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CHNG IV
TURBINE TNG P CC KHI NIM C BN
tn dng ngun nng lng kh thi nhm tng hiu cng sut v hiu
sut ca ng c, turbine kh x c a vo s dng, u tin ng c bn k
v sau c s dng cho c ng c hai k; c bit loi ng c hai k cng
sut ln. Mc tng hiu sut ng c khi tng p bng turbine kh x ph thuc
nhiu vo ch ti ca ng c. i vi ng c lai chn vt, ti ng c cao
ng ngha vi vng quay ng c tng l iu kin thun li cho turbine kh x
tng hiu qu lm vic; l do nm ch, khng nhng cng sut turbine lai ph
thuc vo cng n v ca dng kh x v lu lng dng kh xa, m vi turbine,
khi khai thc khu vc nh mc s to iu kin pht huy cao nht hiu sut ca
chng (hnh 4.1).
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Sau y chng ta so snh hai h thng s dng nng lng thng dng nht
l h thng xung lc v h thng ng p dn ti tn ca hai loi turbine xung lc
v turbine ng p.
4.1 So snh hai loi turbine xung lc v ng p
Theo mt thng k gn ng ca hai loi h thng ta s thy nhng im so
snh ni bt ca chng nh sau:
Hnh 4.4 S tn dng nhit kh thi cho (a) h thng Turbine ng p (b)
Xung lc
Tuy biu hnh 4.4 cha i din cho tt c cc loi turbine song qua ta
cng thy kh nng tn dng nhit ca turbine xung ln nhng hiu sut turbine
xung li thp hn loi ng p. Mt trong cc l do l p sut thay di trc turbine
nn dng chy vo ming phun ca turbine khng n nh, gy nhiu tn tht; trong
khi turbine ng p ti ca vo p sut khng thay i, dng kh c phn b
u trn khp cc vnh ming phun, do vy hiu sut cao hn. Mt c im na
ca turbine xung cn lu lin quan ti p sut thay i trc turbine l chnh cc
xung p sut ny gy nn s tng cng rung ng cnh turbine, c bit khi s
xylanh l bi s ca 4.
Turbine xung c c tnh p ng nhanh khi tng tc v khi ng trong khi
h thng dng turbine ng p li cn h tr ca bm ph khi khi ng v khi
hot ng nh ti ca ng c.
Turbine ng p to nhiu tr lc cho kh thot t xylanh nhng li c u
im b tr gn, linh hot, khng yu cu kht khe v v tr t turbine; trong kh
, turbine xung tuy to tr lc thot kh thp nhng yu cu cc xylanh n lin
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CHNG V
GII THIU CC LOI TURBINE TNG P
5.1 H THNG TURBINE HNG ABB
H thng turbine ABB c s chnh ti Thy s qua BBC (Brown Boveri), c
mi lin quan cht vi bc i tin phong ca s pht trin turbine tng p tin
hnh bi Alfred Buchi v cc p dng trong ngnh my tu thy ca turbine tng
p. Alfred Buchi ng dng tng p 1905 nhng thc s tng p mi tr nn
mnh m t sau i chin th gii ln I (trong nhng ngy u tin, turbine tng p
p dng cho hng khng), t turbine tng p thc s dng cho tu thy. Nm
1925 con tu u tin Preussend and Hansestadt Danzig c s dng turbine tng p
kh x vi ng c 4 k, hng MAN, 10 xilanh tng cng sut t 1250 kW (np
kh t nhin) ln 1840 kW khi s dng turbine tng p ca BBC.
Nm 1944 BBC cho ra i turbine seri VTR0 v t sn sng
cung cp turbine tng p lp t cho cc ng c c khong cng sut 370 kW ti
12700 kW. Cho ti lc cng ch p dng turbine tng p cho ng c 4 k.
thay th bm qut gi tng p ng c 2 k, lc ny ngi ta phi ng dng turbine
tng p xung lc. Nm 1952 h thng tng p ny ng dng thnh cng trn tu
an mch Dorthe Maesk s dng ng c 2 k hng B&W nng cng sut ng c
ln 5520 kW nh turbine VTR 630.
Vic s dng turbine tng p loi VTR trn ng c diesel 4 k v 2 k tng
ln rt nhanh t nhng nm 1950, mt lot seri ( hnh 5.1) k tha v pht huy
thit k kiu loi ny trn c mt hiu sut v t s tng p. Hiu sut 74,7 %
ginh c bi turbine VTR 714E nm 1989 (tng phn vi hiu sut 50-55% ca
cc turbine tng p ca nhng nm 1950); v model VTR 304P t c t s p
sut 5:1 vo 1991. Bn cnh ci thin c tnh turbine tng p cc nghin cu pht
trin ca hng tng cng kh nng to iu kin phc v cho vic t nhin
liu mc thp ca ng c v s lm vic ti ch ti nng n vn m bo tin
cy v bo dng cc t.
Cc seri hin nay ca h thng turbine tng p ABB nh sau:
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Hnh 5.1: Hiu sut ton b ca cc th h turbine tng p ABB dng VTR.
- Seri VTR: c thit k hot ng vi cc ng c to nn cng sut
khong 700 kW ti 18500 kW ng vi mi turbine tng p.
- Seri VTC: c bit c a chung ti ni vic lin hp thnh khi yu
cu, phc v cc ng c cung cp cng sut 100 kW ti 3200 kW mi turbine.
- Seri RR: ch yu p dng cho cc ng c cao tc v trung tc c cng
sut nm trong khong 500 kW v 1800 kW ng vi mi turbine.
- Seri TPS: Th h mi thuc dng turbine tng p nh, chi tit xem phn
sau.
- Seri TPL: Th h mi dng turbine tng p ln, chi tit xem trong phn
cui.
- Turbine ng lc NTC : S dng nng lng kh x ln trch t ng
gp tng hiu sut ca ng c.
Turbine seri VTR..4
Cc turbine seri VTR4 c lp t dng turbine hng trc v my
nn hng knh. Kt hp nhng chiu cao cnh turbine khc nhau vi mt s ln
cc cnh hng khc bit (vng phun) cng nh b rng ca my nn khc nhau
v s thay i tng ng ca cc rnh khuych tn to iu kin ph hp ti u
gia cc ng c v cc c tnh hot ng ca turbine tng p.
Cc bn ngoi to ra lc nh hn v cho php dng h thng
t bi trn, chng ma st. Cc bc trt sng bi trn ngoi (bi trn ca
ng c) hin din tin li cho vic thay i ca turbine tng p ln. Mi s mt
cn bng ca trc r to gy bi cn bn hoc vt l u c hp th bi b l xo
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Hnh 5.4: (a) Khong p dng ca turbine tng p VTR. 4E v (b) c tnh
ca model VTR 564 E
Cc mc ch pht trin ca seri VTR4D c xc nh nh: t s p sut
ca my nn l 4 trong khi ci thin c hiu sut; tin cy t cao nht d tng
ti c kh; gi c cc thnh phn quan trng nht ca thit k VTR c v kch
thc bn ngoi ca n v tng cng s thun tin cho kh nng thay th ln nhau
mt cch ton b.
Mt turbine tng p kt hp t s p sut ca VTR..4/4P v hiu sut cao ca
VTR..4E c t vn . Tim nng nhit ng hc ca cc my nn v turbine
dn ti chin lc pht trin mt seri mi ho trn cc thnh phn chng t vt
tri v ph hp vi kch thc lp t ca VTR..4E. My nn p sut cao ca
turbine tng p VTR..4P c chn la v cc l do nhit ng hc v kinh t,
cc nh thit k trch dn mt s vn ca n:
-Hiu sut cao i vi ton b khong lu lng th tch thng dng.
-D tr ln hn dnh cho kh nng tng tip na v p sut c ch trung
bnh v d tr ti.
-S dng nhm lm vt liu ch to bnh cnh my nn thay cho titanium
qu t tin, t s p sut y ti l 4.2 c bo m.
Hai my nn c ng knh khc nhau hin c m bo cung cp khong
lu lng th tch thng dng ti hiu sut cao theo yu cu t trong v turbine
tng p bao ngoi tng t.
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Hnh 5.5 H thng turbine tng p ABB loi TPS dnh cho ng c tc
cao v tc trung bnh.
m bo khong t s p sut ton b yu cu bi cc ng c nh vy,
turbine tng p TPS..D/S xut hin vi hai tng my nn nn hon ton khc
nhau. Mt tng c thit k cho t s p sut ti 4.2 (TPS..D) v loi kia dnh cho
t s p sut ti 4.7 (TPS..E). Nh cc thit k n chic ti u v c kh kt hp
vi bnh cnh my nn khng khoan l, t s p sut c th tng ln t 4.5 cho
khong p dng rng, dng vt liu my nn l hp kim nhm. C hai loi my nn
u c c tnh ch to bnh cnh hp kim nhm lin khi n c cnh ph v
cnh hng cong ngc li pha sau to hiu sut cao v c tnh my nn rng.
Hiu sut cc i t c cao hn 84%.
Kinh nghim vi turbine tng p loi RR c tn dng bi cc nh thit
k trong vic ch to seri TPS. nh dng cui c lm theo kiu modul v cho
mc cao v linh hot cao vi v vic lp rp vn vt gim thiu. S lng chi
tit gim bt nhiu so lvi 1oi RR, mt thit k n gin cho chnh n. nh dng
theo modul to iu kin cho vic gn kt hoc lp t cc phn ph d dng, nh
l h thng h tr phun chng hn. c bit ch trong khi thit k v ci tin
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Hnh 5.6: Mt ct turbine tng p ca ABB TPS37Bng cch cung cp du nhn tip tuyn c kh nng gim tc quay
khong 20 % so vi loi ng trt quay. Nh thit k pht biu, gii php ny m
bo n nh hiu qu tt nh vi loi trt nhiu vu thot mng du b
nn; v tn tht c gii c th c gim hn 20%.
Pht trin ca seri TPS..-F33, c gii thiu nm 2001, tp trung vo tng
t s p sut ( ln 4.7 vi bnh cnh my nn ch to t hp kim nhm) v lu
lng, trong khi vn duy tr hiu sut, tin cy, tui th cao v bo dng d
dng (hnh 5.6)
Seri mi bao gm bn loi c kch c khc nhau, vi kch thc c bn
tng t nh trong khong TPS..D/E v tng cng s th hin ca s tng cng
sut. Kh nng lp thay th cho nhau cho gii php tt nng cp cc ng c.
Hnh hc vi phun turbine khc nhau v h thng tun hon khng kh khc nhau (
thit b tun hon lu ng trong li vo my nn h tr ph cho khong d lm
vic n nh v do m rng c c tnh my nn ) l cc la chn ty .
Dng lu ng c thc hin bi chnh p sut gia dng di v dng trn trong
v my nn.
S tng p sut c ch trung bnh ca ng c trong nhng nm gn y t
mt yu cu cp thit tng v mt cng sut ca r ro turbine tng p. Th
nghim n uc thc hin bo m thm trong trng hp xu nht ( v d, chy
trong h thng kh x) y turbine hoc my nn c th b chy tt c cc chi
tit vn cn nguyn trong v turbine v khng gy nguy him cho con ngi. Thit
k v turbine, k c cc vng chng chy n ngoi v trong, tm kim c gii
php ngn chn ti u.
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Hnh 5.7.c Khi nim thit k modul ca ABB turbine tng p TPL: 1-B
gim m lc, 2- V xon c dn kh, 3- Khi r to, 4 V li kh vo, 5 Vng phun, 6
V li kh ra.
nh dng kiu modul cho seri TPL c tnh cht linh hot p ng yu cu
ca cc ng c hai k v bn k. ng c hai k vi cng sut tu 5000 kW ti
25000kW trn mt turbine s dng phng n TPL-B, c gii thiu vo 1999
trong khi model ban u TPL-A p ng yu cu cho ng c bn k cung cp
cng sut 1250 kW ti 18000 kW trn mi turbine.
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Seri 8-
Kh nng ca t s p sut
5:1
5,5:1
65%
70%
T s p sut ti im thit k
4:1
4,5:1
70%
75%
65%
70%
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1-R to vi trc
2-Bnh cnh my nn
3-V
4-Ong lt
5- V li kh vo
6-Vnh phun
7-B khuych tn li ra
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8- V my nn
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9-B khuych tn
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Hnh 5-11: Biu hiu sut turbine tng p mu u tin ca MAN B&W
TCA77 (gch gch) so vi hiu sut cc i ca thit k mi nht thuc dng
NA57.
Cc seri turbine TCA MAN B&W / cng sut ng c trn mt turbine
tng p tnh bng kW.
ng c 2 k tiu th kh ring
8,5 kg/ kWh
ng c 4 k tiu th kh ring
6,5 kg/ kWh
TCA33
2800-4300
TCA44
4100-6200
TCA55
4400-8200
5800-10800
TCA66
6200-11600
8200-15200
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TCA77
8800-16400
11500-21500
TCA88
12400-23300
16300-30300
TCA99
18700-31300
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hiu sut c dng tun hon ni b m rng thm d tr gii hn mch ng. Cc
bc trt c tnh cao c ti u ho gim thiu cc tn tht c kh.
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