Ashoka Group

D-208, Sector-63, Phase-111

Noida-201301
Distt. Gautam Budh Nagar
Ph.: 0120-4252301,02,03
Fax: 0120-4252305
Cellphone: 0091-9811141400
E-mail:

16.08.11

17.08.
11

17.08.11

CaO

Mg
O
%

1.64

20.33

61.67

18.08.
11

1.50

20.38

18.08.11

19.08.
11

2.29

19.08.11

20.08.
11

20.08.11

Al2O

SO3
%

IR
%

f/CaO
%

Residu
e
%

SPS
m2/k
g

Setting
Time
(Minute)

Expansion

Compressive Strength
(mpa)

Le.C
hat.

(m
m)

Aut
o
Clav
(%)

1
Day

3
Day
s

7
Day
s

IST

FST

409.9

120

185

1.0

0.412

22.0

38.0
40.0

51.0
55.0

1.38

406.0

115

175

1.0

0.524

16.0

38.0
36.0

55.0
50.0

1.90

1.62

415.7

135

205

1.0

0.42

18.0

28.0
30.0

40.0
40.0

3.25

1.79

1.68

413.8

130

195

1.0

0.58

14.0

35.0
32.0

48.0
46.0

2.98

0.88

1.90

1.44

415.7

125

185

1.0

0.45

21.0

37.0
38.0

48.0
47.0

5.94

2.80

0.72

1.79

1.58

429.0

130

190

1.0

0.19

20.0

38.0
36.0

50.0
50.0

5.20

6.72

2.52

3.17

1.84

1.84

429.0

140

210

1.0

0.13

15.0

31.0
32.0

46.0
45.0

2.41

5.15

6.68

2.78

3.40

1.02

1.49

427.4

135

195

1.0

0.14

14.0

31.0
30.0

42.0
43.0

56.44

5.10

2.81

3.18

1.12

1.54

423.4

135

195

1.0

0.24

16.0

33.0
32.0

43.0
44.0

56.17

5.18

2.67

3.08

1.06

1.74

426.2

135

200

1.0

0.38

14.0

29.0

43.0

1.76

4.20

5.70

2.83

0.93

1.40

1.44

61.92

1.42

4.16

5.72

2.43

0.88

1.68

22.32

54.43

3.18

5.19

6.30

2.72

1.92

2.43

56.30

5.20

2.74

21.08.
11

1.94

20.43

60.80

1.18

4.30

6.00

21.08.11

22.08.
11

1.81

20.73

61.69

1.03

4.22

22.08.11

23.08.
11

1.63

21.89

55.89

3.81

23.08.11

24.08.
11

2.59

21.94

56.48

24.08.11

25.08.
11

2.48

25.08.11

26.08.

2.29

28
Day
s
68.0
69.0
69.0
68.0
64.0
62.0
65.0
63.0
70.0
72.0
75.0
78.0
65.0
62.0
65.0
65.0
62.0
65.0
56.0

20
.0
8
21
.0
8
22
.0
8
23
.0
8
24
.0
8
25
.0
8
26
.0
8
27
.0
8
28
.0
8
29

24
.0
8
25
.0
8
26
.0
8
27
.0
8
28
.0
8
29
.0
8
30
.0
8
31
.0
8
01
.0
9
02

Due Date 28 Days

LOI
%

SiO2

Fe2O

Due Date 7 Days

Date of
Producti
on

Date
of
Testin
g

Due Date 3 Days

CEMENT CHEMICAL & PHYSICAL TESTING REPORT

14
.0
9
15
.0
9
16
.0
9
17
.0
9
18
.0
9
19
.0
9
20
.0
9
21
.0
9
22
.0
9
23

Remark

Pure Clinker
Pure Clinker
15 % Pozzolana Mix
15 % Pozzolana Mix
Pure Clinker
Pure Clinker
15 % Pozzolana Mix
15 % Pozzolana Mix
15 % Pozzolana Mix
15 % Pozzolana Mix

11

26.08.11

27.08.11

27.08.
11
28.08.
11

30.0

43.0

2.05

55.21

5.20

2.84

2.89

1.12

1.56

445.5

135

195

1.0

0.15

16.0

31.0
32.0

45.0
44.0

2.93

53.84

5.30

2.79

3.12

1.17

1.84

464.8

130

190

1.0

0.11

15.0

31.0
30.0

43.0
42.0

28.08.11

29.08.
11

2.49

29.08.11

30.08.
11

1.89

56.17

5.30

2.68

3.82

1.17

1.64

464.8

130

190

1.0

0.24

18.0

34.0
35.0

50.0
50.0

56.58

5.10

2.68

2.89

1.17

1.80

421.8

135

195

1.0

0.15

20.0

35.0
34.0

47.0
48.0

Mr.Fikrat Hikmet Mohammed

Mr. Sumer Singh

Mr. Ziad Al Zeam

Mr. Hafez Al Ahmad

57.0
63.0
65.0

.0
8
30
.0
8
31
.0
8
01
.0
9
02
.0
9

.0
9
03
.0
9
04
.0
9
05
.0
9
06
.0
9

.0
9
24
.0
9
25
.0
9
26
.0
9
27
.0
9

15 % Pozzolana Mix
15 % Pozzolana Mix
15 % Pozzolana Mix
15 % Pozzolana Mix

Mr. Mohammad Diab

LOI
%

15.08.
11

16.08.
11

0.2
9

21.36

63.92

16.08.
11

17.08.
11

0.4
7

21.27

63.61

SiO
2

Ca
O
%

%Residue

Date
of
Testin
g

%f/CaO

Date of
Production

CLINKER CHEMICAL & LAB. BALL MILL PHYSICAL TESTING REPORT

1.6
0

4.59

6.08

0.8
9

0.4
4

1.6
8

6.4
8

1.0
1

4.72

6.02

1.0
4

0.3
2

1.4
5

5.3
6

Mg
O
%

Fe2O3

Al2O3

SO3

IR
%

SSP
m2/kg

Setting
Time
(minute)

Expansion
Le.Cha
t
(mm)

Auto
Clav
e
(%)

Compressive Strength
(mpa)

1
Day

IST

FST

547.1

45

80

1.0

0.05
2

30

593.4

30

65

1.0

0.09
1

31

3
Day
s

7
Day
s

28
Day
s

48.
0
45.
0
46.
0
45.
0

56.
0
58.
0
55.
0
57.
0

80.
0
82.
0
68.
0
70.
0

Due Date

3
D

7
D

28
D

19
.0
8

23
.0
8

13
.0
9

20
.0
8

24
.0
8

14
.0
9

Remar
k

17.08.
11

18.08.
11

0.2
6

21.41

63.92

1.2
9

4.72

6.04

0.9
4

0.4
4

1.6
5

5.4
6

593.4

35

65

1.0

0.07
6

30

18.08.
11

19.08.
11

0.5
8

21.28

63.50

1.3
0

4.60

6.00

1.0
4

0.3
7

1.6
8

5.3
8

585.2

40

70

1.0

0.06
2

29

19.08.
11

20.08.
11

0.3
8

20.94

62.95

1.7
4

4.76

5.94

0.8
8

0.4
2

1.5
6

5.7
6

582.5

30

70

1.0

0.09
0

32

20.08.
11

21.08.
11

0.2
6

21.45

64.12

0.7
6

4.64

6.14

0.9
0

0.4
6

1.7
9

4.9
6

521.6

35

70

1.0

0.06
8

32

21.08.
11

22.08.
11

0.2
7

21.48

64.28

0.7
5

4.33

5.92

0.7
9

0.3
9

2.0
7

5.4
8

544.1

30

55

1.0

0.07
9

29

22.08.
11

23.08.
11

0.4
8

20.90

63.71

0.7
7

4.43

5.91

0.8
9

0.4
1

1.9
0

5.3
4

557.2

30

60

1.0

0.07
3

30

23.08.
11

24.08.
11

0.5
8

20.97

63.45

0.9
2

4.38

6.27

0.9
4

0.3
6

1.2
4

5.4
6

533.6

40

70

1.0

0.06
1

29

24.08.
11

25.08.
11

0.3
2

20.98

63.10

1.1
0

4.74

6.15

0.7
2

0.3
6

1.6
8

5.4
6

533.6

40

70

1.0

0.07
8

25

25.08.
11

26.08.
11

0.1
8

21.22

63.65

1.3
0

4.72

5.97

0.8
6

0.4
4

1.0
8

5.3
2

582.5

35

70

1.0

0.04
8

28

26.08.
11

27.08.
11

0.2
1

21.22

63.68

0.8
8

4.30

5.95

1.0
2

0.4
4

1.2
0

5.4
4

567.2

30

70

1.0

0.07
8

30

27.08.
11

28.08.
11

0.3
8

21.12

63.28

1.4
0

4.60

6.01

0.8
8

0.3
2

1.2
3

5.1
2

547.1

30

70

1.0

0.07
0

30

47.
0
48.
0
50.
0
50.
0
45.
0
45.
0
45.
0
44.
0
44.
0
45.
0
44.
0
45.
0
45.
0
48.
0
42.
0
40.
0
50.
0
49.
0
50.
0
48.
0
48.
0
49.
0

57.
0
56.
0
65.
0
62.
0
55.
0
57.
0
55.
0
56.
0
55.
0
57.
0
54.
0
55.
0
56.
0
55.
0
55.
0
54.
0
55.
0
60.
0
60.
0
61.
0
58.
0
58.
0

72.
0
74.
0
70.
0
72.
0
70.
0
71.
0
71.
0
70.
0
72.
0
70.
0
70.
0
71.
0
70.
0
69.
0
70.
0
69.
0
70.
0
69.
0
70.
0
70.
0

21
.0
8

25
.0
8

15
.0
9

22
.0
8

26
.0
8

16
.0
9

23
.0
8

27
.0
8

17
.0
9

24
.0
8

28
.0
8

18
.0
9

25
.0
8

29
.0
8

19
.0
9

26
.0
8

30
.0
8

20
.0
9

27
.0
8

31
.0
8

21
.0
9

28
.0
8

01
.0
9

22
.0
9

29
.0
8

02
.0
9

23
.0
9

30
.0
8

03
.0
9

24
.0
9

31
.0
8

04
.0
9

25
.0
9

28.08.
11

29.08.
11

0.2
2

21.18

63.31

1.3
8

4.72

Mr.Fikrat Hikmet Mohammed

Mr. Sumer Singh

6.16

0.9
2

0.4
0

1.1
8

5.8
0

Mr. Ziad Al Zeam

585.2

35

1.0

15/08/2011
16/08/2011
17/08/2011
18/08/2011
19/08/2011
20/08/2011
21/08/2011
22/08/2011
23/08/2011
24/08/2011
25/08/2011
26/08/2011
27/08/2011
28/08/2011
Total

Discharge
Clinker Weight
( Ton)
065.100
080.600
111.600
096.100
108.500
105.400
105.400
108.500
102.300
096.100
099.200
102.300
096.100
117.800

1395.000

Kiln Stop
Hour

Reason of
Stoppage

14
16
22
22
22
23
24
23
24
24
23
24
24
23

10
8
2
2
2
1

Power Fail
Power Fail
Water Problem
Water Problem
Water Problem
Water Problem

Change Power DG

Power Fail

Power Fail

1- Actual production - 1395.mt

2- A Average daily production
1395/308 = 4.529 m.t per hour
3 - Theoretical production

28

30

48.
0
50.
0

58.
0
57.
0

01
.0
9

05
.0
9

Mr. Mohammad Diab

(Trial Run )

Kiln Run
Hour

308

0.06
9

Mr. Hafez Al Ahmad

Clinker Production Report

Date of
Production

75

Signature

Remark

26
.0
9

28 x 4.529 = 126.812 m.t

4 - 1395 + 126.812 = 1521.812 m.t

Mr.Fikrat Hikmet Mohammed

Mr. Ziad Al Zeam

Mr. Sumer Singh

Mr. Hafez Al Ahmad

Mr. Mohammad Diab