CONTENTS
INTRODUCTION
TECHNICAL SPECIFICATION
FRONT PANEL DIAGRAM
FRONT PANEL DESCRIPTION
THEORY
CIRCUIT DESCRIPTION
EXPERIMENTAL SECTIONSTRAIN MEASUREMENT TRAINER ITB - 17-CE
INTRODUCTION
Measurement of strain has high importance in the field of science and technology, Strain
‘measurement can be done by using a variety of sensors with proper signal conditioning, This
strain gauge module (ITB-17-CE) is designed to measure the strain of the cantilever beam by
using a four arm bridge circuit. The strain gauges are available in many types and ranges. Based
on application, proper selection of this sensor is very important. The strain measurement is also
associated with an experimental stress analysis of machines and structures and the construction
of force, pressure, flow and acceleration transducers. It acts as a secondary transducers.
TECHNICAL SPECIFICATION
@
Stainless steel
Thick ness (t) 7 0.25 cm
Breath (B) 2.8cm
Length (I) é 21.58 cm
Young's modulus 2x 10°kg fem?
Type Flange Mounting
Strain gauge Wire wound resistance
Capacity lkg
Gauge Factor : 1.9 to 2.3
Bridge Resistance : 350Q +/-1Q
Safety overload : 150 % of rated capacity
Max . Overload 7 200 % of rated capacity
Operating Temperature : 1'C-S5°C
Accuracy : 0.5 % of full scale division
Linearity : 0.5 % of full scale division
Connection Four core shielded cable
W Microsystems Pvt. Ltd, aSTRAIN MEASUREMENT TRAINER ITB -17-CE
Gi) LED display
Size 50 20 mm
Type Common anode.
Display t 3.5 Digit
‘Segment : Seven Segment
(iii) Power supply
Input 230 V AC/50 Hz
Outputs +5V/LA
-5.V/500 mA
+12. V/ 500 mA
-12.V/ 500 mA.
ITB-17-CE unit
Working Temperature 15°C to 50°C
Accuracy 1.5 % of fall scale division
Linearity : 1.875 % of full scale division
Size : 370% 280 x 90 mm.
Viticrosystems Pvt Itd, TISTRAIN MEASUREMENT TRAINER. ITB -17-CE
FRONT PANEL DIAGRAM
Vi Microsyetens Dvt. ltd, Chennai
g
Ee
i
5
Z
i
é
WiWicrosystens Pvt Ltd, 37STRAIN MEASUREMENT TRAINER.
FRONT PANEL DESCRIPTION
Power ON/OFF
Sensor Interface
Test Point (T1)
Test point (T2) and (T3)
Zero adjustment POT
14
TS
Gain adjustment POT
GND test point
Seven Segment 3.5 digit display
ITB - 17-CE
It is used to switch ON/OFF the unit
Strain sensor’s 9 pin D connector is interfaced
into the ITB-17-CE trainer kit through this
interface.
For measuring the pressure sensor input voltage
Gv)
For measuring the sensor output voltage (mV)
across T2 and T3
For zero Calibration.
For measuring the instrumentation amplifier output
voltage (mV).
For measuring the signal conditioned output
voltage (0 to SV) \
For Span calibration
For common de ground of the circuit.
For displaying the strain sensor output in terms of
micro strain.
Villicrosystems Pvt. Ltd,,
(4)STRAIN MEASUREMENT TRAINER
PRINCIPLE OF OPERATION
ITB -
CANTILEVER,
9 PIN CONNECTOR
DEAD WEIGHT
PAN
The cantilever beam is fixed on a rigid body. Strain gauges are placed on the surface of the beam,
‘When the load is applied on the end, a downward force is exerted. It tends to change the
dimension of the beam. This dimensional changes are sensed by strain gauge ie placed on it, a
strain occurred on the beam is calculated by the given formula,
6PL
Bey
Strain =
‘Where,
} Applied load in Kg
A Length of the beam in om
ore
4 Breath of the beam in cm
& Thickness of the beam in cm
Y ——_& Young's modules of the material to be used in kg /em?*
Vitlicrosystens Pvt Td, 131STRAIN MEASUREMENT TRAINER ITB -17-CE
RAIN GAUGES,
THEORY OF
The change in the value of resistance by straining the gauge may be partly explained by the normal
dimensional behaviour of elastic material, Ifa strip of elastic material is subjected to tension or
in other words positively strained, its longitudinal dimension will increase while there will be a
reduction in the lateral dimension. So when a gauge is subjected to a positive strain, its length
increases while its area of cross-section decreases. Since the resistance of a conductor is
proportional {o its length and inversely proportional to its area of cross-section, the resistance of
the gauge increases with positive strain. The change in the value resistance of strained conductor
is more than what can be accounted for an increase in resistance due to dimensional changes. The
extra change in the value of resistance is attributed to a change in the value of resistivity of a
conductor when strained. This property is known as piezo-resistive effect.
Let us consider a strain gauge made of circular wire, The wire has the dimensions : length = L,
area = A, diameter = D before being strained. The material of the wire has a resistivity p.
Resistance of unstrained gauge R = pL/A
Let a tensile stress s be applied to the wire. This produces a positive strain causing the length to
increase and area to decrease as shown in Fig.2(a). Thus when the wire is strained there are
changes in its dimensions. Let AL=change in length, AA = change in area, AD = change in
diameter and AR = change in resistance.
bk t——+] a
o-oo
Tensile force
Fig.2(a). Fig.2(b)
Change in dimensions of a strain gauge element when subjected to a tensile force
In order to find how AR depends upon the material physical quantities, the expression for R is
differentiated with respect to stress, Thus we get:
aree|
Ree
aA At
ele
ale
ale
®
as
Dividing equation, throughout by resistance R = pL/A, we have
Viicrosystems Pvi. Ltd, (67DION MEASUREMENT TRAI
ITB - 17-CE
PdR Lok od 1
Rds Loos A ds p as
Hw evielont hans the above equations, that the change in resistance per unit resistance is due to
1) Change in tenuth per unit length ALL,
W) Change in atea per unit area ‘AA/A and
1) Change in resistivity per unit resistivity Apip,
Fquation ean be written as
VaR 1 ah 2 aD, 1 opp
Rds Los Dds p as
lateral stra _ OWI
longitudinal strain AL/L
ODID = -v * ALiL
vor FAR LOL, 2 aL, 1 op
R de Tas Tas o As
Vor small variations, the above relationship can be written as:
AR AL, 4, AL , So
R L L e
‘The gauge factor in defined as the ratio of change in resistance per unit resistance to change in
length, per unit length,
ARIR
Gaugefactor G,« BRIR
mais GRPANLIIIL:
AR AL
or EG Gn
where ¢ = strain = SL
1d, 7]STRAIN MEASUREMENT TRAINER ITB -17-CE
‘The gauge factor can be written as
ARV IR ey tpt ip.
TALIL AL/L
If the change in the value of resistivity of a material when strained is neglected, the gauge factor
is
1+ 2v
Equation is valid only when Piezo-resistive Effect i.e. change in resistivity due to strain is almost
negligible. The following table gives the value of gauge factors for the various materials,
TABLE - Gauge Factors
Material | Gauge Material Gauge Factor
Nickel “12.1 Platinum +48
Manganin +0.47 Carbon +20
Nichrome 42.0 Doped 100 - 5000
Constantan 421 Crystals
Soft Iron 442
ViMlicrosystems Pvt. Ltd, (8]STRAIN MEASUREMENT TRAINER ITB - 17-CE
Types of Strain Gauges
The following are the major types of strain gauges
Unbonded metal strain gauges
Bonded metal wire strain gauges
Bonded metal foil strain gauges
Vacuum deposited thin metal film strain gauges
Sputter deposited thin metal strain gauges
Bonded semiconductor strain gauges
Diffused metal strain gauges
NoOwayne
Strain gauges are broadly used for two major types of applications and they are
’) experimental stress analysis of machines and structures, and
ii) construction of force, torque, pressure, flow and acceleration transducers.
Unbonded Metal Strain Gauges
‘An unbonded metal strain gauge consists of a wire stretched between two points in an insulating
‘medium such as air. The wires may be made of various copper nickel, chrome nickel or nickel
iron alloys. In Fig.3, the flexure element is connected via a rod to a diaphragm which is used for
sensing the pressure. The wires are tensioned to avoid buckling when they experience a
compressive force.
The unbonded metal wire gauges, used almost exclusively in transducer applications, employ pre-
loaded resistance wires connected in a Wheatstone bridge. At initial pre-load, the strains and
resistance of the four arms are nominally equal, with the result the output voltage of the bridge,
0. Application of pressure produces a small displacement, which is about 0.004 mm (full
scale), the displacement increases tension in two wires and decreases it in the other two, thereby
increase the resistance of two wires which are in tension and decreasing the resistance of the
remaining two wires. This causes an unbalance of the bridge producing an output voltage which
proportional to the input displacement and hence to the applied pressure.
Force
Fig.3. Setup of a unbonded strain gauge
Vi Microsystems Pvt. Ltd, 19]STRAIN MEASUREMENT TRAINER ITB - 17-CE
Bonded Wire Strain Gauges
The bonded metal-wire strain gauges are used for both stress analysis and for construction of
transducers.
A resistance wire strain gauge consists of a grid which is cemented to carrier (base) which may
be a thin sheet of paper, a thin sheet of Bakelite or a sheet of Teflon. The wire is covered on top
with a thin sheet of material so as to prevent it from any mechanical damage. The spreading of
wire permits a uniform distribution of stress over the grid. The carrier is bonded with an adhesive
‘material to the specimen under study. This permits a good transfer of strain from carrier to grid
of wires. The wires cannot buckle as they are embedded in a matrix of cement and hence
faithfully follow both the tensile and compressive strains of the specimen. Since, the materials and
the wire sizes used for bonded wire strain gauges are the same as used for unbonded wire strain
gauges, the gauge factors and resistance for both are comparable. For excellent and reproducible
results, it is desirable that the resistance wire strain gauges should have the following
characteristics:
i) The strain gauge should have a high value of gauge factor G,. A high value of
gauge factor indicates a large change in resistance for a particular strain resulting
in high sensitivity.
i) The resistance of the strain gauge should be as high as possible since this
minimizes the effects of undesirable variations of resistance in the measurement
circuit
Although a high resistance value of strain gauges is desirable from the point of view of swamping
out the effects of variations of resistance in other parts of the bridge circuit in which they are
invariably used but it results in lower sensitivity
Carerbae)
Sr
tale
(4) Linear strain gouge
anal
Wire id
Wire grid
Fig, Resistance wire strain gauge
Vii
(10)STRAIN MEASUREMENT TRAII
ITB -17-CE
Thus in order to get high sensitivity higher bridge voltages have to be used. The bridge voltage
is limited by the maximum current carrying capacity of the wires which is typically 30 mA.
iii) The strain gauges should have a low resistance temperature co-efficient. This is essential
to minimize errors on account of temperature variations which affect the accuracy of
‘measurements.
iv) The strain gauge should not have any hysteresis effects in its response.
¥) __ Inorder to maintain constancy of calibration over the entire range of the strain gauge, it
should have linear characteristics i.e., the variations in resistance should be a linear
function of the strain
vi) The strain gauges are frequently used for dynamic measurements and hence their
frequency response should be good. The linearity should be maintained within accuracy
limits over the entire frequency range.
Bonded Metal Foil Strain Gauges
This class of strain gauges is only an extension of the bonded metal wire strain gauges. The
bonded metal wire strain gauges have been completely superseded by bonded metal foil strain
‘gauges. Metal foil strain gauges use identical or similar materials to wire strain gauges and are
‘used today for most general purpose stress analysis applications and for many transducers.
Foil
soldered,
"connect ions
Fig. 5
Foil type gauges have a much greater heat dissipation capacity as compared with wire wound
strain gauges on account of their greater surface area for the same volume. For this reason, they
can be used for higher operating temperature range. Also the large surface area leads to better
bonding.
Villicrosystems Pvt. Itd., Til)ITB - 17-CE
STRAIN MEASUREMENT TRAINER.
The sensing elements of foil gauges are formed from sheets by photo-etching processes, which
allow greater flexibility with regard to shape. This local increase in area reduces the transverse
sensitivity which is a spurious input since the gauge is designed to measure the strain component
along the length of grid elements.
Hooke's law gives a relationship between stress and strain for linear stress-strain curve (i.e. for
elastic limits) in terms of modulus of elasticity of the material under stress. Hooke's law may be
written as :
Strain € = s/E
where €, s and E are respectively the strain, stress and modulus of elasticity. The units for stress
and modulus of elasticity are N/m’.
Semiconductor Strain Gauges
Tnorder to have a high sensitivity, a high value of gauge factor is desirable. A high gauge factor
means a relatively higher change in resistance which can be easily measured with a good degree
of accuracy.
Semiconductor strain gauges are used where a very high gauge factor and a small envelope are
required. The resistance of the semi-conductors changes with change in applied strain. Unlike
in the case of metallic gauges where the change in resistance is mainly due to change in
dimensions when strained, the semi-conductor strain gauge depend for their action upon piezo-
resistive effect i.e. the change in the value of the resistance due to change in resistivity.
Gold wire
Base
‘Semiconductor
Terminals
Fig.6
Semi-conducting materials such as silicon and germanium are used as resistive materials for
semiconductor strain gauges. A typical strain gauge consists of a strain sensitive crystal material
and leads that are sandwiched in a protective matrix. The production of these gauges employs
conventional semi-conductor technology using semi-conducting wafers or filaments and bonding
them on a suitable insulating substrates, such as Teflon. Gold leads are generally employed for
‘making the contacts. These strain gauges can be fabricated along with integrated circuit (IC)
operational amplifiers which can act as pressure sensitive transducers.
Vi Microsystems Pvt. Ltd., (12)STRAIN MEASUREMENT TRAINER ITB - 17-CE
‘Advantages
i) Semi conductor strain gauges have a high gauge factor.
ji) Hysteresis characteristics of semi-conductor strain gauges are excellent.
Disadvantages
i) The semi-conductor strain gauges are very sensitive to changes in temperature.
ii) Linearity of the semi-conductor strain gauge is poor.
iii) Semiconductor strain gauges are more expensive and difficult to attach to the
object under study.
Diffused Strain Gauges
‘The diffused strain gauges are primarily used in transducers. The diffusion process used in IC
manufacture is employed. In pressure transducers, for ‘example, the diaphragm would be of
silicon rather than metal and the strain gauge effect would be realized by depositing impurities in
the diaphragm to form an intrinsic strain gauge. This type of construction may allow lower
‘manufacturing costs in some designs, as a large number of diaphragms can be made on a single
silicon wafer.
Uses of Strain Gauges
1. Strain gauges are used extensively for analysing the dynamic strains in complex
structures such as the stress and the strain in bridges, automobiles, roads etc.
where the output of the bridge can be recorded with an oscillograph calibrated to
read the instantaneous strain or stress.
2. Resistance strain gauges are very useful for measurement of tension, torque, force,
stresses in structures. They are particularly useful where a minimum disturbance
by the presence of transducer is required as in wind tunnel measurements.
3. Strain gauges are used in load cells and proving rings to measure force by the
strain produced. The proving ring is usually made of steel. The strain produced
in the load ring is measured with a strain gauge. The strain is a measure of the
force applied to the ring
Gauge Sensitivity
Fig.9 shows a single strain gauge mounted on a cantilever beam. When a force is applied to the
beam, the gauge is subjected to a tensile stress. Therefore, the resistance of the strain gauge
increases. This increase in resistance is measured using a Wheatstone bridge as shown in fig.10
Wiiicrosystems Pvt. itd, T7137STRAIN MEASUREMENT TRAINER ITB -17-CE
The bridge is balanced under unstrained conditions, but becomes unbalanced when the gauge is
strained,. The change in resistance of gauge AR, = AR, (Ry/R,)
where AR, = change in R,, to rebalance the bridge after the strain is applied.
Now AR; =(R,/R,) Re,
Output of bridge = KAR, where K = scale factor of AR, readout or indicator,
Strain F
gauge, Rg
4 ezza_|
Fig.9 Force acting on a cantilever and measured by using single strain gauge
Ss
Strain
gauge
Fig.10 Strain gauge bridge for arrangement of fig.S
Vi Microsystems Pvt. Ltd, 114]STRAIN MEASUREMENT TRAINER ITB-17-CE
Gauge sensitivity
KAR? __ KAR?
t
€ AR,, / Ry,
G R,
2 AR TR Ka G
gl ‘el 3
when R,=R, and R, and R,
Gauge sensitivity S,=Krg G,
” Now if Ry = R,=R)=R=R
The output voltage from the bridge is
Ge
4
‘Temperature Compensation
(One ofthe ways in which temperature error can be eliminated by using adjacent arm compensating
gauge is to use a dummy gauge in the adjacent arm. This arrangement is shown in fig. 1. Gauge
1 is installed on the test specimen (called active gauge) while gauge 3, called a dummy gauge is
installed on a like piece of material and is not subjected to any strain. The gauges installed on the
test piece and the dummy gauge are at the same temperature. A gauge is called dummy gauge
in case it is not subjected to any strain. Active gauge is one which is subjected to strain,
Initially when the bridge is balanced,
Supposing a change in temperature occurs, the resistance R, and R, change by an amount AR,
and AR, respectively.STRAIN MEASUREMENT TRAINER.
ITB - 17-CE.
Gauge-3
(A Faw
Hence for balance,
or
—*(R, + AR) = &R, + AR) or “*R «ar R, + AR
rs 7 3 nr :
But
R,
Ry GEAR, AR,
Suppose Ry = R,. This requires that AR, = AR,
It means that for the bridge to remain insensitive to variations in temperature the gauges R, and
R, should have their resistance change by equal amount when subjected to variation in
temperature, Therefore the active range R, and the dummy gauge R, should be identical.
The use of dummy gauge for temperature compensation is simple and effective and should be
employed whenever possible.
WiWicrosystens Pvt Ltd, 116]STRA\
Me
SUREMENT TRAINER IB
Use of Four Active Gauges
Fig. 12 shows a cantilever using 4 strain gauges for the measurement of strain, All the four gauges
are similar and have equal resistance when strained icc
R,
=Ry
These gauges are connected in the arms of a Wheatstone bridge as shown in Fig.13. Since the
bridge has 4 active gauges with one gauge in each of the four arms, itis called a Full Bridge.
Rg Ray
{oT y
ST
Rg, Rag,
(compression)
Fig.12 Use of four strain gauges for measurement of strain
b
ei
Fig.13 Bridge circuit for measurement of strain four using active gauges.
‘When no strain is applied the potential of points b and d are both equal to ¢/2 and hence the
output voltage e = 0.
‘When strained, the resistance of various gauges are
For Ry, and Ry : R(1 + AR/R) and for Ry and Ry: R(I - AR/R)
Vi Microsystems Pvt. Ltd, 117]STRAIN MEASUREMENT TRAINER ITB -17-CE
Potential of b when strain is applied
R(l+AR/R) fe 1+ ARR,
R(1 +A R/R) + RU - ARR) ' 2 '
Potential of d when strain is applied =
RQ -AR/R)
R(1 - A RR) + RL + A RR)
Therefore change in output voltage
Ag, = +75 AR ~ AS = ARI Re,
= G, €e,
Four active-active arm bridges are extensively used when strain gauges are used as secondary
transducers to give maximum sensitivity combined with full temperature compensation. The
effect of increasing the number of active gauges is the same ifa low impedance detector is used.
The gauge sensitivity of a full bridge
4KR,G,STRAIN MEASUREMENT TRAINER ITB -17-CE
CIRCUIT DESCRIPTION
In the strain measurement trainer (ITB-17-CE), a cantilever beam strain sensor is used . It
consists of a four arm strain gauge bridge circuit. Strain gauges are placed on the cantilever
beam. One end of the beam is fixed . When the force applied at other end of the beam, a
displacement is occurred on the beam. Since a strain gauge is a passive transducer. Input
voltage for a strain gauge is getting from the unit through 9 pin D type male connector's RED
and BLACK wires in the range of SV. Due to applied force, the longitudinal changes on the
surface of the beam are sensed by the strain gauge and corresponding a resistance variation
applied to the four arm bridge circuit. It is basically a Wheatstone bridge . The zero adjustment
POT is used to balance the bridge and also nullify the sensor output at initial condition. The strain
sensor output voltage in the range of (0-5) mV carries through the GREEN and YELLOW wires
of the connector.
9 PIN "D" MALE CONNECTOR
RED 1
acy 6
GREEN .
we oz
BLACK 5 let
YELLOW» ®} 9
5 e
le
DE
excrtarion fe
‘SOURCE
Block Diagram for ITB-17-CE
Vitlicrosystems Pvt. td, 1197STRAIN MEASUREMENT TRAINE ITB - 17-CE
The sensor output is
n iven {0 an Instrumentation amplifier. It is a differential voltage gain device
‘hat amplifies the difference between the voltage existing at its two input terminals.
Instrumentation amplifier has following features are
1. High input impedance
High CMRR
Low output offset
Low output impedance
They are commonly used in environments with high common mode noise such as in data
acquisition systems and where remote sensing of input variables is required.
The output of the Instrumentation Amplifier is in the range (0-50) mV. That is given to the Non
inverting amplifier for amplify the sensor signal. The gain of the amplifier is adjusted by gain
adjusting POT. The signal conditioned output voltage is given to the seven segment 3.5 digit
display, displays the applied strain in terms of micro strain
Interfacing and Calibration Procedure
1. The strain sensor 9 pin. 'D' type male connector is interfaced to 'S' pin 'D' type
female connector, fixed on the ITB-17-CE module.
2. First, unload the beam and nullify the display by using zero adjustment POT.
3, Apply the maximum load of 1Kg to the beam and adjust the display to 3702
strain by using gain adjustment POT.
4. After this initial calibration, the unit should not be disturbed until the completion
of the experiment.
SAFETY PRECAUTION
1. During offset adjustment, the beam should not be loaded.
2. The beam should not be disturbed during the experiment.
3, Remove the load from the beam, after completion of the experiment . Otherwise
wire wound strain gauge will damage.
4. If youare getting an un satisfactory reading, then vary the zero and span POT
‘minimum to maximum.
5. Maximum load should not be exceed 1 kg.
6. Once calibrated, the setting should not be disturbed till the end of this experiment
Vitlicrosystems Pvt. Utd, 120]AIN MEASUREM
STRAINMEASUREMENT TRAINER ETB IT-CE
EXPERIMENTAL SECTION
EXPERIMENT-1
AIM.
To study the character
bridge voltage
istics between strain applied to the cantilever beam strain sensor and the
APPARATUS REQUIRED
i ITB-17-CE Trainer kit
ii, multimeter (mV)
ili, Cantilever beam strain sensor setup
iv. Weights (100 g ram x 10 Nos)
v. Power chord
FORMULA
Theoretical strain
PL 6x1 «21.58
BOY 28 x 0.25? x 2 x 108
Where,
Applied load to the beam(P) kg
Thick ness of the beam (1) 0.25 em .
Breath of the beam (B) 2.8m
Length of the beam (L) : 21.580m
‘Young's modulus (¥) of the beam : 2x 10°kg fem?
Wticrosystems Pvt. itd, [21]SPRON WE SURE AUENT TRAINER TWICE
PROOEDERE
a
SwRA ONT ade metal
soa) onload the Beans and nullity the bridge voltage by using zero adjustment
ror
S Now sep ite nad to the Doam train will develop on the beam and measure
abe Dextge vokage (mV) across TD and TS
Gradually merease the Road on the beam and note down applied load and the
dexige votage (mV).
Tabuaate the values of anphed load theoretical stain and the bridge voltage (mV).
S plot a graph beoween theoretical. strain versus bridge voltage (mV).
TABULAR COLUMN
Bridge voltage
av)
MODEL GRAPH
Viticosystens Prt Tid, 13]STRAIN MEASUREMENT TRAINER ITB -17-CE
‘The graph between theoretical strain and bridge voltage are drawn.
(i) Theoretical strain (us) Vs Bridge Voltage (mV)
Bridge voltage(mv)
SAMPLE READING:
Theoretical strain (us) = 370 ps
Bridge Voltage (V) = 5 mV
RESULT
‘Thus the characteristics between strain applied to the cantilever strain sensor and the bridge
voltage was studied and graph was plotted
Vi Microsystems Pvt. Ltd, [23]STRAIN MEASUREMENT TR.
EXPERIMENT -2¢ 4)
ITB -17-CE
AIM
‘To study the characteristics between strain applied to the cantilever strain sensor and the signal
conditioned sensor output voltage.
APPARATUS REQUIRED
i, ITB+17--CE Trainer kit
ii, Multimeter (V)
iii, Cantilever beam strain sensor setup
iv, Weights (100 gram x 10 Nos)
v. Power chord
FORMULA TO BE USED
E% ~ Theoretical Strain= Actual Strain ,,
Full Scale Division
Theoretical strain
= ORL 6x 1x 258 _ 370, serain
BeY 28 x 0.25? x 2x 10% -
Where,
Max. applied load (P) to beam : 1Kg
Thick ness (1) of the beam : 0.25em
Breath (B) of the beam 2 28em
Length (L) of the beam 2 21S8em
Young's modulus (Y) 1 2x 10%kg fem?
Witticrosystems Pvt. Ita, T2347SURAIN MEASUREMENT TRAINER ITB - 17-CE
PROCEDURE
Install the cantilever beam strain sensor setup and interface the 9 pin D connector
with ITB-17-CE kit
Connect the multimeter in Volt mode across TS and GND for the signal
conditioned sensor voltage measurement.
3. Switch "ON" the module.
4. Initially, unload the beam and nullify the display by using zero adjustment POT.
[zero calibration].
5. Apply the maximum load of IKg to the beam and adjust the display to 370
strain by using gain adjustment POT [ gain calibration]
6 Now apply the load to the beam , a strain will develop on the beam and measure
the signal conditioned sensor output voltage (V) across TS and GND.
7. Gradually increase the load and note down the signal conditioned sensor output
voltage (V) and actual strain,
8. Tabulate the values of theoretical strain, actual strain and signal conditioned
sensor output voltage
9. Plot a graph between theoretical strain and signal conditioned sensor output
voltage (V)
Note
‘When 100 gram load is applied to the beam. The actual strain should be 37 js.
TABULATION
Theoretical
strain
(Strain)
Signal conditioned
sensor output
voltage (V)
Actual strain
(strain)
Villicrosystems Pvt. Utd, [25]STRAIN MEASUREMENT TRAINER
ITB -17-CE
MODEL GRAPH
"The graph between theoretical strain and signal conditioned sensor output voltage )
‘The graph between theoretical strain and % Error
(i) Theoretical strain (ys) Vs Output Voltage (V)
4
- —>
Theoretical strain (us)
——>
Output Voltage (mV)
‘SAMPLE READING:
Applied load = 1Kg
Theoretical strain (us) = 370 ys
Output Vontage (V) =5V
‘Strain MeasurementErrar Chart
RESULT
Thus the characteristics between strain applied to the cantilever strain sensor and the signal
conditioned output voltage was studied and graph was plotted.
Vi Microsystems Pvt Ltd, 126]