Manual Transmission Workshop Manual M50D FOREWORD This manual explains the structure, operation, and service points for the above-indicated manual transmission. In order to do these procedures safely, quickly, and correctly, you must first read this manual and any other relevant service materials carefully. The information in this manual is current up to August, 1998. Any changes that occur after that time will not be reflected in this particular manual. Therefore, the contents of this manual may not exactly match the mechanism that you are currently servicing. Mazda Motor Corporation HIROSHIMA, JAPAN CONTENTS Title MANUAL TRANSMISSION ©1998 Mazda Motor CorporationVEHICLE IDENTIFICATION NUMBERS (VIN) ‘AFaYR12C*XT Mo0001 AFaYR13C*XT M0001 4FaYR16C*XT M00001 AFaYR12V*XT M00001 4FaYR13V*XT M0001 4FaYR16V*XT Moo001 4FaYRI7V*XT M00001 4F4YR12X*XT M0001 4F4YR13X*XT Mo0001 4F4YR16X*XT Mo0001 4F4YR17X*XT MO0001 4F4ZR17X*XT MO0001 RELATED MATERIALS 1999 B-Series Workshop Manual ............ - 1636-10-98H 9999-95-0228-99 Engine Workshop Manual 2.5L 1650-10-98 9999-95-224D-99 Engine Workshop Manual 3.0L ...... Gecpaeoapesdonsas + 1655-10-98H 9999-95-225D-99 Engine Workshop Manual 4.0L. .....00..000::c00cc0es sess 1651-10-98H 19999-95-226D-99 Automatic Transmission Workshop Manual 4R44E/5RSSE .............. 1652-10-98H 19999-95-222H-99 Electronic Shift Transfer Case Workshop Manual.........0...266..00+++ 1653~10-98H 9999-95-229D-99 1999 B-Series Wiring Diagram . 5447-10-98 9999-95-0206-99 1999 B-Series Bodyshop Manual ....... ce eteetteeeseseesss $338-10-98H 9999-95-098F-99MANUAL TRANSMISSION 05 SECTION MANUAL TRANSMISSION ..... 05-15-1 TECHNICAL DATA . SERVICE TOOLS 05-15 MANUAL TRANSMISSION MANUAL TRANSMISSION OVERHAUL, Primary Shaft Bearing PRECAUTION 05-15-1 Disassembly .. Disassembly Pre 5 05-15-1 Primary Shaft Bearing Assembly ‘Assembly Precaution 05-15-1 ‘Secondary Shaft Disassembly MANUAL TRANSMISSION Secondary Shaft Assembly .. DISASSEMBLY / ASSEMBLY . 05-15-2 Shift Control Housing Manual Transmission Assembly -.. 05-15-2 Disassembly .... 05-15-10 Manual Transmission Shift Control Housing Assembly . 05-15-11 Disassembly . 05-15-3 Manual Transmission Assembly ... 05-15-12 Reverse lol Gear Disassembly / MANUAL TRANSMISSION ‘Assembly 05-15-7 INSPECTION / REPAIR = 05-15-17 Synchronizer Disassembly" Bearing Inspection .. 05-15-17 ‘Assembly 05-15-7 MANUAL TRANSMISSION OVERHAUL PRECAUTION vstson Disassembly Precaution 1. Clean the transmission exterior thoroughly with steam cleaner or cleaning solvent before disassem- by. Warning ‘+ Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eye wear whenev- er using compressed air. 2. Clean the removed parts (except sealed bearings) and all sealing surfaces with cleaning solvent, and dry with compressed air. 3. Clean out all holes and passages with compressed air, and verify that there are no obstructions. Assembly Precaution 1. Replace all O-rings and gaskets with the ones in- cluded in the overhau! kit. 2. Verify that all parts are completely cleaned before assembly. 3. Assemble parts within 10 minutes after applying ‘sealant. Allow all sealant to cure for at least 30 min- utes after assembly before filing the transmission oil 4, Replace bearing races and bearings as sets. 05-15-1MANUAL TRANSMISSION MANUAL TRANSMISSION DISASSEMBLY / ASSEMBLY avsri90 Manual Transmission Assembly - s LOCKNUT, z 1, ad ar @ ae ® ep Pag : See i 1 [Looknut (countershatty 17_[Bifireverse shift rod and fork 2 _ | Countershaft rear bearing 18 _[ Synchronizer ring (6th) 3__ | Thrust washer 19 | Countershatt lever assembly 4 _[Lecknut (Secondary shaft 20_| Sth gear needle bearing 5 [Bot 21_ [th gear - secondary shat @_ [Reverse idler gear 22_| th gear sleave 7_ [Secondary shaft rear bearing 23_| sth gear ball @ [Reverse gear 24 _| Genter bearing cover 9 [Sleeve 25_| Front bearing cover 10 _| Countershaft reverse gear 26 _ [Bok Tt_ [Needle bearings 27_[Onwough 12_| Synchronizer ring (reverse) 28_| Primary shaft bearing outer race 13__[ Thrust washer 29 _| Countershaft front bearing 14_[Spit washer 30_| Secondary shaft 15 _[Bitireverse shift rod bolt 31_| Primary shat 16 | Clutch hub end sleeve assembly 32__[Countershaft gear {Sthireverse) 33_|Sth gear - countershaft gear 05-15-2MANUAL TRANSMISSION Manual Transmission Disassembly 7. Remove the (A) countershatt rear bearing and (8) 1. Set the transmission on a work bench. ‘countershatt rear bearing thrust washer. 2. Remove the case cover bolts (1) and case cover (2) y vest 8, Use SST 49 UNOt 011 fo remove and discard the 3, Use Seal Remover SST 307-048 (T47P-77248-A) ‘secondary shaft rear bearing lock nut. or equivalent to remove the extension housing seal. / asi Rniead) Ny) | e' 4, Remove the extension housing bolts and extension housing, 6, Slide the first/second and thirdifourth synchronizer sleeves forward to lock the transmission into first and third gears. 10, Remove the reverse idler gear and bushing. Le eS 6, Remove and discard the countershaf ocknut hie 05-15-3MANUAL TRANSMISSION Use Puller Set Bearing SST 49 0839 425C to re- 18. Remove the countershatt split washer. move the secondary shaft rear bearing, 5 Caution © Ensure all tools are properly positioned to avoid damaging the parts being removed. 12, Remove the secondary shaft reverse gear (A) and bushing (8). 17. Remove the fifth/teverse synchronizer (A), gear shifter fork (B), and reverse gear shift rail (C) as an assembly. 18, Remove the countershaftfith gear synchronizer blocking rng a Zi [3 14, Remove the countershaft reverse gear (A), two C) —/ ccountershatt reverse gear bearings (B), and reverse j synchronizer blocking ring (C), ‘ 05-15-4MANUAL TRANSMISSION 419, Remove the fith and reverse shift lever snap ring (A) ‘ith speed gear. and fith and reverse shit lever (B). f wows 24, Remove the (1) rear bearing retainer bolts and (2) 20. Remove the bolt and slide the shaft out of the case. rear bearing retainer. (i wevsniat 26. Remove the front bearing cover. 22. Remove the countershaft ith speed gear split bear- (1) Instal Front Bearing Cover Removing Bolt Set jing (A) and race (B). ‘SST 308-171 (T88T-7025-D) or MBX 1.25 (40 mmm or longer) botts into the slave cylinder bolt locations. (2). Remove the front bearing cover. (@). Alternately tighten the bolts unti the front bear- ing cover can be removed by hand. 05-15-5MANUAL TRANSMISSION 27, Remove the fuid baffle (A), fluid bale shim (B), and $2. Separate the primary shalt (A) and secondary shaft countershaft bearing shim (C). ©). 36. Inspect the countershatt cluster gear for damage. 05-15-6MANUAL TRANSMISSION Reverse Idler Gear Disassembly / Assembly 1. Disassemble the reverse idler gear. (1). Remove the reverse idler gear snap ring, (2). Remove the spacer. (@). Remove the reverse idler gear and bushing (@). Remove the reverse idler gear bearing (6). Remove the reverse idler gear thrust washer. ® @ 2. Assemble the reverse idler gear in the reverse order of disassembly (0.1 0.2mm (010080 -0.0078 in) 3, Measure the reverse idler gear end play. If end play’ isnot within specification, installa snap ring of prop- er thickness, Thickness 1.5 mm (0.0590 in) 1.6 mm (0.0629 in) 7 mm (0.0689 in) T.8 mam (0.0708 in) 7.9 mm (0.0748 In) Synchronizer Disassembly / Assembly 1, Disassemble the synchronizer. (1). Remove one snap spring. (2). Flip the synchronizer over and remove the oppo- site snap spring (@), Remove the three insert keys (4). Remove the sleeve. Note + Mark parts for assembly. 2. Inspect all the synchronizer components for wear and damage. 3. Assemble the synchronizer in reverse order of dis- assembly. Note ‘* Match the marked parts for assembly. Primary Shaft Bearing Disassembly 1 Inspect the primary shaft bearing. Refer to 05-15 MANUAL TRANSMISSION INSPECTION / RE- PAIR, page 05-15-17. 2, Remove and discard the front bearing oil scoop ring 3. Use (A) Pinion Bearing Cone Remover SST 205-055 (T71P-4621-B) or equivalent and an (B) arbor press to remove the (C) bearing Caution © Use of essential tools may cause damage to the bearings being removed. * Hold the primary shaft so it does not fall. Note © Only remove the bearing if replacement is neo- essary. 05-15-7MANUAL TRANSMISSION Primary Shaft Bearing Assembly 1. Use Bearing Cone Replacer SST 49 UNO1 073 Pin- ion Bearing Cone Remover SST 205-055 (T71P-4621-B) or equivalent (A), and an arbor press to install the bearing (B). 2. Install the front bearing oil scoop ring, A click should be felt as the scoop ring notches align with the pri- mary shaft oil holes. Secondary Shaft Disassembly 1. Remove the (A) transmission primary shaft pilot bearing, (B) the bearing outer snap ring, (C) the thitd and fourth synchronizer spacer and (0) the thrust bearing 2, Remove the (A) third/fourth synchronizer, (B) the third gear synchronizer blocking ring, (C) the third gear and (D) the gear bearing. 3. Use an (A) arbor press to remove the (B) output shaft center bearing, the (C) frst gear, the (O) first/ ‘second synchronizer, the (E) firs/second synchro- nizer blocking rings, and the (F) second gear. Caution ‘* Make sure that the secondary shaft flange does not contact or ride up onto the press cradle. Improper positioning can result in component damage. i) 6 ® > . > > a Secondary Shaft Assembly 1. Use (A) Bal nicator with Bracetryto check the () ‘output shaft runout. {h) Check runout sever! places along the sec crvar heft runautencooss spoctcaton place he shat (0.05 mm (0.002) MAK 2, Identify the synchronizer blocking ring, (1). Brass third gear synchronizer blocking ring. (2). Brass first and fourth gear synchronizer block- ing ring (@). Carbon second gear synchronizer blocking ring 05-15-8MANUAL TRANSMISSION Inspect the (A) synchronizer blocking rings for prop- er contact with the (B) cone surface of the gears. 4. Inspect the (A) synchronizer blocking rings for wear on the (B) gear. (1). f clearance is less than specification, replace the ring or gear. 81mm (0091) MIN 5. Assemble the first and second gear assembly. (1). Install the second gear needle bearing. (2). Install the second gear. ). Install the second synchronizer blocking ring. (@). Install the first/second synchronizer with the identification hole in the sleeve facing first gear. (6). Install the first gear synchronizer blocking ring. (©). Install the first gear. (7) Install the first gear needle bearing. (@). Install the primary bearing spacer. (9). Position the secondary shaft center bearing. (1999 B-Series MT Workshop Manual) 9999-95-221H.99 05-15-9 Revised 02/00MANUAL TRANSMISSION 6. Press the secondary shaft center bearing into posi- tion using Bearing Driver Attachment SST 49 UN17 101, Mainshaft Locknut Wrench SST 49 1243 465A, ‘Axle Bearing/Seal Plate SST 49 H027 002 and Bearing Cone Replacer SST 205-004 (T53T-4621-B) or equivalent. ETAT EEE SLEEVE BEARING CONE EPLACER, ‘Tear4621-8| 7. Install the (O) third gear bearing, the (C) third gear, the (B) third gear synchronizer blocking ring, andthe (A) third/fourth synchronizer. Note © Install the thirdffourth synchronizer with the chamfer on the sleeve facing fourth gear. 8. Install the (D) thrust bearing, the (C) third and fourth synchronizer spacer, the (8) bearing outer snap ring, and the (A) transmission primary shatt pilot bearing. 9. Check the third/fourth clutch hub end play. (1) Ifclearance is not within specification, select the Proper bearing outer snap ring. 0.00 -0.05 mn (2.00 -0.0019 n) Thickness 1.50 mm (0.0590 in) 1.55 mm (0.0610 in) 1.60 mm (0.0629 in) 1.65 mm (0.0649 in) 1.70 mm (0.0669 in) 1.75 mm (0.0688 in) 7.80 mm (0.0708 in) 1.85 mm (0.0728 in) 1.80 mm (0.0748 in) 1.95 mm (0.0767 in) Shift Control Housing Disassembly 1. Position the case cover onto a holding fixture. 2. Remove the lower gearshift lever. (1). Remove the dust cover screws. (2). Remove the dust cover. (3). Remove the lower gearshift lever. 3. Remove the backup lamp switch and the pin. 4, Invert the case cover onto a holding fixture. 5. Remove and discard the shift fork spring pins. rm Hi 05-15-10MANUAL TRANSMISSION 7. Remove the three rubber service bore plugs. 8. Use the spring pin bore to remove the fith/reverse shift rl Warning © Wear safety glasses whil rail removal procedure. performing shift Caution © Perform the following shift rall removal pro- cedure with great care. Cover the lockball and friction device bores and spring seats with a clean cloth held firmly into place dur- ing shitt rail removal. Failure to cover bores can result in component loss when the ball friction device and spring forcefully leave their installed positions. Note ‘* When removing the shift rails, collect and sepa- rate the interlock pins to ensure installation into their original locations. 9. Remove the first/second shift rail by using a suitable punch in the spring pin bore to aid removal shift ral 11, Remove the and gear sel (a2 to2kgten 71—s908t) Shift Control Housing Assembly 1. Check the contact surface of the (A) shift fork and (B) synchronizer sleeve for wear or damage. 05-15-11MANUAL TRANSMISSION 2, Install the gear selector interlock sleeve. (1). Position the gear selector interlock sleeve. (2). Install the bolts. 3. Install the interlock pins into their original shift rails. SI) Ol Note ‘© Improper installation of the interlock pins will prevent activation of the backup lamp switch, 4, Position the (B) detent ball and spring, the (C) shift gate, the (D) shift fork and spring and install the (A) third/fourth shift ral 5. Position the (B) detent ball and spring, the (C) shift ‘gate, the (D) shift fork and spring and install the (A) first/second shift rail 6. rPosition the (8) fith/reverse shift control, the (C) detent ball and spring and the (0) shift gate and install the (A) fith/reverse shift ral. 7. Install the three rubber service bore plugs. 8. Install the new shift gate spring pins. 9. Install the new shift fork spring pins. 410. Install the backup lamp switch. (1). Install the backup lamp switch pin. (2). nstal the backup lamp switch, Tightening Torque 25-35 Nem { 2.53.6 kgfem, 18-26 ftlbt } 11. Install the lower gearshit lever. (1). Position the gearshift lever. (2). Position the dust cover. {@). Install the botts. Tightening Torque 8-11 Nem { 82—112 kgfocm, 71—97 inelbt } Manual Transmission Assembly 1. Install the countershatt cluster gear. = 8. Install the secondary shaft. Note ‘* Make sure the fourth gear synchronizer blocking ring is in place. 05-15-12MANUAL TRANSMISSION ‘£ Mate the primary shaft and secondary shaft together. 10. Use (B) Depth Micrometer to measure dimension 5. Install the countershaft pilot bearing, (A) primary shatt bearing race depth. (1). Record dimension (A) on line 2 of the selective shim equation chart. 11. Use (A) Depth Micrometer to measure dimension (8) front bearing retainer depth. (1), Record dimension (B) on line 1 of the selective shim equation char. ® 7. Inaal he conterbeerng retainer and bolts Note ve + Instal the rear bearing retainer with the arrow 12, Select the proper secondary shaft shim. Pointing to the top ofthe ease Step Measurement mim Gn) Tine ¥ Dimension By Tine 2 (Dimension A) Tine 3 (Subtract ine 2 from line 1) nat From Thickness mm (iy wasn [275-285 0.108-0718) | 27 0705) 8. Uso Bel Housing Seal Replacer SST 49 UNOI O12 [285-295 (0.112-0.116) | 28 (110) 10 instal tho (A) font cover ol bate 295-505 OG-O TE) | ESOT oenen related parts (uch asthe secondary shat [205-315 (0.120-0.128) 3.0 (0.118) ‘and bearings) have been replaced, perform the 3.15-3.25 (0.124-0.127) 3.1 (0.122) shim thickness selective procedure 3:25-9:85 (0.127-0.191) | 82 (0.105) 3.35-3.45 (0.131-0.135) 3.3 (0.129) 345-85 (0795-0.138) | 44 (0788) 3:55-8.65 (0.199-0.149) | 95 (0167) 3.65-0.76 (0148-0.147) | 380.147) 375-085 (0147-0181) | a7 O14) 3.85-8.85 (0151-0185) | 38 (0148) 095-405 (0185-0.169) | 3.9 0183) waustas 4.05-4.18 (0.159-0.163) 4.0 (0.157) 8: Postion the transmission withthe bel housing fao- === 165-0467) anieenl 05-15-13MANUAL TRANSMISSION 49, Use (A) Depth Micrometer to measure dimension (C) countershaft bearing. (1), Record cimension (C) on line 1 ofthe counter- shaft spacer equation chart 14. Use (A) Depth Micrometer to measure dimension (0) countershatt bearing retainer depth (1). Record dimension (0) on line 2 of the counter- shaft spacer equation char. ® 16. Select the proper countershatft spacer. ‘Step Measurement mm (in) Line # (Dimension Cy Line 2 (Dimension Dy Line 3 (subtract ine 2 ‘rom tine 1) Una From [Thickness mm Gn 2.45-2.55 (0.086-0.100) 23 (0.090) [ 2:56-2.65 (0.100-0.104) | 2.4 (0.094) 2.65-2.75 (0.104-0.108) 25 (0.088) 2.75-2.85 (0.108-0.112) 26 (0.102) 285-295 (0.112-0.118) 27 (0.106) 295-805 (0.116-0.120) 28 0.110) ‘305-8.15 (0.120-0.124) 2.9 (0.174) ‘315-805 (0.124-0.127) 30 (0.178) ‘325-8.95 (0.127-0.192) 3.4 (0.122) 416. Position the (A) bearing shim, the (B) fluid baffle, and the (C) countershaft spacer onto the front bearing cover, Note ‘© If necessary, apply a light coat of grease to the Countershaft spacer, shim and fluid baffle, 17. Install the front bearing cover. (1).Position the front bearing cover. (2). Install the bolts. Tightening Torque 16-22 Nem { 1.6—2.2 kgfem, 12—16 ftulbf } Note ‘© Toprevent damage to the fluid seal ip during as- sembly, tape the primary shaft splines, 18, Pésition the oll trough bolt. 19, Install the oil trough bolt. Tightening Torque 8—10 Nem { 82—102 kgfacm, 71—89 in.Ibf } 20. Install the secondary shaft fourth gear. 05-15-14MANUAL TRANSMISSION 21. Install the (A) race and the (B) fifth speed gear split bearing on the countershatt. 22. Install the countershaft fifth gear speed. ae At a4 (oJ 23. Install the counter lever shaft assembly. (1). Position the counter lever shaft and plate, (2). Install the counter lever shaft bolt. 24. Install the Sth reverse shift lever. (1). Position the Sth reverse shift lever. @). Install the 5th reverse shift snap ring. et 25. Install the countershaft fifth gear synchronizer blocking ring. 26. Install the (A) fith/reverse shift rail, the (B) shift fork, and the (C) synchronizer. Note ‘© The reference mark on the synchronizer sleeve must face toward the reverse gear. 27. Install the bolt. Tightening Torque 20—30 Nem {2—3.1 kgfem } 28. Install the synchronizer split washer. 29, Check clutch hub end play. if clutch hub end play is ‘not within specification, select and install the correct split washer. 05-15-15MANUAL TRANSMISSION 30. Install the countershatt reverse gear (1). Install the countershaft reverse gear. @). install the two countershatt reverse gear bear- ings. {@).Instal the reverse synchronizer blocking ring 31. Measure the countershatt reverse gear end play. (1). Install the thrust washer and hold it against the shoulder on the countershatt while checking the end play. (2). Determine the correct thrust washer to obtain the correct end play. 0.25 - 0.38 mm (0.0088 - 0.0137 np Thickness mm (in) Thickness mm (In) 3.0 (0.478) 7.45 (0.298) ‘3.1 (0.122) 7.65 (0.304) 3.2 (0.125) 7.85 (0.309) 3.3 (0.128) 7.85 (0.289) 3-4 (0.193) 7.55 (0297) 3.05 (0.120) 7.75 (0.305) 3.15 (0.124) 82. Install the secondary shaft spacer. 3.25 (0.127) 3.35 (0.181) 3.45 (0.195) 3.50 (0.187) 34, Install the reverse idler gear and bushing. 35. Apply silicone sealant to reverse idler shaft bolt threads and install the reverse idler shaft bolt. Note ‘* Reverse idler shaft bolt must be installed within four minutes after applying silicone sealant. 05-15-16MANUAL TRANSMISSION 196. Install secondary shaft rear bearing using Shaft ‘Adapter SST 308-033 (T75L-7025-M) (4x4 only) (or equivalent and Gear Installing Spacer SST 308-174 (T88T-7025-G) or equivalent. ‘SHAFT ADAPTER ‘08039 (T75-7025-M) ae 0 = 37. Install the (A) thrust washer and (B) countershaft rear bearing. 88, Lock the transmission into first and third gear. 39, Use Mainshaft Locknut Wrench SST 49 1234 465A to install a new secondary shaft rear bearing lock nut. Tightening Torque 216—-274 Nem {21.6—27.4 kgfam, 160—202 ftelbt } 40. Install a new countershatft locknut. Tightening Torque 128-196 Nem { 12.8196 kgfem, 94—144 ‘felbt } 41. Stake the (B) secondary shaft rear bearing lock nut and the (C) countershaft locknut. ‘42. Apply a small bead of silicone rubber to the exten- ‘sion housing mating surface. Note * Extension housing must be installed within four minutes after applying silicone. 43, Install the extension housing. (1). Position the extension housing, (2). Install the bolts. ET im so) 48, Place the synchronizer sleeves in neutral 46. Apply a small bead of silicone rubber to the case cover mating surface. Note # Case cover must be installed within four minutes, ater applying slicone. 47 Install the case cover. (1). Position the case cover. (2). Install the bots. Tightening Torque 16-22 Nem { 1.6—2.2 kgfem, 12—16 ftelbf } 05-15-17MANUAL TRANSMISSION MANUAL TRANSNISSION INSPECTION / REPAIR sai Bearing Inspection 4, Inspect the bearing for cracked inner race. 1. Inspect the bearing for bent cage. igsgmnmemene «SE LONELY 5. Inspect the bearing and raceway for etching. Ifetch- ing Is present, inspect the seals. © @r) 2. Inspect the bearings for galling (metal smearson the roller ends). (1). Gatling is caused by overheat, poor lubrication, or overload. (@). If galling is found, replace the bearing and in- spect the seals, 6. Inspect the bearing for heat discoloration (dark blue). If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file ‘across the component. If the file cuts the metal, Ns fhove ia lose f tren 8. Inspect the bearing for brinelling (surface indenta- tions in the raceway). Sa 7. nope tne ~ for aque mo (rte ing). 05-15-18TECHNICAL DATA 05-50 TECHNICAL DATA ‘SPECIFICATIONS . Transmission Control Se Bai Spent os-s0- SPECIFICATIONS eussove General Specifications Transmission Control Specifications Item ‘Specification Item ‘Specification ‘Output Shaft Maximum ‘0.05 (0.002) Gear Ratio Ruroutr = = Shire TsO ‘Synchronizer Sleeve mm ea == o ad a0 ‘Synchronizer Blocking 1.5 (0.059) 4th 1.00 Ringo Goa mn or i Thre CANT SHOTS ORTON | [rei i End ay as Tove er Gear End [OT-OE OOH BOUT Revere der GearEnd [4-G7(oO-00078) | Terese RERCON oT Fifth/Reverse Hub End | 0.00-0.05 (0.00-0.0019) Capacity 26515645} Play mm (in) : Liters (US pt, Imp pt} Countershaft Reverse Gear End Play mm (in) 0:25-0.35 (0.0098-0.0137)SERVICE TOOLS 05-60 SERVICE TOOLS Sst .. eee 0560-4 ssT auseoac Dpreciartcilins ‘Axio Bearing/Seal Plate Wrench 49 HO27 002 fi 29 UNOT O11 ioaseiae c= Bosring Cone Replecor 9.0880 4250 49 UNO1 073, Mein Shaft Looknut Bel Housing Seal Wrench Replecer 19 1243 465 A 9 UNO! 012 Boarng Driver fatechnent AUNT 101 05-60-1NOTES