P. OLY Tetra iz LUORO Ernyene Yolo GV ae w Cele Oe) ANY HINDUSTAN NYLONSVET LE A (6 PTFE - Paly Tetra Fluora Ethylene PTFE is high performance engineering specialty polymer invented by Dr.Roy J. Plunkett at Du Pon's Jackson Laboratory, New Jersey, US, on 6th April 1938. As the polymer was foundto have exceptional properties with regards to chemical inertness, heat resistance & frictional properties; developmental manufacturing began in 1943 with joint efforts of Kinetic Engineering Inc., USA. The commercial production went operational by E.|,du Pont de Nemours & Co, inc., USA in 1948, The worldwide consumption of PTFE is around 1,00,000 Tones in 2011 & expected to grow at the rate of 10% per annum. PTFE - Polymer Science PTFE Monomer is generally manufactured by synthesis of Calcium Fluoride (Fluorospar), Sulphuric Acid & Chloroform. The polymerisation of TFE is carried out in carefully controlled conditions to form PTFE, ‘The chemical structure of PTFE is Due to presence of stable & strong C-F bonds, PTFE molecule possesses outstanding chemical inertness, high heat resistance & remarkable electrical insulation characteristics; in addition to excellentfricional properties PTFE polymer is produced worldwide on commercial basis by a number of chemical industries under different registered trade- names such as Du Pont (TEFLON), ICI (FLUON), Hoechst (HOSTAFLON), Mantefluos (ALGOFLON), Deikin (POLYFLON), HFL (HIFLON), Nitto Chemicals (TETRAFLON) GFL (INOFLON).PTFE - Basic Properties PTFE is polymer which is extensively used in chemical, mechanical, electronic & electrical industries due to its unique characteristics. » Chemical inertness to all known chemicals, however attacked by molten alkali metals, chlorine, trifluorides, fluorine & related fluorine complexes at elevated temperature & pressure. » Resistance to solvents, insoluble in all solvents upto 260°C. Certain high fluorinated oils swell & dissolve PTFE at temperature close to crystalline melting point. » Wide operating temperature range -250°C to +260°C, at atmospheric pressure. » Lowest coefficient of frictionamong all known metals & nonmetals. » Nontoxic &anti-stick properties. » Negligible water absorption. ) Nonflammable, » Resistance to radiations, electrical properties remain practically unchanged during & after irradiation, both inair & vacuum. ) Excellent weathering resistance. Chemically Modified PTFE (TFE-M) - asic Properties To over come some of the weaknesses of conventional PTFE, scientists have develooed chemically modified PTFE, available as DuPont's Teflon NXT or Dalkin's TFMandhave improved some of the properties for the benefit of consumers. Improved Creep Resistance As PTFE Gasketing & Sealing materials used in chemical process industries, due to improved creep resistance & increased stiffness even atelevated temperatures, the modified PTFE components can be used for higher pressure conditions. Enhanced Permeation Resistance The vessal linings, Tubings, Sealing materials, Expansionjoints, Made out of modified PTFE have more lfe & less /near zero leakage due this enhanced permeation resistance. Superior Surface Finish The Components, surfaces made out of modified PTFE have superior surface finish with silky / glossy surfaces. The componentsremain absolutely cleanas thereis virtually no place for impurities to geta grip. Reduced Porousity The paris made out of modified PTFE have low microvoid content, thus showing the transmigration of aggressive liquids & gases through. Better High Voltage Insulation Modified PTFE allows better high voltage insulation giving new opportunity to improve performance particularly in electrical appications Weldability The threaded joints/snugs fitjoints can beavoided by using directly welded part, thus it reduces the risk of Leakage through threaded joints.PTFE Filled Compositions ~ Basic Properties SR eudb Filer Content No. by Weight 1 | Vign PTFE — ‘© Excelent chemical resisance. @ Outstanding electrza properties. € xcllet rural operies 2 | Chemicaly Mofied PTFE © Improved Elextical properties. ( Bete fictional reer Acvanced pemeaton resistaoe. 3 | Glass filed PTFE © High compressive stength, 15-25 | @ Batter wear sistance € Excelent chemical resistance. 4 | Carton Coke filed PTFE ( High compressive stength. 25.95 | @ Beterwear resistance Better thermal conduct. © | Graphite ed PTFE © Excellent chencalresstance 6 © Outstanding electrical properties © Excelent flexural sroperes. @ | Bronze fled PTFE ‘© High compressive stength, 40.69 | Brolet woar resétanc. © Very low cold ow. © Good thermal conduct 7 | Bronze pls Molybdenum Disuiphide © Improved ficional ropes. filed PTFE © High compressive strengh. 55+8 | © Excellent wear esstance © Very low cold ow. © Geod thermal conductivity. 8 | Glass Ps Moybdenum Disultide High conpessie stench Filed PTE (@ Beter wear resistance jo ice chemicals 9 | Aluminum Oxide (Ceramic) filed PTFE] 5.49 ‘© Excellent Electrical properties, Excelent compressive stengh 10 | Slicon Dixie (Silica Filed PTFE 5-10 Exemplary compressive strength Excellent chemical resistance. yoallent chemical resistance, 5-19 | @ Excelent wear resistance © Excelent compressive stengh © Good wth chamioasthat attack glass Properties ‘11 | Caloum Fluoride led PTFE 12 | Stoniess Stel filed PTFE S10 | © Baoelltcheicalresisance | ¢ Outstanding mechanical properties. 13 | Mica filed PTFE ‘© Excellent compressive strength. ‘ 5-10 © Very low coeficien’ of thermal expansion.| |) | @ Peor tense properties. 14 | Bronze ps TSO Filba PTFE © Figh compressive srengh Bxcllent wear resitance i 40+1 | @ Vey low coldfow. © Good tora conduct ¢ Batter fictional provers. 15 | Pignented PTFE © Color cxng Caution: The presence of filer generally causes following negative features in compounds: ‘Reduction in tensile strenath & break elongation. # Reduction in volume & surface resistviy. ¢ Diffculty in processing & fabrication emical resistance depending upon types of filler. @ Recuction in coefficient of linear thermal expansion.PTFE - Product Range D) Sr. No, Product Standard Dimensional Specification Tolerance 1 PTFE Moulded Rod © 25mm upto 500mm Dia ¢ 300mm L. +#0.2 - 0.00mm D #4.0 - 0.00mm L 2 PTFE Moulded Bush # Upto 500mm / 1000. mm OD # Upto 100mm / 390mm Length 40.2 — 0.0mm D +4.0- 0.00mmL 3. PTFE Moulded Sheet © 300mm* up to 1200mm’ Area ¢ 2.5mm to 100mm Thk +5.00 ~ 0.00mm LiW| 42.0 - 0.0mm T 4°) PTFE Ramex Rod © Smim Diameter up to 100mm Diameter © 900mm /1000mm /2000mm Length 40.2 - 0.00mm D +#5.0- 0.00mm L 5 PTFE Skived Sheet ¢ 300mm Wieth up to *200mm Width # 0.25mm to 3.00mm Thk 45.00 - 0.00mmW, +0.tmm ~ 0.00mm T) 6 | PTFE Ramex Pipe © 25mm OD X 12.5mm ID © upto 100mm OD x 75mm 1D Upto 3300 mm Length +#0.2 - 0.0mm D #4.0- 000mm L PTFE Nachined ‘Components (Standerd) # Ready Cut Gaskets Envelope Gaskets - Sit type! Milled type © Expansion Joints/ Bellows = Upto 900mm NB General Tolerance of £0.1mm PTFE Machined ‘Components T-D) (Non standard) Valve components of Ball Vave, Plug Valve, Buttertly Valve © O/V/D/U —Rings and Washers Other custom made components as per Drawing and Specification. = Upto 1200mm OD, Upto 300mm L General Tolerance of + 0.1mm Standard Grades of material of Composition:- 4) Virgin PTFE ) 2) Chemically Modified Virgin PTFE ) 3) 15% - 25% Glass Filled PTFE 7) 4) 5% 1 15% Glass + 5% MOS2 Filled PTFE 8) 5) 25% - 35 40% -60 % Carbon Filled PTFE 6) 15% Graphite Filled PTFE % Bronze Filled PTFE 8) 55% Bronze + 5% MOS2 Filled PTFE eal liaPTFE - Product Specifications Us chemical applications. I-General Purpose For electrical, mechanical & chemical applications not requiring premiummaterial ll-Mechenical grade tor non ertical chemical, electrical & mechanical appiications IV-Utility having no electrical requirements and with mechanical properties ata lower level Sr] ] N Product Spectfiction) Type Grade Class 0! | 1 |*PTFE Moulded Rods | ASTM-D-1710| Premium having maximum physical | 4 - Virgin Aes nomal dimensional & electrical properties to meet rigid * » Repr Lapel J oe na requirements " ° RAS: B - Meeting specific dimensional I-Generel Purpose having properties stability required of general, electrical C- Having normal dimensional + mechanical & chemical stability & completely examined Applications. for internal defects IENon citical chomical, electrical & D.- Having specific dimensional Mechanical applications. stability & completely examined | for internal defects 2 "PTFE Moulded Bushes | ASTM-D-1710 |I-Premium having maximum physical | 1 - Virgin * cetea normal dimensional bere aaealad 8 lect properies to meet igi | 2°-Rapro | St mension hes quirements ‘l-General Purpose having stability properties required of general C- Having normal dimensional electrical, mechanical & chemical stability & completely examined applications for internal defects II-Non critical chemical, electrical & D- Having specific dimensional Mechanical applications. stablity & completely examined for internal defects 3 | PTFE Moulded Sheets | ASTMD-3294|F-Premium Normally used for] 1-virgin | A- Resistance to thermal exacting electrical, mechanical or| 2*- Repro | dimensional change not |_ Chemical applications exceeding 0.5% I-General Purpose For electrical, B- Thermal dimensional change mechanical & chemical applications not exceeding 5.0% notrequiring premium material = No requirement for thermal Ill-Mechenical Grade For Non critical Dimensional change chemical, electrical & mechanical appications IV-Utility having no electrical requirements and with mechanical Propertios ata lower level 4| PTFE Skived Sheets | ASTM-D-3308/1-Premium Normally used for | 4-Virgin exacting electrical, mechanical or | 2%. Repro rut? INTERNATIONAL Standards Worldwide * Hindustan Nylons does not produce this product of this Grade as Products have inferior physical properties, tray fail premature, accident prone & not fail safeAl B] cc] PTFE - Applications Chomical Process Industries: 4 Rods, Bushes, Tubes, Sheets. 4 Expansion Joints, Bellows, Line bellows, Valve bellows, PTFE & GFT Composite bellows, Custombellows, 4 Gaskets, Envelope gaskets, Ready cut gaskets, Universal rope gaskets, Fused joint circular /elliptical equipment envelope gaskets. 4 Mechanical Packings, Chevronpackings, OIV/DIU Rings, Cup seals. 4 Vaive Components Bali seats, Stem seals, Body seals, Plug sleeves, Diaphragms, Butterfly valve seats 4 PumpsComponents Mechanical Seals, Balls, Diaphragms. 4 Laboratoryware Beakers, Plugcocks. 4 Thread seal tapes. Mechanical Industrie: Liners for machine tools guideways & slideways. 4Piston rings for non-lubricated air compressors. 4 Chemically treated Sodium itched sheet. 4 Low load, high speed bush bearings. 4 Guidebands & piston seals for hydraulic & pneumaticactuators. Thin walledtubings. 4 Hydraulic & pneumatic seals. 4 Hystersis Friction washers for clutches. Bridge bearings, Pipe line expansion supports. Electrical & Electronic Industries : 4 Nozzles for SF6 circuit breakers. 4 Sintered insulation tapefor insulation. Capacitor fim. 4Chemicallytreated Insulator bushes for traction machines. Brush holders. 4 Thin walled Spaghetti tubings for insulation. PTFE - End User Industries 4 Aeronautical 4 Atomic/Thermal/ Hydro Power Plants 4 Chemical 4 Defense Establishments 4 Electrical & Electronics: 4 Food processing 4 High Voltage Switch-Geer Manufacturers 4 Machine Tool Manufacturers 4 Pharmaceuticals 4 Petroleum Refineries 4 Petrochemical 4 Railways 4 Space Research Organization 4 Valves & Pump Manufacturing IndustriesVE LE AP Company Prafile - Total Manufacturing Hindustan Nylons is wholly Indian owned, private company, formed in 1979 to manufacture & market PTFE & other fluoroplastics’ semi finished stockshapes & machined components. Ithas been, one of the largest processor of PTFE in India & has ‘expanded its range to encompass the full spectrum of PTFE products. The group is i, comprised of two independently managed manufacturing facilities based in western ‘| part of India at MIRAJ, State Maharashtra, employing around 100 people & trading \ throughout India, The group is major converter of PTFE resins & manufactures semi finished stock- shapes in all forms - Moulded rods upto 500mm diameter, 300mm length & Moulded bushes - rings up to 1000mm diameter. Moulded sheets upto 1200x 1200 mm2 & skived sheet-tape materials upto 1200 mm width, Ram Extruded Rods upto 100mm diameter; 900/ 1000/ 200mm Length & Ram Extruded Rigid Pipes upto 100mm diameter; 3300mm Length - the widest range of such products in india, The company has huge, wide & state of art manufacturing facilities; comprising Hydraulic Presses, Ovens, Ram Extruders, Lathes, Turrets, Milling Machines, Skiving Machine, Calendaring Machine etc to cover producing most of the products in PTFE - serving the customer under one roof. The latest technology in machine tools such as. NC controls. Automatic PID / Profile temperature controlled ovens, Rotary bed sintering, Air conditioned / dust free environment, fully automatic Extrusion is in use ‘The PTFE Machined Components are fabriceted in the state of theart workshop comprisinglathes, turrets, milling machine and other fabrication machines, running in three shifts. The machining facility upto 1200mm diameter, 1000mm Length is available with precision tolerance within +/- 0.2mm. The company has most advanced chemical itching & application facility along with automatic slitting machines for manufacturing chemically treated insulation tapes. The present manufacturing capacity (2011) of group is about 20000 Kgs per month, utilizing elmost 75%, & expansion at the rate of 10% per annum is being carried out to cover maximum sizes & range of products, availing complete range of PTFE products under one roof- most convenient forcustomers. Company Commitment - total Gulty ‘As one of the leading processor of PTFE, Hindustan Nylons hereby commits to produce most quality products & provide the best pre-post sales & technical services Hindustan Nylons operates on Quality Management System (ISP 9001:2008), right from inspection & testing of raw material upto final/pre-dispatch inspection & testing of end products, through out the manufacturing to ensure Zero Defect Quality The testing of Input Raw Materials & Output Finished Goods is carried out at In-house uality Laboratory. The testing equipments to verify various properties of Input Raw Materials TASSUTANCE ©2851 for cour, Paticle Snape, Purity, Flowabity, Buk Densiy, Compressive Rati, Filler Content, Water Content, Shrinkage & Pollution Index. The Output Finished Goods are tested for Density, Tensile Strength, Elongation, Compressive Strength, Deformation Under Load, Hardness, Water Absorption, Heat Resistance, Continuous Service Temperature, Wear Rate, Dielectric Strength, Chemical Resistance pereatity, Chemical Resistance Dissolton, Pool off songth / Bond stongih for sodum ichod parts, spark tosing & pneumatic pressure testing. The in-house testing facility offers the unique advantage of assured / tested quality. The products confirm national & intemational standards such as |S, ASTM, BS, DiNetc.Company Highlights ~ Total Engineering Hindustan Nylons offers design, development laboratory testing facilities to handle customer projects from concept to full manufacture. It advisos on material soloction & product design to optimize the unique properties of company's extensive range of materials, with engineers fully supporting the sales field staf. Through in-house test laboratory, company guides customers to develop the new product from concept / replace existing material of construction. to suit specific service condition & particular application. —— (Foc ‘on \ Qualit Company Focus - Total Customers Satisfaction Hindustan Nylons assumes the responsibility of continuous upgradation of products & services through innovative engineering & newest technology to achieve the TOTAL CUSTOMERS SATISFACTION «The company guarantees the endless improvements in qualities, skills & standards of manpower through latest management techniques toprovide the bestof Company to all. the customers. With uncompromising , assured quality , maximum procuct range under one roof , pro-post sales and technical sorvico and CUSTOMER AS MAIN FOCAL POINT , Hindustan Nylons has reputed & prestigious customers all over India. | The company exports PTFE Stock shapes & Machined Components-majorly to Middle East Countries, Part of Europe, Part of South Africa & Australia Customer SatisfactionPTFE & Filled Compositions - Physical Praperties Saw Pop ‘at | —Tstetioa | igin[Ghonicany | txts ZPGlne'| Pvt | scimnoi |-2caon | SPiCaton [1H Gre] abou] eines [oe que | asmo-na [prea | aecao | ais-am | gz-70s [gaan | amon | z0-nis | go-21e | pio-aw | a0e32 [seca 2 ee Sng igion | astm: em | yo. an- aon | wo no [rama vecaso | noosa [taboo [two [wn azo | as aon | as a0 Ervin tk =n | aa t san ‘ott [4 i 1 [conan Sier ‘aie | —astu-eos | soso | asa | sezs | eas | so70 com [ rss) mm | ers |e | nee | connie ei iglien”—| ASTD | son aio | on aio _| sino eno | can | smo | — inca | roto |_tsnerao| nono | tao aso —| eno anon 6 | betaine. 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Industrial Area, Facsimile : 91 - 233 - 2644772, 2645772 Miraj - 416 410. E = contact@hindustan-nylons.com Tae (MS,) India Web : wwwhindustan-nylons.com mms = MXONETOISY