General Purpose Gear Drives The Ultimate Level of Power and PerformanceIndustry relies on the quality, performance and dependability of Lufkin precision gear drives to meet the demands of a diverse range of applications. For over 50 years, plant operators throughout the world have depended on Lufkin Industries’ engineering, manufacturing and product testing expertise. As an ISO 9001 company, Lufkin maintains a consistent standard of excellence throughout all phases of product development and production. Based on in-depth technical knowledge, Lufkin sales engineers select the best product for each application. Lufkin gear Units deliver exceptional stress resis- tance and smooth transmission of torque for optimum service under extreme operating conditions. State-of-the-art 3-D capabilities enable Lufkin to design and manufacture gear drives which meet or exceed exacting customer and industry specifications, including API 677. Lufkin also special- izes in customizing units to specific requirements. By combining vertically integrated manufacturing processes and sophisticated analytic capabilities, Lufkin can monitor and inspect each component of every gear drive throughout production to guarantee Lufkin engineers and technicians ‘re committed to designing, manu: facturing and servicing gear drives that provide outstanding power and performance, Pictured from top to bottom: ‘Maintaining the latest technology, ‘such as this 3-D design station, isthe comerstone of Lufkin; gear teeth are finished utilzing equip: ‘ment which provides unsurpassed precision; Mode! DF870HG, a rubber mixer reduction uni, during assembly.As a leader in technological innovation, Lufkin utilizes processes such as carburizing gears to increase torque capacity and CBN gear tooth finishing to assure superior accuracy. Advanced technology in design, production, inspection and testing enables Lufkin to manufac- lure drives that provide maximum operating efficiency and years of reliable service. Itis significant that all phases of production are handled in-house by Lufkin, From the gear housing being cast in Lufkin’s Foundry or fabricated in the Heavy Weldment Facility to the final performance testing of each unit, Lufkin ensures outstanding power and precision through stringent quality control procedures. Prior to deliv- ery, each gear unit undergoes rigorous full-range performance testing in Lufkin’s world-renowned Test Facility Lutkin’s total dedication to customer satisfaction is demonstrated by a commitment to maintain the highest-caliber technology, facilities and personnel available. By selling products through a global net- work of factory sales offices, Lufkin excels in providing each customer with the most precise, high-performance gear drive pr possible along with the finest in sales, service and technical ened nor ee i kot ‘support from Lufkin engineers at any location in the world certification of bore alignment on whenever assistance is required. ‘Model D482G housing: Model 50000) cna Lufkin test stand the conto room for data acquislion and montoring ‘mplays the latest technology, the targe Mode! SF7200.26-2 next the 482 and the smaler MHCOD, Lufkin assures customers smooth Initial start-up and trouble-free opera tion by utilizing the ‘most advanced technology com: bined with strict quality standards ‘comprehensive ct testing.Design and Construction Features Housing — Lutkin-poured high tensile, heavy section cast iron and Lufkin-built fabricated steel housings provide superior rigidity and stability for accurate shaft alignment and gear meshing Pinions — High alloy, high tensile steel forgings, heat-treated for maximum tooth strength and durability. Pinions are typically forged integral with the shat. Gears — High alloy, high tensile steel forgings, press-fit and keyed to the shaft. Large diameter gears may consist of a forged alloy steel ring with a cast iron or fabricated steel hub. Concentricity of pitch circle to bearing journal is assured by cutting the teeth after the gear is mounted on its shatt. Bearings — High precision anti- friction bearings are used on all shafts to assure accurate alignment, high mechanical efficiency, and long equipment lite Lubrication — The slow-speed gear typically dips in a bath of oil to provide constant lubrication to the gear teeth. The splashing action also delivers a generous amount of oil to channels inside the housing cover, directing a constant gravity flow of oil to the bearings. Shaft seals eliminate oil leakage and prevent the entrance of contaminants. Type “MH units feature a lube system with positive displacement pump, heat exchanger, and oil filter for pressurized lubrication of the gear mesh and bearings. inception through completion, Lufkin can handle all phases of production in-house, which guarantees customers strict quality contro! Standards wil be imposed throughout the entire manufacturing process. Pictured from top to bottom: housings being cast in Lutki's Foundry: ‘gear teeth being inspected on a cutting machine: technicians checking tooth contact on a cement ball mil drive; Model MH&00D with lubricationGearing Specifications — High precision gearing may be double helical or single helical, through hardened or case hardened and ground, depending upon the requirements of the application. All ratings comply fully with the latest AGMA specifications. Thermal Rating — Lufkin’s thermal ratings comply with all AGMA Standards. When the transmitted power exceeds the unit's thermal rating, auxiliary cooling methods such as shaft-mount fans or oil coolers are available Auxiliary Equipment — Auxiliary equipment and accessories are available for all Lufkin gear drives. Couplings, clutches, and guards Lubrication systems for connected equipment Backstops and brakes Overhung Loads — Standard units may withstand moderate overhung loads imposed by belts, sprockets, or external gears. Lufkin should always be consulted when the application involves such a device. Whatever the requirements of the particular application, Lufkin can provide a high-performance gear drive to meet the speciic operating needs. Pictured from top to bottom: MH800D unit in a turbine baseplate Package; customers, ike this sugar mil, depend on Lufkin drives to deliver ‘maximum power, shaft-mounted coo! ing fans can cost effectively increase the thermal HP rating of a unit ‘customer equipment packaged with Lumkin-bult gear drive, baseplate and lubrication system.Lufkin Specializes in Custom Solutions for Diverse Industrial Applications © Cement © Extrusion © Marine © Materials Handling © Mining © Oil and Gas Transmission © Petrochemical © Plastics © Power Generation Pulp and Paper © Rubber © Steel and Metals © Sugar Unique application demands and customer specifications require Lufkin ‘engineers fo provide an individual prodiuct solution by utilizing leading fedge design and manufacturing capabilites. Pictured from top to bottom: Mode! SF6100-36-2 drive; this paper mill application requires outstanding ‘dopendabilty and efficiency from this Lufkin unt: ‘specialty rubber calender drive with interchangeable Units; Mode! PH1S3020, rated at 3525 HP. can withsta the extremes of marine service while delivering exceptional performance; Model CMH 1200 customized to meet Specific operating requirements; the reliably ofthis ‘Mode! T540 triple-reduction units essential to customers lke this rubber plant.Single Reduction Units Le vow fa fefec [ole |e [a |» [s] ue] t [east|tataea| tyes] tet) tren | wean come | ae | Hi | soba | "SH eo | BE | ota | Ae | BS | ode] 2B | © etele |e sm? | 7 | 528 | acho | i? | ache | WBE | alka | adte | 82% | 83] 3B | © ee [oe fomeo | | soo | Be | P| ona | dio | BS | 1S [rot de | Be | © SRE 3 Meme? |S | hs | ade | PAB | ode | AA [AME [ashe [tds Ba] Sle] ¢ |e |e |e |e won| Ste | of | ote | | 3h | Be | |B] [te] Bele] @ |e [© ie won] FB | ae | ake | oe [advo | BF | 8 | P| S| te] Bele |e |e [ * 2 toon hin | a | adhe | dt | oe | siks | ste | 2877 [tal 2s] Bef e | ¢ [° | ¢ a Pemneny Sta | 2m | Se | REP | Ba] ids | Se [BESS] | ele] ¢ |e [© Ete PCH) thie | RS | So | Sie | ode | 125 | G4 | H75 | des| S| Bele | ¢ |e | © Eg PeSeH] eos | ah | SS | FB | eta | 8% | afte |B [ocko| reba] Se | eo |e 23 Pen] tea | a | oso | rita | rite | 188 | Bee | olds [acd | s88s| 7A come | Keim Kei foe eevee Zon | ake | ie | vibe | vita | 138s | oie | rie |acde| 25| @ ome) cone wer sereeny G0 | abr | Ste | vive |G | oS | a5 | ode | 2% | ta] Se OUIFe be co SrMCMY akta | Sim | oie | 2680 | s8te | cSt | ictal ob8e [2508 | 25%] de CSE bd ere a | Se [ito | 2880 | Hs | 2S | tke | tte [tae] ah | ste SIE bia SROCH] SH | Si [tba | WSF | he] 0m | boo] tke [385 | $28] tha esa $68 erect) te | So | Se | th Jette] JH | a] rhe] aif] 38] 10 oD] Fee ei Sa ‘The dotted outine above, which represents the lubrication system on the "MH" unit (optional for “S° and “MT units, is for ilustrative purposes only. Values shown are for cast housings. Weight and nion-clical dimensions may vary for fabricated housings, “The actual high-speed shatt diameter depends on the gear ratio. Shalt diameter typically decreases as the ratio increases; and the value shown is the largest standard diameter furnished with the lowest standard ratio. Black dimensionsiweights are in inches/pounds. Red dimensions/weights are in milimeters/kllograms. USE ONLY A CERTIFIED INSTALLATION PRINT. Above dimensions are not to be used for Installation purposes. —_Double Reduction Units ° nfs roocn| is faze] 9 | Lie 2 lasts.|2laslale mle aa? | | ak | ME [ooke | oS | BUS [ecb] 5 | Be? | Be raocn]| 255 2 | ns [es |ae| alo leslie Sele on les ae ate | Bs | otis | ae" | 38e6 | 2 | 828 | A | rascn] ai 1a, | 228 25 | 2s |i | asl as | up| > on les Bs ott’ | B | 33 [ow | BE | wh | BE rvoon| sss | es |r, elses] a2 las lddaldelge| @lel « |e le BE | SS | ale | FAR [S88 | A | dls [285] te | soe | a reson] wo} as [aga urls |e las. leelasnles)aelel e |e le | @ ste | FS | BS [TR | aoe | BS | ahs [5878 | ates | B72 | oe Be moon] was brs | terl as) 2. tale leslaelel e |e |e | a 88 | | she | RP | oR | oS | Sha [ado | o2r | B88 | he ieee moon] so |e | = bas ||, tz, leslestoelalel - |e l« |@ 188 | abs | BB | SBI | advo | s8de | hte [tbh | se | voz | dd cc fawoon| oe, | ars | oz, | & = | oa, | 9251 az | 2 | & 7 Lol | sg 1B | 88 | ole | 1s | obo | a] tas | rB2 | ooo Ey ont |e |m. laste lslasialailalatel- |ele- |w 1s | obo | re | #88 | Be | Bo | BSS | Be [ka | B28 | co f anon] ce | 9, 10%, | tte Laat | oi bom [acta O75 a2 | BF 7 tel | 18> | 28 | oie | ste | Ble | Sle | ode [site [ii | 828 | FB RS won| ssa tao | bae|=,| an ae laslaelasialel « [ele FBS | AS | ode | SHE | Ste | ole | 7005 [SAS | des | 3 | rar bid rsvoon] ves | Tar, | mo, | | | lela las| & . 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Lala lanlamlel e« |e |e | ve 5 | RF | Bo | GF | Zs | oth | ole [dla] 2% [1307 | rahe ore? rssocn| gos | as |a2,| oss 1.3, | oes | oa. lost| a2 Lael &, walls 24750 BBS | MS [roo | FRB [ake | SF | ode [aia oe [137 | 087 Fie woon| ions | as [88,1 6% Laat | he Ita baste ott | 88 | ut, Tlie 700 ABEF | SAE | 18a] 080 [ele | Sra | otha [aide |orza | thon | voor ee feooon | tos | 195 | 90, | 2, |oo8, | EP Iud2e lato lotta lags | ott mel te: 30759 MBS | SAB | Be | dba | BB | BF | robo |S8e | arta [180 | atte 8388 fewoon] are |e 1.68.1 zz | oats | oS IactSo | Ste | faze | tal att eS 24009 ABE | AS [reBbe| 1856 | ode | a [robe | ode | 2575 | 8a] ite ie anon] wats | as Liat a8 Lotte ee late |es [ott te, | = |e “00 $818 | aS [ro] Bab [otto | WEE | 0 [okr5 | sSdo [es | ate Br “The actual high-speed shalt diameter depends on the gear ratio. Shalt diameter typically decreases as the ratio increases; and the value shown is the largest standard diameter furnished with the lowest standard ratio. Values shown are for cast housings. Weight and non-critical dimensions may vary for fabricated housings. Black dimensions/weighis are in inches/pounds. Red dimensions/weights are in milimeters/klograms, USE ONLY A CERTIFIED INSTALLATION PRINT. Above dimensions are not to be used for installation purposes. ee ——Triple Reduction Units Fea, vw |a fe |e | o fe |e | oe |x| v | wm | oom prartates| woign wasn] aie Tn | ges |e | gos | ae lossless al ee |e "p09 od | ovo | seein | “Bie? | ase | So | ‘Se | 1088] 828 | | BE ‘te won| ass | 32 T 7, | esas | as] 2 | az, |az.ta.| ses] az tel © | tam Bed | os | ast | Te | JH | A | adie | adfe|ioie| S78] db es jason so | a | aes, | ozs |e | as |e, las.lastasl ez tel «© | as itis | ae | 405 | To | acs | BE | alBe [adhe | sts] ak | Be a oon as | as | 2 (ast os | we taal a las o]e | am tia | aii | site | “Sot | Si] Se | ofa | oh | | 8, 8, asocn] 20 | az | a | mare | ar.) a, | zs, [ieee] as) re of]. | Bo | ab | B85 | S070 | adhe | voto | obit | M28] SFr] ZB id rarocn 2| ® [asl & lee latel zl ze © | ae ois | oor | dts | 1521 | obte | «Nol fa4| 123. 28 och 2|“s|alelaslusls.da!alel.« | se rote | id | She | fo | BH [1808] 84] she | Be Big se0cH 2 2, | om | oz. linet azel 2, | sae ° | Be size | itte | S80 | 152 | Sta | 4908] FA8| abe | BF Be ocr | az |@.| ge laze} lasleelas lel © [ee atte | S5te | obit | ithe | F003 | [1385/3] 3 ocH |e, | | ele. | lashes & ° | ee esta | i370 | ie | HM | 880 | Ze | Zot] BE] ee 380cH 2) as | zal 1.1.8 of] e| see oe | 188 | 68a | Ho | rita | sbta| adhe Be och a fen| ol ato! ele of] 3 | ae wite| Seis | ie | shee | bts | a [ako ae e0cH so, | e725 | 9,1 88, | oa, [ers as, eo |e | se2e9 Bro | 785 | ofFe | oe | S82 | 2855] 2% ee s0cH s,| es |e.| es | 2. lel, 3 | esi wea] 1568 | oiB2 | BE | bts [7825] 3 8, soc = 18.) @ | ox, | oe latte lon o | 2a8%0 best | ate | rade] ras | vote | WHE | rotta| % [othe eo ooo Tsu05 | ge, [eo] 73, Toa, | ze | a2. | at] oe 2 | ee ‘oor | ote | 182s |e | ofte | S95F | robe | rita | ath sd won] we | se | oe | 77 | ae | ns | a3 |e burs | 33900 aor | 8 | reo] be | oSB2 | 8b | robe | wiBs | 2528 ed raven | isis [age | zz | oes | ae | cous | a7 | | as | a5 | ae | s7a00 Sead | [eden] 288 | vitho| RF | whee [odds | sddo| vida] fe ioe “The actual high-speed shatt diameter depends on the gear ratio. Shatt diameter typically decreases as the ratio increases; and the value shown isthe largest standard diameter furnished with the lowest standard ratio. Values shown are for cast housings. Weight and non-critical dimensions may vary for fabricated housings. Black dimensions/weights are in inches/pounds. Fed imenssions/weights are in milimeters/klloorame. USE ONLY A CERTIFIED INSTALLATION PRINT. Above dimensions are not to be used for installation purposes. itDouble Reduction Herringbone Units (HI-Q) i (% [er [ee |e.[ aa [ses [ie wu [2 [Bs en [as [aren [saa & [ae owe Yat [Sat [ie | 0? [ae as [ashal a [ae oe | a Tela, ee Le me lashele be os [at | os | ah [ae ee [aslee| & [ae om aata.] 2 le le we Tales] & be az | a | | as [tte we [86/5 [% | 28 om Te [les le Le zante a | om Tee [at lan lea Le a ela ne wo Tae [ar lenl a Le Poe EES om Tae] alas] ee Le waelaeleleli om iy [eee | ea Loe =e adslel ee waa [| sa | ta [a =a, |.2.[an] & [ee vam fez eee] 2 < gm luilenl eee ee ae | [te [te wo [B75 8, [12 When two dimensions are shown under “H", the first dimension is forthe right-hand side and the ‘second dimension is forthe let. Unit sizes 40 and DS7 are available in one-piece housings only. Housing is not spit at horizontal conterline as illustrated. Modols D912, 01280 and D1824 are 10 be usad for double-extended output shaft applications only. Conult Lutkin for single-extended ‘output shafts. Black dimensions/weights are in inches/pounds. Red cimensions/weights are in milimeters/kilograms. USE ONLY A CERTIFIED INSTALLATION PRINT. Above dimensions are not to be used for installation purposes.a Triple Reduction Mill Drives tT AT eT eye ype Ce Frasos| 75 aes | ge] asa |e] |aala@lenlanl a | = wn | 5 | oie | Hib [cbt | 18h | Ba] olta| aio] 22 | ah | SS reoo| ce | axe | s+ | seas | z,| as, |e] ees 2.| 2.) aa | ioe 2857 | 8 | isthe] $428 | o8Se| cite | S'| dir | cone roo | dt | Sie veo | woes | ar | ae [ees] a | sus |azas| 20 | 10s [ars | ae | aaooo Bios | Por | vets] Thre | Me | Me | 3628] 7820] AM | B28 | the | HP vrao] as | at | z2,.| ears | 20 | aoe 128s | ce, | sazel as.) ae, | aoe aac | for | ein] ESE | A | Aer | S| oFFo| B08] HPs] Se | FEU Reducers can be furnished with extended high-speed and low-speed shafts, Dimensions “G" and "J" may be extended for larger couplings Black dimensions/weights are in inches/pounds. Feed dimensions/weights are in rmilimeters/ilograms USE ONLY A CERTIFIED INSTALLATION PRINT. Above dimensions are not to be Used for installation purposes. es ‘As a global leader and technological innovator in the design and manufacturing of jh-performance, precision gear drives, Lufkin provides customers with a vast resource of knowledge, expertise and capabilities: Certified ISO 9001 Company ® Industry-Recognized Manufacturing and Product Testing Facilities Products for the Most Demanding Standard and Custom Applications © Worldwide Sales, Service and Technical Support Offices © State-of-the-Art 3-D Design Capabilities © Vertically Integrated Manufacturing In-House Foundry, Heavy Weldment and Carburizing Operations © Comprehensive, Full-Range Performance Testing © Aftermarket Service and Support for Lufkin and Non-Lufkin Units Se