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TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS

PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

ESV

22.54
23.573
315
0.1584
0.59

CRH PAR
8.5
9.533
215
0.2182

3.51
4.543
200
0.4334

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m
14.85
45 DEG BEND = 15XD
8.985
Equivalent Length (Le) in m
23.01
RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.80237742
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

322.105036
2.533
248487.3
2.718
461.94
474
0.00129626
401.438311
381.366395
375.161793
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

EXHAUS
T PAR
1.5
2.533
201
0.879

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
1.97227283
ESV DISTURNACE FACTOR
1.97227283
CRH DISTURBANCE FACTOR
2.0902042
EXHAUST DISTURBANCE FACTOR 2.85707061

II STAGE - BLOW:8 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

Equivalent Length (Le) in m

27
28.033
330.5
0.09547
0.59

ESV
25.8
26.833
260
0.08767

CRH PAR
3.84
4.873
229
0.6067

EQUIVALENT LENGTH OF PIPE


23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.80237742
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc
CRH PR in Ksc ( Abs )
CRH TEMP in deg C

312.993146
2.533
248487.3
2.718
461.94
502
0.00125959
390.082196
370.578086
364.549003
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7
43.733
338

EXHAUST
PAR
1.5
2.533
229
1.568

CRH Specific volume


HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
ESV DISTURNACE FACTOR
CRH DISTURBANCE FACTOR
EXHAUST DISTURBANCE FACTOR

1.12241474
1.12241474
2.76279351
4.81230098

TALCHER UNIT IV/STAGE-I STEAM BLOWING CALCULATIONS


BLOW NUMBER
Blow No.31
Blow No.32
Blow No.33
Blow No.33
EXH
EXH
EXH
PARAMETERS DESCRITION
SH O/L
SH O/L
SH O/L
PAR
PAR
PAR
SH O/L PR IN KSC
28.7
6.5
27.8
6.5
28.2
6.5
SH O/L PR IN KSC (ABS)
29.733 7.533
28.833 7.533
29.233 7.533
SH O/L TEMP IN DEG C
388
288
336
283
336
277
SPECIFIC VOLUME C.M/KG
0.092 0.3346 0.094165 0.3313 0.093965 0.3396
DIA of exhaust pipe bore ( D )
0.59
0.59
0.59
DIA of exhaust pipe bore ( D )
0.33
0.33
0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT PORTION IN m
2.28
2.28
2.28
Reducer inlet restrictions
3.3
3.3
3.3
STRAIGHT PORTION IN m
1.31
1.31
1.31
45 DEG BEND = 15XD
1.47
1.47
1.47
Equivalent Length (Le) in m
8.35
8.35
8.35
RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f )
N = (f X Le)/D

0.011
0.1557

0.011
0.1557

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.7
0.7
Td/To
0.924
0.924
G/G*
1.06
1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.73
0.73
Refering to Lapples Equation

0.011
0.1557

0.7
0.924
1.06
0.73

Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )

880.5176
7.533
738987.3
2.718

884.4679
7.533
738987.3
2.718

889.2792
7.533
738987.3
2.718

Blow No.33

Gas constant for steam ( R )


Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc
CRH PR in Ksc ( Abs )
CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

461.94
561
0.001192
1209.138
1281.687
394.4408

461.94
556
0.001197
1214.563
1287.437
396.2104

1494.2
1494.2
747.1
747.1
176.4
176.4
177.433
177.433
540
540
0.0183
0.0183
1397.4
1397.4
698.7
698.7
42.7
42.7
43.733
43.733
338
338
0.05978
0.05978
40.8
40.8
41.833
41.833
540
540
0.0887
0.0887
Blow No.31
Blow No.32
DISTURBANCE FACTOR COMPUTATIONS
Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol
at the point divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
1.401338
1.447214
EXHAUST DISTURBANCE FACTOR 5.09615
5.091338

461.94
550
0.001203
1221.17
1294.44
398.3657
1494.2
747.1
176.4
177.433
540
0.0183
1397.4
698.7
42.7
43.733
338
0.05978
40.8
41.833
540
0.0887
Blow No.33

1.459895
5.276222

TALCHER UNIT IV/STAGE-I STEAM BLOWING CALCULATIONS


BLOW NUMBER
Blow No.35
Blow No.36
Blow No.37
Blow No.38
EXH
EXH
EXH
PARAMETERS DESCRITION
SH O/L
SH O/L
SH O/L
SH O/L
PAR
PAR
PAR
SH O/L PR IN KSC
28.8
6.5
28.9
6.5
28.3
6.5
28.5
SH O/L PR IN KSC (ABS)
29.833 7.533
29.933 7.533
29.333 7.533
29.533
SH O/L TEMP IN DEG C
347
287
343
289
333
279
332
SPECIFIC VOLUME C.M/KG
0.09239 0.3458 0.09055 0.3462 0.09196 0.393
0.0905
DIA of exhaust pipe bore ( D )
0.59
0.59
0.59
0.59
DIA of exhaust pipe bore ( D )
0.33
0.33
0.33
0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT PORTION IN m
2.28
2.28
2.28
2.28
Reducer inlet restrictions
3.3
3.3
3.3
3.3
STRAIGHT PORTION IN m
1.31
1.31
1.31
1.31
45 DEG BEND = 15XD
1.47
1.47
1.47
1.47
Equivalent Length (Le) in m
8.35
8.35
8.35
8.35
RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f )
N = (f X Le)/D

0.011
0.1557

0.011
0.1557

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.7
0.7
Td/To
0.924
0.924
G/G*
1.06
1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.73
0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe

0.011
0.1557

0.011
0.1557

0.7
0.924
1.06

0.7
0.924
1.06

0.73

0.73

881.3034
7.533
738987.3
2.718
461.94
560
0.001193
1210.217
1282.83
394.7929

879.7339
7.533
738987.3
2.718
461.94
562
0.00119
1208.062
1280.546
394.0898

887.6667
7.533
738987.3
2.718
461.94
552
0.001201
1218.956
1292.093
397.6434

904.1982
7.533
738987.3
2.718
461.94
532
0.001224
1241.657
1316.156
405.0489

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

CRH PR in Ksc
42.7
42.7
TALCHER UNIT IV/STAGE-I STEAM BLOWING CALCULATIONS
Blow No.28
Blow No.29
CRH PR in Ksc ( Abs )
43.733
43.733
CRH TEMP in deg C
338
338
CRH Specific volume
0.05978
0.05978
HRH PR in Ksc
40.8
40.8
HRH PR in Ksc ( Abs )
41.833
41.833
RH temp deg C
540
540
HRH Secific volume
0.0887
0.0887

42.7

42.7

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

1.415409
6.048887

1.445303
5.950497

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at
the point divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
EXHAUST DISTURBANCE FACTOR

1.401713
5.246371

1.368908
5.233748

Blow No.38
EXH
PAR
6.5
7.533
259
0.3726

To Shri.D.S.Krishnamurthy/SDGM/COMMNG/BHEL/TALCHER

The disturbance factor calculated for some of the blows of Unit IV stage-I steam blowing given below.
TALCHER UNIT IV STAGE-I STEAM BLOWING CALCULATIONS

DATE
8/19/03
8/19/03
8/20/03
8/20/03
8/20/03
8/20/03
8/20/03
8/21/03
8/21/03
8/21/03
8/21/03
8/21/03
8/21/03
8/22/03
8/22/03
8/22/03
8/22/03

SH O/L
SH PR IN TEMP
BLOW No. Ksc (g)
DEG C
31
28.7
338
32
27.8
336
33
28.2
336
34
28.23
340
35
28.8
347
36
28.9
343
37
28.3
333
38
28.5
332
39
28.89
340
40
28.6
335.9
41
28.6
337
42
29.8
339
43
28.5
335
45
28
326
46
29
320
47
27
333
48
29.1
324

EXHAUST EXHAUST FLOW


SH
PR
Ksc TEMP IN STEAM AT DISTUR
(g)
deg C
MCR TPH FACTOR
6.5
288
749.25
1.40
6.5
283
749.25
1.44
6.5
277
749.25
1.45
6.5
285
749.25
1.42
6.5
287
749.25
1.40
6.5
289
749.25
1.37
6.5
279
749.25
1.42
6.5
259
749.25
1.44
6.5
285
749.25
1.41
6.5
279
749.25
1.42
6.5
278
749.25
1.41
6.5
279
749.25
1.39
6.5
273
749.25
1.39
6.5
267
749.25
1.45
6.5
269
749.25
1.37
6.5
269
749.25
1.50
6.5
259
749.25
1.37

Exhau
DISTUR
FACTOR
5.10
5.09
5.27
5.99
5.24
5.23
6.04
5.95
6.03
6.05
6.05
6.06
5.99
6.06
6.05
6.05
6.03

This is for kind information


Regards

8/25/03
P.K.THIRUVENGADAM/AGM/TSXPSSR BHEL/CHENNAI

TALCHER UNIT IV/STAGE-I STEAM BLOWING


CALCULATIONS
BLOW
NU
Blow
No.31
Blow No.32
Blow No.33
TERS
DESCRIT
SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR
ION
SH O/L PR
28.7
6.5
27.8
6.5
28.2
6.5
SH O/L PR
29.733
7.533
28.833
7.533
29.233
7.533
SH O/L TE
388
288
336
283
336
277
SPECIFIC
0.092
0.3726 0.094165
0.3458 0.093965
0.3346
DIA of exha
0.59
0.59
0.59
DIA of exha
0.33
0.33
0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT
2.28
2.28
2.28
Reducer inl
3.3
3.3
3.3
STRAIGHT
1.31
1.31
1.31
45 DEG BE
1.47
1.47
1.47
Equivalent
8.35
8.35
8.35
RESISTANCE FACTOR
Resistance factor (N)
friction fact
0.011
N = (f X Le
0.1557

0.011
0.1557

BY REFERING TO STANDARD CURVE NOTE THE


FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po
0.7
0.7
Td/To
0.924
0.924
G/G*
1.06
1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po
0.73
0.73
Refering to Lapples Equation

0.011
0.1557

0.7
0.924
1.06
0.73

Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec


Gd* = Pd x SQRT[
880.5176
Pd in Ksc (
7.533
Pd in N/Sq. 738987.3
Dimensionle
2.718
Gas constan 461.94
Exhaust tem
561
SQRT ( 1/( 0.001192
Max mass f 1209.138
Actual flow 1281.687
Actual flow 394.4408
Boiler MCR parametrs
MS FLOW i 1494.2
MS FLOW i
747.1
MS PR IN
176.4
MS PR IN K 177.433
MS TEMP i
540
MS Specifi
0.0183
Flow in TP
1397.4

884.4679
7.533
738987.3
2.718
461.94
556
0.001197
1214.563
1287.437
396.2104

889.2792
7.533
738987.3
2.718
461.94
550
0.001203
1221.17
1294.44
398.3657

1494.2
747.1
176.4
177.433
540
0.0183
1397.4

1494.2
747.1
176.4
177.433
540
0.0183
1397.4

Flow per pi
698.7
698.7
CRH PR in
42.7
42.7
CRH PR in
43.733
43.733
CRH TEMP
338
338
CRH Specif 0.05978
0.05978
HRH PR in
40.8
40.8
HRH PR in
41.833
41.833
RH temp d
540
540
HRH Secifi
0.0887
0.0887
Blow No.31
Blow No.32
DISTURBANCE
FACTOR
COMPUTATIONS
Disturbance factor defined as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume
SH DISTU 1.401338
1.447214
EXHAUST 5.675421
5.314572

698.7
42.7
43.733
338
0.05978
40.8
41.833
540
0.0887
Blow No.33

1.459895
5.198539

TALCHER UNIT IV/STAGE-I STEAM BLOWING


CALCULATIONS
BLOW
NU
Blow
No.35
Blow No.36
Blow No.37
Blow No.38
TERS
DESCRIT
SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR
ION
SH O/L PR
28.8
6.5
28.9
6.5
28.3
6.5
28.5
6.5
SH O/L PR
29.833
7.533
29.933
7.533
29.333
7.533
29.533
7.533
SH O/L TE
347
287
343
289
333
279
332
259
SPECIFIC 0.09239
0.3462 0.09055
0.393 0.09196
0.3396
0.0905
0.3313
DIA of exha
0.59
0.59
0.59
0.59
DIA of exha
0.33
0.33
0.33
0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT
2.28
2.28
2.28
2.28
Reducer inl
3.3
3.3
3.3
3.3
STRAIGHT
1.31
1.31
1.31
1.31
45 DEG BE
1.47
1.47
1.47
1.47
Equivalent
8.35
8.35
8.35
8.35
RESISTANCE FACTOR
Resistance factor (N)
friction fact
0.011
N = (f X Le
0.1557

0.011
0.1557

0.011
0.1557

0.011
0.1557

0.7
0.924
1.06

0.7
0.924
1.06

0.73

0.73

879.7339
7.533
738987.3
2.718
461.94
562
0.00119
1208.062
1280.546
394.0898

887.6667
7.533
738987.3
2.718
461.94
552
0.001201
1218.956
1292.093
397.6434

904.1982
7.533
738987.3
2.718
461.94
532
0.001224
1241.657
1316.156
405.0489

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

BY REFERING TO STANDARD CURVE NOTE THE


FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po
0.7
0.7
Td/To
0.924
0.924
G/G*
1.06
1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po
0.73
0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
Gd* = Pd x SQRT[
881.3034
Pd in Ksc (
7.533
Pd in N/Sq. 738987.3
Dimensionle
2.718
Gas constan 461.94
Exhaust tem
560
SQRT ( 1/( 0.001193
Max mass f 1210.217
Actual flow 1282.83
Actual flow 394.7929
Boiler MCR parametrs
MS FLOW i 1498.5
MS FLOW i 749.25
MS PR IN
176.4
MS PR IN K 177.433
MS TEMP i
540
MS Specifi
0.0183
Flow in TP
1397.4
Flow per pi
698.7

CRH PR in
42.7
CALCULATIONS
Blow No.28
CRH PR in
43.733
CRH TEMP
338
CRH Specif 0.05978
HRH PR in
40.8
HRH PR in
41.833
RH temp d
540
HRH Secifi
0.0887

42.7
Blow No.29
43.733
338
0.05978
40.8
41.833
540
0.0887

42.7

42.7

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

1.415409
5.226978

1.445303
5.290928

DISTURBANCE
FACTOR
Disturbance
factor
defined COMPUTATIONS
as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume
SH DISTU 1.401713
EXHAUST 5.25244

1.368908
5.941256

TALCHER UNIT IV/STAGE-I STEAM BLOWING


CALCULATIONS
BLOW
NU
Blow
No.34
Blow No.39
Blow No.40
Blow No.38
TERS
DESCRIT
SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR
ION
SH O/L PR
28.23
6.5
28.89
6.5
28.6
6.5
28.5
6.5
SH O/L PR
29.263
7.533
29.923
7.533
29.633
7.533
29.533
7.533
SH O/L TE
340
285
324
259
335.9
279
332
259
SPECIFIC 0.09387
0.3936 0.08828
0.3777 0.09255
0.393
0.0905
0.3777
DIA of exha
0.59
0.59
0.59
0.59
DIA of exha
0.33
0.33
0.33
0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT
2.28
2.28
2.28
2.28
Reducer inl
3.3
3.3
3.3
3.3
STRAIGHT
1.31
1.31
1.31
1.31
45 DEG BE
1.47
1.47
1.47
1.47
Equivalent
8.35
8.35
8.35
8.35
RESISTANCE FACTOR
Resistance factor (N)
friction fact
0.011
N = (f X Le
0.1557

0.011
0.1557

0.011
0.1557

0.011
0.1557

0.7
0.924
1.06

0.7
0.924
1.06

0.73

0.73

904.1982
7.533
738987.3
2.718
461.94
532
0.001224
1241.657
1316.156
405.0489

887.6667
7.533
738987.3
2.718
461.94
552
0.001201
1218.956
1292.093
397.6434

904.1982
7.533
738987.3
2.718
461.94
532
0.001224
1241.657
1316.156
405.0489

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

BY REFERING TO STANDARD CURVE NOTE THE


FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po
0.7
0.7
Td/To
0.924
0.924
G/G*
1.06
1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po
0.73
0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
Gd* = Pd x SQRT[
882.8814
Pd in Ksc (
7.533
Pd in N/Sq. 738987.3
Dimensionle
2.718
Gas constan 461.94
Exhaust tem
558
SQRT ( 1/( 0.001195
Max mass f 1212.384
Actual flow 1285.127
Actual flow 395.4997
Boiler MCR parametrs
MS FLOW i 1498.5
MS FLOW i 749.25
MS PR IN
176.4
MS PR IN K 177.433
MS TEMP i
540
MS Specifi
0.0183
Flow in TP
1397.4
Flow per pi
698.7

CRH PR in
42.7
CALCULATIONS
Blow No.28
CRH PR in
43.733
CRH TEMP
338
CRH Specif 0.05978
HRH PR in
40.8
HRH PR in
41.833
RH temp d
540
HRH Secifi
0.0887

42.7
Blow No.29
43.733
338
0.05978
40.8
41.833
540
0.0887

42.7

42.7

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

1.42449
6.048887

1.445303
6.031945

DISTURBANCE
FACTOR
Disturbance
factor
defined COMPUTATIONS
as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume
SH DISTU 1.429271
EXHAUST 5.992981

1.409849
6.031945

1.555665976
1.54897494
1.56067391
1.353178526
1.165012601
1.152594334

D IS T U R B A N C E FAC T O R

blow12
blow13
blow14
blow15
blow16
blow17

II STAGE STEAM BLOW OF TALCHER UNIT-4

2
1.5
1
0.5
0
1

4
BLOWS

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

ESV

27.8
28.833
322
0.09003
0.59

CRH PAR
27.09
28.123
270
0.08295

3.86
4.893
226
0.4637

EXHAUST PAR
1.5
2.533
188
0.8595

EQUIVALENT LENGTH OF PIPE


14.85
8.985
23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO N =


0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

326.61507307
2.533
248487.3
2.718
461.94
461
0.0013144135
407.05915323
386.70619557
380.41471779
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
ESV DISTURNACE FACTOR
EXHAUST DISTURBANCE FACTOR
CRH DISTURBANCE FACTOR

1.1525943344
3.340824E-005
2.8724693049
2.2993989067

II STAGE - BLOW:17 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

ESV
28.32
29.353
326
0.091
0.59

CRH PAR
26.1
27.133
260
0.08404

3.84
4.873
215
0.4486

EXHAUST PAR
1.5
2.533
188
0.8595

EQUIVALENT LENGTH OF PIPE


14.85
8.985
23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO


N = 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

326.61507307
2.533
248487.3
2.718
461.94
461
0.0013144135
407.05915323
386.70619557
380.41471779
1494.2
747.1
167.3
168.333
540
0.01803
1397.4
698.7
42.7

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
ESV DISTURNACE FACTOR
EXHAUST DISTURBANCE FACTOR
CRH DISTURBANCE FACTOR

1.3085876421
1.3085876421
2.8724693049
2.2245209177

II STAGE - BLOW:16 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

27.85
28.883
322.5
0.09003
0.59

ESV

CRH PAR
24.4
25.433
270
0.09403

3.54
4.573
241
0.4736

EXHAUST PAR
1.75
2.783
201
0.7304

EQUIVALENT LENGTH OF PIPE


14.85
8.985
23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO N =


0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


353.895900366
Pd in Ksc ( Abs )
2.783
Pd in N/Sq.m ( Abs )
273012.3
Dimensionless constant ( e )
2.718
Gas constant for steam ( R )
461.94
Exhaust temp in Kelvin ( Td )
474
SQRT ( 1/( e X R X Td )
0.0012962636
Max mass flow ( G* ) in Kg.Sq.m.Sec 441.05914702
Actual flow at exhaust ( G )
419.006189669
Actual flow in TPH
412.189210367
Boiler MCR parametrs
MS FLOW in TPH
1494.2
MS FLOW in each pipe
747.1
MS PR IN Ksc
167.3
MS PR IN Ksc ( Abs )
168.333
MS TEMP in deg C
540
MS Specific volume
0.020252
Flow in TPH IN RH
1397.4
Flow per pipe
698.7
CRH PR in Ksc
42.7

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by MCR Flow
X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
ESV DISTURNACE FACTOR
CRH DISTURBANCE FACTOR
EXHAUST DISTURBANCE FACTOR

1.3531785261
1.3531785261
2.7571953358
2.8658199183

II STAGE - BLOW:15 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

24.46
25.493
321.89
0.1055
0.59

ESV

CRH PAR
15.01
16.043
240
0.1411

3.22
4.253
214.42
0.5615

EXHAUST PAR
1.75
2.783
208.6
0.7468

EQUIVALENT LENGTH OF PIPE


14.85
8.985
23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO


N = 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.S
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

351.09242819
2.783
273012.3
2.718
461.94
481.6
0.0012859949
437.56519005
415.68693055
408.9239536
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
ESV DISTURNACE FACTOR
CRH DISTURBANCE FACTOR
EXHAUST DISTURBANCE FACTO

1.5606739096
2.0873088971
3.2173437562
4.2790958453

II STAGE - BLOW:14 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

ESV
26
27.033
370
0.1011
0.59

CRH PAR
15.62
16.653
220
0.1251

3.31
4.343
193
0.5063

EXHAUST
PAR
1.75
2.783
192
0.714

EQUIVALENT LENGTH OF PIPE


14.85
8.985
23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING TO N


= 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.8023774198
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

357.3042862503
2.783
273012.3
2.718
461.94
465
0.0013087479
445.3070056958
423.041655411
416.1590215025
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
ESV DISTURNACE FACTOR
CRH DISTURBANCE FACTOR
EXHAUST DISTURBANCE FACTOR

1.5489749396
1.916684124
3.0046172592
4.2372046673

II STAGE - BLOW:13 - 29/08/03

#DIV/0!

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

RH INLET
22.59
23.623
328
0.114
0.581

STRAIGHT PORTION IN m
45DegreeBEND=15D
Equivalent Length (Le) in m

6.11
7.143
323
0.388

CRH PAR
9.84
10.873
233
0.209

EXHAUST
PAR
1.1
2.133
252
1.15

10.18
8.715
18.86
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.3726554217

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS CORRESPONDING


TO N = 0.539
Pd/Po
0.77
Td/To
0.94
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.7941943596
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

257.728650608
2.133
209247.3
2.718
461.94
525
0.001231694
324.515841099
308.290049044
294.092486415
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

RH OUTLET
3.69
4.723
274
0.538

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point divided by
MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
0.8722627334
HRH DISTURBANCE FACTOR
0.7749871071
CRH DISTURBANCE FACTOR
0.6194079101
EXHAUST DISTURBANCE FACTOR 2.2969978689
RH OUT LET DIS/FACTOR
(B40*B40*G9)/B49*B49*B57)
II STAGE - BLOW:12 - 29/08/03

RH OUTLET

PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

22.59
23.623
328
0.114
0.581

CRH

HRH IN
9.84
10.873
233
0.2103

6.11
7.143
323
0.388

EQUIVALENT LENGTH OF PIPE


14.85
8.985
18.86
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.37265542

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.80237742
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

559.082346
4.723
463326.3
2.718
461.94
547
0.00120667
696.782252
661.94314
631.458928
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

HRHOUT
3.69
4.723
274
0.538

EXHAUS
T PAR
1.1
2.133
252
1.15

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
4.02132964
ESV DISTURNACE FACTOR
2.51313666
CRH DISTURBANCE FACTOR
5.30132639
EXHAUST DISTURBANCE FACTOR 10.5896827
HRH DISTURBANCE FACTOR
(B40*B40*F9)/(B49*B49*B57)
II STAGE - BLOW:10 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

23.6
24.633
340
0.112
0.581

CRH
9.8
10.833
265
0.226

HRH

hrh - iv
6.3
7.333
353
0.397

EQUIVALENT LENGTH OF PIPE


STRAIGHT PORTION IN m
14.85
45 DEG BEND = 15XD
8.985
Equivalent Length (Le) in m
14
RESISTANCE FACTOR
Resistance factor (N)
friction factor ( f )
N = (f X Le)/D

0.01148
0.276627

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.74
Td/To
0.934
G/G*
1
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.765699
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Sec
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

317.2013
2.733
268107.3
2.718
461.94
569
0.001183
414.2635
414.2635
395.1856
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

3.75
4.783
316
0.574

exhust
1.7
2.733
296
0.975

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE FACTOR
CRH DISTURBANCE FACTOR
HRH DISTURBANCE FACTOR
HRH DISTURBANCE FACTOR
EXHAUST DISTURBANCE FACTOR

1.547373
1.057785
1.431818
2.070185
3.516428
II STAGE - BLOW:9 - 29/08/03

TALCHER UNIT 4/STAGE-II STEAM BLOWING CALCULATIONS


PARAMETERS DESCRITION
MS PAR
STAGE-II
SH O/L PR IN KSC
SH O/L PR IN KSC (ABS)
SH O/L TEMP IN DEG C
SPECIFIC VOLUME C.M/KG
DIA of exhaust pipe bore ( D )

STRAIGHT PORTION IN m
45 DEG BEND = 15XD
Equivalent Length (Le) in m

27.9
28.933
326
0.09099
0.59

ESV

CRH PAR
27.59
28.623
250
0.0752

3.92
4.953
200
0.4334

EQUIVALENT LENGTH OF PIPE


14.85
8.985
23.01
RESISTANCE FACTOR

Resistance factor (N)


friction factor ( f )
N = (f X Le)/D

0.01148
0.44772

BY REFERING TO STANDARD CURVE NOTE THE FOLLOWING RATIOS


CORRESPONDING TO N = 0.4638
Pd/Po
0.78
Td/To
0.945
G/G*
0.95
Stagnation Ratio ( Sr )
Sr =(Pd/Po)/SQRT(Td/To)
0.8023774
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec

Gd* = Pd x SQRT[ c/(e X R X Td)]


Pd in Ksc ( Abs )
Pd in N/Sq.m ( Abs )
Dimensionless constant ( e )
Gas constant for steam ( R )
Exhaust temp in Kelvin ( Td )
SQRT ( 1/( e X R X Td )
Max mass flow ( G* ) in Kg.Sq.m.Se
Actual flow at exhaust ( G )
Actual flow in TPH
Boiler MCR parametrs
MS FLOW in TPH
MS FLOW in each pipe
MS PR IN Ksc
MS PR IN Ksc ( Abs )
MS TEMP in deg C
MS Specific volume
Flow in TPH IN RH
Flow per pipe
CRH PR in Ksc

322.10504
2.533
248487.3
2.718
461.94
474
0.0012963
401.43831
381.3664
375.16179
1494.2
747.1
167.3
168.333
540
0.020252
1397.4
698.7
42.7

EXHAUST
PAR
1.5
2.533
201
0.879

CRH PR in Ksc ( Abs )


CRH TEMP in deg C
CRH Specific volume
HRH PR in Ksc
HRH PR in Ksc ( Abs )
RH temp deg C
HRH Secific volume

43.733
338
0.05978
40.8
41.833
540
0.0887

DISTURBANCE FACTOR COMPUTATIONS


Disturbance factor defined as Flow (actual) X Flow ( actual ) X Specific Vol at the point
divided by MCR Flow X MCR Flow X MCR spefic volume
SH DISTURBANCE
1.1329363
HRH
DISTURBANCEFACTOR
FACTOR
2.0659318
ESV DISTURNACE FACTOR
1.1329363
CRH DISTURBANCE FACTOR
2.0902042
EXHAUST DISTURBANCE FACTOR4.2392466

II STAGE - BLOW:7 - 29/08/03

TALCHER UNIT IV/STAGE-I STEAM BLOWING


CALCULATIONS
BLOW
NU
Blow
No.41
Blow No.42
Blow No.43
Blow No.43
Blow No.45
TERS
DESCRIT
SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR SH O/L
ION
SH O/L PR
28.6
6.5
29.8
6.5
28.5
6.5
28.5
6.5
28
SH O/L PR
29.633
7.533
30.833
7.533
29.533
7.533
29.533
7.533
29.033
SH O/L TE
337
278
339
279
335
273
335
273
326
SPECIFIC 0.09155
0.393 0.09025
0.3936 0.08942
0.3854 0.08942
0.3854 0.09196
DIA of exha
0.59
0.59
0.59
0.59
0.59
DIA of exha
0.33
0.33
0.33
0.33
0.33
EQUIVALENT LENGTH OF PIPE
STRAIGHT
2.28
2.28
2.28
2.28
2.28
Reducer inl
3.3
3.3
3.3
3.3
3.3
STRAIGHT
1.31
1.31
1.31
1.31
1.31
45 DEG BE
1.47
1.47
1.47
1.47
1.47
Equivalent
8.35
8.35
8.35
8.35
8.35
RESISTANCE FACTOR
Resistance factor (N)
friction fact
0.011
N = (f X Le
0.1557

0.011
0.1557

0.011
0.1557

0.011
0.1557

0.011
0.1557

0.7
0.924
1.06

0.7
0.924
1.06

0.7
0.924
1.06

0.73

0.73

0.73

887.6667
7.533
738987.3
2.718
461.94
552
0.001201
1218.956
1292.093
397.6434

892.5307
7.533
738987.3
2.718
461.94
546
0.001208
1225.635
1299.173
399.8223

892.5307
7.533
738987.3
2.718
461.94
546
0.001208
1225.635
1299.173
399.8223

897.4755
7.533
738987.3
2.718
461.94
540
0.001214
1232.425
1306.371
402.0374

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

BY REFERING TO STANDARD CURVE NOTE THE


FOLLOWING RATIOS CORRESPONDING TO N =
0.4638
Pd/Po
0.7
0.7
Td/To
0.924
0.924
G/G*
1.06
1.06
Stagnation Ratio ( Sr )
Sr =(Pd/Po
0.73
0.73
Refering to Lapples Equation
Hypothetical datum mass flow ( Gd* ) in Kg.Sq.m.sec
Gd* = Pd x SQRT[
888.4718
Pd in Ksc (
7.533
Pd in N/Sq. 738987.3
Dimensionle
2.718
Gas constan 461.94
Exhaust tem
551
SQRT ( 1/( 0.001202
Max mass f 1220.061
Actual flow 1293.265
Actual flow 398.0041
Boiler MCR parametrs
MS FLOW i 1498.5
MS FLOW i 749.25
MS PR IN
176.4
MS PR IN K 177.433
MS TEMP i
540
MS Specifi
0.0183
Flow in TP
1397.4
Flow per pi
698.7

CRH PR in
42.7
CALCULATIONS
Blow No.28
CRH PR in
43.733
CRH TEMP
338
CRH Specif 0.05978
HRH PR in
40.8
HRH PR in
41.833
RH temp d
540
HRH Secifi
0.0887

42.7
Blow No.29
43.733
338
0.05978
40.8
41.833
540
0.0887

42.7

42.7

42.7

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

1.391439
5.997097

1.391439
5.997097

1.446862
6.063732

DISTURBANCE
FACTOR
Disturbance
factor
defined COMPUTATIONS
as Flow (actual) X Flow
( actual ) X Specific Vol at the point divided by MCR
Flow X MCR Flow X MCR spefic volume
SH DISTU 1.411656
EXHAUST 6.059865

1.389089
6.058122

Blow No.45

Blow No.46

Blow No.47

Blow No.48

EXH PAR SH O/L


EXH PAR SH O/L
EXH PAR SH O/L
EXH PAR
6.5
29
6.5
27
6.5
29.1
6.5
7.533
30.033
7.533
28.033
7.533
30.133
7.533
267
320
267
333
269
324
259
0.3854
0.0868
0.3854 0.09547
0.386 0.08569
0.3777
0.59
0.59
0.59
0.33
0.33
0.33
2.28
3.3
1.31
1.47
8.35

2.28
3.3
1.31
1.47
8.35

2.28
3.3
1.31
1.47
8.35

0.011
0.1557

0.011
0.1557

0.011
0.1557

0.7
0.924
1.06

0.7
0.924
1.06

0.7
0.924
1.06

0.73

0.73

0.73

897.4755
7.533
738987.3
2.718
461.94
540
0.001214
1232.425
1306.371
402.0374

895.8181
7.533
738987.3
2.718
461.94
542
0.001212
1230.149
1303.958
401.2949

904.1982
7.533
738987.3
2.718
461.94
532
0.001224
1241.657
1316.156
405.0489

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

1498.5
749.25
176.4
177.433
540
0.0183
1397.4
698.7

42.7

42.7

42.7

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

43.733
338
0.05978
40.8
41.833
540
0.0887

1.365677
6.063732

1.496545
6.050762

1.368487
6.031945

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