CAESAR II 2014 Ver.7.00.00.

2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

Description:
Turbine
INPUT DATA:
Shaft CL Direction Cosines (X,Z): ( 1.000, 0.000)
Factor for NEMA SM 23 Allowables = 1.00
----------------------------------------------------------------------------Nozzle
Node Nominal Diameter Diameter (USED)
(in.)
(in.)
----------------------------------------------------------------------------EXTRACTION
10
8.000
8.000
EXTRACTION
20
8.000
8.000
EXTRACTION
30
10.000
8.667
EXTRACTION
40
10.000
8.667
EXTRACTION
50
18.000
11.333
EXTRACTION
60
18.000
11.333
INLET
10
10.000
8.667
INLET
20
10.000
8.667
----------------------------------------------------------------------------Nozzle
Distance from Resolution Point
Loads
(mm.)
( kg & kg.m )
----------------------------------------------------------------------------EXTRACTION 10
DX= -3360.999
FX=
DY= -499.999
FY= 111
DZ= 230.000
FZ= -177
MX=
53
MY= -19
MZ=
4
----------------------------------------------------------------------------EXTRACTION 20
DX= -3360.999
FX=
DY= -499.999
FY=
59
DZ= -230.000
FZ= 110
MX= -29
MY=
65
MZ=
2
----------------------------------------------------------------------------EXTRACTION 30
DX= -3161.000
FX=
DY= -1171.999
FY= 160
DZ= 892.000
FZ= -100
MX=
35
MY=
21
MZ=
0
-----------------------------------------------------------------------------

----------------------------------------------------------------------------Nozzle
Distance from Resolution Point
Loads
(mm.)
( kg & kg.m )
-----------------------------------------------------------------------------

15

10

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines
EXTRACTION 40
DX= -3161.000
DY= -1171.999
DZ= -892.000

FY=
FZ=

FX=
47
74

MX= -26
MY= 108
MZ=
-1
----------------------------------------------------------------------------EXTRACTION 50
DX= -2811.000
FX=
DY= -1395.001
FY= -10
DZ= 359.999
FZ= -222
MX=
97
MY=
-6
MZ= -29
----------------------------------------------------------------------------EXTRACTION 60
DX= -2811.000
FX=
DY= -1395.001
FY= 178
DZ= -359.999
FZ=
27

-2

-66

-37

MX= -12
MY=
91
MZ= -17
----------------------------------------------------------------------------INLET
10
DX= -4125.999
FX=
40
DY=
0.000
FY= -252
DZ= 1220.000
FZ=
63
MX= -96
MY=
10
MZ=
60
----------------------------------------------------------------------------INLET
20
DX= -4125.999
FX=
36
DY=
0.000
FY= -264
DZ= -1220.000
FZ=
24
MX= -36
MY=
4
MZ=
54
----------------------------------------------------------------------------OUTPUT DATA:
Output in local coordinates.
Local X axis = Shaft CL
Local Y axis = Vertical
Local Z axis = Right angle to Shaft CL
Note - The calculated % of allowable is based' upon ENGLISH units.
----------------------------------------------------------------------------Nozzle
Distance From Resolution Point
X
Y
Z
(mm.)
(mm.)
(mm.)
----------------------------------------------------------------------------EXTRACTION 10
-3360.999
-499.999
230.000

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines
EXTRACTION 20
-3360.999
-499.999
-230.000
EXTRACTION 30
-3161.000
-1171.999
892.000
EXTRACTION 40
-3161.000
-1171.999
-892.000
EXTRACTION 50
-2811.000
-1395.001
359.999
EXTRACTION 60
-2811.000
-1395.001
-359.999
INLET
10
-4125.999
0.000
1220.000
INLET
20
-4125.999
0.000
-1220.000
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
10 FX=
15
3F + M < 500*D(used)
FY= 111
FZ= -177
3F + M = 1794
Fr= 209 F = 462
500*D(used) = 4000
MX=
53
MY= -19
% of ALLOW. = 44.84
MZ=
4
Mr=
56 M = 408
Moments due to "Force Resolution"
MX=
63
MY= -591
MZ= -366
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= 116 kg.m
MY= -610 kg.m
MZ= -362 kg.m
-----------------------------------------------------------------------------

Individual Nozzle Calculations

----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
20 FX=
10
3F + M < 500*D(used)
FY=
59
FZ= 110
3F + M = 1343
Fr= 125 F = 276
500*D(used) = 4000
MX= -29
MY=
65
% of ALLOW. = 33.58
MZ=
2
Mr=
71 M = 515
Moments due to "Force Resolution"
MX= -41
MY= 367

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines
MZ=

-193

Moments About Resolution Point

(Algebraic addition of the moments above)
MX= -70 kg.m
MY= 432 kg.m
MZ= -191 kg.m
----------------------------------------------------------------------------EXTRACTION
30 FX=
3
3F + M < 500*D(used)
FY= 160
FZ= -100
3F + M = 1543
Fr= 189 F = 416
500*D(used) = 4333
MX=
35
MY=
21
% of ALLOW. = 35.61
MZ=
0
Mr=
41 M = 295
Moments due to "Force Resolution"
MX= -26
MY= -313
MZ= -502
Moments About Resolution Point
(Algebraic addition of the moments above)
MX=
9 kg.m
MY= -292 kg.m
MZ= -502 kg.m
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
40 FX=
-2
3F + M < 500*D(used)
FY=
47
FZ=
74
3F + M = 1383
Fr=
88 F = 193
500*D(used) = 4333
MX= -26
MY= 108
% of ALLOW. = 31.93
MZ=
-1
Mr= 111 M = 804
Moments due to "Force Resolution"
MX= -45
MY= 236
MZ= -151
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= -71 kg.m
MY= 344 kg.m
MZ= -152 kg.m

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines
----------------------------------------------------------------------------EXTRACTION
50 FX= -66
3F + M < 500*D(used)
FY= -10
FZ= -222
3F + M = 2267
Fr= 232 F = 511
500*D(used) = 5667
MX=
97
MY=
-6
% of ALLOW. = 40.00
MZ= -29
Mr= 101 M = 734
Moments due to "Force Resolution"
MX= 313
MY= -648
MZ= -64
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= 410 kg.m
MY= -654 kg.m
MZ= -93 kg.m
-----------------------------------------------------------------------------

Individual Nozzle Calculations

----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
60 FX= -37
3F + M < 500*D(used)
FY= 178
FZ=
27
3F + M = 1891
Fr= 184 F = 405
500*D(used) = 5667
MX= -12
MY=
91
% of ALLOW. = 33.37
MZ= -17
Mr=
93 M = 675
Moments due to "Force Resolution"
MX=
26
MY=
89
MZ= -552
Moments About Resolution Point
(Algebraic addition of the moments above)
MX=
14 kg.m
MY= 180 kg.m
MZ= -569 kg.m
----------------------------------------------------------------------------INLET
10 FX=
40
3F + M < 500*D(used)
FY= -252
FZ=
63
3F + M = 2560
Fr= 263 F = 579
500*D(used) = 4333
MX= -96

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines
MY=
MZ=
Mr=

10
60
114

% of ALLOW. =
M=

59.08

822

Moments due to "Force Resolution"

MX= 307
MY= 309
MZ= 1040
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= 211 kg.m
MY= 319 kg.m
MZ= 1100 kg.m
-----------------------------------------------------------------------------

Individual Nozzle Calculations

----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------INLET
20 FX=
36
3F + M < 500*D(used)
FY= -264
FZ=
24
3F + M = 2240
Fr= 268 F = 590
500*D(used) = 4333
MX= -36
MY=
4
% of ALLOW. = 51.69
MZ=
54
Mr=
65 M = 470
Moments due to "Force Resolution"
MX= -322
MY=
55
MZ= 1089
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= -358 kg.m
MY=
59 kg.m
MZ= 1143 kg.m
----------------------------------------------------------------------------Summation Calculations.
-----------------------Diameter Due to Equivalent Nozzle Areas, DC = 17.43 (in.)
----------------------------------------------------------------------------Nozzle Loads & Summations
Allowables % of ALLOW. Status
( kg & kg.m ) (lb. & ft-lb)
----------------------------------------------------------------------------SFX
=
-1
-2 50*DC =
872
0.25
SFY
=
29
64 125*DC = 2179
2.93
SFZ
= -201
-443 100*DC = 1743 25.42

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 11,2015 @14:19 Pg:

Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00.
Turbine Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines
FC(RSLT)

203

448

SMX
=
262
1897 250*DC =
SMY
= -222 -1609 125*DC =
SMZ
=
374
2706 125*DC =
MC(RSLT) =
508
3675

4358 43.53
2179 73.86
2179 124.17 **FAILED**

2FC + MC

4358

4571

250*DC =

104.89 **FAILED**

----------------------------------------------------------------------------Overall Status **FAILED**

-----------------------------------------------------------------------------