TRANSMISSION HYDRAULIC SYSTEM

NEUTRAL

Torque
Converter

Main Relief Valve

Torque Converter
Outlet Relief Valve

Cooler
To
Transmission
Bearing
Lubrication

Power Train
ECM

Modulating
Valve

Modulating
Valve

Torque
Converter
Inlet Relief
Valve

1
REVERSE

Modulating
Valve

Modulating
Valve
Filter

SECOND
SPEED

FIRST
SPEED

FOURTH
SPEED

3
Tank

5
Modulating
Valve

Modulating
Valve

Screen Group
Magnet

2
FORWARD

Transmission
Pump

4
THIRD
SPEED

TRANSMISSION HYDRAULIC SYSTEM

FIRST SPEED FORWARD

Torque
Converter

Main Relief Valve

Torque Converter
Outlet Relief Valve

Cooler
To
Transmission
Bearing
Lubrication

Power Train
ECM

Modulating
Valve

Modulating
Valve

Torque
Converter
Inlet Relief
Valve

1
REVERSE

1
Modulating
Valve
Filter

Modulating
Valve

FIRST
SPEED

FOURTH
SPEED

3
Tank

5
Modulating
Valve

Modulating
Valve
Screen Group
Magnet

5
SECOND
SPEED

FORWARD

Transmission
Pump

THIRD
SPEED

TRANSMISSION HYDRAULIC SYSTEM

SECOND SPEED FORWARD

Torque
Converter

Main Relief Valve

Torque Converter
Outlet Relief Valve

Cooler

Power Train
ECM

To
Transmission
Bearing
Lubrication

Modulating
Valve

Modulating
Valve

Torque
Converter
Inlet Relief
Valve

1
REVERSE

Modulating
Valve

Modulating
Valve
Filter

SECOND
SPEED

66

FIRST
SPEED

FOURTH
SPEED

3
Tank

5
Modulating
Valve

Modulating
Valve
Screen Group
Magnet

FORWARD

Transmission
Pump

THIRD
SPEED

TRANSMISSION HYDRAULIC SYSTEM

SECOND SPEED REVERSE

Torque
Converter

Main Relief Valve

Torque Converter
Outlet Relief Valve

Cooler

Power
Train
ECM

Modulating
Valve

Torque
Converter
Inlet Relief
Valve

Modulating
Valve

REVERSE

Modulating
Valve

Modulating
Valve
Filter

SECOND
SPEED

66

FIRST
SPEED

FOURTH
SPEED

3
Tank

5
Modulating
Valve

Modulating
Valve
Screen Group
Magnet

2
FORWARD

Transmission
Pump

THIRD
SPEED

To
Transmission
Bearing
Lubrication

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

HOLD

Inlet
Manifold

Ride
Control
Accumulator

Tilt
Cylinder
Lift
Cylinders

Head End
Solenoid valve

Tilt Antidrift
Valve

Manual
Lower
Valve

Auxiliary
Function

Line
Relief
Valves

Tilt Back Pilot

Solenoid Valve
Lift Spool

Rod
End
Solenoid
Valve

Pressure
Compensat or
Valve

Auxiliary Spool
Balance
Valve

Pressure
Compensator
Valve

Screen

Resolver
Valve

Resolver
Valve

Resolver
Valve

Check
Valve

Pressure
Compensator
Valve

Pilot
Pressure
Reducing
Valve

Steering
Pilot
Supply
(CCS Only)

Signal
Relief
Valve
Lower / Float
Pilot
Solenoid Valve

Dump Pilot
Solenoid Valve

Choke Check
Valve

Min Angle
Tank

Pilot
Accumulator

Auxiliary
Head End
Solenoid Valve

Ride Control
Relief Valve

Tilt Spool

Case
Drain
Filter

Hydraulic Lockout
Valve

Lift Ant idrift

Valve
Raise Pilot
Solenoid Valve

Signal
Duplication
Valve

Cover
Manifold

Pump
and
Pump
Cont rol
Valve

Ride
Control
Auxiliary Rod End
Solenoid Valve

Margin (Pressure
differential)Relief Valve

"H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE

HOLD

To Signal Duplication Valve

From Signal Duplication Valve

To / From Head End
of Cylinder

From Resolver Valves

To / From Rod End
of Cylinder
Pressure
Compensat or
Valve

Tilt Antidrift
Valve

Bridge Passage
Line Relief
and
Makeup Valve

Line Relief
and
Makeup Valve

Internal Passage
Control Spool

Feeder
Passage

Rackback Pilot
Solenoid Valve

Dump Pilot
Solenoid Valve

Supply
Passage

"H" SERIES MEDIUM WHEEL LOADER TILT CONTROL VALVE

DUMP

To Signal Duplication Valve

From Signal Duplication Valve

From Head End
of Cylinder

From Resolver Network

To Rod End
of Cylinder

Tilt Antidrift
Valve

Pressure
Compensat or
Valve
Bridge Passage

Line Relief
and
Makeup Valve

Line Relief
and
Makeup Valve

Internal Passage
Control Spool

Feeder
Passage

Tilt Back Pilot

Solenoid Valve

Dump Pilot
Solenoid Valve

Supply
Passage

PRESSURE COMPENSATOR AND LOAD CHECK VALVE

HOLD

To Signal Duplication Valve

From Signal Duplication Valve

From Head End
of Cylinder

From Resolver Network

To Rod End
of Cylinder

Load Check
Spool
Pressure
Compensator
Valve

Tilt Antidrift
Valve

Bridge Passage
Line Relief
and
Makeup Valve

Line Relief
and
Makeup Valve

Internal Passage

Feeder
Passage

Control Spool

Dump Pilot
Solenoid Valve

Tilt Back Pilot

Solenoid Valve

Supply
Passage

PRESSURE COMPENSATOR AND LOAD CHECK VALVE

LOAD CHECK OPERATION

To Signal Duplication Valve

From Signal Duplication Valve

From Head End
of Cylinder

From Resolver Network

To Rod End
of Cylinder

Tilt Antidrift
Valve

Load Check
Spool
Pressure
Compensator
Valve
Bridge Passage

Line Relief
and
Makeup Valve

Line Relief
and
Makeup Valve

Internal Passage
Control Spool

Feeder
Passage

Tilt Back Pilot

Solenoid Valve

Dump Pilot
Solenoid Valve

Supply
Passage

PRESSURE COMPENSATOR AND LOAD CHECK VALVE

PRESSURE COMPENSATOR OPERATION
From Signal Duplication Valve
From Head End
of Cylinder

To Signal Duplication Valve

From Resolver Network

To Rod End
of Cylinder

Tilt Anti-drift
Valve

Load Check
Spool
Pressure
Compensator
Valve
Orifices
Bridge Passage

Line Relief
and
Makeup Valve

Line Relief
and
Makeup Valve

Internal Passage
Control Spool

Feeder
Passage

Tilt Back Pilot

Solenoid Valve

Dump Pilot
Solenoid Valve

Supply
Passage

PROPORTIONAL PRIORITY, PRESSURE COMPENSATOR

OPERATION

From Signal
Duplication Valve

Signal

To Pump and
Signal Limiter
To
Signal
Duplication Valve

Bridged
Passage

Resolver
Valve

Resolver
Valve

Valve A

Pump
Supply

HOLD

Pressure Differential
Relief Valve

Valve B

Spool
Bridged
Passage
Feeder
Passage

Pump
Supply

Valve C

Spool
Bridged
Feeder
Passage
Passage

LOW PRESSURE

Spool
Pump
Supply

Feeder
Passage

HIGH PRESSURE

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

DUMP

Inlet
Manifold

Lift
Cylinders
Tilt Antidrift
Valve

Manual
Lower
Valve

Ride
Control
Accumulator

Tilt
Cylinder

Lift Ant idrift

Valve

Tilt Back Pilot

Solenoid Valve
Lift Spool

Pilot
Accumulator
Rod
End
Solenoid
Valve

Pressure
Compensator
Valve

Ride Control
Relief Valve

Pressure
Compensator
Valve

Screen

Resolver
Valve

Resolver
Valve

Check
Valve

Balance
Valve

Pilot
Pressure
Reducing
Valve

Resolver
Valve

Signal
Relief
Valve
Lower / Float
Pilot
Solenoid Valve

Dump Pilot
Solenoid Valve

Choke Check
Valve

Min Angle
Tank

Auxiliary
Head End
Solenoid Valve

Auxiliary
Spool

Tilt Spool

Case
Drain
Filter

Cover
Manifold
Hydraulic Lockout
solenoid Valve

Head End
Solenoid Valve

Line
Relief
Valves

Raise Pilot
Solenoid Valve

Signal
Duplication
Valve

Auxiliary
Function

Pump
and
Pump
Control
Valve

Ride
Control
Auxiliary Rod End
Solenoid Valve

Margin
Relief Valve

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

RAISE

Inlet
Manifold

Ride Control
Accumulator

Tilt
Cylinder
Lift
Cylinders

Head End
Solenoid Valve

Tilt Antidrift
Valve

Manual
Lower
Valve

Line
Relief
Valves

Tilt Back Pilot

Solenoid Valve
Lift Spool

Rod
End
Solenoid
Valve

Pressure
Compensator
Valve

Ride Control
Relief Valve

Pressure
Compensator
Valve
Resolver
Valve

Signal
Relief
Valve

Auxiliary
Spool

Check Valve

Balance
Valve

Pilot
Pressure
Reducing
Valve

Resolver
Valve

Ride
Control
Lower / Float
Pilot
Solenoid Valve

Dump Pilot
Solenoid Valve

Choke Check
Valve

Min Angle
Tank

Auxiliary
Head End
Solenoid Valve

Balance
Solenoid
Valve

Resolver
Valve

Case
Drain
Filter

Hydraulic Lockout
Valve
Pilot
Accumulator

Tilt Spool

Screen

Cover
Manifold

Lift Antidrift
Valve
Raise Pilot
Solenoid Valve

Signal
Duplication
Valve

Auxiliary
Function

Pump
and
Pump
Control
Valve

Auxiliary Rod End

Solenoid Valve

Margin
Relief Valve

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

FLOAT

Inlet
Manifold

Lift
Cylinders

Line
Relief
Valves

Tilt Back Pilot

Solenoid Valve
Lift Spool

Rod
End
Solenoid
Valve

Pressure
Compensator
Valve

Auxiliary
Head End
Solenoid Valve

Pressure
Compensator
Valve
Resolver
Valve

Check
Valve

Balance
Valve

Pilot
Pressure
Reducing
Valve

Resolver
Valve

Signal
Relief
Valve

Lower / Float
Pilot
Solenoid Valve

Dump Pilot
Solenoid Valve

Choke Check
Valve

Min Angle
Tank

Pilot
Accumulator

Auxiliary Spool

Resolver
Valve

Case
Drain
Filter

Hydraulic Lockout
Valve

Ride Control
Relief Valve

Tilt Spool

Screen

Cover
Manifold

Lift Antidrift
Valve
Raise Pilot
Solenoid Valve

Signal
Duplication
Valve

Auxiliary
Function

Head End
Solenoid valve

Tilt Antidrift
Valve

Manual
Lower
Valve

Ride
Control
Accumulator

Tilt
Cylinder

Pump
and
Pump
Control
Valve

Ride
Control
Auxiliary Rod End
Solenoid Valve

Margin
Relief Valve

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

TILT BACK AND RAISE

Inlet
Manifold

Lift
Cylinders
Tilt Antidrift
Valve

Manual
Lower
Valve

Ride
Control
Accumulator

Tilt
Cylinder

Lift Ant idrift

Valve

Tilt Back Pilot

Solenoid Valve
Lift Spool

Pilot
Accumulator
Auxiliary
Head End
Solenoid Valve

Pressure
Compensat or
Valve

Ride Control
Relief Valve

Tilt Spool

Auxiliary Spool
Pressure
Compensator
Valve

Screen

Resolver
Valve

Lower / Float
Pilot
Solenoid Valve

Choke Check
Valve

Pump
Tank

Resolver
Valve

Check
Valve

Balance
Valve

Pilot
Pressure
Reducing
Valve

Resolver
Valve

Signal
Relief
Valve

Dump Pilot
Solenoid Valve

Case
Drain
Filter

Cover
Manifold
Hydraulic Lockout
Valve

Line
Relief
Valves

Raise Pilot
Solenoid Valve

Signal
Duplication
Valve

Auxiliary
Function

Ride
Control
Auxiliary Rod End
Solenoid Valve

Margin
Relief Valve

"H" SERIES MEDIUM WHEEL LOADER IMPLEMENT HYDRAULIC SYSTEM

HOLD / AUTO TRAVEL MORE THAN 9.7 KM/H (6 MPH)

Inlet
Manifold

Lift
Cylinders

Auxiliary
Function

Head End
Solenoid Valve

Tilt Antidrift
Valve

Manual
Lower
Valve

Ride
Control
Accumulator

Tilt
Cylinder

Line
Relief
Valves

Pilot Shutoff
Valve

Lift Antidrift
Valve

Pilot
Accumulator
Rod
End
Solenoid
Valve

Raise Pilot
Solenoid Valve

Tilt Back Pilot

Solenoid Valve
Lift Spool

Pressure
Compensator
valve

Auxiliary
Head End
Solenoid Valve

Ride Control
Relief Valve

Tilt Spool

Auxiliary Spool
Pressure
Compensator
Valve

Screen
Resolver
Valve

Signal
Duplication
Valve

Signal
Relief
Valve
Lower / Float
Pilot
Solenoid Valve

Choke Check
Valve

Pump
Tank

Check
Valve

Balance
Valve

Resolver
Valve

Ride
Control
Dump Pilot
Solenoid Valve

Case
Drain
Filter

Resolver
Valve

Pilot
Pressure
Reducing
Valve

Auxiliary Rod End

Solenoid Valve

Margin
Relief Valve

STEERING SYSTEM BLOCK DIAGRAM

HOLD

Hand
Metering
Unit
Neutralizer
Valve
Check Valve
Steering
Pump

Neutralizer
Valve

Secondary Steering
Diverter Valve
Steering
Control
Valve

Tank

Secondary Steering
Pump and Motor
(Optional)

Steering
Cylinders

STEERING SYSTEM
HOLD

Right
Neutralizer
Valve

Left
Neutralizer
Valve

Selector
Spool

Crossover Relief Valve

Steering
Pump
Secondary
Steering
Diverter Valve
Orifices

Hand Metering Unit

Secondary
Steering
Pump and
Motor

Flow Control
Orifice
Mechanical
Linkage

Back-up
Relief Valve

Directional
Spool

STEERING SYSTEM

Steering
Cylinders

GRADUAL LEFT TURN

Right
Neutralizer
Valve

Left
Neutralizer
Valve

Selector
Spool

Crossover Relief Valve

Steering
Pump
Secondary
Steering
Diverter Valve
Orifices

Hand Metering Unit

Secondary
Steering
Pump and
Motor

Flow Control
Orifice
Mechanical
Linkage

Back-up
Relief Valve

Directional
Spool

STEERING SYSTEM
FULL LEFT TURN (STEERING NEUTRALIZED)

Right
Neutralizer
Valve

Left
Neutralizer
Valve

Selector
Spool

Steering
Cylinders

Crossover Relief Valve

Steering
Pump
Secondary
Steering
Diverter Valve
Orifices

Hand Metering Unit

Secondary
Steering
Pump and
Motor

Flow Control
Orifice
Mechanical
Linkage

Back-up
Relief Valve

Directional
Spool

STEERING SYSTEM
GRADUAL LEFT TURN / SECONDARY STEERING

Right
Neutralizer
Valve

Left
Neutralizer
Valve

Selector
Spool

Steering
Cylinders

Crossover Relief Valve

Steering
Pump
Secondary
Steering
Diverter Valve
Orifices

Hand Metering Unit

Secondary
Steering
Pump and
Motor

Flow Control
Orifice
Mechanical
Linkage

Back-up
Relief Valve

Directional
Spool

COMMAND CONTROL
STEERING HYDRAULIC SYSTEM

From Implement
Control Valve

Pilot
Control
Valve
Quad
Check
Valve

Shuttle
Valve

Neutralizer
Valve
Neutralizer
Valve
Steering
Control
Valve

Steering Pump

Screened
Orifice
Manifold

Steering
Cylinders

STEERING PILOT VALVE

NO TURN

To Steering
Control Valve
To Steering
Control Valve

To Steering
Control Valve

Pilot Oil Ports

Input Shaft
Connected to
Steering Wheel

Directional
Control Valve

A
Cam

To Steering
Control Valve
Plunger

Regulating
Spring
From
Implement
Control Valve
Body
Piston
Directional
Control Valve

Section A-A

Pressure
Regulating Valve
Adjustment Screw

To
Hydraulic Tank

From
Implement
Control Valve

STEERING PILOT VALVE

RIGHT TURN
A

To Steering
Control Valve
To Steering
Control Valve

To Steering
Control Valve

Pilot Oil Ports

Input Shaft
Connect ed t o
St eering Wheel

A
Cam
Orifice
Regulating
Spring

Body
Piston

Directional
Control Valve
To Steering
Control Valve
Plunger

From
Implement
Control Valve
Pressure
Regulating Valve
Adjustment Screw

Directional
Control Valve

Section A-A

To
Hydraulic Tank

From
Implement
Control Valve

STEERING HYDRAULIC SYSTEM (CCS)

HOLD

Pump Group
To
Implement
Circuit

Steering
Cylinders

From
Implement Circuit

From
Implement Circuit

Cylinder Crossover
Relief Valve

Steering
Pilot Valve

Shuttle
Valve

From
Resolver
Network

Makeup Ball
Check Valves

Screened
Orifice
Manifold
Quad
Check
Valve

Directional
Spool

Neutralizer
Valves
Pressure
Reducing
Valve
Secondary Steering
Pump and Motor

Back-up
Relief
Valve

Shuttle
Valve

Steering
Control
Valve

Secondary Steering
Diverter Valve
From
Implement
Control Valve

STEERING HYDRAULIC SYSTEM

LEFT TURN

Pump Group
To
Implement
Circuit

Steering
Cylinders

From
Implement Circuit

From
Implement Circuit

Cylinder Crossover
Relief Valve

Steering
Pilot Valve

From
Resolver
Network

Steering
Control
Valve

Shuttle
Valve

Makeup Ball
Check Valves

Screened
Orifice
Manifold
Quad
Check
Valve

Directional
Spool

Neutralizer
Valves
Pressure
Reducing
Valve
Secondary Steering
Pump and Motor

Shuttle
Valve

Secondary Steering
Diverter Valve
From
Implement
Control Valve

Pump
Back-up
Relief
Valve

BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM

ACCUMULATORS CUT IN REDUCED FAN SPEED

Left Brake
Pedal

Right Brake
Pedal

Rear Service
Brakes

Parking
Brake
Valve

Parking
Brake
Pressure
Switch

Parking
Brake
Actuator

Hydraulic
Fan
Motor

Relief
Valve

Inverse Shuttle Valve

Brake
Pressure
Switch

Fan Solenoid
Valve

Cut In Valve

Resolver
Valve

Screen
Priority
Valve

Brake and
Hydraulic
Fan Pump

Cut Out
Valve

Pump
Control Valve

Check Valve

Oil
Cooler

Filter

Rear Brake
Accumulator
Accumulator
Charging Valve
and Fan Solenoid Valve

Service
Brake
Valve

Front Service
Brakes

Parking
Brake

Front Brake
Accumulator

Flow
Control
Spool
Pressure
Cutoff
Spool

Actuator
Min Angle

Case Drain
Filter

Hydraulic Tank

BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM

MINIMUM FAN SPEED AT CUT OUT

Left Brake
Pedal

Right Brake
Pedal

Rear Service
Brakes

Parking
Brake
Valve

Parking
Brake
Pressure
Switch

Parking
Brake
Actuator

Hydraulic
Fan
Motor

Rear Brake
Accumulator
Accumulator
Charging Valve
and Fan Solenoid Valve

Service
Brake
Valve

Front Service
Brakes

Parking
Brake

Front Brake
Accumulator

Relief
Valve

Inverse Shuttle Valve

Brake
Pressure
Switch

Fan Solenoid
Valve

Cut In Valve
Cut Out
Valve

Resolver
Valve

Pump
Control Valve

Check Valve
Screen
Priority
Valve

Oil
Cooler

Flow
Control
Spool
Pressure
Cutoff
Spool

Actuator
Filter

Brake and
Hydraulic
Fan Pump

Min Angle

Case Drain
Filter

Hydraulic Tank

BRAKE AND HYDRAULIC FAN HYDRAULIC SYSTEM

MAXIMUM FAN SPEED AT CUT OUT

Left Brake
Pedal

Right Brake
Pedal

Rear Service
Brakes

Parking
Brake
Valve

Parking
Brake
Actuator

Hydraulic
Fan
Motor
Parking
Brake

Relief
Valve

Inverse Shuttle Valve

Brake
Pressure
Switch

Fan Solenoid
Valve

Cut In Valve

Resolver
Valve

Screen
Priority
Valve

Brake and
Hydraulic
Fan Pump

Cut Out
Valve

Pump
Control Valve

Check Valve

Oil
Cooler

Filter

Rear Brake
Accumulator
Accumulator
Charging Valve
and Fan Solenoid Valve

Service
Brake
Valve

Front Service
Brakes

Parking
Brake
Pressure
Switch

Front Brake
Accumulator

Flow
Control
Spool
Pressure
Cutoff
Spool
Actuator
Min Angle

Case Drain
Filter

Hydraulic Tank

Front Brake
Accumulator
To
Power Train
ECM

Left Brake
Pedal

Rear Brake
Accumulator

BRAKE SYSTEM

PARKING BRAKE RELEASED

Right Brake
Pedal
Brake Lights

Rear Axle
Brakes

Hydraulic
Fan
Motor

Service
Brake
Valve

Accumulator
Charging
Valve

Brake
Pressure
Switch

Brake
Pressure
Switch

Front Axle
Brakes

Parking
Brake
Valve

Parking
Brake
Actuator

Brake
and
Hydraulic
Fan Pump
Parking
Brake
Tank

Front Brake
Accumulator
To
Power Train
ECM

Left Brake
Pedal

Rear Brake
Accumulator

BRAKE SYSTEM

PARKING BRAKE RELEASED

SERVICE BRAKES APPLIED

Right Brake
Pedal
Brake Lights

Rear Axle
Brakes

Accumulator
Charging
Valve

Hydraulic
Fan
Motor

Service
Brake
Valve

Brake
Pressure
Switch

Brake
Pressure
Switch

Front Axle
Brakes

Parking
Brake
Valve

Parking
Brake
Actuator

Brake
and
Hydraulic
Fan Pump
Parking
Brake
Tank

SERVICE BRAKE VALVE

NOT ACTIVATED

Boot
Plunger
Return Spring
Ball Retainer

Plunger Springs
Shims

Ball
Upper Spool
Front Brake Port

System Pressure Port

Lower Spool
Rear Brake Port

System Pressure Port

Check Valve

Tank Port

Upper Spool Orifice

Upper Spool Passage
Tank Port

Lower Spool Orifice

Lower Spool Passage

Lower Return Spring

SERVICE BRAKE VALVE

BRAKES ACTIVATED

Boot
Plunger
Return Spring
Ball Retainer
Ball

Plunger Springs
Shims
Check Valve

Upper Spool
Front Brake Port

System Pressure Port

Lower Spool
Rear Brake Port

Tank Port

Upper Spool Orifice

Upper Spool Passage
Tank Port

System Pressure Port

Lower Spool Orifice
Lower Spool Passage
Lower Return Spring