various objects in order to
recognize visually the state of the process control.
Setting operation:
Necessary instruments
can be called by intuition.
It makes the operation
simple and certain.
State monitoring:
The state of pipe lines, valves,
reactors and so on is
displayed with different colors.
It makes grasping the overall
condition easier.
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Graphic
display area
Elements consisting the toolbar are common for graphic, overview and control windows.
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System A Charging
FIC101
PV=XXXXL/M
PID
Raw material
PV=XXXX
System B
Raw material
FIC FIC102
Heating
FIC FIC202
Heating
TIC TIC202
Level LIC202
TIC201
PID
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Tank level
FIC201
PID
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Overview Window
The overview window (a graphic window with overview attribute) is
the window that collectively displays alarm status and so on for
monitoring the process with assigned overview objects. This window
that has the function to call up related windows can be used as a
menu window by posting it to the top hierarchy of monitoring
windows of overall plant.
Overview object:
Tag name, window name,
annunciator message or comment
can be assigned on the overview
object. Window switching function
by touch target assignment and
color modify function for alarm are
also provided.
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Soft-key assignment:
The soft-keys can be assigned
for each instrument.
Functions such as tuning window
call may be assigned.
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Tuning Window
The tuning window displays the control status of the function block. It
is also used for tuning the various control parameters, as well as for
attaching and removing operation marks. The tuning window is
automatically created when a function block is created with the builder.
Toolbar
Instrument
faceplate
Tuning
parameter
display area
Tuning trend
Status bar
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Operation mark
Control drawing call
Raw data display
Calibration mode
Alarm off mode
Image output
Alarm acknowledgement
Trend acquisition reserve
Stop/resume trend
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Tuning Trend
The tuning trend acquires process data from the function block
displayed in the tuning window and displays them as a graph.
The sampling period is 1 second and the recording span is 48 minutes.
The process data items acquired from the function block and the corresponding display colors are:
Process variable (PV), calculated output value (CPV), feedback input data (FV) [Cyan]
Setpoint value (SV), switch position (SW) [White]
Manipulated output value (MV) [Magenta]
The acquisition of tuning trend begins when the tuning window is called up and stops when the
tuning window is closed. The reserve function can be used to continue the tuning trend data
acquisition after the tuning window is closed. The maximum number of data can be reserved is 16
per HIS. If more than 16 data are reserved, the oldest data are deleted.
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Toolbar
Show/hide terminal
names and data
status.
Control drawing
display area
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Toolbar
Table display
area
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Trend Window
The trend window acquires different types of process data
and displays time-series change in a graph. The maximum
number of trend points can be displayed is 8.
Toolbar
Numerical data
display area
Status bar
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Structure of Trend
The trend recording consists of the three layers of the trend
blocks, the trend windows and the trend point windows.
Trend block
Trend group
Trend block 01
TR0001
Trend block 02
TR0002
Trend block 03
TR0003
Trend group 1
TG0101
Trend group 2
TG0102
Trend group 3
TG0103
TG0101
Trend group 16
TG0116
Trend block 50
TR0050
Trend window
1 FIC100.PV
2 TIC200.PV
3 LIC300.PV
4
5
6
7
8
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Batch-stop type:
Data acquisition starts and stops according to the received command.
When the storage capacity becomes full, data acquisition stops.
Batch-rotary type:
Data acquisition starts and stops according to the received command. If no
stop command is given and the storage capacity becomes full, the oldest
data are deleted and replaced by new data.
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In order to preserve the trend data, save the each trend window as a file or utilize
the long-term data archive function (optional).
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Image output
Not effective
Pen assignment dialog
Trend display update suspension
Time axis reducing
Display initializing
Reference pattern display
Pen number display
Data axis enlarging
Data axis reducing
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Index mark
(Cyan)
Index mark left
move button
Time display
* mark may be added to the
displayed time for time change or
power failure.
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Numeric trend
data display
area
Instantaneous value
Status bar
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Toolbar
Status bar
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The saved trend data will be redisplayed on the trend window where the [Saved
trend call] button was clicked. The originally displayed trend graph will be
replaced. The original trend can be recalled with the [Trend recall] button.
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Reference Patterns
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Toolbar
Status bar
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Alarm recovered
Medium priority alarm
Low priority alarm
High priority alarm
Filtered display rage
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Filter dialog
Current process variable display
High priority alarm display
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Graphic window
Related window
Process
alarm
occurrence
Alarm
acknowledgement
Navigator window
Save in file
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Buzzer sounds
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Printout
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Toolbar
Status bar
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O. G. Message Search
The filter dialog can be used to display only specific
operator guide messages.
The filter button
Equipment
search
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Toolbar
Status bar
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Message Search
The filter dialog can be used to display only specific
operation record messages.
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Different memory
capacity
SFCS
Compact
FCS
LFCS
Standard
FCS
(RIO)
(RIO)
LFCS2
Enhanced
FCS
(32M)
(RIO)
FIO
Different memory
capacity
FFCS
Compact
FCS
KFCS
Standard
FCS
(FIO)
(FIO)
KFCS2
Enhanced
FCS
(32M)
(FIO)
RFCS2
Migration
FCS
(16M)
(FIO,SIO)
RFCS5
Migration
FCS
(32M)
(FIO,SIO)
For V, XL migration
Common hardware
PFCS
Compact
FCS
(RIO)
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Common hardware
FFCS-S
Compact
FCS
For small
CS3000
(FIO)
YOKOGAWA
Equivalent to PFCS of
CS1000.
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FCU
FCU
ESB bus
Node
Interface
Unit
I/O Modules
Node
Node
I/O Units
SUB-system
ER bus
SUB-system
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I/O modules
ESB bus
interface
modules
CPU
modules
Power
unit
modules
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CPU modules
FCU
Power supply
modules
I/O Units
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RIO bus
Control room
Transmission distance of
the optical bus repeaters is
either max. 4 km or 15 km.
Bus repeater
Shortened wiring
Field
Node for rack
mount type
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Cable tray
Node
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An example of node:
I/O modules are installed
to the I/O module nests.
IO
U
IO
U
Node
Relay I/O
module
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I/O Modules
CS3000 R3 has two different I/O modules:
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Analog I/O
module nest
X8
Node
X4 (front)
X5 (rear)
An example of the analog I/O modules and the nest.
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%Znnuscc
An example of addressing
Terminal number (01 to 32)
Slot number (1 to 4)
Unit number (1 to 5)
Node number (01 to 08)
01
02
03
Slot 1
Nodes
1
I/O Units
Terminal 05
2
TI-1001
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Pressure clamp
terminal connector
From field
KS cable interface
adapter
I/O module
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%Znnuscc
Terminal (01 to 64)
1 fixed (Segment Nos. 1 to 4: Communication modules.)
Slot (1 to 8)
Node number (01 to 10)
An example of
terminal number
PIO block
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Spare configuration
with two FCU
modules.
The CENTUM CS control station adopts a pair and spare configuration with
spare FCU modules and pair CPUs in a module, which has never been introduced
in the world. By collating the computation results, once a transient error is
detected, immediately control right is switched to the standby side module. Since
the standby module performs control computation synchronized with the control
side, control is switched without loss of continuity.
Temporary computation error which may not be prevented by the diagnostic program
can be detected remarkably by collating the computation results from two CPUs.
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RIO
Bus card
RIO
Bus
RIO
Bus
RIO
Slave card
RIO
Slave card
NIU
PSU
NIU
PSU
Node
Internal bus
FCU
RIO
Bus card
RIO
Bus card
RIO
Bus
RIO
Bus
RIO
Slave card
RIO
Slave card
NIU
PSU
NIU
PSU
Node
Internal bus
Node
Internal bus
Node
Internal bus
AAM51
AAM11
AAM11
Dual-redundant
input modules
(Optional)
AAM51
Dual-redundant
output modules
(Optional)
The dual-redundant input modules need a dual-redundant signal selector block (SS-DUAL).
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Initialized start
Restart
YOKOGAWA
Software I/O
I/O interfaces
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TIC100
PID
Control drawing
Function block
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Function Block
Function block:
The function block is the minimum element that executes control
computations.
Regulatory control blocks, sequential control blocks, computation
blocks, SFC blocks are the function blocks.
The control functions can be described like an instrumentation flow
sheet by connecting regulatory control, sequential control and
computation blocks.
Every function block should have a tag name and be stated on a
control drawing.
FIC100
TI100
CU201
ST22-A
TIM201
PID
PVI
CALCU
ST16
TM
Function blocks
(Regulatory control, Computation, Sequential control)
See Supplement V. Function Block List.
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Basic control
Software I/O
I/O interfaces
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Process I/O
The process I/Os are shown below:
Analog input:
Current input, voltage input, mV input, TC input, RTD input,
potentiometer input, pulse train input.
Analog output:
Current output, voltage output.
Contact input:
Contact ON/OFF input signals from field devices to the FCS. Two
types of signals exist; status signals and push button signals.
Contact output:
Contact ON/OFF output signals from the FCS to field devices.
(The status output signals of a status type I/O module can be
manipulated in the following styles:
Latched type, non-latched type, pulse type and flashing type output.)
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Software I/O
The software I/O enables data setting or data reference to or from
other function blocks or applications same as in the process I/O.
Types of software I/O:
Internal switch:
The internal switches
exchange logical values
between function blocks or
applications.
Message output:
The message, which
transmits the occurrence
of events.
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YOKOGAWA
Message Output
Annunciator message output
Heating start
TIC101
Heating
PID
FIC101
PID
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Logging
Yes
Yes
Yes
Yes
No
Yes
No
Yes
No
No
No
No
Output to SEBOL
No
No
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27
Other functions
YOKOGAWA
TE33Q4T30-01E
YOKOGAWA
Software I/O
I/O interfaces
TE33Q4T30-01E
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YOKOGAWA
CSV
BIN
RL1
RL2
(VN)
(RLV1)
(RLV2)
MAN
RCAS
IN
RAW
PV
Control
computation
processing
TE33Q4T30-01E
INT
Detects an abnormality
in PV, MV and notifies
the operation and
monitoring functions.
SV
RSV
TSI
(TSW)
Alarm
processing
CAS
AUT
MAN
Input
processing
TIN
CAS
AUT
Output
processing
MV
OUT
ROUT
RMV
SUB
YOKOGAWA
YOKOGAWA
TE33Q4T30-01E
YOKOGAWA
TE33Q4T30-01E
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Terminal Connection
In the cascade control, the terminal (OUT) of the function
block in the upstream should be connected to the set terminal
(SET) of the function block in the downstream.
This connection is referred to as the terminal connection. The
terminal connection is used in particular cases.
TE33Q4T30-01E
YOKOGAWA
Input Processing
The processing that performs before control computation for
the input signal read from the connection destination is called
Input processing.
Apply the 1st order lag filter to
the signal from the input signal
conversion function to get PV.
No conversion
CAL
BAD
CAL
Input
module
RAW
TE33Q4T30-01E
PV
Analog input
square root
extraction
Digital
filter
Pulse train
input
conversion
CAL
BAD
Communication
input
conversion
Integration
SUM
YOKOGAWA
Digital filter
Integration
OV/FV/CPV
overshoot
Calibration
The input processing of the function
block can be defined with [Basic] and
[Input] tabs of the function block
detail definition builder.
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Calibration
The calibration is the function in which the emulated signal for
a process variable (PV) or a calculated output value (CPV) in
the function block can be set manually by the operation and
monitoring functions for maintenance or testing.
The color of PV bar display changes to cyan.
The process variable (PV) can be set manually.
Integration continues with the process variable (PV).
The alarm check for the process variable (PV) is bypassed.
Block mode changes to manual (MAN).
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TE33Q4T30-01E
Output actions
MV
12
Velocity / Positional
MV
YOKOGAWA
Output Processing
Output processing refers to the processing that is executed to the
values obtained from the control computation before output it.
AUT/CAS/RCAS/PRD
MH
AUT/CAS/RCAS/ROUT/PRD
Preset MV
ML
MAN
MAN/TRK
TRK
Output
limiter
Control
computation
ROUT
MV limiter
MV
TRK
RMV
Output
conversion
MVrb
No
conversion
Aux. output
TIN
SUB
OUT
Output
module
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YOKOGAWA
Output Processing
The output processing common to the regulatory control
blocks:
Output limiter
Output velocity limiter
Output clamp
Preset manipulated output
Output tracking
Output range tracking
Manipulated output index
Output conversion (no conversion, pulse width output conversion,
communication output conversion)
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Alarm setpoint
values
Process
data
Alarm
detection
function
Alarm status
Alarm
notification
function
Alarm message
Alarm
detection setting
Alarm
acknowledgement state
Alarm inhibition
(AOF)
Acknowledgement
operation
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16
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Block mode
Block status
Alarm status
Data status
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Block Mode
The block mode is the information that represents the control
state and the output state of a function block. The different type
of function blocks have the different block modes. There are 9
basic block modes and several compound block modes.
Basic block mode:
O/S, IMAN, TRK, MAN, AUT, CAS, PRD, RCAS, ROUT
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YOKOGAWA
Priority level
4
O/S
Complementary
relationship
IMAN
TRK
High
RCAS, ROUT
Low
Exclusive relationship
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Sry controller
TE33Q4T30-01E
Pry controller
PRD
FIC100
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Scan Periods
Scan period determines a period for the periodic execution of the
function block. There are three types of scan periods: basic scan,
medium-speed scan and high-speed scan.
Basic Scan
The basic scan is a standard scan period which is common to function blocks.
The basic scan period is fixed to 1 second. This cannot be changed.
Medium-Speed Scan (LFCS/KFCS)
The medium-speed scan is a scan period suited for the process control that requires
quicker response than what can be achieved with the basic scan setting. Setting
value of the medium-speed scan can be selected by each FCS according to its use.
Medium-speed scan period: Select 200 ms or 500 ms. The default is 500 ms.
High-Speed Scan
The high-speed scan is a scan period suited for the process control that requires
high-speed response. Setting value of the high-speed scan can be selected by each
FCS according to its use.
High-speed scan period: Select 50 ms, 100 ms, 200 ms or 500 ms. The
default is 200 ms.
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Control Period
Among the regulatory control blocks, the controller block has a
control period besides the processing period. The control period is
the period that the controller block executes control computation
and output processing during the automatic operation.
The control period is always an integer multiple of the scan period of 1
second. Input and alarm processing are performed at each scan period.
In Automatic determination, the control period is defined in accordance with the integral
time.
High- Medium-Speed Scan
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TE33Q4T30-01E
YOKOGAWA
Software I/O
I/O interfaces
TE33Q4T30-01E
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TE33Q4T30-01E
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TE33Q4T30-01E
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SFC block:
The SFC block executes the sequential control
program described with SFC.
YOKOGAWA
32 rules
Condition signals
Total 32 (default)
Action signals
Total 32 (default)
TE33Q4T30-01E
Condition rules
Input
connection
information
Condition
specification
Output
connection
information
Action
specification
I/O signals
Total 64
(fixed)
Action rules
YOKOGAWA
Processing timing
Scan period
Step label
Condition
signal
comment
Action
signal
comment
TE33Q4T30-01E
YOKOGAWA
Rule
%Z011101
ON
%SW0201
ON
Step
C01
.
.
.
%SW0200.PV ON Y
%SW0201.PV ON Y
%SW0202.PV ON
%SW0203.PV ON
C32 (Condition signals)
A01 %Z011101.PV H
.
%Z011102.PV H
.
%SW0200.PV H
.
A32 (Action signals)
%Z011102
ON
%SW0203
ON
OR logic circuit
%SW0200
OFF
01 02 03 . . . . . . . . . . 32
N
Y
Y
Y
Y Y
Y
THEN
ELSE
%SW0200
ON
YOKOGAWA
Basic operation 1:
01 02 03 . . . . . . . . . . 32
Step
C01
.
.
.
%SW0200
Y
%SW0201
Y
%SW0202
%SW0203
C32 (Condition signals)
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
N
N
Y
Y
Y
(Action signals)
THEN
ELSE
YOKOGAWA
Rule
01 02 03 . . . . . . . . . . 32
Step
C01
%SW0200
Y
%SW0201
Y
.
%SW0202
.
.
%SW0203
C32 (Condition signals)
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
Y
Y
N
(Action signals)
THEN
ELSE
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YOKOGAWA
Output timing
A sequence table block has two types of output timing:
Output only when conditions change (C)
Output each time conditions are satisfied (E)
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Output Timing
Output only when conditions change (C):
The action is executed only once when the condition is switched from false to
true. However, if the non-latched output is specified for the action signal, the
action changes when the condition is switched from true to false.
ON
Condition
ON
OFF
Condition
OFF
Non-latched type
(L type)
Output
TE33Q4T30-01E
Output
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Processing Timing
Execution timing and output timing can be used in combination.
The table below shows the combination of timings for ST16 and
ST16E.
Default
For the LC64, logic chart block, output timing (C) can not be specified.
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YOKOGAWA
Rule
Step
%SW0200
C01
%SW0201
.
%SW0202
.
.
%SW0203
C32 (Condition signals)
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
04
05
08
Y
Y
Y
Y
Y
Y
Y
(Action signals)
THEN
ELSE
05
08
Step label
Tested rules
14
YOKOGAWA
Step
C01
.
.
.
%SW0200
%SW0201
%SW0202
%SW0203
C32 (Condition signals)
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
04
05
08
Y
Y
Y
Y
Y
Y
Y
(Action signals)
THEN
ELSE
05
08
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YOKOGAWA
Step
C01
.
.
.
%SW0200
%SW0201
%SW0202
%SW0203
C32 (Condition signals)
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
04
05
08
Y
Y
Y
Y
Y
Y
Y
(Action signals)
THEN
ELSE
05
08
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YOKOGAWA
Basic operation 4:
Step
02
01
C01
%SW0200
%SW0201
.
%SW0202
.
.
%SW0203
C32 (Condition signals)
Y
Y
A01
.
.
.
A32
%Z011101
%Z011102
04
03
N
N
%Z011103
(Action signals)
THEN
02
03
04
ELSE
The step sequence executes only a single step at each scan period.
In this example, it may take 2 seconds or more to turn %Z011103 OFF,
after the step 01 was executed.
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YOKOGAWA
Basic operation 5:
Step
C01
.
.
.
A01
.
.
.
A32
00
01 02
%SW0200
Y
%SW0201
Y
Y
%SW0202
%SW0203
C32 (Condition signals)
%Z011101
%Z011102
%Z011103
04
03
Y
N
N
(Action signals)
THEN
02
03
04
ELSE
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YOKOGAWA
%SW0500.PV
ON
TM100.BSTS
CTUP
TM100.OP
START
%SW0500.PV
Timer count-up
Timer start/stop
Start switch off
TE33Q4T30-01E
Start command
19
Stop command
YOKOGAWA
Stop switch
%SW0501.PV ON
Update switch
%SW0502.PV ON
Counter count-up
CT100.BSTS
CTUP
CT100.ACT
ON
CT100.ACT
OFF
%SW0501.PV
%SW0502.PV
Counter update
Counter stop
BSTS: Block status
CTUP: Count-up
ACT: Action
ON: Update, OFF: Stop
TE33Q4T30-01E
Stop command
20
Y
Y
Y
Update command
YOKOGAWA
e.g. %SW0501.PV.H
The latched and non-latched type output can also be applied for internal
switches, annunciator message outputs and so on.
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e.g. %SW0501.PV.L
TE33Q4T30-01E
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e.g. %Z011101.PV.F
The flashing type output can not be applied for internal switches,
annunciator message outputs and so on.
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Report Functions
TE33Q4T30-01E
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TE33Q4T30-01E
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TE33Q4T30-01E
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Tag Report
In a tag report, various statuses such as the function block
alarm status, mode and present value of process data are
displayed for each element.
TE33Q4T30-01E
YOKOGAWA
YOKOGAWA
I/O Report
In the I/O report, the I/O status is displayed as a digital
value for each element.
YOKOGAWA
* %WB is the bit data of the communication input, while %WW is the word data input.
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File selection
Redraw
Search
Number of displayed
messages
Search pause
File save
TE33Q4T30-01E
YOKOGAWA
The messages are saved in the CSV format for easy utilization.
TE33Q4T30-01E
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Directory
When the historical message save file is stored in the default folder,
select [Standard]; when the file is stored in a folder other than the
standard, select [Specify Directory].
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11
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TE33Q4T30-01E
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TE33Q4T30-01E
YOKOGAWA
V-net 1 normal
HIS0123 normal
FCS0101 normal
FCS0102
communication error
TE33Q4T30-01E
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TE33Q4T30-01E
YOKOGAWA
FCS report
IOM download
FCS stop
TE33Q4T30-01E
YOKOGAWA
System alarm
overview
Filter dialog
TE33Q4T30-01E
YOKOGAWA
TE33Q4T30-01E
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Station
Printer
Buzzer
Display
Window switching
Control bus
Alarm
Preset menu
Equalize
Function Keys
Some of the tab sheets may not be displayed according to the installed package.
The tab sheets with
are explained.
See Supplement IX. HIS Setup Window.
TE33Q4T30-01E
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Operation
screen mode
switching
TE33Q4T30-01E
YOKOGAWA
Dynamic window
setup
TE33Q4T30-01E
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11
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12
YOKOGAWA
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Security Policy
Security Policy
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Operation
Setting data to function blocks, changing function block status and
other operations.
Monitoring
Displaying function block data, acknowledgment of received
messages and alarms or calling up windows.
TE33Q4T30-01E
YOKOGAWA
YOKOGAWA
Privilege levels
of operation and
monitoring check
for a user
Operation
Window operation and monitoring
Function block operation and monitoring Operation record
TE33Q4T30-01E
Operation
History
YOKOGAWA
HIS Security
The security level regarding operation and monitoring as well as the
operation and monitoring scope can be set for the HIS itself. The HIS
security check has a precedence over the user security check.
The operation and monitoring scope of the HIS is unrelated with the
operation and monitoring scope set for each user group.
The security level setting means to select either monitoring only machine
or monitoring and operation machine (default).
TE33Q4T30-01E
YOKOGAWA
User Security
The operators performing the operation and monitoring
functions are classified based on their privilege level (authority).
This classification is called user.
The following attributes are assigned to each user:
User name:
Password:
User group:
Privilege level:
User recognition
User identification
Monitoring and operation scope
Monitoring and operation authority
The operations performed by the user are held as the operation record.
The operation record can be confirmed by the historical message report.
TE33Q4T30-01E
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YOKOGAWA
YOKOGAWA
Switching Users
In the HIS, switching the OFFUSER to a different user is
called user-in, and the user switching back to the
OFFUSER is called user-out.
To perform user-in or user-out, call up the User-In dialog box
from the System Message window and enter a user name and
the password.
Userin at HIS startup
OFFUSER
USER A
USER B
User-in operation
Change password button
User-out operation
When an automatic user out-time is defined, the user automatically changes to the
OFFUSER when the automatic user-out time elapsed.
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User Group
The users are classified into groups based on their
operation and monitoring scopes.
This classification is called user group.
The following attributes are assigned to each user group:
User group name:
Monitoring scope:
Operation and monitoring scope:
Windows scope:
Acknowledgement:
Process message receiving:
The range is set by the plant name. If the plant name is not used,
set by the station name and the control drawing.
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Whole Plant
Equipment
A
Equipment
B
Equipment
C
Equipment
D
Users in Group-AB:
OPS1-A: Monitoring
OPS2-A: Operation and monitoring
OPS3-A: Operation, monitoring and maintenance
Equipment
E
12
YOKOGAWA
Window Authorities
The table below shows operation and monitoring authorities
on windows, indicating which user can perform operation
and monitoring using which types of windows:
Users of privilege level S1 or S2 cannot start System View from the system
message window, but can start and operate System View from [Start Menu].
Users of privilege level S1 can operate and monitor general windows. However,
they can only monitor important windows and system operation windows excluding
System View.
Users of privilege level S2 can operate and monitor general and important
windows. However, they can only monitor system operation windows excluding
System View.
Users of privilege level S3 can operate and monitor all windows.
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YOKOGAWA
R: Monitoring
W: Operation
The tables on operation and monitoring authority are fixed and cannot be edited.
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Level 2
Level 4
(Default)
Level 6
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In the case of the operation key When the engineering key is selected.
Changes between
the ON, OFF positions.
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YOKOGAWA
Operation Mark
To attach or remove an operation mark on a function
block may temporarily enable or disable the operation
restriction on the instrument faceplate.
When an operation mark is attached to a function block,
a comment label can be added to the function block or
the operation authorities on the function block can be
changed temporarily during plant operation. When the
operation mark is removed, operation authorities return
to the original setting.
Operation marks have the following attributes:
Operation mark type
Color
Comment label
Attachment/removal attribute
Color and comment label may be defined with HIS Setup function.
If the builder file is downloaded, that file replaces the current file.
TE33Q4T30-01E
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INHIBIT
YOKOGAWA
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FCS Common
TE33Q6C40-01E
YOKOGAWA
FCS Common
Reference: IM33S01B30-01E
Field Control Station PART-A FCS Common
TE33Q6C40-01E
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TE33Q6C40-01E
YOKOGAWA
FCS Property
On the creation of FCS, define FCS type, station number,
database type and so on with the property window.
Station number
See GS and IM for details of FCS types.
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YOKOGAWA
FCS Property
The database type define window.
TE33Q6C40-01E
YOKOGAWA
General
purpose
Regulatory
monitoring
Sequence
monitoring
Sequential
control
Regulatory control /
calculation blocks
700
2000
300
400
Sequence blocks
450
200
200
600
Switch instruments
450
450
2000
1000
YOKOGAWA
FCS Property
The high speed scan periods and the network protocols are
defined by FCS property dialog.
YOKOGAWA
FCS Constants
Detailed definitions of the FCS can be set with the StnDef
(FCS constants builder) file in the CONFIGURATION folder.
YOKOGAWA
FCS Constants
The window that defines the FCS start conditions.
YOKOGAWA
Start condition
Start operation
Initialized start
Restart
AUTO (Restart)
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Initialized start
Restart
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Restart
Wind-up operation**
12
YOKOGAWA
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Software I/O
I/O interfaces
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TIC100
PID
Control drawing
Function block
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Function Block
Function block:
The function block is the minimum element that executes control
computations.
Regulatory control blocks, sequential control blocks, computation
blocks, SFC blocks are the function blocks.
The control functions can be described like an instrumentation flow
sheet by connecting regulatory control, sequential control and
computation blocks.
Every function block should have a tag name and be stated on a
control drawing.
FIC100
TI100
CU201
ST22-A
TIM201
PID
PVI
CALCU
ST16
TM
Function blocks
(Regulatory control, Computation, Sequential control)
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YOKOGAWA
Control Drawing
Control drawing:
A unit of control consists of more than one function block is
referred to as a control drawing.
The control drawing builder is used to configure the basic
functions of the FCS. With the builder, operations such as
registering function blocks in the drawing file and determining
the flow of data between function blocks can be performed
graphically.
Status display for control drawing:
When a control drawing is created and saved, the display indicating
the status of the control drawing files can be set. The status display
can be edited with the status display builder.
No. of drawings: 50 for CS1000 and 200 for CS3000.
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YOKOGAWA
Control Drawing
CS1000/CS3000
Regulatory
control blocks
Sequential
control blocks
Control drawing
FCS
2) No restrictions of signal
transmission between control
drawings. A function block can
be connected to the function
block on another control
drawing.
TE33Q6C40-01E
Calculation
blocks
Regulatory control
functions
Calculation
functions
Sequential control
functions
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YOKOGAWA
Control Drawing
No restrictions of signal transmission between the control drawings.
FCS0101
DR0001
DR0002
DR0025
DR0050
FCS0102
DR0012
DR0013
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Control Drawing
In order to add or edit function blocks, click on the control
drawing file (DRnnnn) in the FUNCTION_BLOCK folder.
Control drawing
20
YOKOGAWA
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Basic control
Software I/O
I/O interfaces
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Process I/O
The process I/Os are shown below:
Analog input:
Current input, voltage input, mV input, TC input, RTD input,
potentiometer input, pulse train input.
Analog output:
Current output, voltage output.
Contact input:
Contact ON/OFF input signals from field devices to the FCS. Two
types of signals exist; status signals and push button signals.
Contact output:
Contact ON/OFF output signals from the FCS to field devices.
(The status output signals of a status type I/O module can be
manipulated in the following styles:
Latched type, non-latched type, pulse type and flashing type output.)
By combining the I/O module with a barrier, an intrinsically safe loop can be constructed.
See IM33S01B30-01E PART-A FCS Common, A3 Process Inputs/Outputs.
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23
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The latched and non-latched type output can also be applied for internal
switches, annunciator message outputs and so on.
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24
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25
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TE33Q6C40-01E
26
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The flashing type output can not be applied for internal switches,
annunciator message outputs and so on.
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27
YOKOGAWA
28
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29
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TE33Q6C40-01E
Slot installation
position
30
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31
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IOP detection
Square-root extraction
32
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An example of
terminal number
%Znnuscc
Terminal (01 to 32)
Slot (1 to 4)
Unit (1 to 5)
Node number (01 to 16)
%Znnuscc
33
YOKOGAWA
An example of
terminal number
The FCS builder is common for all types of FCS. The differences lie only on IOM
installation specifications and the process I/O terminal specifications. Other
specifications are independent to the hardware. Not necessary to consider the type
of FCS in engineering.
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34
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35
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Basic control
Software I/O
I/O interfaces
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36
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Software I/O
The software I/O enables data setting or data reference to or from
other function blocks or applications same as in the process I/O.
Types of software I/O:
Internal switch:
The internal switches
exchange logical values
between function blocks
or applications.
Message output:
The message that
transmits the occurrence
of events.
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37
YOKOGAWA
Message Output
Annunciator message output
Heating start
TIC101
Heating
PID
FIC101
PID
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38
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39
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40
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Internal Switches
The internal switch (Global switches and Common switches) definition
files are in the SWITCH folder in the FCS folder. Define them before use.
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41
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H = Latched output
L = Non-latched output
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42
YOKOGAWA
43
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FCS01
Link
transmission FCS02
FCS
StationR/W
FCS
StationR
FCS
Station2
R
FCS
Station2R/W
R: Read enabled
W: Write enabled
V net
Only CS3000 and CS1000 enhanced type can use the global switches.
TE33Q6C40-01E
44
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FCS01
Boiler control
Reference
Setting
Setting
Sub-boiler operating
Reference
Setting
Sub-boiler abnormal
Reference
FCS02
Equipment 1A
control
TE33Q6C40-01E
45
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46
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Global Switches
The formats for condition testing and status manipulation of the
global switches are shown below: (Station number for the status
manipulation is omitted as the manipulation is only possible for
the own station.)
Condition testing
%GSnnnmm.PV ON/OFF
nnn: Element number (001 256)
mm: Station number (can be omitted for the own station)
Status manipulation
%GSnnn.PV H/L
TE33Q6C40-01E
H = Latched output
L = Non-latched output
47
YOKOGAWA
Message Outputs
The definition files of the message outputs (annunciator
messages, operator guide messages and so on) are in
MESSAGE folder in the FCS folder. Define them before use.
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48
YOKOGAWA
Condition testing
%ANnnnn.PV ON/OFF
Status manipulation
%ANnnnn.PV H/L
H = Latched output
L = Non-latched output
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49
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50
YOKOGAWA
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51
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Annunciator Message
Lock type (High and medium-priority alarms)
Alarm priority
levels and state
transitions of the
annunciator
message.
Alarm
absent state
Flashing
OFF
Acknowledgement
Occurrence
Recovery
Recovery
Alarm
present state
Flashing
OFF
TE33Q6C40-01E
Alarm
absent state
Flashing
ON
Acknowledgement
Re-warning
52
Occurrence
Alarm
present state
Flashing
ON
YOKOGAWA
Annunciator Message
Non-lock type (Low-priority alarm)
Alarm
absent state
Flashing
OFF
Occurrence
Recovery
Recovery
Acknowledgement
Alarm
present state
Flashing
OFF
TE33Q6C40-01E
Re-warning
53
Alarm
present state
Flashing
ON
YOKOGAWA
Annunciator Message
Self-acknowledgement type (Logging alarm)
Alarm
absent state
Flashing
OFF
Recovery
Occurrence
Alarm
present state
Flashing
OFF
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54
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Re-warning Alarm
The re-warning alarm function for the annunciator message
output is provided to output the message again if the alarm
condition continues existing over the set period (time-repeated
warning) regardless of the operators acknowledgement.
The two types of the re-warning
functions are available:
Re-warning alarm cycle setting in FCS constants definition file.
Timer-repeated warning:
Time repeated warnings are for
high-priority alarm.
Event-repeated warning:
Event repeated warnings can
be applied regardless of the
alarm priority.
55
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Re-warning Alarm
Timer repeated warning:
The timer repeated warning function outputs the message at
each repeated warning cycle.
Operation by re-warning
Acknowledgment
Operation by re-warning
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Designations:
Display on the operator guide window.
Generation of an electronic sound.
Flashing of the operator guide mark in the operator guide
window.
Output to a printer.
Logging into a file.
57
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Logging
Other functions
Yes
Yes
Yes
Yes
No
Yes
No
Yes
No
No
No
No
Output to SEBOL
No
No
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Function Blocks
TE33Q6C40-01E
YOKOGAWA
Function Blocks
CS1000/3000 Engineering Course Textbook
PART-B Function Blocks
B1.
B2.
B3.
B4.
B5.
B6.
B7.
B8.
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YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
CSV
BIN
RL1
RL2
(VN)
(RLV1)
(RLV2)
MAN
RCAS
IN
RAW
PV
Control
computation
processing
TE33Q6C40-01E
INT
Detects an abnormality
in PV, MV and notifies
the operation and
monitoring functions.
SV
RSV
TSI
(TSW)
Alarm
processing
CAS
AUT
MAN
Input
processing
TIN
CAS
AUT
Output
processing
MV
OUT
ROUT
RMV
SUB
YOKOGAWA
Create a connection
between function blocks,
a function block and I/O
with a wiring Icon.
YOKOGAWA
I/O Connection
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YOKOGAWA
I/O Connection
By performing the I/O connections, data can be exchanged
between a function block and the connection destination
according to the connection method.
The three types of connections are available:
Data reference, data setting.
Data connection
Terminal connection
Sequence connection
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YOKOGAWA
Data Connection
The data connection can exchange data values and data
status between a data item and a connected destination of
specified elements.
Data reference
Data setting
YOKOGAWA
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YOKOGAWA
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10
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11
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Terminal Connection
The terminal connection specifies an input or an output
terminal of another function block as the connection
destination of the function block. Examples often used
are shown below:
Connection between function blocks
In the cascade control, the terminal (OUT) of the function block in
the upstream is connected to the set terminal (SET) or the input
terminal (IN, Inn) terminal of the function block in the downstream.
Connection via transfer switch block
Either input terminals or output terminals of SW-33 and SW-91
should be connected in the way of the terminal connection.
In case of the terminal connection, signals may flow bi-directionally.
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Terminal Connection
In the cascade control, the terminal (OUT) of the function
block in the upstream is connected to the set terminal
(SET) of the function block in the downstream.
13
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Whatever the switch block is used or not, the connection between two
function blocks (PID and AS-H) should be the terminal connection.
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Sequence Connection
The sequence connection is used for the condition testing of input
signals or the status manipulation of output elements with the
function block.
In the sequential control, the processing done on reading data from the
connection destination is referred to as [Condition testing], the
processing done on writing data into the connection destination is
referred to as [Status manipulation].
The connecting information is described as below:
Element symbol name.Data item name.Condition specification
Element symbol name.Data item name.Action specification
An example: FIC100.MODE.AUT
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FCS0102
Terminal connection
ADL
Function block
IN
PID
Function block
IN
OUT
SET
PID
OUT
16
YOKOGAWA
DR0022
LDLAG block
FF100
OUT
LDLAG
Data setting
TIC200.VN
AREAIN block
IN
VN
PVI block
FI100
PV
Data reference
FI100.PV
PVI
AREAIN block
IN
PID block
TIC200
PID
OUT
PID block
FIC100
SET
Terminal connection
PID
TE33Q6C40-01E
FIC100.SET
AREAIN block
17
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FCS0102
LDLAG block
FF100
OUT
LDLAG
Data setting
TIC200.VN
AREAOUT block
(ADL)
IN
VN
PVI block
FI100
PV
Data reference
FI100.PV
PVI
AREAOUT block
(ADL)
IN
PID block
TIC200
PID
OUT
PID block
FIC100
SET
Terminal connection
PID
TE33Q6C40-01E
FIC100.SET
AREAOUT block
(ADL)
18
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Input Processing
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19
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Input Processing
The processing that performs before control computation for
the input signal read from the connection destination is called
Input processing.
Apply the 1st order lag filter to
the signal from the input signal
conversion function to get PV.
No conversion
CAL
BAD
CAL
Input
module
RAW
TE33Q6C40-01E
PV
Analog input
square root
extraction
Digital
filter
Pulse train
input
conversion
CAL
BAD
Communication
input
conversion
Integration
20
SUM
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Digital filter
Integration
OV/FV/CPV
overshoot
Calibration
21
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22
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This function changes the value after the square root extraction to zero when the
input signal is below low input cut-off value. It improves the accuracy at very low
flow rate.
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23
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FIC100
Function block
PID
Input module
Input
module
Transmitter
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Pulse Rate (P-rate) refers to the input pulse frequency measured when the PV
is at the scale high limit.
See Supplement IV. Pulse Train Input Conversion.
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High/low-limit check:
In order to induce the input open alarm status in the function block,
the high/low-limit check is performed.
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Digital Filter
The digital filter is the function to reduce the noises from the
process input signal by means of the first-order lag filter.
Three coefficients are provided: Coefficient 1, 2 and 3.
Yn=(1-)X+ Yn-1
= 0.5
(default setting)
TE33Q6C40-01E
0
0.5
0.75
0.875
1
0
1
3
7
YOKOGAWA
Integration
Integration refers to the function in which the input signal or
the value after the input processing is integrated.
The integration performs integration processing for the
calculated value before the digital filtering.
In the calibration mode (CAL), the PV value is integrated.
The time scale is selected from second, minute, hour or day.
The maximum number of totalized digits is 8. When the
totalized digits exceed 8, the totalized values are reset to zero
and integration continues.
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28
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PV/FV/CPV Overshoot
The PV overshoot refers to the function block in which the
process variable (PV) is coincided with the scale high-limit (SH)
or the scale low-limit (SL) when the data status is invalid (BAD).
(PV/CPV overshoot functions when the I/O connection method is the process
connection. FV overshoot functions only for the motor control function blocks.)
Reason for invalidity (BAD) and overshoot value.
29
YOKOGAWA
Calibration
The calibration is the function in which the emulated signal for
a process variable (PV) or a calculated output value (CPV) in
the function block can be set manually by the operation and
monitoring functions for maintenance or testing.
The color of PV bar display changes to cyan.
The process variable can be set manually.
Integration continues with the process variable (PV).
The alarm check for the process variable (PV) is bypassed.
Block mod changes to manual (MAN).
Calibration setting button
TE33Q6C40-01E
30
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31
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TE33Q6C40-01E
Output actions
MV
Velocity / Positional
MV
PI / I
32
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Output Processing
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33
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Output Processing
Output processing refers to the processing that is executed to the
values obtained from the control computation before output it.
AUT/CAS/RCAS/PRD
MH
AUT/CAS/RCAS/ROUT/PRD
ML
MAN
MAN/TRK
TRK
Output
limiter
Control
computation
Preset MV
MV limiter
-
ROUT
MV
TRK
RMV
Output
conversion
MVrb
No
conversion
Aux. output
TIN
SUB
OUT
Output
module
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YOKOGAWA
Output Processing
The output processing common to the regulatory control
blocks:
Output limiter
Output velocity limiter
Output clamp
Preset manipulated output
Output tracking
Output range tracking
Manipulated output index
Output conversion (no conversion, pulse width output conversion,
communication output conversion and so on)
35
YOKOGAWA
Output Limiter
The output limiter limits the manipulated output (MV)
within the manipulated output high-limit (MH) and low-limit
(ML) values in AUT mode.
High/low limit
expansion function
36
YOKOGAWA
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Output Clamp
Output clamp prevents the manipulated output value (MV)
from exceeding or falling below the current value.
The high limit clamp (CLP+) or the low-limit clamp
(CLP-) of MV data status is initiated on one of the
following conditions:
The output value is limited by the output
limiter.
The data status of the cascade-connected
destination is either CLP+ or CLP-.
C
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39
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Output Tracking
The output tracking is the function that forces the output
value to match the value of the output destination or the
value of the tracking input value.
TIC101
PID
OUT
Output tracking
MV
Terminal connection
SET
FIC101
PID
TE33Q6C40-01E
40
YOKOGAWA
OUT
Terminal connection
SET
PID
SH
SL
TE33Q6C40-01E
41
YOKOGAWA
Permissible MV
range
(OPHI, OPLO)
TE33Q6C40-01E
42
YOKOGAWA
43
YOKOGAWA
YOKOGAWA
TE33Q6C40-01E
45
YOKOGAWA
Alarm setpoint
values
Process
data
Alarm
detection
function
Alarm status
Alarm
notification
function
Alarm message
Alarm
detection setting
Alarm
acknowledgement state
Alarm inhibition
(AOF)
Acknowledgement
operation
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46
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47
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48
YOKOGAWA
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49
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Hysteresis (HYS):
Engineering unit data within the range of
0 to PV scale span, or percentage data
for the PV scale span. When specifying
percentage data, add % after the
numeric value. The default is 2.0 %.
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50
YOKOGAWA
51
YOKOGAWA
To prevent occurrence of the undesired alarm caused by abrupt set value change or set
value ramp, the velocity change speed (derivative value) of the setpoint value (SV) is
used as the deviation alarm setpoint value correction factor (r) to compensate the
deviation alarm setpoint value (DL).
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52
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53
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Alarm Messages
Process alarm messages:
The process alarm messages are transmitted when abnormality in
the process variables (PV) or manipulated output values (MV) is
detected by the alarm detection function of the function block, and
when the abnormality returns to normal.
TE33Q6C40-01E
55
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56
YOKOGAWA
Graphic window
Related window
Process
alarm
occurrence
Alarm
acknowledgement
Navigator window
Save in file
TE33Q6C40-01E
Buzzer sounds
57
Printout
YOKOGAWA
TE33Q6C40-01E
58
YOKOGAWA
59
YOKOGAWA
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60
YOKOGAWA
Alarm Priority
The following table shows the alarm processing according
to the alarm priority:
Operation and monitoring function:
With or without window display
FCS functions:
Operation at alarm occurrence
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61
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Alarm Actions
High and medium priority alarm.
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63
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LL
HH
10 11 12 13 14 15 16
IOP-
IOP
CAL
Alarm
status
OOP
NR
Bit
position
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
CNF
MLO
MHI
64
VEL-
VEL+
DV-
DV+
LO
HI
TE33Q6C40-01E
YOKOGAWA
System-fixed
TE33Q6C40-01E
User-defined
65
YOKOGAWA
In the Alarm Processing Table Builder, designate [M: Magenta] for [Color (5)],
and [1: High-priority Alarm] for [Priority (5)] for bit positions 13 (HH) and 14
(LL) on the alarm processing level No.5. Next, designate [OR: Orange] for
[Color (5)], and [2: Medium-priority Alarm] for [Priority (5)]. for bit positions 17
(HI) and 18 (LO).
(The alarm priority after bit position 19 should be the medium priority alarm as
the higher priority to be designated in ascending order of the bit position.)
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YOKOGAWA
Designate magenta
2.
Select the [Alarm] tab in the Function Block Detail Builder, and then
select [5: User-defined Alarm Process (5)] at [Alarm Processing
Level].
TE33Q6C40-01E
67
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68
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Block mode
Block status
Alarm status
Data status
See IM33S01B30-01E PART-C Function Block Common, C6 Block Mode and Status.
See also Supplement VI. Block Status, Alarm Status, Data Status.
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69
YOKOGAWA
Block Mode
The block mode is the information that represents the control
state and the output state of a function block. The different type
of function blocks have the different block modes. There are 9
basic block modes and several compound block modes.
Basic block mode:
O/S, IMAN, TRK, MAN, AUT, CAS, PRD, RCAS, ROUT
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71
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TSW input
SV
FIC PV
1
SV
Switch
1
PIC PV
1
0 100 kPa
0 100 Nm3/min
Pressure
Flow
TIN data
Vane control
drive
TE33Q6C40-01E
Blower
72
YOKOGAWA
[AUT]
SV1
MV1
Pry
Controller
SV2
CAS
Control
Computation
Output MV2
Processing
PRD
PRD
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CAS
73
YOKOGAWA
O/S
Complementary
relationship
IMAN
TRK
High
RCAS, ROUT
Low
Exclusive relationship
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74
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75
YOKOGAWA
Status
Block status:
A block status is the information that represents the operating state of a
function block. Some function blocks do not have any block status.
e.g. PALM, CTUP status of TM block
Alarm status:
An alarm status is the information that represents the alarm state of a
process which was detected by the function block.
e.g. HI, LO status of PID block
Data status:
A data status is the information that represents the quality of data. The
status passes from a function block to another by I/O operation. The data
status if observed when various exceptional events occurred due to
abnormality in the process input or calculation.
e.g. BAD, IOP status of data
76
YOKOGAWA
Processing Timing
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77
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Processing Timing
An individual function block executes an input, a calculation
or an output processing according to the processing timing.
There are four types of the processing timing:
Periodic execution:
Executed repeatedly with preset period.
One-shot execution:
Executed only once when invoked from another function block.
Initial execution:
Executed when FCS executes cold start operation.
See IM33S01B30-01E PART-C Function Block Common, C7 Processing Timing.
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YOKOGAWA
Processing Timing
Processing timing of regulatory control blocks:
The processing timing for the regulatory control blocks is the periodic
execution.
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YOKOGAWA
Processing Timing
The processing timing that activates the individual function
blocks and control drawings are determined by the following
factors in the periodic execution of the regulatory control blocks:
Scan period:
TE33Q6C40-01E
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YOKOGAWA
Scan Periods
Scan period determines a period for the periodic execution of the
function block. There are three types of scan periods: basic scan,
medium-speed scan and high-speed scan.
Basic Scan
The basic scan is a standard scan period which is common to function blocks.
The basic scan period is fixed to 1 second. This cannot be changed.
Medium-Speed Scan (LFCS/KFCS)
The medium-speed scan is a scan period suited for the process control that requires
quicker response than what can be achieved with the basic scan setting. Setting
value of the medium-speed scan can be selected by each FCS according to its use.
Setting value of the medium-speed scan can be changed on System View:
Medium-speed scan period: Select 200 ms or 500 ms. The default is 500 ms.
High-Speed Scan
The high-speed scan is a scan period suited for the process control that requires
high-speed response. Setting value of the high-speed scan can be selected by each
FCS according to its use.
Setting value of the high-speed scan can be changed on System View:
High-speed scan period: Select 50 ms, 100 ms, 200 ms or 500 ms. The
default is 200 ms.
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YOKOGAWA
Execution Order
The groups of high-speed scan function blocks in three drawings are
indicated as A, B and C. Similarly, the groups of medium-speed scan
function blocks, A, B and C; and the basic scan function blocks, a, b and c.
3rd priority
2nd priority
1st priority
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Control Period
Among the regulatory control blocks, the controller block has a
control period besides the processing period. The control period is
the period that the controller block executes control computation
and output processing during the automatic operation.
The control period is always an integer multiple of the scan period of 1 second.
Input and alarm processing are performed at each scan period.
In Automatic determination, the control period is defined in accordance with the integral
time.
High- Medium- Speed Scan
TE33Q6C40-01E
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TE33Q6C40-01E
YOKOGAWA
Reference: IM33S01B30-01E
PART-D Function Block Details, D1 Regulatory Control
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TE33Q6C40-01E
YOKOGAWA
Software I/O
I/O interfaces
TE33Q6C40-01E
YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
CSV
BIN
RL1
RL2
(VN)
(RLV1)
(RLV2)
MAN
RCAS
IN
RAW
PV
Control
computation
processing
TE33Q6C40-01E
INT
Detects an abnormality
in PV, MV and notifies
the operation and
monitoring functions.
SV
RSV
TSI
(TSW)
Alarm
processing
CAS
AUT
MAN
Input
processing
TIN
CAS
AUT
Output
processing
MV
OUT
ROUT
RMV
SUB
YOKOGAWA
*1
*2
*5
*3
*3
*4
*1
*5
*2
*3
TE33Q6C40-01E
YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
YOKOGAWA
Controller Blocks
The table below shows nine controller blocks available:
PID controller block explained in the textbook.
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YOKOGAWA
Control Computation
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11
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Output actions
PV
Velocity / Positional
MV
PI / I
See IM33S01B30-01E PART-D Function Block Details, D1.5 PID Controller Block (PID).
TE33Q6C40-01E
12
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(PV)
(DV)
(PV)
TE33Q6C40-01E
Control action
(D) bypass
13
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Basic type PID control (PID): A quick response for the SV change can be expected.
PV proportional and derivative type PID control (I-PD): SV may be changed not
considering bump.
PV derivative type PID control (PI-D): Relatively good response for the SV change
can be expected.
TE33Q6C40-01E
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TE33Q6C40-01E
15
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MVn = MVrb + MV
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16
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Direct
action
MV
PV
Reverse
action
TE33Q6C40-01E
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PV
TE33Q6C40-01E
18
SV
YOKOGAWA
TE33Q6C40-01E
19
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20
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TE33Q6C40-01E
YOKOGAWA
Engineering Procedures
Basic Definitions of HIS
Operation and Monitoring Functions
Trend Recording Function
Message Processing
Function Keys
Other Functions
Reference: IM33S01B30-01E
PART-E Human Interface Station
TE33Q6C40-01E
YOKOGAWA
Engineering Procedures
TE33Q6C40-01E
YOKOGAWA
Engineering Procedures
YOKOGAWA
Engineering Procedures
HIS constant definition
Graphic window definition
Trend definition
YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
HIS Property
At the creation of new HIS, device type, station number,
network and so on are to be defined with the property window.
Protocol of control network
* Use default values. No
change is allowed.
Device type
Station number
TE33Q6C40-01E
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HIS Property
Buzzer acknowledgment ID
Operation group ID
TE33Q6C40-01E
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Buzzer ACK ID
The buzzer ACK ID is an ID that allows buzzers on other HISs
with same buzzer ACK ID to be reset when a the buzzer is
acknowledged on one HIS.
Buzzer ACK identifier:
The buzzer ACK ID can be set with up to eight alphanumeric
characters.
TE33Q6C40-01E
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Operation Group
A number of HIS on the same communication bus are grouped
based on the operation policy, and the operation and
monitoring can be performed in the unit of the group. This
group is referred to as the operation group.
Acknowledgement of operation guide message, panel set call, remote
window call and so on.
Group identifier:
Up to 8 alphanumeric characters. The first two characters are for an
ID, and the characters from the third are for comment text.
The wild card [*] may be used.
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Definition of
the user group
to which that
HIS belongs.
12
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TE33Q6C40-01E
13
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System
Status
Overview
See TE33Q4T30-01E
Fundamental Course Textbook.
TE33Q6C40-01E
14
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TE33Q6C40-01E
15
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TE33Q6C40-01E
16
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Window Attributes
Attributes and other functions can be defined for each window.
Definition of attributes for
graphic, control, overview
windows.
A window may be
named as desired.
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17
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TE33Q6C40-01E
18
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19
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Trend record
Closing
processing
Trend display
Trend window /
Trend point window
TG0101
1 FIC100.PV
2 TIC200.PV
Trend data
collection
3 LIC300.PV
SaveAS
Long-term
trend
TE33Q6C40-01E
20
* Optional
YOKOGAWA
Trend group
Trend block 01
TR0001
Trend block 02
TR0002
Trend block 03
TR0003
Trend group 1
TG0101
Trend group 2
TG0102
Trend group 3
TG0103
TG0101
Trend group 16
TG0116
Trend block 50
TR0050
Trend window
1 FIC100.PV
2 TIC200.PV
3 LIC300.PV
4
5
6
7
8
21
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Structure of Trend
Trend block:
A trend block is comprised of 16 units of trend windows.
There are 50 trend blocks (CS3000) per HIS. Up to 20 of the 50 trend
blocks can be defined as the trend of own station. The remaining 30 trend
blocks are defined as the trend of other stations. (8 trend blocks for CS1000
and no trend of other stations)
The trend format and sampling period are defined for each trend block.
Trend window:
8-pen trend data can be assigned to a trend window. There are 800 trend
windows (CS3000) per HIS. (128 windows for CS1000)
Trend point window:
One trend pen is displayed in each trend point window. There are 6,400
trend point windows (CS3000) per HIS. (1,024 widows for CS1000)
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Batch-stop type:
Data acquisition starts and stops according to the received command.
When the storage capacity becomes full, data acquisition stops.
Batch-rotary type:
Data acquisition starts and stops according to the received command. If no
stop command is given and the storage capacity becomes full, the oldest
data are deleted and replaced by new data.
23
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TE33Q6C40-01E
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Default: Acquired data are displayed in the default data type in the
instrument faceplate showing the function block of the acquisition source.
Analog type: Acquired process data are displayed in the data axis range 0
to 100 % of the trend graph.
Discrete type: Acquired ON/OFF data are displayed in the fixed data axis
range 6 % of the trend graph.
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Reference Patterns
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27
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Trend-Pen Assignment
Acquisition type setting
28
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Message Processing
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Message Processing
Message processing notifies operators changes of process or
system status with pre-defined messages.
Type of messages:
System messages
Notifies status or operations related to the system.
Process messages
Notifies status or operations related to the process.
Process alarm message, annunciator message, operator guide message,
printout message, sequence message request, signal event message
30
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Message Flow
The flow of the message transmitted from the FCS is
shown below:
Voice output
Printout
LED/buzzer output
Window display
HIS0163
HIS0164
V-net
FCS
0103
FCS
0101
FCS
0102
One group
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Message Types
User-defined messages are shown below:
Annunciator message (%AN)
Up to 24 characters
Up to 70 characters
Up to 70 characters by 21 lines
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33
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34
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35
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An example of automatic
report printing at the end of
the process.
Sequence function
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Scheduler
definition
window
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HIS functions
Program startup
LED
display
Execution method
Function key
Possible
Turn-on
Manual operation by
an operator
Scheduler
Possible
None
Automatic execution
at a certain time
Sequence message
request
Possible
Turn-on
Execution by the
sequence
TE33Q6C40-01E
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TE33Q6C40-01E
41
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Properties window of
the function block.
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Message Printout
Messages besides the sequence message request can be
output to a printer.
Generation or recovery is
distinguished by the identifier
without red printing facility.
For easy-recognition of
different type of messages,
define number of tabs for
each type of message.
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Message Printout
A printer can be assigned for each type of message.
Messages from the stations excluded from the operation group or
function blocks may not be printed.
Print start position may be defined for each type of message.
Messages are not printed out until the messages are pilled up to
fit one page for print.
Messages can be printed out at any timing with the function key
or the scheduler function.
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46
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Function Keys
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Function Keys
The function keys provided on the operation keyboard allow
users to define functions freely.
Executable functions with function keys are follows:
Window call
Execution of system function key
Start, stop or restart of batch trend data acquisition
Flashing, turn-on or turn-off of LED
Execution of a program with its program name
Execution of multi-media function
The following functions are only for CS3000.
Panel set call
Window call to another station
Remote window call by window name (console type HIS only)
Currently displayed window set copy (console type HIS only)
Remote CRT window erase (console type HIS only)
See IM33S01B30-01E PART-E Human Interface Station, E13.2 Function Keys.
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TE33Q6C40-01E
50
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(The large size window is referred to as a main window, and other windows
are as auxiliary windows.)
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51
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200
+,+
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52
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TE33Q6C40-01E
: Space
{ } : Can be omitted.
53
Generic parameter
for data bind
YOKOGAWA
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54
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System Functions
Examples of the system functions (K) are as follows:
TE33Q6C40-01E
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An example of the
function key definition:
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Temporary Assignment
Function key definition window in the HIS Setup.
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Other Functions
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HIS0123
Notification to
HIS0124
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Panel Set
Panel set definition file (PanelSet) in the CONFIGURATION folder of HIS.
An example of panel
set definition window.
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Plant Hierarchy
The plant hierarchy refers to the various equipment in the
plant control system that are organized into layered
architectures based on ISA S88.01 physical model.
The plant hierarchy is
useful in setting
security, filtering
process messages,
flashing function key
LEDs and performing
other operations.
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TE33Q6C40-01E
YOKOGAWA
YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
Software I/O
I/O interfaces
TE33Q6C40-01E
YOKOGAWA
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YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
SFC blocks:
The SFC block executes the sequential
control program described with SFC.
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YOKOGAWA
TE33Q6C40-01E
YOKOGAWA
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Sequence Connection
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Sequence Connection
The sequence connection specifies various elements having data
as the connection destinations for I/O terminals of a function block.
The conditional expression to test data status for the input terminal,
and the data to manipulate an element for the output terminal
should be specified.
The processing for reading data from the connection destination is
referred to as [Condition testing], while the processing to output data to
the connection destination is referred to as [Status manipulation].
Connection information formats are as follows:
Element symbol name. Data item name. Condition specification
Element symbol name. Data item name. Action specification
Since the wiring between terminals can describe only an element symbol
and a data item, the sequence connection is directly described on the
sequence block without wiring.
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12
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TE33Q6C40-01E
13
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Input condition
Output action
N
YN
Condition rules
Action rules
YN
Input condition
Output action
TE33Q6C40-01E
N
YN
Condition rules
Action rules
YN
14
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TE33Q6C40-01E
15
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Sequence
table group
16
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Step 1 to 15
TE33Q6C40-01E
Step 16 to 35
17
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32 rules
Condition signals
Total 32 (default)
Action signals
Total 32 (default)
TE33Q6C40-01E
Condition rules
Input
connection
information
Condition
specification
Output
connection
information
Action
specification
I/O signals
Total 64
(fixed)
Action rules
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Processing timing
Scan period
Step label
Condition
signal
comment
Action
signal
comment
TE33Q6C40-01E
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YOKOGAWA
Rule
%Z011101
ON
%SW0201
ON
Step
C01
.
.
.
%SW0200.PV ON Y
%SW0201.PV ON Y
%SW0202.PV ON
%SW0203.PV ON
C32 (Condition signals)
A01 %Z011101.PV H
.
%Z011102.PV H
.
%SW0200.PV H
.
A32 (Action signals)
%Z011102
ON
%SW0203
ON
OR logic circuit
%SW0200
OFF
01 02 03 . . . . . . . . . . 32
N
Y
Y
Y
Y Y
Y
THEN
ELSE
%SW0200
ON
20
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Output timing
A sequence table block has two types of output timing:
Output only when conditions change (C)
Output each time conditions are satisfied (E)
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Output Timing
Output only when conditions change (C):
The action is executed only once when the condition is switched from
false to true. However, if the non-latched output is specified for the
action signal, the action changes when the condition is switched from
true to false.
Output each time conditions are satisfied (E):
The action is executed each control period as long as the condition
remains true.
Output only when conditions change (C)
ON
Condition
ON
OFF
Condition
OFF
Non-latched type
(L type)
Output
TE33Q6C40-01E
Output
22
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Processing Timing
Execution timing and output timing can be used in
combination.
The table below shows the combination of timings for ST16
and ST16E.
Default
For the LC64, logic chart block, output timing (C) can not be specified.
TE33Q6C40-01E
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YOKOGAWA
Basic operation 1:
01 . . . . . . . . . . . . . . . 32
Step
C01
.
.
.
%SW0200
%SW0201
%SW0202
C32
%SW0203
Condition signals
A01
%Z011101
.
.
.
%Z011102
A32
Y
Y
%Z011103
N
N
Y
Y
Y
Action signals
THEN
ELSE
24
YOKOGAWA
Rule
01 . . . . . . . . . . . . . . . 32
Step
C01
%SW0200
%SW0201
.
%SW0202
.
.
%SW0203
C32 Condition signals
Y
Y
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
Y
N
Action signals
THEN
ELSE
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25
YOKOGAWA
Rule
01 . . . . . . . . . 32
Step
C01
%SW0200
%SW0201
.
%SW0202
.
.
%SW0203
C32 Condition signals
Y
Y
A01
.
.
.
A32
Y N N
%Z011101
%Z011102
%Z011102
Y
N
Action signals
THEN
ELSE
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26
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- Closed
- Open
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28
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Basic operation 1:
For the step type sequence
table, the next execution step
label must be described in the
THEN/ ELSE column in order to
advance the steps.
The step will not advance if
both next step labels in the
THEN/ ELSE are blank. The
same step is executed each
time.
Step
C01
%SW0200
.
.
.
%SW0201
%SW0202
C32
Condition signals
A01
%Z011101
.
.
.
%Z011102
05
08
Y
Y
Y
Y
%SW0203
%Z011103
A32
04
Y
Y
Y
Action signals
THEN
05
ELSE
08
Step label
Tested rules
29
YOKOGAWA
Rule
Step
C01
.
.
.
A01
.
.
.
A32
%SW0200
%SW0201
%SW0202
%SW0203
C32 Condition signals
%Z011101
%Z011102
%Z011103
04
05
08
Y
Y
Y
Y
Y
Y
Y
Action signals
THEN
ELSE
05
08
TE33Q6C40-01E
30
YOKOGAWA
Rule
Step
C01
.
.
.
%SW0200
%SW0201
%SW0202
%SW0203
C32 Condition signals
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
04
05
08
Y
Y
Y
Y
Y
Y
Y
Action signals
THEN
ELSE
05
08
TE33Q6C40-01E
31
YOKOGAWA
Basic operation 4:
Step
%SW0200
%SW0201
%SW0202
%SW0203
C32 Condition signals
C01
.
.
.
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
02 03 04
01
Y
Y
Y
Y
Y
Y
Action signals
THEN
02 03 04
ELSE
TE33Q6C40-01E
32
YOKOGAWA
Basic operation 5:
Step
C01
02
01
%SW0200
%SW0201
.
%SW0202
.
.
%SW0203
C32 Condition signals
Y
Y
A01
.
.
.
A32
%Z011101
%Z011102
04
03
N
N
%Z011103
Action signals
THEN
02
03
04
ELSE
The step sequence executes only a single step at each scan period.
In this case, it may take 2 seconds or more to turn %Z011103 OFF,
after the step 01 was executed.
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YOKOGAWA
Basic operation 6:
Step label 00 is executed at
each period. The step 00 can
be described only at the head
of a sequence table group.
* 1. The step 00 cannot be
described as a next step label.
* 2. The step 00 cannot be
described on an extended
sequence table.
Step
C01
.
.
.
00
%SW0200
%SW0201
%SW0202
%SW0203
C32 Condition signals
Y
Y
A01
.
.
.
A32
%Z011101
%Z011102
%Z011103
01 02
04
03
Y
Y
N
N
Action signals
THEN
02
03
04
ELSE
TE33Q6C40-01E
34
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Rule number 01
Charging process (step A1)
Rule number 02
Close
Rule number 03
Discharging process (step A2)
Rule number 04
TE33Q6C40-01E
36
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TE33Q6C40-01E
37
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TE33Q6C40-01E
16
48
24
40
32 (default)
32 (default)
40
24
48
16
56
38
YOKOGAWA
TE33Q6C40-01E
39
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Q32
J32
A logic chart block LC64 has 32 inputs, 32 outputs and 64 logic elements.
TE33Q6C40-01E
40
YOKOGAWA
TE33Q6C40-01E
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Comment:
For the input signals or output signals, their service comments can
be described up to 24 characters.
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42
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Input processing:
The condition test is performed on the input signal.
Logic calculation processing:
The logic calculation is expressed by combinations of logic operators.
Output processing:
The status manipulation sends commands such as data setting or status
change to the contact output terminals or other function blocks.
TE33Q6C40-01E
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YOKOGAWA
Logic operator
AND
Symbol
Action
Notes
Logic product
(Max. inputs 21.)
Logic sum
OR
NOT
Negation
SRS1-R
Flip-flop
(Reset dominant)
SRS2-R
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YOKOGAWA
Symbol
Action
Notes
SRS1-S
Flip-flop
(Set dominant)
SRS2-S
WOUT
OND
(W.O)
Wipeout
IN
ON-delay timer
OUT
IN
OFFD
TE33Q6C40-01E
OFF-delay timer
OUT
46
YOKOGAWA
Symbol
Action
IN
TON
Notes
1 scan
One-shot
(Rise trigger)
OUT
IN
1 scan
TOFF
One-shot
(Fall trigger)
OUT
CMP-GE
Comparator
CMP-GT
Comparator
CMP-EQ
Comparator
TE33Q6C40-01E
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Wipeout Operation
A logic table and an equivalent circuit of the wipeout (WOUT)
is shown below:
S
OUT
R
TE33Q6C40-01E
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YOKOGAWA
Execution Order
For the execution of logic calculation, the matrix expansion or
manual expansion can be selected.
Matrix expansion:
Logic operators are executed from the left column to the right,
and from the upper element to the lower in the same column.
Manual expansion:
The execution order automatically assigned to the logic
operation elements according to their position that can be
manually changed.
The execution order can be specified on the logic chart edit window.
The default setting is the matrix order.
TE33Q6C40-01E
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Execution Timing
A sequential control block and a logic chart block have the
following four types of execution timing:
Periodic execution (T):
Repeatedly executed in a preset cycle.
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Output Timing
The output timing of a sequence table block indicates the
conditions under which output processing is performed when
the sequence table is executed periodically or as one-shot.
Output only when conditions change (C):
The ST16, ST16E blocks output an operation signal only at the
timing when the tested conditions are changed from unsatisfied to
satisfied. This output timing can only be specified with the periodic
execution (T) or the one-shot execution.
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53
YOKOGAWA
Processing Timing
Execution timing and output timing can be used in
combination.
The table below shows the combination of timings for ST16
and ST16E.
Default
For the LC64, logic chart block, output timing (C) can not be specified.
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YOKOGAWA
Control phase:
The execution timing of the sequence table. It is the execution timing
relative to the execution timing of the phase-zero sequence table.
The control phase can be set on the sequence table, which control period is
more than one second.
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56
Base
Base
YOKOGAWA
TE33Q6C40-01E
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V1024
AUT
OPEN
Manipulated
output
OPEN
DO001
CLOSE
DI
CLOSE
Cutoff Valve
DO
OPEN
CLOSE
Monitoring
input
DI001
58
YOKOGAWA
Answerback
bypass function
Remote
output value
BPSW=0
RMV
Mode
change
interlock
INT
Answerback
check function
CAL
BPSW=0
BPSW=1
Answerback
input function
CSV
MAN
BPSW=1
PV
Sequence
setpoint
Conformity check of PV
and MV after answerback
check suppression time.
Remote/Local
input function
ROUT
CAS,AUT
MV
Output signal
conversion function
RSW
IN
Answerback (PV)
TE33Q6C40-01E
TSI
Remote(0) / Local(1)
59
OUT
Output (MV)
YOKOGAWA
TAG NO.
Instrument
faceplate
AUT
OPEN
MV
PV
PV=0: OFF
PV=2: ON
CLOSE
Sequence table
xxxxxxxx
MAN
MV=0: OFF
MV=2: ON
Local operation board
AUT
LOCAL
Answerback
check function
Functions of switch
instrument
Limit switch
Open
Close
TE33Q6C40-01E
60
YOKOGAWA
SI - 1
SIO 11
SIO 12P
SI - 2
SIO 12
SIO 22P
Block symbols:
SO - 1
SIO 21
SO - 2
SIO - 22
SIO 22P
Switch instrument Input Output No. of input No. of output Pulse I/O
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62
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Timer Block
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PV
(CTUP)
Processing Timing: TC
OUT
ON
TM100.BSTS
CTUP
TM100.OP
START
%SW0500.PV
Timer count-up
Timer start/stop
%SW0500.PV
OP: Operation
START: Start/stop action
Start command
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64
Stop command
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NR
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Data
Condition rule
TM0002.BSTS
(Block status)
Y/N
Data
TM0002.OP
START
TM0002.OP
STOP
TM0002.OP
WAIT
TM0002.OP
RSTR
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Action rule
Y (N for stop)
Y
Y (N for restart)
Y
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Processing Timing: TE
PV
Stop switch
%SW0501.PV ON
Update switch
%SW0502.PV ON
Counter count-up
CT100.BSTS
CTUP
CT100.ACT
ON
CT100.ACT
OFF
%SW0501.PV
%SW0502.PV
Y
Y
Y
Counter stop
ACT: Action
ON: Update, OFF: Stop
Stop command
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69
Update command
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Pre-alarm value
Counted value
NR
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70
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Data
Condition rule
CTS001.BSTS
(Block status)
Y/N
Data
Action rule
CTS001.ACT
ON
CTS001.ACT
OFF
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72
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RV31
RV32
Flow A
Flow B
Flow C
2.50
Flow
(X01)
Flow A
Flow B
(X16)
73
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TE33Q6C40-01E
74
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TE33Q6C40-01E
GE
RL0100.X01
LT
TM100.OP
75
Data
Y
Y
START Y N
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Auxiliary Blocks
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77
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78
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79
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80
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81
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When six points from %SW0100 are specified for CI001, %SW0100
to %SW0105 will be subject to the code output. If the bit inversion is specified as
Non-reversed and code output is performed with the settings of CO0001 and
PV=21, the ON/OFF statuses of the %SW0100 to %SW0105 are as shown in
the figure above.
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PART-E-Lab
Engineering Course
Laboratory Exercise
TE33Q6C40-01E
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IN
Furnace
Input module
terminal number
Pry controller
TIC100
PID
OUT
%Z011103
Product
SET
OUT
Sry controller
FIC100 IN
PID
%Z011105
Output module
terminal number
%Z011104
Input module
terminal number
Fuel
TE33Q6C40-01E
YOKOGAWA
FIR200
RATIO
OUT
%Z011108
F1
IN
SET
FIC200
OUT
PID
%Z011109
%Z011110
F2
Measuring range (PV): 0.0 100.0 M3/H
TE33Q6C40-01E
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YOKOGAWA
OUT
PID
SET SV range (SV): 0.0 100.0 %
FOUT300
%Z011106
FOUT
IN
SET
TIC302
OUT
IN
PID
%Z011111
TIC303
OUT
PID
%Z011112
TE33Q6C40-01E
SET
%Z011113
%Z011114
YOKOGAWA
MSHn and MSLn automatically agree with the scale high limit and low
limit of the output destination via the output range tracking function.
TE33Q6C40-01E
YOKOGAWA
OFF
OFF
3s
Count up (CTUP)
Timer
TM001
Reset start
ON
Switch
SW446
OFF
OFF
ON
Switch
SW447
TE33Q6C40-01E
OFF
OFF
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Repeat 3 times
(Counter)
Timer
setting
SW452
SW453
SW454
SW455
SW456
Operator guide
%OG0001
TE33Q6C40-01E
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Detection table
Processing timing: TE
Execution table
Processing timing: TC
TE33Q6C40-01E
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[ST001-PB]
Start instruction detection
SW445.PV.O N
N
Start switch
ON
Y
ST001.MODE.AUT
Sequence
running
ST001.SA.A1 : Y
Condition of the A1 (Start)
step in ST001 is
unconditionally satisfied.
Start operation is executed.
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[ST001-PB]
Stop instruction detection
SW444.PV.O N
N
Stop switch
ON
Y
ST001.MODE.AUT
Sequence
running
ST001.SA.SP : Y
Condition of the SP (Stop)
step in ST001 is
unconditionally satisfied.
Stop operation is executed.
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TI003
CALCU-C
Q01
Q02
Q03
Level
indicator
Reactor
PV
LI003
PVI
PV
PV
PV
TI003H
PVI
TI003M
PVI
TI003L
PVI
IN
High level
temperature
indicator
IN
70%
IN
IN
Medium level
temperature
indicator
40%
Low level
temperature
indicator
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Calculation Program
Comment
output
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Input Elements
Input1
Output Elements
Output1
Logic Elements
SW301.PV.ON
1
SW305.PV.L
AND
SW302.PV.ON
SW303.PV.ON
OR
S2
OND
SRS2-R
AND
SW304.PV.L
OND
SW304.PV.ON
SW305.PV.ON
Comments
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TE33Q6C40-01E
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TE33Q6C40-01E
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Graphic Exercise
Station Number
Window name
Tag name
TE33Q6C40-01E
HIS0124
(Left hand side, Odd No.PC)
HIS0123
(Right hand side, Even No. PC)
TRAINOV-A
TRAINOV-B
TRAINCG-A
TRAINCG-B
TRAINGR-A
TRAINGR-B
TRAINORGR-A
TRAINORGR-B
FBS101-A
FBS101-B
LAG109-A
LAG109-B
18
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Graphic Exercise
TE33Q6C40-01E
19
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Graphic Exercise
TE33Q6C40-01E
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TE33Q6C40-01E
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Reference: IM33S01B30-01E
PART-D Function Block Details,
D2 Arithmetic Calculation, Logic Operation
TE33Q6C40-01E
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Arithmetic Calculation,
Logic Operation Positioning
TE33Q6C40-01E
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Software I/O
I/O interfaces
TE33Q6C40-01E
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TE33Q6C40-01E
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IN
Q01
Q07
Input
processing
P01
RV
RV1
CPV
Calculation
processing
R
7
P08
CPV1
CPV3
Output
processing
OUT
J01
SUB
6
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TE33Q6C40-01E
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Integration (INTEG)
TE33Q6C40-01E
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Three-pole three-position
selector switch block (SW-33)
TE33Q6C40-01E
10
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TE33Q6C40-01E
11
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FI100
Q01
ADD
Totalized raw material
flow meter
PV
PID
FIC102
IN
PID
Moving
average
IN
FAVE101
AVE-M
IN
Moving
average
FAVE102
Raw material
line 1
AVE-M
IN
Raw material
line 2
TE33Q6C40-01E
12
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TE33Q6C40-01E
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IN
Input
processing
P08
RV
Q01
RV1
Q07
RV7
Calculation parameters:
For CALCU-C block, P05 to P08
are the character string data.
CPV
User defined
calculation
processing
Output
processing
OUT
CPV1
J01
CPV3
J03
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TE33Q6C40-01E
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Comment
Declaration statements
! Data set
TIC100.VN=FIC100.CPV*F001
{SW100.SV.3}={TIC100.MODE.AUT} ! Operation control
TIC100.SV=25.0
! Data set
Comment
End
Executable
statements
Max. 20 lines
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Local variables
I/O variables
TIC100.VN = FIC100.CPV*F001
TIC100.SV = 25.0
Constant
! Data setting
Operator
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Control Statements
The control statement is a statement for controlling the
execution order of arithmetic expressions.
There are four kinds as shown below:
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Program Example
A program that calculates tank temperature according to
the liquid level of the tank is shown below:
output
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Sequence Connection
Arithmetic expressions can describe a sequential control
same as a sequence table.
An example of sequence connection expression:
Program
{SW100.SV.3} = {TIC100.MODE.AUT}
End
TIC100.MODE. AUT
SW100.SV.
TE33Q6C40-01E
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Fundamental Course
Laboratory Exercise
TE33Q6C40-01E
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Laboratory Exercise
Odd No. PC
(HIS0124)
Even No. PC
(HIS0123)
Reactor A
Tag name
******-A
TIC102-A
******-B
TIC102-B
Overview window
REACTORS
REACT-A-OV
REACTORS
REACT-B-OV
Control window
REACT-A-CG
REACT-A-CG2
REACT-B-CG
REACT-B-CG2
Graphic window
REACT-A-GR
REACT-B-GR
Trend window
TG0101
TG0501
TG0111
TG0511
Function key
Call REACT-A/B-GR
Call REACT-A/B-OV
Call REACT-A/B-CG
Call REACT-A/B-CG2
Call TG0101/0111
Call TG0501/0511
Call sequence table
1
2
3
4
5
6
7
17
18
19
20
21
22
23
e.g.
TE33Q6C40-01E
Reactor B
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Laboratory Exercise
TE33Q6C40-01E
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Laboratory Exercise
Operation menu
Toolbox
TE33Q6C40-01E
YOKOGAWA