‘é an Chi Tiét May Dé sb 4— Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc TRUONG DAI HOC BACH KHOA TP. HOM KHOA CO KHi B MON THIET KE MAY 0 AN MON HoC:CHI TIET MAY inh vién thue THAN TRONG KHANH DAT. MSSV:20800418 Nginh dio tao:Ché tao mily Gido vién huGng din:PGS.TS Nguyén Hitu Léc. Ngay hoan thanh: Ngay bao vé: DE TAL pésé4: THIET KE HE THONG DAN DONG THUNG TRON Phyon So dé tai trong /TH: Than Trong Khanh Bat - MSSV:20800418 Trang 11} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc 1- Déng co dién 3 pha khong ding b6; 2- N6i truc dan hdi; 3- H6p giam banh rang tru 2 cép déng truc; 4- B6 truyén xich dng con lin; _5- thiing tron. S6 ligu thiét ké: Céng suit trén truc thing tron, P(KW)=: 'S6 vong quay trén truc thing tron, n(w/p} Thoi gian phue vu, L(nim)=5 Quay mét chiéu, lam vige hai ca, tai va dip nhe. (1 nam lam vige 250 ngay, | ca lam viée 8 gid). Ché do tai: T=; 60 gidy; T; -0.82T ; p=12 gidy YEU CAU 1 thuyét minh, 01 ban vé lp Ag; 01 ban vé chi tiét. NI DUNG THUYET MINH 1. Xe dinh céng sudt dong co va phan bé ti 2. Tinh todn thiét ké cae chi tiét_mé a. Tinh toan cae b6 truyén hé (dai hode xich). .. Tinh cac bé truyén trong hép giam toc (banh ring, truc vit). Vé so dé luc téc dung lén cac bé truyén va tinh gid tri cdc Iwe ‘Tinh toan thiét ké truc va then, truyén cho hé théng truyén déng. Chon 6 lan va néi truc. £. Chon than may, bu long va ede chi tiét phy khée. 3. Chon dung sai lp ghép. 4. Tai tigu tham khio. SVTH: Than Trong Khanh Dat - MSSV:20800418. ‘Trang 21} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc MYC LUC Trang MUC LUC 3 LOINOI DAU PHAN 1: XAC DINH CONG SUAT BONG CO VA PHAN PHOI TY SO TRUYEN... 1.1. Chon dong co 1.2. Phan bé ty truyé 1.3. Bing dae tinh PHAN 2: TINH TOAN THIET KE CAC CHI TIET MAY. 2.1, THIET KE BO TRUYEN XiCH ONG CON LAN 2.1.1. Xac dinh théng sé xich va bd truy€n ee i é iz 1.10 2.1.2. Tinh kiém nghiém xich vé 46 DEN ...eesssssecsssesseeeneee se eee SEE 2.1.3, Dung kinh dia xich .. Com UA AY 2.1.4, Xée dinh lye téc dung lén true 12 2.2. THIET KE BO TRUYEN BANH RANG....scsesesce 2.2.1. Cap chim:banh rang tru rang nghiéng..... 2.2.1.1, Chon vat liu... 2.2.1.2. Xée dinh hé s 2.2.1.3, Gidi han moi 2.2.1.4. Ung suat cho phép..... 2.2.1.5, Chon hé s6. eee 2.2.1.6. Xéc dinh so bd khoding cach truc. Is tho 13 xtie va gi6i han MOL USN oo csesensnseen ener LA 2.2.1.7. Modun ring, géc nghiéng ring, ti sé truyén.... 2.2.1.8. Céic thong s6 hinh hoc chi yéu b6 truyén ban rang 2.2.1.9. Gid tri cde lye dung lén b6 truyén. 2.2.1.10. Chon cép chinh xe theo van t6c vong bah 1Ng....ceesnnemneanscennsee LT 2.2.1.1. Chon hé s6 tai trong Qmg ....csssessssssssssssssssssssesssessneeesnseesasesssctssscsenseee LT 2.2.1.12. Kiém nghiém dé ben... - 2.2.1.13. Cac théng sé va kich thude b@ truyén banh ring nghiéng..... 19 2.2.2. Cap nhanh: banh rang try ring nghiéng.......0.0 rte eeraaeraetot tae oteneet SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 31} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc 2.2.2.1, Chon vat ligu 2.2.2.2. Xée din hé s6 106i tho ..oscsronsiesensesee Lonnie 2 2.2.2.3. Gidi han mdi 'p xiie va gid han MOi WAN 2... eet eee 2.2.2.4, Ung suit cho phép.... 2.2.2.5. Chon hé 86. 2.2.2.6, Xdc dinh so b6 khoang cach truc. 2.2.2.7. Modun ring, géc nghiéng rang, ti sé truyén....... ss 2.2.2.8. Cac théng sé hinh hoc chit yéu b6 truyén banh rang........ 2.2.2.9. Gid tr ede Iye tie dung 1én b6 truyén 2.2.2.10. Chon cap chinh xc theo van toc vong banh rang. 2.2.2.1. Chon hé sé tai trong dong 2.2.2.12. Kiém nghiém d6 bén.. a : 2.2.2.13. Ce thong sé va kich thude bd truyén binh ring mihi ng, 2.3. THIET KE TRUC ~ CHON THEN 2.3.1. Chon vat gu ché tgo cae truc 2.3.2, Xée dinh khoiing cach gitta cdc w6i do va diém dat lye 2.3.3. Xde dinh lye téc dung lén true. 23.4. Chon then bang va kiém nghiém then 23.5 nghigm tYe oes. 2.4. TINH TOAN O LAN ~ NOI RUC : 2.4.1, Tinh chon n6i true 43n NOi snes 38 2.4.2. Tinh chon 6 lain fi : nee 39 PHAN 3: CHON THAN MAY, BULONG VA CAC CHI TIET PHU, 1. Xée dinh kich thude cua v6 hép.. 2. Cée chi tiét phy kha... 3. Chon Bulong. 4. Dung sai va kip ghép. TAI LIEU THAM KHAO, SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 41} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc NOI DAU ‘Thiét ké va phat trién nhing hé théng truyén dong 1a vin dé cét 1di trong co khi, Mat ktée, mét nén céng nghiép phat trién khong thé thiéu mot nén co khi hign dai. Vi vay, vige thiét ké va cai tién nhimg hé thong truyén dong la cong viée rat quan trong trong céng cuge hign dai hod dat nude. Hiéu biét, nm ving va van dung t6t ly thuyét vio thiét ké cde he théng truyén déng la nhimg yéu edu rét cin thiét déi voi sinh vién, ky str co khi Trong cue sing ta c6 thé bit gap hé thong truyén dong 6 khip noi, c6 thé ne déng mét vai tro quan trong trong cuéc séng cing nh san xuit. Déi voi cac hé théng truyén dong thug gp thi hop gidm téc li m6t b6 phan khéng thé thiéu. é in thiét ké hé théng truyén dong co Khi giuip ta tim hiéu va thiét ké h6p giam téc, qua dé ta c6 thé cing c6 lai cdc kién thite d3 hoc trong cdc mén hoc nhu Co ky thuat, Chi c thiét ké co khi. Hp. gidm téc 14 mét trong nhimg b6 phan dién hinh ma céng viée thiét ké gitp chung ta lam tiét may, VE ky thuat...; va giup sinh vién cé cai nhin tong quan ve vi quen vdi cde chi tiét co ban nhu banh rang, 6 lin,...Thém vao a6, trong qué trinh thye hign cae sinh vién cé thé bé sung va hoan thién ky nding vé Co khi, diy 1 diéu rat cn thiét vai ‘mét sinh vign co khi, Em chan thanh cam on thay PGS.TS NGUYEN HOU LOC, cac thay c6 va cac ban trong khoa co khi da gitip do em rat nhiéu trong qué trinh thy hign dé an. V6i kién thie con han hep, vi vay thiéu s6t la diéu khong thé tranh khoi, em rat mong. nhan duoc y kién tir thay ¢6 va cac ban. Sinh vién thye hign Than Trong Khénh Dat SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 51} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc Phan 1: XAC DINH CONG SUAT DONG CO VA PHAN PHOI TY SO TRUYEN 1.1. CHON DONG CO: LI. Chon hiéu suat eta hé thong: > Higu swat truyén dong: = NM MoM, = 0-99.0,98.0,98.0,95.0,99* = 0,8677 > Voi n,,=0.99: higu sudt néi truc din hoi 98 : higu suat b6 truyén banh rang try rang nghiéng | Ts Tho = 0.98: higu suat b6 truyén banh rang try ring nghiéng 2. n, =0,95 : higu suat bé truyén xich dng con lin 7, = 0,99 : higu sudt 6 Kin. 1 Tinh cOng suat cin thidt » Céng suat tinh toan: =2,917(KW) C.D) 2,917 70,8677 ,362(kW) > Céng suit cin thiét: P, = Xac dinh sé vong quay so bé ciia dong co: ‘ong quay trén truc cng tac: n=42 (ving/phuit) > Chon sor bé ty s6 cita hé thong: 1, =u,., = 16.2 =32 5 truyén ciia hp gidm t6c bnh rang try hai cfip(8+ 40) s truyén ctia bé truyén xich(2+5) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 61} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc & $6 vong quay so b6 cla dng co: n,, =, .U,, = 42.32 =1344(vong/ phir) 1.1.4. Chon dong co dign: P,,> P, =3,362 (kW) > Dong co diéne6 thongs pha thoaman: |, 34g (vone/phit) > Tra bing 235 tai ligu (*) ta chon: P= 4,0(kW) ong co 4AL00LAY3 f fer [ = 1420(vong/ pluit) 1.2, PHAN PHOI TY SO TRUYEN: > Ty s6 truyén chung ciia hé din déng: _ 1, _ 1420 nm, 42 = 33,809 & Tra béng 3./ trang 43 Tai ligu (*) ta chon ty sé truyén hdp giam tdc 2 cp déng truc: 4, =16 >4u,=, Jina > Vay ty sé truyén cita bd truyé ti s6 truyén cia cp banh ring ep nhanh 4 :ti 6 truyén ctia cap banh rang cép cham xieh: uy _ 33,809 5,23. 1.3. BANG DAC TRI: 1 2.1126 Phan phdi cOng suat trén c&e true: ma 3 yt, 0,99.0,95 dE eee, 190. Nyx 9499.0,98 -190(kW) .288(KW) _ 3,288 0,99.0,98, =3,389(kW) Dal SVTH: Than Trong Khanh Dat - MSSV:20800418. ‘Trang 7in Chi Tiét May Dd Phuong an |___ GVHD: PGS.TS Nguyén Hitw oP, = = 3:38 _ 5, 458(4W) © Tay, 0,99.0.99 ‘Tinh toan sé vong quay trén cae true: 1420 (vong/ phiit) 1420 : 7 oat 355(vong/ phiit) 355 fe a = 88,75(vong/ phuit) 1.3.3. Tinh toan moomen xoiin trén céc true: P, © T,,=9,55.10° = 9,55.1 1 23256,27(Nmm) =22792,22(Nmm) + 7,=9,55.10' 8 =9,55,10° 2288 88451,83(Nmm) a, 355 + 17,=9,55.10' 2 =9,55,10° 2190 143 261.97(Nmm) n 88,75 + 1,=9,55.10°” 9.55.10" $682 142.86( nm) 1.3.4. Bang dic tinh: peanuts Thong sé -——~_| Pongeo ' Z a ne Céng suit (KW) 3.458 3,389 3,288 3.190 3 Ty 86 trayén u 4 4 241126 So vong quay 1420 1420 355 88,75 42 (vong/phiit) Mone soa 23 256.27 | 22 792,22 | 88 451,83 | 343261,97 | 682 142,86 (Nmm) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 81} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc PHAN2 TINH TOAN THIET KE CAC CHI TIET MAY 2.1, THIET KE BQ TRUYEN XiCH: 2.1.1, Chon loai xich: © Céng suat trén dia xich nho cia b6 truyén xich chinh 1a céng suat trén truc 3: P:=3,190 (Kw), voi s6 vong quay dia xich nho n;=88,75 (vong/phit) © Vis6 vong quay thdp, tai trong va dap nhe nén ta chon logi xich dng con kin 2.1.2. Thong sé bé truyé © Theo bing 5.4 Tai ligu (*), v6i u=2,1126, chon s6 ring dia xich nhé =, 27, do dé sé rng dia xich lon 2, = 11, =27.2,1126 = $7 [s]: bd truyén xich dim bao di ben, 4, Xe djnh thong sé dia xich: & Duong kinh dia xich: Theo cing tire (5.17) tai ligu (*) va bang 14.46: © dy=p/sin(a/z))=31,75/sin(w/27)=273,49mm 5 plsin(a/22)=31,75/sin(a/57)=576,35mm.(Duing kinh vong chia) © di=pl0,5+cotg(x/Z,)]-287,51mm; 0.5teotg(w/Z» 1,35mm (Budng kinh vong dinh ring). 1=273,49-2.9,62=254,25mm Vi dp=do-21-576,35-2.19,05-538,25 (voi ban kinh diy 0,5025d,+0,05=0,5025.19,05+0,05=9,62mm va d)=19,05mm bang 5.2 sich (*)) + Kiém nghiém do bén tiép xiie cua dia xich theo cing thire (5.18) tai ligu (*): © Dia xich 1: 0.47/k, EK, +F,)E/(AK,) 47.4) 0,41.(2515,8.1,2+3,69). 10° / (262.1) = 468, SMPa Voi F=2516,4N : lye vong, k=0,41; hé sd anh hudng s6 ring xich (Véi z)=27). Ke Fa 1 6 tai trong dong (Tai dong, va dap nhe) -107n).p'.m=13.107.88,75.31,75°.1=3,69N: luc va dip trén m day xich, E,E,(E\+E:)= 2,1.10° Mpa 62mm*: dign tich cita ban 18 (bang 5.12 sdch (*)) = 6,,, = 468,5<[6,, ]. Do dé ta ding thép 435 16i edi thign HB170 06 La, ]=S00MPa>c,,, s8 dim bao dg bén tiép xtc cho rang dia 1. © Dia xich 2: 47 0.41.(2515,8.1,2+ 1,75).2,1.10° /(262.1) =468,3MPa Voi 15,8N : luc vong. SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 111} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc K,=0,23: hé sé anh hudng s6 ring xich (Voi 22-57). K¢=1,2: hé s6 tai trong d6ng (Tai dong, va dap nhe) F 213. 107np.p'.m=13.107.42.31,75°.1=1,75 N: lute va dip trén m day xich, E,E2/(E,+E)= 2,1.10° Mpa 62mm: dign tich cia ban 1é (bang 5.12 séch (*)) AS = 0, = 468,3 $[0,,,], Do dé ta ding thép 45 t6i cai thign HB170 ¢6 [o,,]=S00MPa>c,, s& dim bao d6 bén tiép xiic cho rang dia 2. 2.1.5, Xée dinh lye tie dung lén trye: oo Fp = ke Fr= 1,15.2515) 10°.k,.P/Z.p.n =2893,2 (N) Voi k, =1,15 hé s6 ké dén trong luong xich, khi ng! F-2515,8 N: Luc vong, Lye eng do lye li tim: Fy=q.v"=3,8.1,2677°=6,107N; Lye cang do trong long nhanh xich bj dong sinh ra: Fy=9,81 ky.q.a=9,81.4.3,8.1,257=187,43N (Voi kim4 khi b6 truyén, nghiéng 1 géc <40") 2.2. THIET KE BQ TRUYEN BANH RANG } Thong sé ki thuat: ~ Thai gian phue vu: L=5 nam. ng | gc < 40" ngang - Quay I chiéu, tai va dap nhe, 250 ngay/ nam, 2 ca/ngay, 8 tiéngy ca. - C&p banh ring cap nhanh (banh rang tru rang nghiéng) © Ty sé truyén: * Sé vong quay true dn: 20 (vong/phut) © Momen xoiin T trén tryc din: T)=22 792,22 Nmm_ - Cap banh rng cap cham (banh rang tru rang nghiéng) © Ty sé truyén: Uy © Sé vong quay true din: 1ny=355 (vong/phitt), © = Momen xoan T trén trye din: — T;=88451,83 Nmm 2.2.1, Cap banh ring try ring nghiéng cp chim: 1. Chon rH: Than Trong Khanh Dat ~ MSSV:20800418. Trang 121} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc ‘Do bé truyén c6 tai trong trung binh, khng c6 yéu cdu gi dae biét. Theo bang 6.1 ti Tigu (*) ta chon vat ligu c&p banh rang nhu sau: HB241...285 co 6)=850Mpa, Banh chi dong: thép 45 t6i cdi thign dat 46 ‘6.41=580Mpa, ta chon a6 rin banh nhé HB,=245HB. Banh bj dong: thép 45 16i cai thign dat d6 rin HB192...240 e6 6 6,41=450Mpa, ta chon 46 rin banh nho HB)=230HB. 1.2, Xde dinh tng suat cho phép: 'S6 chu ki lim vige er 'S0Mpa, 0.260" 87.10" (chu ki) =30.230"* =1,40.10" (chu ki) Neo = Neox = 410° (chu ki) = Tudi tho: LZ, =5.250.2.8= 20000( gia) © Sé chu ki lim vige tong duong, xc dinh theo so dé tai trong note {EP z ~60.1.\(7) 2 ,(oser 12 T) oo+12'( 7) 60412 = 39.41.10" (chuki) 355.2000 =9,85.10" (chu ki) [227] eg] 35520000 oor | 7 | +2 41.107 (chu ki) u 4 SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 131} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc Nes > Nino ay |Mues > Nor ay 4 Z = Ta thdy 12 7 "> én chon Ny = No é tinh to’ Nees > Neo Nowa > Neor + SuY FO Ky = Kyo UNG SUAT CHO PHEP: Theo bing 6.2 tai 1 (*) vai thép 45, 10% cai thign: © GiGi han moi tiép xe: o°,,,,,, = 2HB +70; Sy=1,1 = Banh chi Ong: a ,, =2HB, +70 =2.245+70 = 560MPa ~ Banh bj dng: 0°,,,,,y = 2HB, +70 =2.230+70=530MPa © Gidi han moi won: o, =1,8HB - Banh chi déng: o”,.,,., = 1,8HB, =1,8.245=441(MPa) - Banh bidong: o,,,,. = 1.8AB. + Ung suit tiép xe cho phép = + Tinh toan so b6 :[o,, ]=0", 0 Ki 1 [en] ern Xt = 60,1, =s05.09( 4) » Ku 5391. "a [en Jonas te =850}5 =481.82( se) : a[o,]- Kallen] 500,09 48182 = 495,45(MPa) © Ung suat uén cho phép : in [as] eeekn, V6i K,.. =1 (do quay 1 chiéu), s, = 1,75— tra bang 6.2 ti ligu (+) 414 1,75 [ond oe =252(MPa) va [9,,] SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 14 = 236,57(MPa)1} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc “ UNG SUAT QUA TAI CHO PHEP: =0,80,,, = 0,8.580 = 464Mpa [oysIuuy = 0:80,,, = 0.8.450 = 360Mpa 1.3. Xa dinh so b§ khoang céch tryc: Theo céng thite (6.15a) tai Higu (*) ta 66: TK 88 451,83.1,05 a, =K,(u,+1), B= 43(441) ee = 33(mm) Yolen) eee > K,=43: hé s6 phu thude vio vat ligu cap banh rang va loai rang (Bing 6.5 oy. > T)=88 451,83Nmm: momen xodn trén truc banh chi dng, Voi: 153y,,(u, +1) =0,53.0,4.(4-+ 1) =1,06 s6 phan bé khéng déu tai trong trén chigu rong vanh ring, Voi Wig =106 tra bang 6.7 tai ligu (*). > Voi két qua ay tinh durge ta chon khoang cach truc tiéu chun 2.2.1.4, Xée dinh ede thong s6 in khép: *m,=(0,01+0,02)a, =1,6 +3,2(mm), theo bang tri s6 tiéu chudin 6.8 tai ligu (*) chon = 2,5(mm) # Chon so b@ gée nghiéng ring # =10° Theo (6.31) tai lig (*) s6 rang binh nho: 2a,.cos(B) _ 2.160.cos(10) e =25 (ring) mur) 25.441) © S6 ring banh lon: .25 = 100 (rang) 5 SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 151} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc # Gée nghiéng ring: f= arecos * arecos 5. Kiém nghig¢m ring vé d6 bén tiép xtc: ‘Theo céng thite (6.33) tii ligu (*) ting sudt tié Zyhyh, |TKy (Uy +1) oy = : 4a, bye Trong dé: * Zy=274 Mpa’® : hé sé ké dén co tinh vat ligu cita cic banh ring n khép (Bang 6.5 tai ligu (*)). © Zu: hé 6 ké dén hinh dang bé mat tiép xtic: Theo céng thire (6.34) tai ligu (*) eos, _ | 2eost 6” _| 75 WS sin 2, sin(2.20,44°) Véi: B,: g6c nghiéng ring trén hinh tru co so B, = acrtg{cos(a,)4g B -acrtg[cos(20.44°)4g12,43" 11,67" voi binh ring nghiéng : : iga khéng dich chinh @, = @,, = acrtg[—"— ]=acrtg[—-— : Og = Crt AG cosl2,43° = 20,44" (vai a, la goc profin ring va a7, la gée &n khop) © Z,:Hes st tring khép cia ring, xéc dinh nhur sau: (12.43") 72,5 ~ Hé sé tring khép doe: g, =175 >1 - Hés6 tring khép ngang: 6, p.9s—a2chepoyet-3a( = tensa) =68 1 Zz 2, 25 1 1 = =0.77 Ve, \1.68 © Ky hé sé tai trong khi tinh tiép xtc: Theo CT (6.39) tai ligu(*): Ky = Ky. K, = Do dé theo cng thite (6.360) t eu (*): pK = Kyy = 1,05: hé s6 ké dén sy phan bo khéng déu tai trong trén chiéu rng vanh rang. SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 16Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc ‘Theo (6.40) ti ligu (*), van t6e vong cia banh cht dong: yn dat _ 64.355 60000 60000 2a, _ 2.160 Gone dy = = ey mm =1.19 (m/s). Trong dé dung kinh vong Kin banh chit Voi v=1.19 (mA)< 2,5 (m/s) theo bang 6.13 tai ligu (*) ding cdp chinh xéc 9 ta chon =1,13 Theo ct (6.42) tai 5y-B5valay, 11, =0,002.73.1,19.V16074 = 1,1 ),002 : hé sé ké dén anh hung ctia cac sai sé an kh6p (bang 6.15 tai ligu (*)); 1 (*), ta 66: Vy = voi by, G0=73: hé sé ké dén anh hudng cia sai léch bude ring banh | va 2 (bang 6.16 tai ligu @)). vy bod, 11.64.64 tweety yp —__ ON __ QTKyyKyq 2.88 451,83.1,05.1,13 Vay Kip = Ky King K yy =1,05.1,13.1,02=1.21 2a, uring kinh vong lin binh nhé: d,, 4, +1 © Bé rong vanh rang : b, =a, 4/,, =0,4.160 = 64 (mm) ZyZ,2Z, PUK (us *1) od, = 274.1,73.0,77 oY 64.4 4 Theo (6.1) véi v=1.04 (m/s) < 5 (1m/s), 2,1, véi cdp chinh xée dng hoc la 9, chon cdp = 368,75 MPa (1) chinh xac vé mye tigp xtc 1a 8, khi d6 cn gia cng 49 nhdm R.=2,Sjpm do 46 Z,=0,95; v6i vong dinh binh rang d,<700mm, Ky;=1, do 46 theo (6.1) va (6.12) tai ligu (*): [les =[6 ZZ pK yy = 495,5.1.0,95.1 = 470,7 Mpa (2) Nhu vay tir (1) va (2) ta e6: oy <[o,,], cap banh rang dim bao d6 bén tigp xite. 2.2.1.6. Kiém nghiém ring vé d6 bén uén: SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 17Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc arate QTY EK YY p + Digukign bin udn of, = ] DydsMy Xie dinh s6 rang twong duong: 4-25 ___yy 10 197 cos’ 8 cos 12,43” cos’ B cos" 12,43" > Theo bang 6.7 tai ligu (*),K p» = 1,16 ; theo bing 6.14 voi v=1.19 (m/s) < 2,5 (mls) va clip chinh xée 9, K,,, = 1,37, theo (6.47) tai ligu (*) hé s6 ¥, =5,.g)¥ala, /u,, =0,006.73.1,19.V160/4 =3,29 (trong d6 5, =0,006 theo bing 6.15; go=73 theo bang 6.16. Do dé theo (6.46) vey y 329.6464 KyyKrq 2.88 451,83.116.137 Vay Ky = Kyy-Kyg-K yy =1416.1,37.1,04 =1,65 > HG s6 dang rang Y, theo bang 6.18 tai ligu (*) - Doi vi binh Yy,=4 = Déi véi binh bj dan: ¥,, = 3,6 1 - > Tog 7 06: he sb Ké én sy trig kp eta ring > ¥,21-F 21-248 _ 0,91; he 95 ké dén 6 nghiéng cia ring. 140 140 > Véi m=2,5 mm, Ys=1,08 — 0,0695In(2,5)}=1,022; Yx=I (banh rang phay); Ky=1 (d,<400mm), do dé theo (6.2) va (6.2a) tai ligu (*): > [op] = Lop ]¥_-¥s-K,p = 252.1.1,022.1 = 257,5Mpa [oes] =Lopa]V_¥s Ky =236,57.1.1,022.1 = 241,77 Mpa > BO bén uén tai chan rang: NY, Ke cao nae = 62,25Mpa <[o,,]=257,SMPa Fy, SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 18in Chi Tiét May Dd Phuong an |___ GVHD: PGS.TS Nguyén Hitw p= Oy #2 = 62,25 38 < s6nPa<[o,]=241,77MPa 1 7. Kiém nghigm rang vé qua tai: Voi hg 56 qua tai: KyTra!T=1 2.24 ‘+ Theo (6.48) ti ligu (*) tng suit tgp qua tai: Fi nas = (Fy laf Ky = 368, 75.11 = 368, 75 MPa < [0 Inox =1260MPa © Theo (6.49) tai Higu (*) = Opingy = Fp Ky = 62,25.1 = 62,25 <[O ply = 464MPa OK, =56.1 = 56MPa<[0y2]uq, =360MPa Orzmax 2.2.1.8. Bang thong sé va kich thude bé truyén: Thong s6 Khoang cich true Modul phap m,=2,5mm by 564569 Vi by e=O4 Chiu rong vanh ring TY 86 truyén Un=4 AB Gée nghiéng ring BF $6 ring banh ring 2-25 HG s6 dich chinh, x0 ‘Dung kinh vong chia d=m.z/eos=64 Dudng kinh dinh rng dad F2m=69 ‘Durdng kinh day ring dy=d)-2,5m=57,75 249,75 Goc profin rang a, = 20,44" 0,44" Géc an khép 2.2.2. C§p banh ring try ring nghiéng cp nhanh: 2.2.2.4, Chon vat lig ‘Do bé truyén c6 tai trong trung binh, khong c6 yéu cau gi dc bit. Theo bang 6.1 tai ligu (*) ta chon vat ligu cp banh rang nhur sau: SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 191} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc ‘© Banh chit déng: thép 45 t6i cai thign dat d6 rin HB24) ‘6.41=580Mpa, ta chon d6 rin banh nho HB|=245HB., ‘© Banh bi déng: thép 45 tdi cai thién dat d6 rin HB192...240 cd o,2=750Mpa, ‘6e1=450Mpa, ta chon d6 ran banh nhé HB.=230HB. 2, Xae djnh ing suat cho phép: '85 06 65=850Mpa, © Sé chu ki lam vige eo sé: = Nyy, =30HB3* 10.260°* 87.10" (chu kt) 0.230°* = 1.40.10" (chu kd) pcan, =4.10°(chu a) ro = Nos + Tudi tho: £, =5.250.2.8-20000(ia) © So chu ki lam viée tuong duong, xéc dinh theo so dé tai trong Noes oe 2 y | -— ~60.1.|(7) T) 60+12 = 39.41.10" (chu kd) 2 60412 355.2000 T Nye 39.41.10 9,85.10" (chu ki) - — =60.1.]{2] 60/0827) _12 | 555 20000 oor | Tr } +1 = 37,66.10" (chu ki) 37,606.10" 4 41.10" (chu ki) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 201} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc Nuc > Naor Nuex? Nuor = Ta thy | °M? "402 én chon Ny, =Nyp dé tinh tos, Nee, > Neo rez > Neos + Suy ra Koy = Kuz = Kru = Ky UNG SUAT CHO PHEP: Theo bang 6.2 tai ligu (*) voi thép 45, t0i cai thién: © Gidi han moi tiép xtc: o”,,,,, = 2B +70; Sy=1,1 Banh chi déng: o°,,.,, =2HB, +7 2.245470 = S60MPa = Banh bj dng: 0° yg, =2HB, +70 =2.230+70 = 530MPa © Gigi han moi ON: Typiyg = 1,8HB = Banh chit dong: 0”,,,,, = 1,8HB, =1,8.245=441(MPa) = Banh bj ding: o°,,,..=1,8H/ 8.230 =414(MPa) «Ging sudt tiép wie cho phép : 09K, = Tinh todin so b6 :[.oy, J= ig #. voi s, = 1,1 (Thép 45 t6i cai thign) nén > Len [us ]=2° nn Aeeos30) 1 =481.82(MPa) 509,09 + 481,82 | foetal : © Ung suat uén cho phép : Mam n360! a A 509,09(MPa) = 495,45(MPa) V6i Kye =1 (do quay 1 chiéu), s, =1,75—tra bang 6.2 tai ligu (*) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 211} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc [on J= 5 1=250( MPa) va UNGSUAT QUA TAI CHO PHEP: [ou Jroy = 2-802 =2,8-450 = 1260Mpa =236,57( MPa) [2 s]nas = 0:80, =0,8.580 = 464Mpa =0,80,,, = 0,8.450=360Mpa 2.2.2.3, Xac dinh so b@ khoang cach tryc: Vi day la h6p gidm toc 2 cép déng truc nén ay)=a,;=160Mmm cml 1.28, Wy, =0,53y,, (uy #1) = 0,53.0,28.(4+1) = 0.74 1,04:tri sé phan b6 khong déu tai trong trén chiéu rong vanh rang. Véi Vy = 1,06 tra bang 6.7 tai ligu (*). 4. Xde dinh cdc thong sé An khop: © im, =(0,01+0,02)a, = 1,6+3,2(mm), theo bang tri s6 tiéu chuan 6.8 tai ligu (*) chon m, =2,5(mm) * Chon so bé gée nghiéng ring 6 =10° © Theo (6.31) tai ligu (*) s6 ring banh nho: 2a,.cos(f) _ 2.140.cos(10) =25,2 lly 47-28 (rang) mutt) 2,5(4+1) iz © S6 ring binh én: 2, =1,.z, = 4.25 =100 (ring) 88 =4=u, 22 # Do dé tis6 truyén thue : «, © Gee nghiéng ring: 2 = peace 2a, 5. Kiém nghigm ring vé d@ ben tiép xte: ‘Theo céng thite (6.33) tai ligu (*) img sui xiie trén mat ring lam vige: SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 221} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc Trong dé: 274 Mpa'® : hé s6 ké dén co tinh vat ligu cia cdc banh ring an khép (Bang 6.5 tai ligu (*)). © Zy: hé 86 ké dén hinh dang bé mat tiép xtic: Theo cng thire (6.34) ta 2c0s 8, _ | 2cost1.67° Ysin2a,. fen) Voi: f,: g6e nghiéng rang trén hinh tru co sor igu (*) .73 B, = acrtg[cos(a,)1g B|-acrtg[cos(20.44").4g12,43" 11,67" voi banh ring nghiéng tg20” cosl2,43" khéng dich chinh a, = a, = aertg[-"—J=aertgl ]= 20,44" (véi a, 1a géo 7 profin ring va @,, 14 gée an khép) © Z,: He s6 ké dén su tring khép cia ring, xe dinh nhu sau: - _Hé sé tring khép doc: b,sin(B) in(f) xm am 160.0,28.sin(12.43") £5 23 >1 - Hé sé tring khép ngang: 1d ie 0 1,88-3,2(—+— }=[1,88—3,2(< + J] cos(12, 43°) = 1,68 (— + —)}cosB=| (G5* 99 !ost ) |! Loa :, V168 © Ky - hé sé tai trong khi tinh tiép xtic: Theo CT (6.39) tai ligu (*): Ky - Do dé theo céng thite (6.36c) tai ligu ("):Z, Kiyo KupKic = yy =1,04: he 86 ké dén sy phan b6 khong déu tai trong trén chigu rong vanh ring, SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 23Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc = Theo (6.40) ti ligu (*), van te vong cia bin chit dong ad..n, _ 71.64.1420 y= Oth _ POP = 4,76 (m/s). 6 dus 3 i 60000 60000 (m/s). Trong. 46 duéng kinh vong in banh chi, 2a, _ 2.160 _ dong ba FT = 64 (mm) = VGi 2,5(m/s) [op 2K Vg Bd,m, Dieu kign bén won op = Xde dinh sé ring twong duong: 4. 25 __y peal cos" 8 cos 12,4" cos’ Bos? 12,43" ‘Theo bing 6.7 tai ligu (*),K ,, = 1,115 theo bing 6.14 véi v=4,76 (mis) <5 (m/s) va edp =107 chinh xe 8K, =1,27, theo (6.47) tai ligu (*) he s6 Vp =; ¥ala, /t,, =0,006.73.4,76.V160/ 4 = 13,18 (trong 45 5, =0,006 theo bang 6.15; gy=73 theo bang 6.16. Do do theo (6.46) ge ase 13.18 49.64 ec KyyKpq 2.22792,22.1)11.1,27 Vay Kp = Ky Kg K yy =111.127.1,49 = 2,1 1,59 Hé sé dang rang Y, theo bang 6.18 tai ligu (*) Ye =4 ~ Déi véi binh + Déi véi banh bj din: ¥,, =3,6 1 A Treg 7 010: he 86 Ké én sur tring kind cia ring ae 12,43" 140 140 V6i m=2,5 mm, Ys=1,08 ~ 0,0695In(2,5)=1,022; Ya=I (banh ring phay); Ky-=1 (d;<400mm), do dé theo (6.2) va (6.2a) tai Tigu (*) [op] =p }¥q-¥5-K yp = 252.1.1,022.1 = 257,5Mpa Ops Wy Yo-K yp =236,57.11,022.1 = 241,77 Mpa 1B bén udn tai chan rang: QTY, Ke¥¥, _ 2.227! Op = bday = 0,91: hé sé ké dén a6 nghiéng ctia ring. Yy= ° 29 Mpa <[oy)]=257,5MPa SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 25BO An Chi y thong an |__ GVHD: PGS.TS Nguyén Hitu Li 9 36 =26,1MPa <(o,,]=241,77MPa +O = On Yo 2.2.2.7. Kiém nghi¢m ring vé qua tai: Voi hg 56 qua tai: KyTra!T=I © Theo (6.48) tai ligu (*) dmg suat tigp qua t tn =[Fy af Ky = 240.1 = 240MPa < [oy], = 1260MPa © Theo (6.49) tai ligu (*): = Oragax = OF p1-Kgy = 29-1= 29 < [0 us = 464MPar = Or rme = Fer-Ky, = 261.1 = 261MPA < [Ops Ione =360MPa 2.2.2.8, Bang thong sé va kich thude bé truyén: Thong sé Gia tr Khoang cach true ay =160mm_ Modul phap_ m=2,5mm ‘Chigu rng vanh ring 545-50 va bad Ty sO truyén Un=4 Gée nghiéng rang B=12,43 S6 ring bainh ring 2-25 Hé 86 dich chinh x0 ‘Duong kinh vong chia dy=m.z;/cosp=64 ‘Duong kinh dinh ring ‘Duvng kinh day ring dy=d)-2,5m=57,75 Goce profin rang Géc an khép 2.3. THIET KE TRUC - CHON THEN: ‘Théng sé thiét ké: Moment xoan trén cdc true: » Truc I: T)=22792,22 Nmm » Truc Il: T=88451,83 Nmm SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 261} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc > True III: T3=343261,97 Nmm Qui wée cae ki hiéu: >k : 86 thir tyr ciia truc trong hép giam téc yi + sé thir ty cua tiét dign truc trén dé lp cac chi tiét cé tham gia truyén tai trong > G=Ova 1 : cde tiét dign truc kip 6 > i=2.s — :véislasé chi tiét quay ne : khoang cach true giita cic g6i do 0 va 1 trén truc thir k > |, : khoaing cach tir g6i a6 0 dén tiét dign thir i trén truc thir k & lig : chiéu di mayo ciia chi tiét quay thir i (lap trén tiét dign i) trén truc > Ly, : kho’ing céng-x6n trén truc thir k, tinh tir chi tiét thir i ngoai hép gidm tc dén g6i do. >» by, : chiéu rong vanh banh ring thir i trén truc k. 2.3.1. Chon vat ligu va xée dinh sob dudng kinh true: Thép 45 c6 @, = 600MPa, img suat xoin cho phép [r]=12+20MPa T. [e =(17,9+21,2)(mm) > Xae dinh so b6 during kinh truc thirk : 4, 22792, 22 0.2.12 +20) BHSLRF og a5, 3 (2.220 = 28433 (mm) 343261,97 0.27] Y0.2.02+20) =(44-+52,3)(mm) > Tra bang 10.2 tai ligu (*) ta chon so bé duéng kinh truc va bé rong 6 lan theo tigu. chuan Vi truc I ndi vai ding co qua khép néi nén duéng kinh sor b6 ctia truc I phai la d, =(0,8+1,2).d,, = (0,8 +1,2).28 = (22,4 + 33,6)(mm) nén ta chon d, = 25mm SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 27Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc Tryc 1: d, =25(mm):b, =17(mm) 9(mm) ‘5 (mm) 2.3.2, Xde dinh khodng cach gitka cdc g6i do va diém dat lye: > k,=10(mm) ; khong cach tir mat mit cila chi tiét quay dén thanh trong ciia hp hod khoang cach gitta cdc chi tiét quay. > k,=8(mm) : khodng cach tir mat mit 6 dén thinh trong cia hp. > k,=10(mm) : khoang cach tir mat mut cia chi tiét quay dén_ nap 6 > h,=15(mm) : chiéu cao nip 6 va diu bu-long, 23.2. Trye I: =0,5(Iyis +2) +k, +h, =0,5(45 +19) +10 +15 =57 (mm) (1,4+2,5)d, = (35 + 62,5) = 45mm: chidu dai nita kop néi b, =19mm: chiéu rong 6 lin voi d=30mm ),5(50 +19) +10 +8 = 52,5 (mm) Voi 1,5 =(1,2+1,5)d, = B0+37,5)(mm) nhung do chiéu rong binh rang ta by % hy =2dhy = 2.52.5 =105(mm) 2.3.2.2, Trye III: > Chon so bé chéu dai mayo banh ring: Igy = (42 +1,5).d, = (1,2+1,5).45 = (54 + 67,5) = 65 (mm) > Chidu dai mayo binb xich: Iss = (U2 #1,5).d, = (1,2 + 1,5).45 = (54 + 67,5) = 65 (mm) [yy =0,5Ulgys $y) +h +; = 0,5(65 +19) +10 +8 = 60(mm) % |, =2dyy =2.60=120 (mm) % hy =0,Slgis + By) +h + (0mm nén t6i thiéu ta phai chon Iai 3=by=50mm: chiéu dai mayo banh rang tru, 7 Uy, =a + bss = 120+ 67 = 187 (mm) Lay =0,5(Iyas +p) +h +h, = 0,5(65 +19) +10 +15 = 67 (mm) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 28Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc 2.3.2.3. True II: > Chon so bé chiéu dai mayo bénh ring try: (1,2+1,5).30 = (36 +45) = 45(mm) ),5(45 +19) +10 +8 = $0(mm) voi =L0mm 105 + 60-+10+19 =194 (mm) + ly =194 + 60=254(mm) 19 (mm) 2.3.3. Phin tich lye tic dung Ién b@ truyén: > C&p banh rang cép nhanh: .22792,22 - Lye vong: F, =F, =2b ==" 712,26 W d. 64 Fly _ 712,261820,44 991 y cos cosl2,43 F,,4gB = 712,26.1g12,43 = 157 N + Lye hudng tam: F,, + Lye dge true: F,, > C§p banh rang cp cham: 88451,83 - Lye vong: F, =F, == = =2764,12 N dy 64 © Lye huing tim: F, =F, = Fi! 2764121820.44 1954 99 y cos B cosl 2,43 = Lye doc true: F, 11g B = 2764,12.1¢12,43 = 609,25 N > Lyre do b@ truyén ngoai: = Lye néi true: 0,2+0,3)2 ead = (65,5 + 98,3) N ta chon 2r, F, =(0,2+0,3) in = ( D E,, =100N SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 29Do an Chi iét May ‘Dé sé. 4~— Phuong an | ___ GVHD: PGS.TS Nguyén Hitu Léc ~ Lac bé truyén xich: F. 2893,2N Tre IL 2.3.4, Xée dinh lye tie dung lén trye, duimng kinh ede doan tryc: 2344. Tryel: > Tim phan lye tai cae g6i d6:v6i M)=Fy).dy)/2=5024 Nmm Dy HOS Ry + Ryy + Fy Fy =0 =201,86N DA 02K, + Ry Fy =0 Ry =88,1N ° DM 4 = 06> Fy 52.5 + My Ry, 105=0 Ryy =410,4N YM, = 0 F100 + Fy.52.5-Ryy108=0 (Ry =183,7N SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 30BO an Chi Tiét May Dé s6 4 — Phurong an |_ GVHD: PGS.TS Nguyén Hitu Loc yy =105 4, =57 1 271,8N F,,,=100N F, =712,26N. F,n1S7N F, =271,8N B F,=712,26N |M,, =5024.Nmm 644,25 Nm 4625,25 Noam 5700 Nia 21546.Nmm r 122792, 32 Num 113 Trang 31 SVTH: Than Trong Khanh Bat - MSSV:20800418Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc > Dudng kinh ede dogn trye: Theo bang 10.5 tai ligu (*) véi dy=25mm = [o]=65MPa Mil = (Mi yy + Mig + 0,750.9 =19738,73 Nene Mji = (Mz, + M3, +0,75.7;, =20545,25 Nmm ME =f Min + Mj yy +0753 Mi =0 =30771,1Nmm mT hg > 3] it = 14,48 mms, dy > 14,66 mms de> 16,8 mm O01 {o] i ‘Tuy nhién do truc vio hp giam téc ndi vdi truc déng co 4A 100L c6 during kinh d=28mmn nén ta chon dyp=(0,8..1,2)y=25mm. Do dé theo két cfu ta chon: dy 23.4.2. Trye I: > Tim phan lyc tai cae goi do: 5 mm; dy, =dy,=25 mm; dy, =35 mm = Moment do Iye Pus va Fas gay ra (4 = Fig.l, 12=157x 256 / 2 = 20096 Nom My = Fy |2=609,25% 64 / 2=19496 Nmm = Phuong trinh cén bing phan lye: DA = 0 Ry + Rue + RFs =O DA HOS Ry, + Ry, — Fey — Fy = 0 DM, = 069 Fyy 50+ Fy 187 + My — Ry, 254— M, DM, = 0 F530 — Fy. 194 + Ryy.254=0 Ryy =88,96N Ry = 469,89. N Ryy =1970,9N Ry =856,8N SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 32BO an Chi Tiét May Dé s6 4 — Phurong an |_ GVHD: PGS.TS Nguyén Hitu Loc 1054,89N | R, 16Ninn F,=712,26N 43590,5. Nom 4048.Nmm 118254 Nan 20 SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 33Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc > Dudng kink cée doan true: Theo bing 10.5 tai ligu (+) véi 30mm sf Mi, = (Mi, +My +0,75T MY = [M2 + M} ,, +0,75.T3 = 88228,8Nmm ME, = (My 3p +My + 0.75.3 =149981,95 Nm Mg=0 63MPa Nmm 23.43. Trye L > Phan tich phan lye tai cdc gi do: = Moment uén quanh truc X do lye doc truc Fy gay ra tai mit ct 31: Myg = Fy, 12 = 609,25% 256 /2=77984 Nom - Lye do bé truyén xich (phuong chiéu nhu hinh ve): F, =F’ = 2893,2N = Phuong trinh can bing lye: Dr = 02 Ry 8, DF = 0K, - YM 4 = 0 Fyq-60— M5 + Ry, 120=0 DM, = 02 Fy.60~ F187 + Ry 120 = Ryy = 2996,95N Ry =1177,3N Ryy =3126,5.N Ry =122,4 N SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 34BO an Chi Tiét May =Phuong an 1_ GVHD: PGS.TS Nguyén Hitu Loc 1054,89 NV IF, — 609.25. Fr x | 146.4 lz, Fa Ray 4122,42N M,, = 77984 N| Ry =2999,95 70638,8.Nmm deasanane 193842,39 Nm 179817 Nm 343261,97 Nm] @) ‘SVTH. Than Trong Khanh Dat — MSSV:20800418 Trang 35in Chi Tiét May Dd Phuong an |___ GVHD: PGS.TS Nguyén Hitw > Duong kinh ede dogn trye: ‘Theo bang 10.5 tai ligu (*) v6i ds45mm > Mi = {Mi ny + Mj yy +075. =ONmm Mil = {M7 + Mi, +0,7: = = 356071,9 Nmm Mi, = M¥,,. + Mz.5 +0,75.T,, =354889,35Nmm M33 = Mj, + My, +0,75.0,, = 297273,6.Nmm d,,>3| =40,6 mm; dy > 40,6 mm; dy, > 38,3 mm 01 {o] a Theo ké u ta chon dung kinh cdc doan true nhur sau (Hinh v@ trén): dy = dy, =45 mm; dy, 0 mm; d,s =40 mm 2.3.5. Chon va kiém nghiém then: > Dua theo bang 9.18 ti true. 1u (*), chon kich thude then bx/h theo tidt dién Ién nhit cia > Chon chiéu dai |, ciia then theo tiéu chuéin, nhé hon chiéu dai mayo 1, = 5+ 10mm » Kiém nghiém then theo d6 bén dap va d6 bén cat then bing. or s[o, di,(h-1) le] di,b Voui [o, ]=100MPa (tra bating 9.5 sai liéw 1) [s,]=40600Pa rs dai lam vigc ctia then bang 2 dau tron Me ee | puvmgkinn | Mateét| J | 4 | |b [hn] & | oy r TNmm ; 25 10 [45 [40] 35|10[7] 4 | 1737 [ 521 | 22792,22 35 12 [50 | 45 [35] 10 [8 124 | 3,72 | 22792,22 35 21 [45 [40 | 30] 10 [8 56,16 | 1685 | 88451,83 SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 361} an Chi Tiét May Dé s6 4 — Phuong an |_ GVHD: PGS.TS Nguyén Hitu Loc 35 22 | 69 [60] 50/10] 8] 5 | 33,70 | 1011 | se4si.s3 iW 50 31_| 65 [60 | 48 | 12 | 9 | 5.5 | 81,73 | 23,84 | 343261,97 40 32 [65 | 60| 54] i2[ 8] 5 | 103,95] 2649 | 34326197 > [s]hés Cac mit cat trén déu thoa dieu kign bén dap va cat. mac dii mit cat 32 co ,, =103,9SMpa >[o,]=100Mpa nhung chira vot qué 5% nén van dim bio an ton cho phép. 2.3.6. Tinh kiém nghigm 46 bén tryc: 2.3.6.1. D@ bén moi: H@ s6 an toan: an toan cho phép. Théng thug [s] = 1,5 ... 2,5 (khi tang d6 cimg: [5 3, nhu vay khdng can kiém nghiém vé dé cimng truc). > 5,, 8 hé sé an toan toan chi xét riéng ting sudt phap, img suat tiép. > aye + gidi han mdi cita vat ligu tinh theo céng thite (0,4+0,5)o, =300(MPa); , =(0,22+0,25), 50(MPa) = 600(MPa) _: gidi hgn bén ciia vat ligu voi thép 45 thudng hoa .75;K, =1,5 + hé s6 xét dén sy anh huéng cia sy tap trung (mg suat dén dG ben moi (bing 10.8 tai liéu (**)) % G,.0,,.7,.T,: — bién dd va gid trj trung binh cua tg suat. > Do tat ca cdc truc ctia hép gidm tc déu quay nén img suat uén thay déi theo chu ki d6i ; ™ giwia pata fae ximgg,, = 0:0, = Gy, = y, VOW Ii: moment can udn, M Ki moment udn téng SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 37in Chi Tiét May Dd Phuong an |___ GVHD: PGS.TS Nguyén Hitw > Do truc quay | chiéu nén img sudt xofin thay déi theo chu ki mach déng eet ate : Say WGI Wo la moment can xodn, T la moment xodn, y,=0,05:v,=0 —:hé sé xét dén anh hudng cia tng sudt trung binh dén dé bén mdi (trang 359 tai ligu (**)). hg s6 kich thurde (bang 10.3 tai ligu (**)) cia vat ligu — cacbon > B=1,7 : hé sé tang bén bé mat B (phun bi) — (bang 10.4 tai ligu (**)) 2.3.6.2. D6 bén tinh: Dé dé phong truc bi bién dang déo qua In hodc bj gay khi bj qua tai dot ngdt, ta cin phai kiém nghiém true theo diéu kién bén tinh: Céng thitc thye nghigm c6 dang: o, = lo +3." <[o] t weil = 0,80, =0,8.340 = 272(MPa) 2.3.6.3. Bang két quii tinh toan: Trong d6: o= Mg; w Tidt me | Fac | 1c Ww |o|zlo.Jetel| ss fs | s dign | Fa | Sa | ee fe] Me | 10_| 1181.18 | 2715.16 | 0.00 | 4.20 |1454/0.91/o89| - | 36.05] - 11 | 2650.72 | 5301.44 | 2.15 | 2.15 | 7.75 [0.91 | 0.89 | 106.88 | 70.38 | 58.78 12 | 3566.39 | 7775.63 | 6.23 | 1.47 | 8.04 [0.88]0.81 | 35.65 | 93.95 33.33 0 20,23 | 2650.72 | 5301.44 | 0.00 | 0.00 | 0.00 [0.91 [0.89] - - ~ 21 | 3566.39 | 7775.63 | 12.28| 5.69 | 23.21 [0.88 /0.81| 18.11 [24.21 | 14.50 22 | 3566.39 | 7775.63 | 36.16| 5.69 | 41.18]0.88/0.81| 6.15 [24.21] 5.96 MI 32 | 8946.18 | 17892.35 | 21.67| 9.59 | 49.67|0.84/0.78| 9.79 [13.82] 7.99 31_| 10964.88 | 23236.73 | 17.88 | 7.39 | 31.21 [0.84/0.78| 11.87 [17.95] 9.90 33 | 5364.44 | 11647.62| 0.00 [14.74] 5t.04/0.88/081| - [934] - Két qué cho thdy réng ca 3 truc déu thio man hé sé an todn vé digu kign bén moi va 3 truc déu thea diéu kién bén tinh, 2.4, TINH TOAN NOLTRUC: > Momen xoin + T=23256,27 Nmm=23,26 Nm, SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 38in Chi Tiét May vi Phong an |__ GVHD: PGS.TS Nguyén Hitw > Budng kinh true dong co: dy.=28mnm. > Dudng kinh true dau: d=25mm. => Ta chon néi true ving dan héi & Kich thude vong dan hii: TNm]d]D [da] LP 1a [Do] z] ma [BIB] Ps |b 63 [28 | 100| 30] 124] 60] 36] 71 | 6] 5700 | 4 [28] 21 [20 | 20 > Kich thude cia chor TNm[ da] da [DfT [h]b h 63 10 | M8) 15 | 42 | 20| 10 a > Kiém nghigm ste bén dip ota vong din hii cee! 1,95 MPa <[a,]=(2...4)(MPa = "2D, 6. TAOS > Kiém nghiém site bén chét: Ath, —_1,5.28256,27. 2: — ATH, _ 8 -25256,27 25 = (60...80)(MMPa Oe OdD,Z~— 0,1.10°.71.6 ( (Pa) bap, 10 a sb ché a kam vig Voi: 1, =1, += 20+ 10 = 254mm), k=1,5 hg 96 ché a9 lim vige. Vay vong dan hdi va cht théa diéu kién bén. 2.5. TINH TOAN O LAN: ‘Thoi gian lim vie L, 2.5.41. True I: > S6 vong quay 7, 10000(4) 420(v/ p). > Tai trong téc dung lén ede 6: - Tai trong hudng tim tic dung 1é Fi = (Ri, + Ri, = 198,96 +84,6° ~ Tai trong husing tim tée dung én 6 B: FR = (Ri, +R}, = V413,¥ +187,2° = 449,6N = Lye doe tue: Fy, = 157 220,25 > Do c6 lute doc true nén ta chon 6 bi do -chiin, chon rhe hep: SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 39Do an Chi iét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc 8 { dimm) | D (mm) | Bimm) | CEN) | CkN) : 36206 30 2 16 18,2 13,3 Gioe tigp xtc a= 12 > Chon hé sé e: 157 8,03.10° - Ta cd ty sé: = =0,0195 >theo bang 11.4 véi a=12" ta chon e=0,35 > Chon hé s6 X,Y: = Chon V=1 img vi ving trong quay, = Lute doc truc téc déng vao 6 A, B do luc huéng tim Fr gay ra: S. * =0,35.216,2=77,1.N ; Sy 0,35.449, = Téng Ine doe trye tie dong lén ede 6: iP ir ye S she pg ae — —_ F, F., =S,~F,, =157,36-157=0,36N; F,, =S, + F,, = 77,14 157 =234,1N, - Tacé: F, __ 0,36 - 4 iol = thon X=1 va Y= TRF "120,35 e nén ta chon X=0,56 va Y=1,3 VFy 1.449,6 > Tai trong quy uée: - Tai A: Q, = (AVE, +¥E,)K,K, =(1.1.220,25+0).1.1,2 = 264,3(W) + Tai B: Q, = (AVF, +YP,)K,K, = (0,56.1.449,6+1,3.234,1).1.1,2 = 667,4(N) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 401} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc :hé sé anh hudng cita nhiét 46. K, =1,2 : hé s6 ké dén dac tinh tai trong. Trang bang 111.3 tai ligu (*) voi tai trong va dip nhe. Tir két qua trén ta thé B chiu tai trong lén hon nén ta tinh toan theo 6 B. > Thai gian lim vige: _ 601," _ 60.20000.1420 L = 1704(tigu von 7 7 104 (triéu vong) & Kha ning téi dong tinh todn: C,=O,8IE = 667,8 {1704 = 7976,3(.) viC Tudi tho cia HOHE a * 60n\. 60.1420| 667.8 > Kiém tra tai tinh: Q,=X\F +Y,F, =0,5.449,6+0,47 .234,1 = 334,8(N) F,=449,6(N) = 0, =449,6(N) V6i 6 do - chan a=12" ta chon Xo=0,5; Yo=0,47 Nhu vay Q, Sé vong quay t6i han ca 6: = Theo bang 11.7 tai ligu (**) véi 6 bi d& chiin bai tron bing mé: [D, 1 D+d_62+30 2 2 = Bung kinh tam con lin: D,, 46(mm) Suy ra: [n]= 13-10" 2826(v0ng/ phir) > n, = 1420 (vong/phuit) 46 2.5.2. True I: > Sé vong quay n, =355(v/ p). > Tai trong tae dung lén cdc 6: SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 411} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc = Tai trong hudng tim tée dung lén 6 A: FR = Ri, + Ray =\88.96 + 469,89 =478N ~ Tai trong hudng tm téc dung Ién 6 B. Fry = {Roy + Ray = V1970,9 +8568" = 2149,1.N = Lye doe truc : F,, =157N ; F,, =609,25 N => F, =F,,-F, 52, 25(N) > Do cé lire doc truc nén ta chon 6 bi dé -chiin, chon ci trung hep 46306: d(mm) | Dimm) | B (mm) | C(RN) | GN) 30 2 19 25.6 18,17 Goe tigp xe a=12 > Chon hé sé e: 452,25 18,17.10° - Tacoty ),025 > theo bang 11.4 véi a=12" ta chon iG, €=0,34 > Chon hé s6 X, Y: - Chon V=1 ting véi ving trong quay. ~ Lye dge true tde déng vio 6 A, B do lye hudng tam Fx gily ra: S, =F | =0,34.478 =162,52 N ; Sy =e.F;' =0,34.2149,1=730,7N. - Téng Ine doc truc tic déng lén cde 6: y \ eeaeery iB a a a Se —_— a F=F,-F, = 452,25N Fy, =S,— Fy, = 730,7 452,25 = 278,45 4+ F,, = 162,52 +452,25 = 614,77N 278,45 VFR 1.478 SVTH: Than Trong Khanh Dat - MSSV:20800418 Trang 42 =0.58>e nén ta chon X=0,45 va Y=1,62.1} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc ,29 Tai trong quy ue: = Tai A: O, =(XVE,+YF,)K,K, =(0,45.1.478+1,62.278,45). 1.1,2=0,8(KN) - Tai B: Q, =(XVF, +¥F,)K,K, =(1.1.2149+ 0.61477). 1.1,2 = 2,58(kN) :hé sé anh hudng cita nhiét 46. =1,2 : hé s6 ké dén dic tinh tai trong. Trang bang 111.3 tai ligu (*) voi tai trong va dap nhe. Tir két qua trén ta thay ring 6 B chju tai trong lén hon nén ta tinh todn theo 6 B. » Théi gian lam viée: _60L,n _ 60.20000.355 10° 10° > Kha ning ti dng tinh todn C= O,NIL = 2,58. {426 =19,4(kN) Vi C, Tudi tho cia é: : ae "_ 10° (25,6.10" 60n\Q) — 60.355| 2580 » Kiem tra tai tinh: Q,=X,F, +¥,F, =0,5.2149+0,47.614,75 = 1,36(kN) Q, =F =2,149(kN) = 45865( gid) > 20000(gi0) = Q, =2,149(kN) Voi 6 do - chan o=12" ta chon Xo~0,5; Yo0.47 Nhu vay Q, Sé vong quay téi han cia é: = Theo bang 11.7 tai ligu (**) véi 3.10" bi d6 chan boi tron bing mo: [D, D+d ~ Busing kinh tam con lan: D,, = “> SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 431} an Chi Tiét May Dé s6 4 — Phuong an |_ GVHD: PGS.TS Nguyén Hitu Loc Suy ra: [7] 2.5.3. True I > Sé ving quay m, =88,75(v/ p). Be = 2549(vong/ phi) > n, =355(vong/ pit) > Tai trong tac dung lén cic 6: ~ Tai trong hudng tim tée dung len 6 A: FR aR}, +R, = J2996,95' +1177,3° =3220N - Tai trong hudng tam tac dung lén 6 B: Ff = (Ray +R, = 3126.5 +1224 =3129V = Lye doe try: F, =F, = 609,25 > Do cé lute doc truc nén ta chon 6 bi 46 -chiin, chon co nhe hep: Kihigu [dl Gmm)_[-D (mm) CON) | GN) 36209, 45 85, 32,3 25 Gie Hp x > Chon hé sé e: F,_ 609,2 a: = Tab ty sb; Se = 99%:29 9.09437 > theo bing 11.4 véi a=12" ta chon C, 25.10" =0,32 > Chon hg s6 X, Y: ~ Chon V=1 mg véi ving trong quay. ~ Lure doc true tic ding vio 6 A, B do lute hudng tim Fx gay ra: S, =e.F* =0,32.3220=1030 N 5S, =F} =0,32.3129=1001N - Téng Ine doe true tac dong lén cdc 6: SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 441} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc pete Se a ~— at ee 609,25 N Fi, =S, + F, = 1001+ 609,25 = 1610,25V 4 —F,, = 1030 - 609,25 = 420,75 N 1610,25 1.3220 420,75 .5>e nén ta chon X=0,45 va Y=1,8. 0,13 Tai trong quy ude: - TaiA: 0, =(AVE +¥E)KK, 0,45 .1.3220+1,8.1610,25).1.1,2=5,217(KN) - Tei B: Q, =(XVF, +¥F,)K,K, =(1.1.3129+0.420,75).1.1,2=3,755(KN) ve ie + hé sé anh hudng cita mhiét dd. .2 : hé sé ké dén dc tinh tai trong. Trang bang 11.3 tai ligu (*) voi tai trong va dp nhe. ‘Tir két qua trén ta thy rang 6 A chju tai trong Ién hon nén ta tinh todn theo 6 A. > Thai gian lam vige _ 602, _ 60.20000.88,75 10° 10° > Kha ning tdi dong tinh toin: = O,AIL = 5,217 .3{106,5 = 24,73(kN) Vi C, Tudi tho cia 6: L = 106,5(rigu vong) SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 451} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc wc) 60n\Q) > Kiém tra tai tinh: f X\E + YE, =0,5.3220+0,47.1610,5 3. 220( kN’ Q, =F =3,220(kN) (ev) Voi 6 do - chain o=12" ta chon Xo-0,5; Yo-0,47 Nhu vay Q, 86 vong quay téi han cia 6: 6 = Theo bang 11.7 tai ligu (**) 46 chan béi tron bing mé [P,.0 = Duong kinh tim con lin: D,, =P *4 = Sets =65(mm) Suy ra: [n]= = 2000( vone/ phit) > n, =88,75(vong/ pit) 1,3.10° 65 PHAN 3: CHON THAN MAY, BULONG, CAC CHI TIET PHU, DUNG SAT VA LAP GHEP 1. - Chi tiéu co ban cita hp gidm téc li khéi lugng nhé va d6 cing cao, ~ Vat ligu Lim v6 1a gang xém GX15-32. - H6p giam téc bao gdm: thanh hdp, nep hoc gan, mat bich, g6i do, = Bé mat ip ghép gitra nap va thin duge cao sach hoge mai dé lip sit, khi Kip ¢6 m6t lop son méng hode son die bids. = Chon bé mat ghép nip va thin: song song mat dé = Mat day vé phia 16 thao dau véi d6 déc khoang 2" va ngay tai ché thao dau lom xuéng. 1.2, Xée dinh kich thuée v6 hop: [ Tén goi ‘Biéu thite tinh todn [ Chidu dy: - Thin hop. 8 5=0,03a+3= 10mm SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 46in Chi Tiét May Dd Phuong an |___ GVHD: PGS.TS Nguyén Hitw - Nap hdp, 8; 8, = 0,96 =9 mm Gan ting cimg: - Chieu day, ¢ = (0,8 + D8=8mm he 58mm Khoang 2° - Buldng né d\> 0,04a + 10>12 = 18mm - Buldng canh 4, d; d, = (0,7 + 0,8), = 14 mm ~ Bul6ng ghép bich va than, ds ds = (08 + 0,9)dy = 12 mm - Vit ghép nap 6, dy dy = (0,6 + 0,7) = Vit ghép np cita tham, ds ds = (0,5 + 0,6)d; = 8 mm ‘Matbich ghép nap va than: day béch than hOp, Ss $5 = (14 + 1,8)ds= 18 mm day bich nip hp, Sx S,=(0.9 = 1)S)=18 mm = Bé rong bich nap va than, K; K3= Kz -(@3 + 5)=45-5=40 mm K.=E:+Ry+(3 + 5)=45 mm - BE rng mat ghép buldng canh 6, K> | E>~ 1,6d; = 22mm - Tam 1é buléng canh ac (la Rp 13d; = 15mm khong eéch tir tim buldng dén mép 16).| C = Dy2 = 55 mm = Chidu cao h h xdc dinh theo két cau, phu thuge tim 16| buldng va kich thurde mat tyra Mat dé hp: = Chiéu day: khi khong c6 phan 18i, S, | S)= (1,3 + 1,5)d) = 26 mm = Khi c6 phiin 18i,Dy; $15 S> Dy xée dinh theo duémg kinh dao khost Si= (1,4 + 1,7)d, S= (lL + 1Dd = Bé rong mat dé hop, Ky va q K, = 3d, = 54mm SVTH: Than Trong Khanh Dat - MSSV:20800418. ‘Trang 47in Chi Tiét May Dd Phuong an 1|__ GVHD: PGS.TS Nguyén Hitu q> K,+26=74mm Khe hé gitta céc chi ~ Gitta ban ring véi thinh trong hop | A> (1 1,2)6= 10mm ita dinh banh ring ln v6i diy hop | A> (3 + 5)}8=32 mm iét: ~ Gitta mit bén cdc banh ring véi nhau | A>8=10mm Z=(L+B)/(200 = 300)=4 L=521mm va B+351,5 mm Sélugng buléng nén, Z > Kich thude géi trye: Dutmg kinh ngoai va tim 16 vit Truc D Ds Ds T 2 75 90 2 85 105 i 85 100 120 2. CAC CHI TIET LIEN QUAN DEN KET CAU VO HOP: 2.4. Chét dinh vi Mat ghép gitta va than nim trong mat phing chita dudng tam cae true. Lé tru (dudng kinh D) lap 6 trén nap va thin h6p dugc gia céng ding thoi, Dé dam bio vi tri tuong déi cua nap va than truée va sau khi gia cng cling nhu lip ghép, ding 2 chét dinh vj. Nhé c6 chot dinh vi, khi xiét buléng khéng lam bién dang vong ngoai cita 6 (do sai léch vi tri trong déi va than), do dé loai trir duoc mot trong nhiing nguyén nhdn lam 6 chéng bi hong. ‘Ta ding chét dinh vj hinh cén c6 cae théng s6 sau: d]eyi 6 |i [46 ext! SVTH: Than Trong Khanh Dat ~ MSSV:20800418, Trang 48in Chi Tiét May Dd Phuong an |___ GVHD: PGS.1S Nguyén Hitw ~ Che chin 6 lan khaoir bui tir bén ngoai. = Lam bing vat ligu GX14-32. = Kétcdu cdc nap 6 trong h6p giam téc, bang 18.2 (tai ligu (*)): True D D: Dy Dy h & z T 62 5 90 52 i 8(M8) 4 t 72 85 105 60 i &(M8) 4 i 85 100 1120 75 | a ‘8(M8) a. 2.3. Cita thim: DE kiém tra, quan sat ede chi tiét may trong hp khi lip ghép va dé d6 dau vao trong hdp, trén dinh h6p c6 Lim ctra thim. Cita tham duge day bing nap. Trén np e6 lap thém nit thong hoi. Kich thude cita thm duge chon theo bing 18-5 [1] nhir sau: A|]B]A]B]C|]G]K]R]. Vit | SSluong 100 | 75 | 150) 100 | 125 | 130} 87 | 12 | M8x 16 4 2.4, Nit théng hoi: Khi lim vige, nhigt d6 trong hop tang tén, BE gid dp suit va digu hoa khong khi bén trong va bén ngoai hp, ngudi ta ding mit théng hoi. Nit théng hoi duge lip trén nap cira tham. Kich thude mat théng hoi (tra bing 18-6 [1]): ry BC |D JE]G]H|I|K[L [MIN ]JO]|P]Q {R |S M27x2 [15 [30 | 15 [45] 36[32 6/4 [10 8 [22/6 32 18 [36] 32 2.5, Nut thio dau: SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 491} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc in Lam vige, du boi tron chira trong hop bi bain (do bui va do hat mai) chat, do 46 cin phai thay diu mdi. Dé thao dau cii, 6 day hdp 6 16 thao dau. Lic lam vige, 16 duge bit kin bing mit thio dau, - Kétcdu va kich thuée cita mit tho dau tra trong bang 18-8 [1] (nit thdo dau tru) nhu sau: d bim|f/1|c q |D]s]D, M20x2 | 15 [9 | 3 | 28] 25 | 17.8 | 30 | 22 | 254 2.6. Que thim dit = Dé kiém tra mite du trong hép ta ding que thim dau, Fy 2.7. Vong méc: Que thiim dau = Ding dé di chuyén hGp giam téc 1 ech dé dang. - Chidu day: =3)3=20 mm. (34) 5-30 mm 2.8, Vit tach nip va than hép giam téc: Cé tc dung tich nap va than hop gidm téc, vit M14x30_ 3. CAC CHI TIET PHY KHAC: 3.1. Ving phé ‘Vong phét 1a logi 16t kin dng gidn tiép nhiim mye dich bao vé 6 khoi bui bam, chat ban, hat ctmg va cae tap chit khéc xm nh§p vao 6, Nhimg chat nay lam 6 chéng bj mai mén va bj han = During kinh 18 vong mée: gi. Ngoai ra, vong phét con dé phong dau chay ra ngoai. Tudi tho 6 lin phy thude rat nhiéu vio vong phot. Vang phét durge diing kha rng rai do c6 két céu don gin, thay thé dé dang. Tuy nhién 6 nhuge diém ld chéng mon vi ma sat lén khi bé mat truc ¢6 46 nham cao. SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 50Phuong an |__GVHD: PGS.TS Nguyén Hit VAY ‘Vong phot 3.2. Vong chan dau: ‘Dé ngin cach mé trong b6 phan 6 véi dau trong hép. 4, BANG TONG KET BULONG: Dya theo bing Phu luc sich Vé Co Khi tap 1, Trin Hitu Qué “Bu long nén: d,=18, chon MI8, li=42. ‘Bu long canh 6: dy=14, ly=34, chon M14x100 Bu long ghép bich np va than: dj=12, 30, chon M12x55 Vit ghép niip 6: dy=8.15=22, M8x40 “Vit ghép nap cita thm: ds=8, M8x16- Bang tng két sau: Bulong ~dai de MB Mi2 Mig Mis 8 3 19 2 7 D 144 21 245 30,2 h 35 8 9 12 SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 511} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc Pic 65 10 1 15 ‘i 16 M8x40 $6 long, 4M12x55 8 MI14x110 4MIs 4 M8x16 5. DUNG SAI VA LAP GHEP: c cir vio cae yéu ciu Lim vige ciia timg chi tiét trong hp gidm téc, ta chon cac kiéu lip ghép sau: 5.1, Dung sai 6 lin: Vong trong 6 lin chju tai tuan hoain, ta kip ghép theo hé théng truc lp trung gian dé ving 6 khéng trugt trén bé mit true khi lam vigc. Do 46, ta phai chon méi lip k6, Lip trung gian cé 46 Gi, tao diéu kign mon déu 6 (trong qué trinh lam vigc no sé quay lam mon déu). Vong ngoai cua 6 Kin khong quay nén chiu tai cuc b6, ta Kip theo hé théng 15. Bé 6 e6 thé di chuén doc truc khi nhiét d6 tang trong qué trinh lam vigc, ta chon kiéu Kip trung gian H7. $.2. Lap ghép banh Banh ring lap Ién true chju tai vira, tai trong thay HT/k6, 5.3. Lap ghép nip 6 va than hop: ‘Dé dé dang cho viée thio lip v: g tren tryc: i, va dip nhe, ta chon kiéu lip ghép fiéu chinh, ta chon kiéu lip long H7/e8. 5.4, Lip ghép vong chiin dau trén trye: ‘Dé dé dang cho théo lap, ta chon kiéu lip trang gian H7/Js6 $.5. Lap chot dinh viz é dim bio dO ding tam va khong bj sut, 5.6. Lap ghép then: ‘Theo chiéu rong, chon kiéu Lip trén truc 1a P9/h8 v: chon kiéu lip chat P7/h6. iu Kip trén bac Ia Js9/h8. Theo chiéu cao, sai Iéch gidi han kich thude then Li hl Theo chiéu dai, s i Iéch gidi han kich thude then la hl4. BANG DUNG SAI LAP GHEP Chiti&t | Kich | Moilip] ES | El | es | ei | DOddi] Doh SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 52‘thuge Cam) | Gam) | Cam) | (am) | én Ten (mm) nhat nhat +15 Binh rang! | 35 | H7K6 | +21 | 0 42 | 15 19 15 Binh ring2 | 35 | H7/k6 | 421 | 0 42 | 15 19 +15 Binhring3 | 35 | H7k6 | +21 | 0 42 | 15 19 +18 Binh rings | So | H7/k6 | 425 | 0 +2 | 1B 23 OBIDG CHAN d O ving ngoai Truc 62 | Hvh6 | 421 | 0 0 | -3 7 0 34 Truc IT 7m | Whe | 421 | 0 0 | 3] 0 4 Truc IIT 8 | Hvhe | 425 | 0 0 | 16] 0 a da O vong trong Truc l 30 | Hvk6 | #21] 0 | +15 | #2 7 15 19 Truc IT 30 | Hvke | 421 | 0 | +15 | 42 | 15 19 Truc IIT 4 | Hvke | 25 | 0 | +18 | 42 | 18 B bxh Then (true) 10x7 | PYRE | -I5 | SI] 0 | -18 ] 42 7 Truc Toxs | Pxyns | -15 | 51 | 0 | -22 | SI 7 1oxs | poxyns | 15 | 31 | o | -2 | SI 7 Truc I Tox | Pxyns | -15 | 31 | 0 | -2 | St 7 12x9 | pons | -18 | 61 | 0 | -27 | 6 9 True IIT 12x8 | pxns | -18 | 61 | 0 | -27 | 6 9 Then (binh ring + banh xich + noi truc) SVTH: Thin Trong Khinh Bat - MSSV:20800418 Trang 53Néituc | 10x7 | WOKS | +18 | -I8 | O | 22] 18 4 Bri Tox | 97hs | +18 | 18 | O | -22 | 18 4 Br Toxs | aso7mes [vs [1s [oO | 22 | ie 4 Br Tox8 | a97h8 | 48 | -18 | 0 | -22 | 18 6 Br T2x9 | Is07hS | 4215 [205] 0 | -27 | 2S | 485 Diaxich | 12x8 | W978 [4215 | 215 | 0 | -27 | 205 | 485 Chét dinh vi - a6 | pve | 8 | 20 | 0 | -8 | 20 0 vo hop Nip d= : 521 | H7/e8 hop Vong chin ; 30 | H7js6 | 421 | 0 | +65 | 65] 65 | 27,5 dau —truc I Vang chin i : 30 | H7js6 | 421 | 0 | +65 | 65] 65 | 275 dau ~ tre I Vong chin : 45 | H7js6 | 425 | 0 | 48 | -8 8 3B dau = True IIT Vong phot — 28 | H7/js6 | +21 | 0 | 465 | 65] 65 | 275 true T Vong phat — B | H7js6 | 425 | 0 | 48 | -8 8 3 true TIL Nip bich 6 fin 62 | H7h6 | +30 | 0 0 | 19) 0 49 true T Nip bich 6 Tin m2 | H7m6 | 30) 0 0 | -19 | 0 49 trye II Nip bich 6 Tin 85 | H7m6 | 435 | 0 o | 2] 0 57 truc TIL SVTH: Than Trong Khanh Dat - MSSV:20800418. Trang 541} an Chi Tiét May Dé S64 — Phuong an |__ GVHD: PGS.TS Nguyén Hitu Loc ‘Nap ciia thm 150 | H8h7 | +63 | 0 o | 40 | 0 103 nip hop KET LUAN Qua thoi gian kim d6 dn mén hge thiét ké hé théng truyén dong co khi, em di ndm ving hon ‘ich dat van dé cho bai toan thiét ké. vé cach phan tich mét cong vige thié Vi dic trung nghién cifu cia mén hoe 1a tinh hé truyén d6ng nén qua d6 gidp cho sinh vién 6 cach xtr ly sat the hon va biét céch_két hop vdi nhiing kién thite 4 dugc hoe dé tinh todin ke. va chon ra phuong an t6i wu cho thi Da da c6 ging hoan thinh dd 4n nay voi sudng d@ Lim vige cao, ky luting va ¢6 sw hung din rit cu thé cia quy thiy cd khoa Co khi nhung do hiéu biét con han ché va chwra cé kinh nghigm thye tién nén chic chin dé an nay con c6 nhiéu thiéu sot va bat cp. Vi vay, em rit mong su stra chita va déng gép ¥ kién ciia quy thay c6 dé em dugc rit kinh nghiém va bd sung thém kién thite. Em xin chin thinh cém on su gidp 40 cia quy thiy ¢6 khoa Co khi va sw huéng din tan tinh, ctia thay Nguyén Hitu Léc. Sinh vién thye hign a0 din Thin Trong Khanh Dat TAI LIEU THAM KHAO [1]. Trinh Chat — Lé Van Uyén: Tinh toan thiét ké hé din d6ng co khi, tap | va Nha xuat ban gio duc, 2003. [2]. Nguyén Hitu Lge: Co sé thiét ké may. Nha xuat ban Dai hoc quéc gia TP. Hd Chi Minh, 2004. [3]. Trin Hau Qué: Ve ky thuat co khi, tap 1 va 2. Nha xuit ban gido duc, 2001 (4) ién Quéc (chit bién): Sire bén vat ligu. Nha xudt ban Dai hoc quéc gia TP. Hd Chi Minh, 2004. SVTH: Thin Trong Khinh Bat - MSSV:20800418 Trang 55